I.
C ENGINE PERFORMANCE TEST ON A 4-S CI ENGINE AT
                       CONSTANT SPEED
AIM:
To conduct performance test on a 4-stroke diesel engine at constant speed and to
find the thermal, mechanical and volumetric effeciencies.
DESCRIPTION:
The test rig consist of 2 – cylinder, 4-stroke diesel engine to be tested for
performance test is compiled to AC generator with swinging field facility and with
spring balance and torque arm. The arrangement is spring balance made for the
following measurements of the setup.
    1. The rate of fuel consumption is measured by using pipette reading against
       known time.
    2. The torque on the engine is measured by spring balance with the torque arm.
    3. The air flow is measured by manometer connected to air box.
SPECIFICATIONS:
Type                      : 2 cylinder, 4 stroke diesel engine compression ignition
Make                      : Kirlosker
Rated Power Output        : 15 HP, 1500 RPM
Ac Generator Capacity     : 10 KVA (max), 440V, 50Hz, 3phase
Bore and Stroke           : 87.5mm X 110 mm
Compression Ratio         : 17.5:1
PROCEDURE:
1) Start the engine by using hand cranking.
2) Keep the loading switches in off position.
3) The engine is set to the speed of 1500RPM (constant speed)
4) Apply load to the AC generator by switching ON the loading switches.
5) Allow sometime so that the speed stabilizes.
6) Now take down swinging field spring balance reading, rotometers reading and
temperature reading.
7) Repeat the procedure for different loads.
8) Tabulate the readings in the enclosed sheet.
CALCULATIONS:
1. BRAKE POWER (BP)……….Kw
                         2𝜋𝑁𝐸𝑟
                   BP=
                         60,000
             Where, N = Speed of the engine in RPM
                    E = Force in N
                    r = Radius of brake drum = 0.3m
2. TOTAL FUEL CONSUMPTION (TFC)………Kg/hr
         TFC = fuel consumed in cc X density of diesel X3600
                          1000 X T
                   density of diesel = 0.85
             T = time taken for consumption of 10 ml of diesel
3. SPECIFIC FUEL CONSUMPTION(SFC)……..Kg/Kw-hr
         SFC = TFC/BP
4. FRICTIONAL POWER …………Kw
      From the graph between brake power and total fuel consumption, the
      frictional power is found by Willan’s line method.
5. INDICATED POWER (IP) …….. kW
               = Brake power + Frictional power(Power loss)
6. MECHANICAL EFFICIENCY
               = BP ×100%
                 IP
7. SWEPT VOLUME
           Vs = Π d2 X L X N X 60 ………. m3/hr
                 4         2
            where, d = dia of bore       = 87.5 mm
                    L = length of stroke = 110 mm
                    N = Speed of the engine in RPM.
8. ACTUAL VOLUME
               Va = Cd X A X √2gHa X 3600 ……. m3/hr
where,   Cd = coefficient of discharge=0.62
         A = Area of Orifice = Π d2
                                 4
         d = Dia. of Orifice = mm
         Ha = Difference in Manometric head in terms of air = ρw × Hw
                                                               ρa
            ρw = density of Water = 1000 kg/m3
            ρa = density of Air = 1.2 kg/m3
            Hw = Difference in Manometric head in terms of water = H1+H2
9. VOLUMETRIC EFFICIENCY
                ŋv = VA X 100 ……….%
                     VS
10. BRAKE THERMAL EFFICIENCY
                 ŋbth = BP X 3600 X 100 ……….%
                         Tfc X cv
                  where , cv = calorific value of petrol = 42300 kJ / kg.
                           BP = Brake Power in kW.
GRAPHS:
BP Vs brake thermal efficiency,
BP VS mechanical efficiency.
RESULT:
Performance test at constant speed on twin cylinder CI engine was conducted and
the mechanical efficiency and thermal efficiency are evaluated.
TABULAR COLUMN:
s.no speed loading   swinging   air           fuel           energy    temperature
     in     in Kw    field      consumption   consumption    meter     points
     rpm             spring     in mm of      in cc/mm       reading
                     force in   water         (10ml/sec)     time in   T1 T2 T3
                     N                                       seconds
                                                             for 5
                                                             revs
TABLE OF CALCULATIONS:
  S.No B.P TFC   SFC    Ma    I.P             ηmech   ηvol   ηbth
       KW Kg/hr Kg/kw- Kg/min KW              (%)     (%)    (%)
                hr