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POLYDOROS IT 30/55 - 65/80

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Installation Instructions
POLYDOROS IT

Component Installation

07759728
05760090

© Siemens AG 2004
The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.

Print No.: COPL-136.812.02.08.02 English

Replaces: COPL-136.812.02.07.02 Doc. Gen. Date: 12.04
2 Revision / Disclaimer
1Revision / Disclaimer

Document revision level

The document corresponds to the version/revision level effective at the time of system
delivery. Revisions to hardcopy documentation are not automatically distributed.
Please contact your local Siemens office to order current revision levels.

Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise
authorized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated
with or authorized by Siemens or one of its affiliates are directed to contact one of the
local offices of Siemens or one of its affiliates before attempting installation or service pro-
cedures.

POLYDOROS IT 30/55 - 65/80 COPL-136.812.02.08.02 Page 2 of 36 Siemens AG

12.04 CO IDB D Medical Solutions
Table of Contents 3
0Table of Contents

1 _______ Prerequisites ___________________________________________________ 5

Generator Status when Shipped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Required Tools and Measurement Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Protective Measures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2 _______ Installing the Generator _________________________________________ 10

Setting Up the Generator Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Setting Up the ESU Cabinet (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Contents of the ESU Cabinet Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installing the ESU Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Connecting the Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installing the Battery Banks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Setting Up the Control Consoles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installing the Control Console and Organ Consoles (Option) . . . . . . . . . . . . . . . . . . 17
Installation on the Wall Mount (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3 _______ Establishing the Cable Connections _______________________________ 19

POLYDOROS IT 30/55 - 65/80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Overview of Cable Lead-in to the Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
POLYDOROS IT 30/55 - 65/80 Cable Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Overview of Cable Lead-in to the ESU Cabinet (Option) . . . . . . . . . . . . . . . . . . . . . 21
POLYDOROS IT 30/55 - 65/80 Cable List with ESU Cabinet (Option) . . . . . . . . . . . 21
Generator Power Line Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
POLYDOROS IT 30/55 and IT 65/80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Connecting the Generator with the ESU Cabinet (Option) . . . . . . . . . . . . . . . . . . . . . . . 24
M16 Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ESU - Cabinet I/O Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Connecting the Control Console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Tube Unit Temperature Monitoring Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Connecting the Oil Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Connecting the Rotating Anode Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Connecting the High Voltage Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Connecting the Control Cables (only for MULTIX Compact K / Multix TOP C). . . . . . . . 29
Connecting the Ground Wire Cables (only for MULTIX Compact K / Multix TOP C) 29
Connecting the IONTOMAT Detectors, Displays and ext. Contacts . . . . . . . . . . . . . . . . 30
Connecting the Iontomat Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Connecting a Radiation Display Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Connecting a Door Contact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Connecting a Room Light Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Connection Unit for Dose Area Product (KermaX) (Option) . . . . . . . . . . . . . . . . . . . 31
Connecting the KK Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4 _______ Final Work Steps _______________________________________________ 32

Ground Wire Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Checking for Inadmissible Ground Loops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Siemens AG COPL-136.812.02.08.02 Page 3 of 36 POLYDOROS IT 30/55 - 65/80

Medical Solutions 12.04 CO IDB D
4 Table of Contents

5 _______ 2-Phase Stator Option ___________________________________________ 33

Installing the 2-Phase Stator Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Installing the 2-Phase Stator Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6 _______ Changes to Previous Version _____________________________________ 35

POLYDOROS IT 30/55 - 65/80 COPL-136.812.02.08.02 Page 4 of 36 Siemens AG

12.04 CO IDB D Medical Solutions
Prerequisites 5
1-
Generator Status when Shipped
1Prerequisites

Fig. 1: Generator cabinet Fig. 2: Control console (standard) / organ

console (option)

Fig. 3: Touchscreen Option

Siemens AG COPL-136.812.02.08.02 Page 5 of 36 POLYDOROS IT 30/55 - 65/80

Medical Solutions 12.04 CO IDB D
6 Prerequisites

Fig. 4: ESU (Option)

The generator is shipped in the following parts:
• Generator cabinet (Fig. 1 / p. 5)
• Control console (standard) (Fig. 2 / p. 5), organ console (Fig. 2 / p. 5), wall mount
(Option)
• Touchscreen (Option) (Fig. 3 / p. 5)
• ESU cabinet (Option) (Fig. 4 / p. 6)
- Battery banks

POLYDOROS IT 30/55 - 65/80 COPL-136.812.02.08.02 Page 6 of 36 Siemens AG

12.04 CO IDB D Medical Solutions
Prerequisites 7

Required Tools and Measurement Devices 1.1

• Installation tool kit

• Ground wire test meter (see also: *1 regarding the ground wire test 44 15 899
meter)
• Multimeter, e.g. Fluke 8060A 97 02 101

*1 regarding the ground wire test meter

• Ground wire test meter (the test meter must meet the specifications of IEC 61557/EN
61557/VDE 0413).
For example: SECUTEST®SIII general purpose test meter or PROFITEST® 0100S-II
*

* Order directly from:

GOSSEN METRAWATT GmbH
Thomas-Mann-Str. 16-20
D-90471 Nürnberg
Germany
Telephone +49 911 8602-0
Fax +49 911 8602-669
e-mail: info@gmc-instruments.com
http:\\www.gmc-instruments.com

Siemens AG COPL-136.812.02.08.02 Page 7 of 36 POLYDOROS IT 30/55 - 65/80

Medical Solutions 12.04 CO IDB D
8 Prerequisites

Protective Measures 1.2

• Observe the safety information described in Register 2 of the System Binder (yellow
spine label).
• Prior to performing any activity in the generator, switch it off at the power OFF switch on
the generator console.
• To switch power off to all parts of the system (generator and connected components),
set the system switch to the OFF position.

WARNING High voltage! Disregarding safety precautions can result in death

or serious bodily injury from electric shock.
¹ The unit may be operated only by qualified personnel who
are familiar with the operating instructions and, in partic-
ular, who observe the warning notes.

WARNING Disregarding safety precautions can result in death or serious

bodily injury from electric shock.
¹ If the energy storage option (ESU) is configured, it must
be disconnected from the generator by the ESUI SW1 and
SW2 switches(Fig. 4 / p. 6) to cut off power from the gen-
erator and the energy storage unit. However, there are
still approx. 600 VDC battery voltage present in the
energy storage cabinet!
¹ Secure the SW2 switch in the energy storage cabinet
against switching it back on (Fig. 4 / p. 6). To do this, slid
the square white sleeve (1/Fig. 5 / p. 9) back and secure it
with a lock (2/Fig. 5 / p. 9). Then perform a measurement
to ensure that the generator is cut off from power; to do
this, measure at the:
¹ DC battery output voltage (+/-) at the power connection of
the energy storage cabinet (6/Fig. 6 / p. 9).
¹ 400 V AC output voltage (13/14) at the power connection
of the energy storage cabinet (2/Fig. 6 / p. 9).

POLYDOROS IT 30/55 - 65/80 COPL-136.812.02.08.02 Page 8 of 36 Siemens AG

12.04 CO IDB D Medical Solutions
Prerequisites 9

Fig. 5: Lock on SW2

Fig. 6: ESU power connection

Siemens AG COPL-136.812.02.08.02 Page 9 of 36 POLYDOROS IT 30/55 - 65/80

Medical Solutions 12.04 CO IDB D
10 Installing the Generator
2-
Setting Up the Generator Cabinet
2Installing the Generator

Fig. 7: Fig. 8:

• Remove the front panel after opening the 3 bayonet latches (1/Fig. 7 / p. 10).
• Remove the 4 mounting screws (2/Fig. 7 / p. 10) and lift the generator cabinet off the
pallet.
• Mark the 4 mounting holes (3/Fig. 7 / p. 10) for the generator cabinet using the card-
board template included in the shipment. The cardboard template is on the generator
cabinet.
• Drill the holes and insert the screw anchors included in the shipment.
• Loosen the four screws on the transport safety device (3, 4/Fig. 8 / p. 10) and remove
the transport safety device.
• Remove the wooden transport safety device (5/Fig. 8 / p. 10).
• Secure the generator cabinet in place with the 4 hex screws.
• Loosen the two screws on the shielding plate (1/Fig. 8 / p. 10) and unhook the shield-
ing plate on the left side (2/Fig. 8 / p. 10).
• Reposition the clamp (6/Fig. 8 / p. 10) for the power cable from (6/Fig. 8 / p. 10) to
(4/Fig. 8 / p. 10).

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12.04 CO IDB D Medical Solutions
Installing the Generator 11

NOTE The control and power cables to the power cabinet are:
- led into the ESU cabinet through a cable duct from below
- or from the side (left or right) after removing one of the per-
forated knockouts.
- or inserted from the back after cutting open the back wall in
the power cabinet.
After removing the knockouts, place on edge trim from the acces-
sory pack. The back wall can be stabilized from the inside through
the holes by using the sheet metal screws and washers included in
the shipment (X/Fig. 7 / p. 10).

Siemens AG COPL-136.812.02.08.02 Page 11 of 36 POLYDOROS IT 30/55 - 65/80

Medical Solutions 12.04 CO IDB D
12 Installing the Generator

Setting Up the ESU Cabinet (Option) 2.1

Fig. 9:

Contents of the ESU Cabinet Shipment 0

The shipment includes 2 packages:

• Battery bank package
- 5 battery banks
• ESU cabinet package
- Cabinet
- The service package contains:
Input fuses (F1): 10 A (2 x) and 20 A (4 x)
Battery bank fuses (F4, F10): 40 A (10 x)
Battery bank fuses (F13): 1 A (6 x)
TF1 fuses (F11, F12): 5 A (2 x)
TF2 fuses (F5, F9): 1.5 A (2 x)
Battery bank mounting materials (M5 screws, etc. to install the battery banks)
Cabinet mounting materials (screw anchors, screws, etc.), TF1 transformer jumper
cables

POLYDOROS IT 30/55 - 65/80 COPL-136.812.02.08.02 Page 12 of 36 Siemens AG

12.04 CO IDB D Medical Solutions
Installing the Generator 13

- Documentation
- ESU ready cable
- DC out cable
- AC out cable
- GND cable

Installing the ESU Cabinet 0

• Remove the front panel after removing the Allen screws.

Fig. 10:
• Drill 6 holes and insert the screw anchors included in the shipment.

Fig. 11:
• Secure the generator cabinet in place with the 6 hex screws.

Siemens AG COPL-136.812.02.08.02 Page 13 of 36 POLYDOROS IT 30/55 - 65/80

Medical Solutions 12.04 CO IDB D
14 Installing the Generator

NOTE The control and power cables to the power cabinet are:
- led into the ESU cabinet through a cable duct from below
- or from the side (left or right) after removing one of the per-
forated knockouts.
After removing the knockouts, place on edge trim from the acces-
sory pack.

Connecting the Transformers 0

NOTE Depending on the power input voltage, connect the TF1 and TF2
transformers, see the Wiring Diagram and the description on the
transformer:
The F1 fuse also depends on the power input voltage:
- For 230 V and 208 V = 10A fuses
- For 110 V = 20 A fuses
Mark the power line connection voltage on the label (side cover
panel, in the vicinity of the model plate).

POLYDOROS IT 30/55 - 65/80 COPL-136.812.02.08.02 Page 14 of 36 Siemens AG

12.04 CO IDB D Medical Solutions
Installing the Generator 15

Installing the Battery Banks 0

Fig. 12:
• Install the battery banks in the cabinet, one after the other, beginning from the bottom
(BK 5).

Siemens AG COPL-136.812.02.08.02 Page 15 of 36 POLYDOROS IT 30/55 - 65/80

Medical Solutions 12.04 CO IDB D
16 Installing the Generator

• The jumper (between batteries 4 and 5) must be removed on the middle battery bank
(Fig. 13 / p. 16) and instead must be placed on the ground connection as shown in
(Fig. 14 / p. 16).

Fig. 13:

Fig. 14:

NOTICE High voltage! Disregarding safety precautions can result in death

or serious bodily injury from electric shock!
¹ Do not connect the battery banks yet, because they are
shipped already charged. This will be done during star-
tup! Under no circumstances may the F10, F13 and F4
fuses be installed!

• Install the battery banks using the M6 screws included in the shipment.

POLYDOROS IT 30/55 - 65/80 COPL-136.812.02.08.02 Page 16 of 36 Siemens AG

12.04 CO IDB D Medical Solutions
Installing the Generator 17

Setting Up the Control Consoles 2.2

Standard console

Fig. 15: Fig. 16:

Touchscreen (Option)

Fig. 17: Fig. 18:

Installing the Control Console and Organ Consoles (Option) 0

• Remove the bottom panel of the control console. Plug in the connection cable
(1/Fig. 15 / p. 17) and latch the connector.
• If an organ console is configured, then plug in the connection cable (2/Fig. 15 / p. 17) to
the control console. The connection cable as well as the connection plate to the control
console is permanently installed as standard.

Siemens AG COPL-136.812.02.08.02 Page 17 of 36 POLYDOROS IT 30/55 - 65/80

Medical Solutions 12.04 CO IDB D
18 Installing the Generator

• If a manual trigger switch (option) is configured, plug it into the console

(3/Fig. 15 / p. 17).
• Secure the two consoles to each other with screws.
• Reinstall the bottom panel(s).

Installation on the Wall Mount (Option) 0

• Use the wall mount (1/Fig. 16 / p. 17) (1/Fig. 18 / p. 17) as a template, drill the screw
anchor holes and install the wall mount.
• Place the strip on the bottom of the console (2/Fig. 16 / p. 17).
• Place the unit on the wall mount.
• Strain-relieve the console cable with cable ties.
• Lay the console cable to the Polydoros IT.
• Affix the Siemens label included in the shipment on the top left side in the space pro-
vided for it.

POLYDOROS IT 30/55 - 65/80 COPL-136.812.02.08.02 Page 18 of 36 Siemens AG

12.04 CO IDB D Medical Solutions
Establishing the Cable Connections 19
3-
POLYDOROS IT 30/55 - 65/80
3Establishing the Cable Connections

Overview of Cable Lead-in to the Generator 0

Fig. 19:

1 Power cable (on-site) 12 Patient table_Gnd

2 Control console 13 Iontomat cable_Patient table (A)
3 Corrugated hose_rotating anode 14 Ground wire_Patient table (A)
4 Corrugated hose_High voltage cable (+) 15 Iontomat cable_Bucky wall stand (B) (option)
5 Corrugated hose_High voltage cable (-) 16 Ground wire_Bucky wall stand (B) (option)
6 Corrugated hose_Ground wire 17 Connection cable_Radiation display
7 Corrugated hose_D501 18 Connection cable_Door contact
8 Corrugated hose_Stand 19 Connection cable_External signal/contact
9 Corrugated hose_Stand_Gnd 20 KermaX_Control cable (option)
10 Table interface cable_Power cable 21 Unit_Tomo (option), KK1B
11 Patient table_Control cable 22 Unit_Tomo (option), KK2

Siemens AG COPL-136.812.02.08.02 Page 19 of 36 POLYDOROS IT 30/55 - 65/80

Medical Solutions 12.04 CO IDB D
20 Establishing the Cable Connections

POLYDOROS IT 30/55 - 65/80 Cable Lists 0

Cable from to Comment

No.
Power distributor M16 L1/L2/L3/N/Gnd The power cable is not included in the
1
shipment
2 D501 X19 Control console Control console cable
D115 K5.1/ K3.R3/ Tube unit I / 0 / II Corrugated hose_Tube unit_Rotating
3
K3.R5 anode cable
4 H1 (+) H11 (+) Corrugated hose_Tube unit_HVC
5 H1 ( - ) H11 ( - ) Corrugated hose_Tube unit_HVC
6 M16, Gnd H11, Gnd Corrugated hose_Tube unit_Gnd
7 D501. X8 H11 TS. X7 Corrugated hose_Tube unit_Contact
8 Table interface X4 Stand D61. X10; Z66. X1 Corrugated hose_Stand
9 M16. Gnd Stand Gnd Corrugated hose_Stand_Gnd
10 M16. K3_2/4/6 Table interface. X1 Patient table_Power supply
11 Table interface. X3 Table T.X3 Patient table_Controller
12 M16, Gnd T Table, Gnd Patient table_Gnd
13 D501. X22_A T. N19. JK1 Patient table_Iontomat
14 M16, Gnd T. N19, Gnd Patient table_Iontomat_Gnd
15 D501. X23_B DS. N19. JK1 Bucky wall stand_Iontomat
16 M16, Gnd DS. N19. Gnd Bucky wall stand_Iontomat_Gnd
17 D501. X7 External lamp On-site cable
18 D501. X8 Door contact On-site cable
19 D501. X6/X7 External signal/contact On-site cable
20 D501. X14 Y adapter KermaX_Control cable (option)
21 KK interface_KK1B Unit Control cable_Tomo attachment
22 KK interface_KK2 Unit Control cable_Tomo attachment

POLYDOROS IT 30/55 - 65/80 COPL-136.812.02.08.02 Page 20 of 36 Siemens AG

12.04 CO IDB D Medical Solutions
Establishing the Cable Connections 21

Overview of Cable Lead-in to the ESU Cabinet (Option) 0

Fig. 20:

POLYDOROS IT 30/55 - 65/80 Cable List with ESU Cabinet (Option) 0

Cable from to Comment

No.
Power distributor ESU cabinet terminal The power cable (shielded) is not
1
block (I/O): L1/N/Gnd included in the shipment
2 D501 X19 Control console Control console cable
D115. K5.1/ K3.R3/ Tube unit I / 0 / II Corrugated hose_Tube unit_Rotating
3
K3.R5 anode cable
4 H1 (+) H11 (+) Corrugated hose_Tube unit_HVC
5 H1 ( - ) H11 ( - ) Corrugated hose_Tube unit_HVC
6 M16, Gnd H11, Gnd Corrugated hose_Tube unit_Gnd
7 D501. X8 H11 TS. X7 Corrugated hose_Tube unit_Contact
8 Table interface. X4 Stand D61. X10; Z66. X1 Corrugated hose_Stand
9 M16. Gnd Stand Gnd Corrugated hose_Stand_Gnd
10 M16. K3_2/4/6 Table interface. X1 Patient table_Power supply

Siemens AG COPL-136.812.02.08.02 Page 21 of 36 POLYDOROS IT 30/55 - 65/80

Medical Solutions 12.04 CO IDB D
22 Establishing the Cable Connections

Cable from to Comment

No.
11 Table interface. X3 Table T.X3 Patient table_Controller
12 M16, Gnd T Table, Gnd Patient table_Gnd
13 D501. X22_A T. N19. JK1 Patient table_Iontomat
14 M16, Gnd T. N19, Gnd Patient table_Iontomat_Gnd
15 D501. X23_B DS. N19. JK1 Bucky wall stand_Iontomat
16 M16, Gnd DS. N19. Gnd Bucky wall stand_Iontomat_Gnd
17 D501. X7 External lamp On-site cable
18 D501. X8 Door contact On-site cable
19 D501. X6/X7 External signal/contact On-site cable
20 D501. X14 Y adapter KermaX_Control cable (option)
21 KK interface_KK1B Unit Control cable_Tomo attachment
22 KK interface_KK2 Unit Control cable_Tomo attachment
ESU cabinet terminal Generator M16 Generator power cable
23
block (I/O): 13.14. X80.L1/L3
ESU cabinet terminal Generator M16 X80.+/- Intermediate circuit power supply
24
block (I/O): +, -
ESU cabinet terminal Generator D501 X8 24V, ESU, Ready cable
25
block (I/O): 11.12 ESU_Ready
ESU cabinet terminal Generator M16 grounding Ground wire
26
block (I/O): Gnd screw

POLYDOROS IT 30/55 - 65/80 COPL-136.812.02.08.02 Page 22 of 36 Siemens AG

12.04 CO IDB D Medical Solutions
Establishing the Cable Connections 23

Generator Power Line Connection 3.1

POLYDOROS IT 30/55 and IT 65/80 0

Fig. 21:
• Connect the L1, L2, L3 power cables to the F1, F2, F3 fuses (1/Fig. 21 / p. 23) und ,
N to the X80 terminal strip (2/Fig. 21 / p. 23); when doing this, pay attention to the cor-
rect phase connections.

NOTE A cable is already connected to each of the F1, F2, F3 fuses.

Strain-relieve the power cable (3/Fig. 21 / p. 23). If present, clamp the shielding braid
under the strain reliefs.

NOTE Check the jumpers on the terminals in the M16.K80 ; if necessary,

reposition them (jumpers in accessory pack).

N
In systems without FI or if there is no N, establish a
jumper between N and .

Siemens AG COPL-136.812.02.08.02 Page 23 of 36 POLYDOROS IT 30/55 - 65/80

Medical Solutions 12.04 CO IDB D
24 Establishing the Cable Connections

Connecting the Generator with the ESU Cabinet (Option) 3.2

M16 Generator 0

Fig. 22:

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12.04 CO IDB D Medical Solutions
Establishing the Cable Connections 25

ESU - Cabinet I/O Block 0

Fig. 23:
• Connect the power cables, L, N and Gnd (1) to the terminal block (I/O) (Fig. 23 / p. 25).
• Strain-relieve the power cable and clamp the shielding braid under the shielding clamp.
• Lay the power cable for the generator from terminal block (I/O) (Fig. 23 / p. 25) connec-
tions 13. and 14. (23) to M16 X80.L1/L3 (Fig. 22 / p. 24) and connect them.
• Lay the cables for the ESU Ready signal from the terminal block (I/O) (Fig. 23 / p. 25) to
connections 11.12. (25) to the generator to D501 X8 24V and ESU_Ready, connect
them and strain- relieve them (4/Fig. 25 / p. 26).
• Lay the DC output +, - (I/O), (Fig. 23 / p. 25) (24) to the generator to M16 X80.+/-
(Fig. 22 / p. 24) and connect them.
• Lay the Gnd cable from the terminal block (I/O), (Fig. 23 / p. 25) (26) to the M16 genera-
tor grounding screw and connect it.

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Medical Solutions 12.04 CO IDB D
26 Establishing the Cable Connections

Connecting the Control Console 3.3

Fig. 24: Fig. 25:

• Plug the control console cable onto the D501.X19 board (1/Fig. 24 / p. 26).
• Clamp the cable shielding braid under the strain reliefs (1/Fig. 25 / p. 26).

Tube Unit Temperature Monitoring Connection 0

• Connect the cable to D501.X8, Points 3 and 4 (2/Fig. 24 / p. 26) and strain-relieve it
(2/Fig. 25 / p. 26).

Connecting the Oil Pressure Switch 0

• Connect the cable to D501 X8, Points 5 and 6 (3/Fig. 24 / p. 26) and strain-relieve it
(3/Fig. 25 / p. 26).

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Establishing the Cable Connections 27

Connecting the Rotating Anode Cable 3.4

D115

Fig. 26:
• Pull in the rotating anode cable into the frame of the generator cabinet on the right side,
guide it up in the vicinity of the clamps (1/Fig. 26 / p. 27) to the terminal strip for the
D115 starter unit.
• Clamp the shielding braid for the cable on the right side of the starter under one of the
clamps (2/Fig. 26 / p. 27) and strain-relieve it.
• Connect the cables per the designations to the terminal strip (3/Fig. 26 / p. 27).

D115 terminal strip Cable strands Tube unit clamps

K5.1 1 I
K3.R3 0 0
K3.R5 2 II

• Do not connect the cable for the inner shielding (with double-shielded cables).

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Medical Solutions 12.04 CO IDB D
28 Establishing the Cable Connections

Connecting the High Voltage Cables 3.5

Fig. 27: Fig. 28:

• Lay the high voltage cables up along the right side of the generator.
• Insert the high voltage connectors with silicon disk without the sealer ring using silicon
oil (included in shipment) and with angled cuffs (if present) on the H1 per the designa-
tions (1, 2/Fig. 27 / p. 28).
• Secure the high voltage cables with the clamps from the accessory pack on the right
side wall (1/Fig. 28 / p. 28). When doing this, make sure the shielding is clamped and
that there is good contact to the clamps.

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Establishing the Cable Connections 29

Connecting the Control Cables (only for MULTIX Compact K / Mul-

tix TOP C) 3.6

Fig. 30: Ground wire cable

Pos. 1 Ground wire connections

Fig. 29:

• Lay the control cables to the table interface in the left area of the generator cabinet and
connect them per the designations (1/Fig. 29 / p. 29).
• Clamp down the shielding (2/Fig. 29 / p. 29).

Connecting the Ground Wire Cables (only for MULTIX Compact K / Multix TOP C)0
Connect all ground wires to the M16/ground wire grounding point per the designations
(1/Fig. 30 / p. 29).

NOTICE Malfunction from ground loops! For this, please observe the
safety information.
¹ To avoid disturbances caused by ground loops, lay the
ground wires in the star-shaped pattern to the central
ground wire connection point.

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30 Establishing the Cable Connections

Connecting the IONTOMAT Detectors, Displays and ext. Contacts3.7

D501 with Part No.: 57 60 181, for other possible connections, see the POLYDOROS IT
Wiring Diagram

Fig. 31:
D501 with Part No.: 77 59 835; for other possible connections, see the POLYDOROS IT
Wiring Diagram

Fig. 32:

Connecting the Iontomat Detectors 0

• Pull in the cables in the left area of the generator, guide them up and connect them to
the D501. X22_A (Iontomat A) and D501. X23_B (Iontomat B) board (1/Fig. 31 / p. 30)
(1/Fig. 32 / p. 30).

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Establishing the Cable Connections 31

• Clamp the shielding braid from the cable under one of the clamps (2/Fig. 25 / p. 26) and
strain-relieve it.

Connecting a Radiation Display Lamp 0

(e.g. connection via potential-free contacts (X6). The lamp is located in front of the exami-
nation room door).
• Radiation display with pre-contact (prep) (max. 230V/100W):
Connection to X6. 5 (PREP) and X6. 6 (GND) (3/Fig. 31 / p. 30) (3/Fig. 32 / p. 30).
• Radiation display with main contact (max. 230V/100W):
Connection to X6. 3 (XRAY) and X6. 4 (GND) (2/Fig. 31 / p. 30) (2/Fig. 32 / p. 30).

NOTE Make absolutely sure not to confuse the X6 and X8 connectors on

the D501 board.
It is possible that the board will malfunction or that the board will
be damaged.
Also make absolutely certain to observed the load limits for the
connected signal lamps / relays!

Connecting a Door Contact 0

• Connection to X8.1 (24V) and X8. 2 (DOOR_STATE) (5/Fig. 31 / p. 30)

(5/Fig. 32 / p. 30).

Connecting a Room Light Controller 0

(e.g. via switched 24V contacts (X7)

• Connect to X7.7 (STANDBY) and X7. 8 (GND) (4/Fig. 31 / p. 30) (4/Fig. 32 / p. 30)
(max. 24V/5W)

Connection Unit for Dose Area Product (KermaX) (Option) 0

• Plug in the X14 connector (6/Fig. 31 / p. 30) (6/Fig. 32 / p. 30) and strain-relieve it.
For further information, see the Installation and Setting Instructions,
RX63-020.033.03.02.

Connecting the KK Interface 0

• Plug in the KK1B connector on D501/X24 and secure it (7/Fig. 31 / p. 30)

(7/Fig. 32 / p. 30).
• Plug in the KK2 connector on D501/X25 and secure it (8/Fig. 31 / p. 30)
(8/Fig. 32 / p. 30).

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Medical Solutions 12.04 CO IDB D
32 Final Work Steps
4-
Ground Wire Test
4Final Work Steps

Fig. 33: Fig. 34:

Checking for Inadmissible Ground Loops 0

• Test procedure
1. Remove the nut on the grounding point (1/Fig. 33 / p. 32) (1/Fig. 34 / p. 32) and discon-
nect the W592 ground cable and the W593/D500_X2 cable from the grounding point:
- Use the multimeter to measure the resistance between the removed W592 ground
cable and the pin of the grounding point; it must be approx. 31 kOhm.
2. In addition, unplug the data sensing cable from D500_W523 (X14).
- Use the multimeter to measure the resistance between the removed W592/Gnd
ground cable and the pin of the grounding point; it must now be > 200 kOhm.
• After completing the check of the ground wires, Place the D500_W523 (X14) cable
back on and reconnect the W592 and the W593 cables.

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2-Phase Stator Option 33
5-
Installing the 2-Phase Stator Option
52-Phase Stator Option

The "Connection for 2-Phase Stators" is shipped with the generator and is already
installed (1/Fig. 35 / p. 33).

NOTICE Only the Optilix 150/12/50C X-ray tube unit can be connected.
¹ The generator can then be operated only with the
2-phase Optilix 150/12/50C X-ray tube unit! 3-phase X-ray
tube units can still be selected in the software!

Fig. 35:

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Medical Solutions 12.04 CO IDB D
34 2-Phase Stator Option

Installing the 2-Phase Stator Option 5.1

If connection of a tube unit with a 3-phase stator is wished, the 2-phase stator option must
be removed:
• Switch off power to the generator.
• Disconnect the W820 and W822 cables and insulate them.
• Connect the W805 cable included in the service kit between D115 X7 and K5.1.

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Changes to Previous Version 35
6Changes to Previous Version 6-

Chapter Section Changes

Establishing the Cable Con- Generator Power Line Con- The power line connection
nections nection for the Polydoros IT 30/55
and Polydoros IT 65/80 are
described together (again
the same fuse block).
Establishing the Cable Con- Connecting the Ground Illustration of generator con-
nections Wire Cables nection panel replaced with
the current one.
Establishing the Cable Con- Connecting a Radiation Dis- Note added.
nections play Lamp

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36 Changes to Previous Version

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12.04 CO IDB D Medical Solutions