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All Gas Information

cat gas engine

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100% found this document useful (1 vote)
225 views35 pages

All Gas Information

cat gas engine

Uploaded by

Anonymous V9fdC6
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 35

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G3516 Engine 3RC00001-UP(SEBP1564 - 64) - Systems & Components Page 1 of 35 XChange Pro
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Shutdown SIS

Previous Screen

Product: GAS ENGINE


Model: G3516 GAS ENGINE 3RC00782
Configuration: G3516 Engine 3RC00001-UP

Engine News
2000/05/01
Media Number -SEBD9285-00 Publication Date -01/05/2000 Date Updated -01/05/2000

i01309280

Summary Listing of Gas Engine News Articles {1000}


SMCS - 1000

Engines:
All Gas

This article provides a complete list of the effective Engine News articles that have been published
about Caterpillar Gas Engines from January 1994 through March 2000. A Special Edition Engine
News, SEBD9210, "Product Support Update - All Caterpillar Gas Engines" was published 27May
1994. Table 1 lists the Engine News articles that have been published since the Special Edition was
released. The articles are listed in order of engine model.

Note: The articles that apply to more than one model group are listed first. Then the articles that
pertain to individual models or individual model groups are listed.

Table 1
Engine SMCS Form No. Page
Date Title
Model Code
"New 146-4080 Digital Multimeter
All Gas 0115-036 SEBD9268 January 99
29 Available for Troubleshooting
Electronic Circuits"
"Interactive Self-Paced Computer
All Gas SEBD9282 February Training Course Available for
0314 18
00 Technical Marketing Information (TMI)
System Users"
All Gas SEBD9282 February "Reporting Incidents Through the Cat
0353 18
00 Neutral Net"
All Gas SEBD9262
0374 July 98 10 "Gas Engine Technical Publications"

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All Gas 0600 SEBD9258 March 98 1 "Use 126-7175 Push Puller Assembly re
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for Various General Purpose


Applications"
All Gas SEBD9278 November "138-8440 Component Cleaner May
0644 1
99 Damage Electrical Connectors"
"Use 149-5138 Mechanical Push/Puller
All Gas SEBD9268 January 99
0700 31 for Extra Force in General Purpose
Applications"
All Gas 0766, SEBD9264 September "Fabricated Spark Plug Gapping Tool"
15
1555 98
All Gas 1000, SEBD9232 February "New Engine Information Plates
3
7557 96 Require More Information"
All Gas 1000, SEBD9233 March 96 "Troubleshooting Data Sheet for Gas
9
7565 Engines"
"Use 131-5050 Dataview Group and
All Gas 1000-038 SEBD9268 January 99 131-5051 Dataview Portable
31
Techstation Group for Accurate
Diagnostics"
"Use 153-9630 PWM-Analog Test
All Gas 1000-038 SEBD9268 January 99
36 Group Sensor Adapter Kit for
Dataview"
All Gas SEBD9258 March 98 "8N-4617 Air Cleaner Clamp Kit
1051 3
Available"
All Gas 1065, SEBD9217 November "Water Cooled Turbine Housings May
1050 94 Require Larger Core Plugs"
"Use 156-1060 Gas Engine Analyzer
All Gas 1088-036 SEBD9271
April 99 2 and 156-1070 Gas and Diesel Engine
Analyzer to Check Emissions"
All Gas SEBD9219 January 95 "Catalytic Converter and Exhaust
1091 1
Conditioning Products Available"
"Woodward Control Assemblies Have
All Gas SEBD9235 Changed Part Numbers to Provide the
1264 May 96 6
"CE" Marking for Electromagnetic
Compatibility (EMC) Directives"
All Gas SEBD9256 January 98
1280 16 "Gas Engine Fuel Specifications"

All Gas SEBD9261 Supplement:, January 98, Page 16, "Gas


June 98 21
Engine Fuel Specifications"

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All Gas 1357-036, SEBD9268 January 99 38 "Use 144-0235 Belt Tension Gauge to re
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7461-036 Check Belt Tension"

All Gas 1382, SEBD9242 December "New 14 psi Pressure Cap Eliminates
1
1392 96 Spillover at Shutdown"
"Mixing Caterpillar Long Life
Coolant/Antifreeze (LLCA) with
Conventional Caterpillar Diesel Engine
All Gas SEBD9231 January 96
1395 1 Antifreeze/Coolant and/or Other
Commercially Available Diesel Engine
Antifreeze/Coolants Is Not
Recommended"
"Proper Welding Procedure on
All Gas SEBD9254 November
1400 19 Machines and Engines with Electronic
97
Controls"
All Gas SEBD9262 "Circuit Breakers Are Changing from
1420 July 98 14
Red to Blue Reset Buttons"
"Improved Breather Vent Helps Prevent
All Gas SEBD9240 October 96
1552 1 Water Entry into Altronic III Magnetos"

All Gas SEBD9257 February "New Seal Between Front and Rear
1552 1
98 Stator Housings"
All Gas SEBD9262
1555 July 98 9 "Effects of Corona on Spark Plugs"

All Gas SEBD9272


1559 May 99 7 "New Breakout Harness"

"Two Versions of Customer


All Gas SEBD9254 November
1926 18 Communications Module Software
97
Available for Personal Computers"
"Special Instruction, REHS0345,
All Gas SEBD9266 November
4450 28 "Generator Service Literature Index" Is
98
Available"
All Gas SEBD9267 December "New Maintenance Information for
4450 9
98 Generators"
All Gas SEBD9251 August 97 "Changes to Default Overcurrent
4490 25
Settings for EMCP II+"
All Gas SEBD9254 November
4490 17 "Illustration Changes to EMCP II+"
97
37

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All Gas 5050-041 SEBD9268 January 99 "Use 9U-5968 Hydrostatic Filter Group re
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to Filter Contaminated Oil"


All Gas SEBD9268 January 99 "Use 145-9342 Filter Crusher to Reduce
5720 37
Waste and Collect Oil"
All Gas SEBD9251 August 97 "Guidelines for Electrically Grounding
7423 24
Gas Engines"
"Use 132-8263 Spanner Wrench to
G3400, SEBD9270 March 99 Remove and Install Terminal Assembly
0712 3
G3500 in Electronic Ignition System (EIS)
Transformer Group"
Supplement:, March 99, Page 3, "Use
132-8263 Spanner Wrench to Remove
G3400, SEBD9271
April 99 15 and Install Terminal Assembly in
G3500
Electronic Ignition System (EIS)
Transformer Group"
"Use 152-2067 Pressure Differential
G3500, 1063-036 SEBD9269 February Gauge to Monitor Aftercooler Pressure
5
G3600 99 Drop in Applications with Crankcase
Fume Recirculation"
G3300, SEBD9278 November "Recommended Repairs After Cylinder
1101 2
G3400 99 Head Gasket Failure"
G3300, "Verification of Connecting Rod Eye
SEBD9217 November
G3400, 1218 Bushing Retention When Overhauling
94
G3500 Engines"
G300, "Pressure Compensated Simple
SEBD9222
G3300, 1264 April 95 Governor (PSG) Changes from
G3400 Aluminum to Cast Iron Housing"
G3400, SEBD9239 September "New Mixer Assembly Provides Better
1266 9
G3500 96 Startability and Idle Stability"
"The Components of the 7C-5001, 100-
G3400, SEBD9246 March 97 8227, and 104-6775 Gas Pressure
1270 6
G3500 Regulator Groups Are Available for
Parts Service"
G3400, SEBD9240 October 96 "Conversion Gas Valve Kits Available"
1278 5
G3500
G3500, SEBD9231 January 96 "Parts List for Prelube Pump Group
1319 9
G3600 Kits"
G3500, 1330, SEBD9218 December "New Water and Oil Temperature
G3600 1355 94 Regulators Available"

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G3300, 1355 SEBD9231 January 96 7 "New Jacket Water Heater Thermostat" re
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G3400,
G3500
G3300,
SEBD9232 February Supplement:, January 96, Page 7, "New
G3400, 16
96 Jacket Water Heater Thermostat"
G3500
"New Improved Jacket Water
G3500, SEBD9259
1355 April 98 5 Temperature Regulator for Landfill
G3600
Applications"
G3300, 1400, SEBD9246 March 97 "Diode Removed from Junction Box
2
G3400 1417 Group"
"New Terminal-Mounted Resistor
G3400, SEBD9246 March 97
1417 8 Assembly Allows Proper Loading of
G3500
DDT Data Line"
G3500, SEBD9214 August 94 "Improved Air Starter Motor Housings
1451
G3600 and Silencers (Lighter Weight)"
"New 9U-7511 Spark Plug Seat Cleaner
G3500, 1555, SEBD9211
May 94 and 9U-7516 Spark Plug Gauge
G3600 1100
Available"
G3300, SEBD9276 September "New Gasket Allows Easier Spark Plug
1555 6
G3400 99 Service"
G3400, SEBD9250 "New Seal Used in Transformer
1558 July 97 3
G3500 Groups"
"Updates Available to Eliminate False
G3500, SEBD9272
1900 May 99 14 Detonation and "No Magneto Interface"
G3600
Nuisance Shutdowns"
G3400, SEBD9224 "New Electronic Sensor Group
1912 June 95
G3500 (Speed/Timing Sensor) Used"
G3400, SEBD9251 August 97 "Pipe Plug Used on Electronic Control
1917 4
G3500 Group (MAPS Sensor)"
G3400,
SEBD9283 March 00 "New Format of PC Software for
G3500, 1926 2
Customer Communication Module"
G3600
G3400, 3000, SEBD9261 "Chiller Drive Line Serviceable Parts"
June 98 4
G3500 3050
"An Updated Service Manual Module,
G3400, SEBD9279 December SENR6565-02, "Generator Set Load
4490 3
G3500 99 Sensor and Generator Set Load Sharing
Module" Is Available"

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G3306, 7451, SEBD9230 December "New Instrument Panel Groups re
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G3406 7462 95 (Irrigation) Provide Increased


Resistance to Water Damage"
G342, "Improved Indicator Assembly
SEBD9254 November
G3300, 7455 5 Replaces Former Indicator Assembly"
97
G3400
G3400, "Caterpillar Now Has Parts Support for
SEBD9239 September
G3500, 7567 16 Previously Non-Supported Custom
96
G3600 Parts"
G3400, SEBD9266 November "Required Information for Parts Return"
7760 4
G3500 98
SEBD9215 September "Reworking Diesel and Gas Cylinder
G300 1101
94 Heads on 6.25 Bore V Engines"
1150,
SEBD9261 "Improved Crankshaft Seals Available"
G300 1160, June 98 3
1161
SEBD9232 February "Phosphate Coating Added to Camshaft
G300 1210 9
96 Lobes"
Supplement:, February 96, Page 9,
SEBD9234
G300 April 96 8 "Phosphate Coating Added to Camshaft
Lobes"
1210, SEBD9233 March 96
G300 11 "New Camshaft Kits Available"
1100
SEBD9258 March 98 Supplement:, March 96, Page 11, "New
G300 23
Camshaft Kits Available"
SEBD9265 October 98 "New Carburetor Assembly for G300
G300 1266 3
Series Engines"
1554, SEBD9265 October 98 "New Coil Kits Replace Shielded
G300 3
1561 Transformer"
1101, "New Remanufactured Cylinder Head
SEBD9222
G3306 1104, April 95 Groups Provide Improved Cooling
1105 Around the Exhaust Valve Guides"
"New 8.0:1 and 10.5:1 Compression
SEBD9230 December Ratio Rod and Piston Groups Include
G3300 1215
95 New Center Piston Ring to Improve Oil
Life"
"Improved 133-9096 Diaphragm
SEBD9265 October 98
G3300 1266 1 Assembly Available for Catalyst
Engines"

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G3306 1361 SEBD9219 January 95 "New Water Pump Has Stainless Steel re
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Shaft and New Face Seal Assembly"


SEBD9262 "New Basic Water Pump Groups Used
G3300 1361 July 98 2
in Engine Water Pump Groups"
SEBD9267 December "New Remanufactured Water Pump
G3300 1361 1
98 Groups Available"
SEBD9277 October 99 "New Water Pump Group (Basic)
G3300 1361 1
Includes Many Improvements"
SEBD9254 November "Significant Improvement for Pump
G3300 1364 1
97 Impellers (Water Pumps)"
SEBD9254 November "History of Pump Impeller (Water
G3300 1364 2
97 Pump) Changes"
"New Ignition Groups Meet CSA
SEBD9220 February
G3300 1550 (Canadian Standards Association)
95
Specifications"
"Two New Ignition Groups Meet
SEBD9221 March 95
G3304 1550 Canadian Standards Association (CSA)
Specifications"
"Tube Is Available to Raise the Rain
SEBD9251 August 97
G3406 1051 1 Cap In Order To Avoid Interference
with the Inlet Manifold"
SEBD9215 September "New Turbocharger Increases G3412
G3412 1052
94 Engine Performance"
"New Basic Exhaust Bypass Groups
SEBD9248
G3400 1057 May 97 2 Include New Valve and New
Diaphragm"
"New More Efficient Turbocharger and
1057, SEBD9258 March 98 Exhaust Bypass Group for the G3406
G3406 6
1052 Low Compression Ratio Gas Engines"

SEBD9229 November "Tightening Torque on Water Cooled


G3412 1059
95 Exhaust Manifold Studs Increased"
SEBD9234 "New Gasket for Engines with Water
G3400 1059 April 96 1
Cooled Exhaust Manifolds"
SEBD9217 November "New Aftercooler Seals Have Greater
G3412 1063
94 Heat Resistance"
G3400 1064 SEBD9216 October 94

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"New Stainless Steel Aftercooler re
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Provides Longer Life in Landfill


Applications"
SEBD9268 January 99 "New Gasket Used in Air Lines Group"
G3412 1071 1

SEBD9217 November "Longer Exhaust Manifold Mounting


G3406 1100
94 Studs Used in Cylinder Head Group"
SEBD9235 "New Stronger Cylinder Head Bolts
G3406 1100 May 96 2
Used"
"Use 154-9521 Spark Plug Seat Cleaner
G3406, 1100, SEBD9268 January 99
2 to Remove Debris from Gasket Seat
G3408 0703
and Cylinder Heads"
G3408, SEBD9269 February "Improved Cylinder Head Groups for
1100 1
G3412 99 G3400 Engines"
"New Inlet Valve Seat Inserts Provide
1103, SEBD9238 August 96
G3400 3 Improved Serviceability and
1100
Reliability"
SEBD9256 January 98 "New Valve Guides Improve Wear
G3400 1104 7
Resistance"
1151, "Procedure for Installing Steel Core
SEBD9241 November
G3400 1157, 3 Gasket at the Front Housing and the
96
1162 Flywheel Housing"
SEBD9270 March 99 "New Flywheel Housing Gasket for
G3406 1157 3
3406 Engines"
Supplement:, March 99, Page 3, "New
SEBD9271
G3406 April 99 15 Flywheel Housing Gasket for 3406
Engines"
1202, SEBD9226 August 95 "Wear Sleeve Removal Tooling May
G3400
1161 Mark the Crankshaft"
SEBD9276 September
G3412 1204 5 "Wider Crankshaft Gear Used"
99
SEBD9278 November Supplement:, September 99, Page 5,
G3412 15
99 "Wider Crankshaft Gear Used"
G3408, SEBD9224 "New Bolts with "Lock-Patch" Used in
1206 June 95
G3412 Front Timing Gear Groups"
"New Valve Lifter Assembly Includes a
SEBD9223
G3400 1209 May 95 Roller Pin with Improved Corrosion
Resistance"

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G3408, 1214 SEBD9269 February 2 "New Piston and Rod Groups Used" re
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G3412 99
SEBD9239 September "New Piston Rings Extend Valve
G3400 1215 8
96 Service Life"
SEBD9221 March 95 "New Cylinder Liner Seal Resists
G3400 1216
Deterioration"
1237, SEBD9219 January 95 "Inspect for Correct Camshaft Idler
G3406 2
1206 Gear Shaft and Bolts"
"New Service Repair Camshaft Idler
SEBD9227 September Gear Shaft Available for Use with
G3406 1237
95 Cylinder Blocks with Damaged Pilot
Bore"
G3408, SEBD9215 September "New PSG Governor with Pneumatic
1264
G3412 94 Air Head Control Available"
1264, SEBD9236 "New Woodward Governor PSG
G3406 June 96 8
1265 Groups Improve Engine Stability"
SEBD9229 November "Carburetor Group Changed to Achieve
G3408 1266
95 Engine Stability at Catalyst Setting"
"New IMPCO 400 Single Varifuel
SEBD9245 February
G3406 1266 1 Carburetor Replaces Former IMPCO
97
200D Double Carburetor"
Supplement:, February 97, Page 1,
SEBD9247 "New IMPCO 400 Single Varifuel
G3406 April 97 8
Carburetor Replaces Former IMPCO
200D Double Carburetor"
Supplement:, February 97, Page 1,
SEBD9251 August 97 "New IMPCO 400 Single Varifuel
G3406 27
Carburetor Replaces Former IMPCO
200D Double Carburetor"
"157-3253 Spring in IMPCO Varifuel
SEBD9261
G3406 1266 June 98 2 Carburetor Air Body Assembly
Available for Parts Service"
SEBD9264 September "New Carburetor Improves Engine
G3406 1266 2
98 Performance"
SEBD9266 November "New Engine Oil Reservoir Groups Are
G3400 1308 2
98 Now Available"
G3408B 1318 SEBD9245 February 9 "New Auxiliary Oil Filter Groups
97 Reduce the Amount of Air

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Accumulating in the Auxiliary Oil re
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Filter Tank"
"New Piston Cooling Jet Tube
SEBD9267 December Assemblies Provide Increased Piston
G3400 1331 2
98 Clearance for Engines with Gallery
Cooled Pistons"
"Be Sure to Use the Correct Piston
SEBD9279 December
G3400 1331 6 Cooling Jet Tube Assembly with
99
Gallery Cooled Pistons"
SEBD9222 "New O-Ring Seals Used in Expansion
G3406 1354 April 95
Tank Group"
SEBD9241 November "Improved Water Pump Groups
G3406 1361 6
96 Available"
"New Pump Group Used in Auxiliary
SEBD9258 March 98
G3406 1371 8 (Fresh Water) Pump Group for Separate
Circuit Aftercooler (SCAC)"
G3408, 1380, SEBD9259 "New Coolant Hose for Exhaust Bypass
April 98 2
G3412 1057 Valve"
"New Bracket Used in Gas Engine
G3408, 1409, SEBD9218 December Ignition Groups to Allow Removal of
G3412 1107 94 Valve Covers without Removing
Transformer"
"New Caterpillar Digital Ignition
G3408, SEBD9276 September
1550 5 System Provides Improvements over
G3412 99
Magneto Systems"
"New Coupler Kit Provides Correct
SEBD9218 December
G3406 1552 Timing Orientation for Altronic V
94
Magneto Group"
"Improved Magneto Group Includes O-
SEBD9233 March 96
G3406 1552 8 Ring Seal Groove on Mounting Face to
Help Prevent Oil Leaks"
SEBD9253 October 97 "Part Numbers for Stator Assemblies
G3400 1552 1
Available"
"Be Sure the 163-6108 Timing Control
(G3412) and 163-6164 Timing Control
G3408, SEBD9283 March 00
1901 3 (G3408) Is Correctly Installed on
G3412
Engines Equipped with the CAT Digital
Ignition System"
G3406 1907 SEBD9248 May 97 4

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"New Electronic Actuator Group (Flo- re
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Tech 68) Provides Improved Stability"

0600, "New Valve Lash Adjusting Tool


SEBD9260
G3500 1105, May 98 4 Group Released for All 3500 Engines"
1121
0600, "New Valve Lash Adjusting Tool
SEBD9264 September
G3500 1105, 4 Group Released for All 3500 Engines"
98
1121
Supplement:, September 98, Page 4,
SEBD9268 January 99 "New Valve Lash Adjusting Tool
G3500 39
Group Released for All 3500 Engines"

SEBD9266 November "The New 155-1536 Valve Recession


G3500 0701 5
98 Tool Group Has Been Released"
SEBD9262 "114-2410 Digital Pyrometer Battery
G3500 0776 July 98 4
Shelf Life Extended"
"Realignment Warning Tag on All 3500
SEBD9271
G3500 1021 April 99 8 Generator Sets Reminds of Alignment
Required at Installation"
1050,
SEBD9261
G3516 1059, June 98 3 "New Gasket for Exhaust Manifold"
7555
SEBD9260 "Vacuator Valve Removed from Air
G3500 1051 May 98 5
Cleaner Group"
"New Turbocharger Groups and New
G3512, 1052, SEBD9206 February Turbocharger Cartridge Groups Have
G3516 1053 94 Improved Thrust Bearing and Turbine
Ring Seal"
SEBD9265 October 98 "New Seal Assembly Used in
G3516 1052 4
Turbocharger Group"
Supplement:, October 98, Page 4, "New
G3512, SEBD9281 January 00
1052 16 Seal Assembly Used in Turbocharger
G3516
Group"
SEBD9277 October 99 "New High Temperature Locknut Used
G3500 1052 8
in Engine Exhaust System Groups"
SEBD9239 September "Replacement Turbocharger Cartridge
G3516 1053 10
96 Part Numbers"
G3500 1057 2

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SEBD9253 October 97 "New Exhaust Bypass Group re
.

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Available"
SEBD9259 "New Improved Inlet Manifold (Flame
G3500 1058 April 98 3
Arrestor) Gasket"
SEBD9209 "New Water Cooled Exhaust Manifolds
G3516 1059 April 94
Used"
SEBD9220 February "Torque Specification for Exhaust
G3500 1059
95 Manifold Assembly Bolts"
"New Exhaust Manifold Shield Group
1059, SEBD9273
G3516 June 99 4 for Dry Exhaust Manifold Engines Has
1067
Updated Shield Assemblies"
Supplement:, June 99, Page 4, "New
SEBD9274 Exhaust Manifold Shield Group for Dry
G3500 July 99 23
Exhaust Manifold Engines Has Updated
Shield Assemblies"
1063, SEBD9209
G3500 April 94 "New Check Valve Available"
1355
1063, SEBD9222 "New Stainless Steel Aftercooler Core
G3500 April 95
1064 Provides Longer Life"
"New Stainless Steel Plate Prevents
SEBD9234
G3516 1063 April 96 4 Formation of Rust within Air Inlet and
Exhaust System"
SEBD9246 March 97 "New Gasket Used in Aftercooler
G3500 1063 12
Groups"
"Serviceable Components Available for
SEBD9247
G3500 1063 April 97 4 7C-1193 Temperature Control Group
(Aftercooler)"
"New Compressor Bypass Conversion
SEBD9238 August 96
G3508 1081 5 Arrangement Eliminates Turbocharger
Surge"
Supplement:, August 96, Page 5, "New
SEBD9242 December Compressor Bypass Conversion
G3508 4
96 Arrangement Eliminates Turbocharger
Surge"
Supplement:, August 96, Page 5, "New
SEBD9247 Compressor Bypass Conversion
G3508 April 97 8
Arrangement Eliminates Turbocharger
Surge"
G3500 1100 10

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SEBD9256 January 98 "Improved Water Seal Reduces the re
.

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Possibility of Cylinder Head Joint


Water Leaks"
1100, SEBD9262 "Use the Correct Procedure for
G3500 July 98 5
7553 Installation of Cylinder Head Bolts"
"Bolts, Washers, and Spacers Grouped
SEBD9269 February
G3500 1100 5 into Fastener Groups in Engine
99
Cylinder Head Groups"
1103, SEBD9206 February "Oversize Valve Guides and Valve
G3500
1104 94 Seats Available"
SEBD9266 November "New Valve Seat Inserts for Field
G3500 1103 6
98 Rework"
SEBD9268 January 99 "Use 155-1536 Valve Recession Tool
G3500 1103 3
Kit to Determine Valve Wear"
SEBD9222 "Additional Groove on Valve Stem
G3500 1105 April 95
Helps Identify 20° Valves"
"Correction to Operation and
1105-082 SEBD9279 December Maintenance Manual, SEBU6711-04,
G3500 6
99 "G3508, G3512, and G3516 Engines""

SEBD9242 December "New Rotocoil Assembly Used in


G3500 1109 2
96 Cylinder Head Groups"
Supplement:, December 96, Page 2,
SEBD9248
G3500 May 97 18 "New Rotocoil Assembly Used in
Cylinder Head Groups"
"New Rocker Arm Cover Base
SEBD9248
G3500 1120 May 97 5 Assembly Has Threaded Inserts for
Increased Durability"
SEBD9259 "New Debris Shield Is Added to the
G3500 1124 April 98 3
Cylinder Head Gasket Kits"
1160, SEBD9223 "New Front and Rear Crankshaft Seal
G3500 May 95
1161 Groups Used"
"Be Sure to Use the Correct Procedure
SEBD9276 September
G3500 1161 7 to Remove the Rear Crankshaft Seal
99
and Wear Sleeve"
SEBD9224 "Information for Ordering Replacement
G3500 1201 June 95 5
Cylinder Block for Engine"
G3500 July 95

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SEBD9225 Supplement:, June 95, Page 5, re
.

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"Information for Ordering Replacement


Cylinder Block for Engine"
"New Liner Seat Inserts Allow Cylinder
1201, SEBD9225
G3500 July 95 Blocks with Deeper Liner seat Cracks
1217
to Be Salvaged"
"Remanufactured Crankshaft
SEBD9216 October 94 Interchangeability; Remanufactured
G3500 1202
"Upgrade To New" (UTN)
Availability"
1202, SEBD9228 October 95 "Numbering the Crankshaft to Match
G3500
1231 Counterweights"
"Use 155-8795 Crankshaft Gauge to
SEBD9268 January 99
G3500 1202 5 Determine Distortion and Bearing
Alignment"
"Recommended Lubrication and Torque
SEBD9264 September
G3500 1203 6 Procedure for Main Bearing Cap Bolts"
98

Supplement:, September 98, Page 6,


SEBD9265 October 98 "Recommended Lubrication and Torque
G3500 14
Procedure for Main Bearing Cap Bolts"

"New Sleeve Bearing Used in Camshaft


SEBD9229 November
G3500 1206 Idler Gear Assembly in Rear Gear
95
Groups"
SEBD9276 September "New Rear Gear Group Available for
G3516 1206 8
99 Use in Landfill Applications"
"Front Gear Group Changed to Help
1206, SEBD9276 September
G3500 10 Keep Oil Pump Adapter Assembly
1304 99
Bolts Tight"
"New Front Gear Group Includes New
SEBD9223
G3500 1207 May 95 Gear Assembly with New Stronger
Bearing"
"New Sleeve Bearing Provides
SEBD9229 November
G3500 1207 Improved Resistance to Cavitation
95
Damage"
"New Electron Beam (EB) Welded
SEBD9237 Pistons Have Been Introduced for
G3500 1214 July 96 6
G3500 Engines Operating at or above
1500 rpm"

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G3500 1215 SEBD9245 February 13 "Installation of Piston Pin Retainer" re
.

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97
"5P-8665 Liner Puller Changed to
SEBD9227 September
G3500 1216 Accommodate Cylinder Liner with
95
Larger Diameter Top Flange"
SEBD9248 "Improved Cylinder Liner Has Longer
G3500 1216 May 97 6
Service Life"
SEBD9251 August 97 "Reliability and Fatigue Strength
G3500 1218 9
Improved in Connecting Rod"
"Process Changes Result in Improved
SEBD9258 March 98
G3500 1218 10 3500 Engine Remanufactured
Connecting Rod Assembly"
"New Remanufactured 3500 Engine
SEBD9262
G3500 1218 July 98 6 Connecting Rod Results from Improved
Remanufacturing Process"
SEBD9264 September "Recommended Lubrication and Torque
G3500 1218 8
98 Procedure for Connecting Rod Bolts"
Supplement:, September 98, Page 8,
SEBD9265 October 98
G3500 14 "Recommended Lubrication and Torque
Procedure for Connecting Rod Bolts"
"New Connecting Rod Assembly
SEBD9266 November
G3500 1218 7 Provides Increased Rod Eye Bushing
98
Retention"
SEBD9223 "New Rod Bearings Have Higher
G3500 1219 May 95
Fatigue Strength"
"Improved Spacer Plate Provides Visual
SEBD9223
G3500 1221 May 95 3 Indication of Use of "Wide Flange"
Cylinder Liners"
Supplement:, May 95, Page 3,
SEBD9225 "Improved Spacer Plate Provides Visual
G3500 July 95
Indication of Use of "Wide Flange"
Cylinder Liners"
SEBD9264 September "New Spacer Plate Gasket Provides
G3500 1221 10
98 Improved Sealing"
Supplement:, September 98, Page 10,
SEBD9265 October 98
G3500 15 "New Spacer Plate Gasket Provides
Improved Sealing"
SEBD9262 "New Counterweight Bolt Assembly
G3500 1231 July 98 7
Replaces Bolt and Washer"

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G3500 1231 SEBD9264 September 9 "Recommended Lubrication and Torque re
.

.
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98 Procedure for Crankshaft


Counterweight Bolts"
Supplement:, September 98, Page 9,
SEBD9265 October 98 "Recommended Lubrication and Torque
G3500 15
Procedure for Crankshaft
Counterweight Bolts"
"Change in Location and Size of
1231, SEBD9267 December
G3500 5 Crankshaft Counterweight Sequence
1202 98
Number"
SEBD9266 November "New Idler Gear Assembly for the
G3500 1234 9
98 Front Gear Group in G3500 Engines"
SEBD9255 December "New Stub Shaft (Crankshaft) Replaces
G3500 1237 4
97 the Former Stub Shaft (Crankshaft)"
SEBD9271 "Be Sure to Use the Correct Gas Fuel
G3500 1250 April 99 11
Pressure"
"New Basic Governor Groups
SEBD9255 December
G3500 1264 4 (Woodward 3161) Have Self-Contained
97
Oil Supply"
Supplement:, December 97, Page 4,
SEBD9261 "New Basic Governor Groups
G3500 June 98 21
(Woodward 3161) Have Self-Contained
Oil Supply"
SEBD9266 November "Service Instructions for 7C-3018
G3500 1264 10
98 Governor Orifice "
SEBD9276 September "Improved Woodward EG3P Actuator
G3500 1264 10
99 Assembly Is Available"
1265, SEBD9260 "New Rod Ends Used in Carburetor
G3500 May 98 6
1266 Control Groups"
SEBD9227 September "New 124-6325 Bearing Kit Available
G3500 1266
95 for Carburetor Service"
"Be Sure to Use the Correct Valve
SEBD9255 December
G3500 1266 6 When Replacing the Mixer Assembly in
97
Carburetor Group"
"Conversion Group Components
SEBD9260
G3500 1266 May 98 7 Changed to Allow 400 to 450 Btu Fuel
Usage"
G3500 1266, SEBD9239 September 11
7558 96

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"Addition of Sleeve and Removal of re
.

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Setscrew Prevents Binding of Control


Shaft"
"Serviceable Parts Available for
SEBD9227 September
G3500 1270 5 Sprague Gas Pressure Regulator
95
Assembly"
SEBD9255 December "New O-Ring Seal Used in Landfill
G3500 1270 8
97 Regulator Groups"
"Changes to High Pressure Gas
SEBD9272
G3500 1270 May 99 9 Regulator Assembly Provide Improved
Response"
SEBD9276 September "Service Repair Kits Available for
G3500 1270 11
99 Deltec Gas Pressure Regulators"
"New High Pressure Air/Fuel Ratio
G3512, SEBD9272
1278 May 99 10 Control (AFRC) Actuator Available for
G3516
Operation in Wet Locations"
"Washers Available within the
1283, SEBD9253 October 97
G3516 4 Conversion Group (Landfill Carburetor)
7553
for Spacing of Valves"
"New Oil Pan Drain Groups Allow
SEBD9248
G3500 1302 May 97 7 More Oil to be Removed from the Oil
Pan"
Supplement:, May 97, Page 7, "New Oil
SEBD9261
G3500 June 98 22 Pan Drain Groups Allow More Oil to be
Removed from the Oil Pan"
SEBD9276 September "Summary of Improvements to Deep
G3500 1302 11
99 Sump Oil Pans"
SEBD9216 October 94 "New Higher Capacity Oil Pump Used"
G3516 1304

"New Oil Filter Shield and Shield


SEBD9223
G3500 1306 May 95 Mounting Screws Used in Oil Filter
Base Assemblies"
"Oil Filter Groups for All Commercial
SEBD9265 October 98
G3500 1306 8 3500 Series Engines Have Been
Improved"
1307, SEBD9224 "Flexible Braided Steel Hose
G3500 June 95
1380 Maintenance"
G3500 1317 SEBD9259 April 98 4

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"New Components Used in Crankcase re
.

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Breather Group Help Prevent Oil


Leaks"
SEBD9221 March 95 "New Continuous Prelube Pump and
G3500 1319
Lines Groups Available"
SEBD9237 "New Oil Jet Tube Assemblies Replace
G3500 1331 July 96 7
Oil Cooling Jet Assemblies"
SEBD9259 "New Improved Thermostat Housing
G3500 1355 April 98 5
Seal"
SEBD9254 November "Handling Instructions for Water
G3500 1361 13
97 Pumps"
SEBD9270 March 99 "New Water Pumps with Improved
G3500 1361 4
Resistance to Shock Loads Used"
SEBD9240 October 96 "Improved Oil Cooler Core Assembly"
G3508 1378 5

"New Auxiliary Water Lines Group


1380, SEBD9233 March 96 (Fresh Water - Aftercooler) Provides
G3508 11
1063 Improved Access for Servicing the
Number Six Cylinder"
"New Integral Seal in Water Lines
SEBD9235
G3500 1380 May 96 4 Groups Helps Prevent Coolant Leaks"

"New Vent Line Groups Prevent Air


SEBD9221 March 95
G3500 1380 8 from Being Trapped Inside Water
Cooled Turbocharger Housings"
Supplement:, March 95, Page 8, "New
SEBD9237 Vent Line Groups Prevent Air from
G3500 July 96 19
Being Trapped Inside Water Cooled
Turbocharger Housings"
SEBD9237 "New Water Lines Group Will Help
G3500 1380 July 96 7
Prevent Exhaust Manifold Cracks"
Supplement:, July 96, Page 7, "New
SEBD9240 October 96
G3500 9 Water Lines Group Will Help Prevent
Exhaust Manifold Cracks"
SEBD9264 September "Turbocharger Vent Lines Important for
G3500 1380 13
98 Engine Reliability"
"Water Lines Group Removed from
1395, SEBD9278 November
G3500 5 Electronic Ignition System (EIS)
1900 99
Engine Arrangement"

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G3500 1408 SEBD9219 January 95 "Wiring Harness Repair Kit for G3500 re
.

.
ac ac
k e r- s o ft w a k e r- s o ft w a

Engines with Electronic Ignition


Systems (EIS)"
SEBD9228 October 95
G3500 1408 "Improved Harness Assembly"

"Selection of Service Harness for


SEBD9236
G3500 1408 June 96 10 Engines with Electronic Ignition
System"
"New Bracket Available to Support Gas
G3512, 1408, SEBD9239 September
13 Engine Ignition Group Wiring Harness
G3516 1550 96
Assembly"
"The Ignition Bulkhead Connector
SEBD9258 March 98
G3500 1408 11 Reoriented to Help Prevent Moisture
Damage"
SEBD9235 "New Extension for Electronic Ignition
G3500 1409 May 96 5
System (EIS) Transformer Groups"
"Silicone Lubricant Aids Installation of
SEBD9254 November
G3500 1409 15 Transformer Extension and Increased
97
Life of Extension O-Ring Seal"
SEBD9222 "New Bowl Lubricator Replaces Shot
G3500 1451 April 95
Lubricator"
"Additional Troubleshooting
SEBD9214 August 94
G3500 1550 Information for Electronic Ignition
System (EIS)"
SEBD9228 October 95 "New Gasket Used in Gas Engine
G3500 1550
Ignition Groups"
"New Circuit Board Assembly and
SEBD9239 September
G3500 1550 14 Modules Improve Serviceability and
96
Reliability"
"New Electronic Control Group
1550, SEBD9251 August 97
G3500 10 Available for Gas Engine Ignition
1559
Groups"
"Procedure for Testing Electronic
SEBD9256 January 98
G3500 1550 14 Ignition System (EIS) Transformer
Groups"
SEBD9252 September "New Spark Plug on G3500 Engines
G3500 1555 13
97 Improves Reliability"
G3500 1555 SEBD9253 October 97 4

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"Spark Plug Seat Cleaner re
.

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Recommended for Use on Cylinder


Heads"
SEBD9259 "New Spark Plug Recommended for
G3500 1555 April 98 5
G3500 Engines"
SEBD9264 September "Some Benefits of the New 146-2588
G3500 1555 12
98 Spark Plug "
SEBD9215 September "Improved Knock (Detonation) Sensor
G3500 1559
94 Group Replaces Detonation Sensor"
"New Variable Timing Control Box
Assemblies Are Used in Detonation
SEBD9237
G3516 1559 July 96 8 Sensitive Timing Ignition Groups to
Provide Improved Detonation
Protection"
"New Service Tool and Procedure to
SEBD9272
G3500 1559 May 99 13 Test Detonation Sensor for Proper
Performance"
"New Terminal Assembly, Spacer, and
SEBD9268 January 99
G3500 1561 5 Extension Used in Transformer Group"

"New Transformer Group Has New


SEBD9273
G3500 1561 June 99 8 Transformer Assembly for Improved
Reliability"
Supplement:, June 99, Page 8, "New
SEBD9274 Transformer Group Has New
G3500 July 99 23
Transformer Assembly for Improved
Reliability"
"O-Ring Seals Included on the Terminal
SEBD9274
G3516 1561 July 99 6 Assembly for the Electronic Ignition
System (EIS) Transformer Group"
"Electronic Ignition System (EIS)
SEBD9278 November Transformer Groups Now Have a
G3500 1561 5
99 Serviceable Spring in the Terminal
Assembly"
"A New Connector Retainer Assembly
SEBD9279 December
G3500 1561 4 Is Available for the Electronic Ignition
99
System (EIS)"
"New Solenoid Valve Group (Gas
SEBD9255 December
G3500 1704 8 Shutoff) Provides Improved Reliability"
97

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G3500 1715-025 SEBD9269 February 7 "Use FT-2613 Cap Assembly for re
.

.
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99 Adjusting 7E-3407 Gas Pressure


Regulator "
"Orientation of the Oxygen Sensor in
SEBD9261
G3500 1741 June 98 3 the Electronic Sensor Group Has Been
Changed"
SEBD9270 March 99 "New Engine Pressure Sensors
G3500 1900 6
Available"
SEBD9271 Supplement:, March 99, Page 6, "New
G3500 April 99 16
Engine Pressure Sensors Available"
"New Idler Gear Assembly Containing
SEBD9244 January 97
G3500 5138 8 Larger & Stronger Bearing Is Less
Prone to Cavitation Erosion"
Supplement:, January 97, Page 8, "New
SEBD9247 Idler Gear Assembly Containing Larger
G3500 April 97 8
& Stronger Bearing Is Less Prone to
Cavitation Erosion"
SEBD9250 "New Coolant Level Sensor Used in
G3500 7422 July 97 8
Water Tank Groups"
"Manifold Inlet Air Temperature
SEBD9255 December
G3500 7450 9 Indicator Probe Relocated to Improve
97
Gauge Reliability"
"New Electronic Pyrometer and
7451, SEBD9248
G3500 May 97 7 Instrument Panel Mounting Group
7466
Improves Reliability"
"New Repair Kit for Status Control
SEBD9278 November
G3500 7451 8 Module Helps Prevent False Overcrank
99
Faults"
"New Indicator with Increased Range
SEBD9221 March 95
G3500 7461 Used in the Manifold Air Pressure Gage
Group"
SEBD9259 "New Improvement to the Pyrometer
G3500 7466 April 98 7
Switch Improves Reliability"
SEBD9282 February "114-2410 Pyrometer Battery Shelf Life
G3500 7466 23
00 Extended"
SEBD9252 September "Self-Locking Bolt Used on Cylinder
G3500 7553 13
97 Block Cover Groups"
SEBD9283 March 00 "The Torque Value Has Changed for
G3500 7553 6
High Temperature Locknut"

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G3500 7555 SEBD9219 January 95 "New Oil Tube Clamp Assembly Is re
.

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More Durable and More Resistant to


Leakage"
7555,
1050,
1100,
SEBD9234
G3500 1150, April 96 3 "New Gasket Kits Available"
1200,
1300,
1350
SEBD9236 Supplement:, April 96, Page 3, "New
G3500 June 96 19
Gasket Kits Available"
SEBD9239 September "Introduction of New Spark Ignited
G3500 7555 15
96 Single-Cylinder Gasket Kits"
SEBD9254 November "New Master Parts Manuals Available
G3600 0374 16
97 for the 3600 Family of Engines"
"New Special Instruction Details the
SEBD9268 January 99
G3600 0374 6 Flushing and Pickling Process of
Engine Piping"
"New Service Manual Available for
0374, SEBD9274
G3600 July 99 7 Jacket Water Heater for G3600 Engines
1383
and 3600 Diesel Engines"
"New Carbon Monoxide (CO) Emission
SEBD9272
G3600 0376 May 99 16 Levels for Natural Gas Engine
Applications"
0600, SEBD9266 November "New Valve Recession Tool Kit
G3600 12
1105 98 Available"
0600,
SEBD9266 November "New Gas Admission Valve (GAV)
G3600 1105, 12
98 Lash Tool Available"
1121
"Use 146-2726 Maintenance Tool
SEBD9268 January 99
G3600 0701 7 Group to Perform Routine
Maintenance"
"New 4C-9528 Tensioning Group
SEBD9233 March 96 Available to Gang Together Four 8T-
G3600 0703 12
0895 Hydraulic Cylinder Groups for
Tensioning Cylinder Head Studs"
"Use 146-2727 Tool Group to Monitor
1000-036 SEBD9270 March 99
G3600 6 and Check Engine Performance on
3600 Engines"

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G3600 1050 SEBD9221 March 95 "New Grease Prevents Binding in re
.

.
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Linkage of Fuel and Air Control


Groups"
1050,
SEBD9246 March 97 "New Electronic Actuator Group
G3600 1250, 13
Provides Improved Reliability"
1900
"New Rain Shields and Automatic
SEBD9226 August 95
G3600 1051 Draining Precleaner Cup Assembly
Available"
SEBD9250 "Soot Filter (Silencer) Available for
G3600 1051 July 97 9
Silencer Groups"
SEBD9266 November
G3600 1051 13 "New Air Cleaner Parts Available"
98
SEBD9222 "Record Turbocharger Serial Number
G3600 1052 April 95
on Warranty Claims"
SEBD9226 August 95 "New Turbocharger Bearing Clearance
G3600 1052
Specifications"
"New Turbocharger Cleaner Groups
SEBD9261
G3600 1052 June 98 8 (Dry Cleaning) Compatible with
Hydraulic Actuator Systems"
Supplement:, June 98, Page 8, "New
SEBD9263 August 98 Turbocharger Cleaner Groups (Dry
G3600 22
Cleaning) Compatible with Hydraulic
Actuator Systems"
SEBD9268 January 99 "Dry Cleaning of G3600
G3600 1052 8
Turbochargers"
SEBD9274 "Worldwide Listing of ABB
G3600 1052 July 99 8
Turbocharger Service Stations"
"Use 155-3046 10mm Hex Socket to
1056-010 SEBD9268 January 99
G3612 15 Remove and Install TPS57D
Turbocharger Band Clamps"
SEBD9239 September "New Wastegate Shaft and Bushing
G3600 1057 18
96 Provide Better Wear Resistance"
1057, SEBD9245 February "New Rod Ends Used in Exhaust
G3600 14
1250 97 Bypass Groups"
"Final Adjustment for Hydrax
G3606, SEBD9256 January 98
1057 14 Controlled Exhaust Bypass (Wastegate)
G3608
Group"

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G3600 1057 SEBD9276 September 15 "New Rod Ends with Increased re
.

.
ac ac
k e r- s o ft w a k e r- s o ft w a

99 Temperature Rating Used in Exhaust


Bypass Groups"
SEBD9278 November "New Coupling Assembly Used on
G3600 1057 11
99 G3600 Engine Hydrax Linkages"
G3606, SEBD9271 "Heinzmann Wastegate Actuator
1057 April 99 11
G3608 Relocated"
"New Stainless Steel Air Pressure
1058, Sensor and Gas Pressure Sensor Tube
G3606, SEBD9237
1285, July 96 8 Assemblies in Engine Wiring Groups
G3608
1904 Provide Increased Strength and
Corrosion Resistance"
"Improved Tube Assemblies and
1058, SEBD9245 February
G3600 14 Electronic Control Group (Pressure
1285 97
Module) Improves Reliability"
Supplement:, February 97, Page 14,
SEBD9250 "Improved Tube Assemblies and
G3600 July 97 11
Electronic Control Group (Pressure
Module) Improves Reliability"
"A New Chrome Plated Steel Thrust
G3612, SEBD9258 March 98
1058 12 Washer Is Used in the Air Lines
G3616
Groups"
SEBD9252 September "Stainless Steel Bolts Replace the
G3600 1059 14
97 Former Waspaloy Bolts"
"New Bellows Assembly Has More
SEBD9222
G3600 1061 April 95 Flexibility and Uses a Built-In Liner to
Improve Part Life"
"New Exhaust Fitting Assembly
SEBD9257 February
G3600 1061 7 Improves Reliability for Exhaust
98
Bellows"
"Use Thread Lock on Bolts that Fasten
G3612, SEBD9215 September
1063 Aftercooler Housing to Cylinder Block"
G3616 94

"New Gasket Used in Aftercooler


G3612, 1063, SEBD9219 January 95
6 Groups, Cover Groups, and Water
G3616 1380
Lines Groups"
Supplement:, January 95, Page 6, "New
G3612, SEBD9222 Gasket Used in Aftercooler Groups,
April 95
G3616 Cover Groups, and Water Lines
Groups"

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G3600 1063 SEBD9226 August 95 "New Adapters Used in Aftercooler re
.

.
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Groups"
"Improved Aftercooler Tube
SEBD9226 August 95
G3600 1063 Assemblies Now Stainless Steel to
Increase Corrosion Resistance"
G3612, SEBD9238 August 96 "New Aftercooler Cover Eliminates
1063 13
G3616 Cracking"
G3612, SEBD9248 "New O-Ring Seal Used in Aftercooler
1063 May 97 11
G3616 Groups"
SEBD9252 September "Bellows Replaces Flange and Pipe in
G3600 1063 15
97 Water Aftercooler Groups"
G3612, SEBD9260 "New Aftercooler Groups Help Prevent
1063 May 98 10
G3616 Detonation"
"New Bellows Assembly Replaces
G3612, SEBD9261
1063 June 98 9 Pipes and O-Ring Seals in Aftercooler
G3616
Groups"
1063-036 SEBD9268 January 99 "Use 130-1449 Puller Group to Remove
G3600 15
Valve Seat Inserts"
SEBD9233 March 96 "New Aftercooler Core Repair Kit
G3616 1064 13
Available"
"New "Long Core" Aftercooler
SEBD9270 March 99
G3606 1064 7 Provides Improved High Ambient
Temperature Performance"
SEBD9252 September "New Manifold Soft-Wrap Shields
G3600 1067 16
97 Improve Reliability"
"New Exhaust Manifold Shield
SEBD9269 February
G3600 1067 11 Assemblies Provide Increased Heat
99
Protection for Wastegate Area"
"Guidelines for Reusability of Cylinder
1100,
SEBD9244 January 97 Head Studs, Main Bearing Cap Studs,
G3600 1218, 10
Main Bearing Cap Cross Tie Bolts, &
1230
Connecting Rod Cap Bolts and Nuts"
SEBD9251 August 97 "Installation Procedure for Cylinder
G3600 1100 19
Head Studs"
"New O-Ring Seals Help Prevent
1100, SEBD9270 March 99
G3600 7 Coolant Leaks in High Jacket Water
7555
Temperature Applications"
G3600 1100 6

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SEBD9281 January 00 "New Basic Cylinder Head Groups re
.

.
ac ac
k e r- s o ft w a k e r- s o ft w a

Include Premachined Valve Seat Inserts


for Improved Reliability"
1101, SEBD9237 "New Technique to Remove Cylinder
G3600 July 96 10
1201 Head from Cylinder Block"
SEBD9240 October 96
G3600 1101 8 "Cylinder Heads Are Serialized"

"Use 151-8689 Seal Template Tool for


1101-036 SEBD9269 February
G3600 13 Cylinder Head Combustion Surface
99
Inspection"
SEBD9251 August 97 "New Torque Specification for Some
G3600 1102 21
Bolts in Valve Mechanism Group"
"Gas Admission Valve (GAV) Changed
SEBD9252 September
G3600 1102 17 in order to Provide for the Use of Dial
97
Indicator Settings"
SEBD9258 March 98 "New Exhaust Valve Used in Cylinder
G3600 1105 12
Head Groups"
SEBD9264 September "New Exhaust Valves Have Improved
G3600 1105 13
98 Resistance to Radial Cracking"
Supplement:, September 98, Page 13,
SEBD9265 October 98
G3600 15 "New Exhaust Valves Have Improved
Resistance to Radial Cracking"
"New Exhaust Valve Lash Setting for
SEBD9267 December
G3600 1105 8 G3600 Engines in Landfill
98
Applications"
"New Prechamber Assembly Used in
SEBD9216 October 94
G3600 1106 Prechamber Group; New Specifications
for Prechamber Group"
"Improvements to Check Valve within
SEBD9236
G3600 1106 June 96 13 Prechamber Group Reduce
Maintenance Schedule"
SEBD9242 December "Stronger Bolt Used in Prechamber
G3600 1106 2
96 Group "
SEBD9259 "New Gaskets in Prechamber Groups
G3600 1106 April 98 8
Help Prevent Coolant Leaks"
1106, SEBD9260 "Troubleshooting Combustion Chamber
G3600 May 98 11
1350 Coolant Leaks in G3600 Engines"
1106 22 "New Prechamber Group Used"

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G3612, SEBD9266 November re
.

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G3616 98
G3612, SEBD9267 Deember Supplement:, November 98, Page 22,
10
G3616 98 "New Prechamber Group Used"
"New Prechamber Assembly and
SEBD9269 February
G3600 1106 13 Ignition Body Assembly in Prechamber
99
Groups"
"New Gaskets and Ignition Body
SEBD9272
G3600 1106 May 99 18 Assembly Used in Prechamber Groups
to Improve Sealing"
SEBD9239 September "New Rotocoil Assembly Used in
G3600 1109 19
96 Valve Rocker Arm Groups"
1124,
SEBD9224 "New Cylinder Head and Cylinder
G3600 1100, June 95
Liner Gasket Kits Available"
1216
"Improved Combustion Gasket
SEBD9248
G3600 1124 May 97 12 Provides Better Control of Combustion
Chamber Crevice Volume"
1160, SEBD9226 August 95 "Change in Crankshaft Seal Wear
G3600
1161 Sleeve Installation Procedure"
1201,
G3612, SEBD9261 "New Cylinder Block Group and New
1206, June 98 9
G3616 Rear Gear Group Used"
1237
"Improved Thread Repair Insert
SEBD9266 November
G3600 1201 22 Available for Cylinder Blocks with
98
Damaged Stud Threads"
SEBD9269 February "New Thicker Jacket Water Side Cover
G3600 1201 15
99 Helps Prevent Coolant Leaks"
SEBD9251 August 97
G3600 1202 22 "Crankshaft Oil Passage Plugs"

"Crankshaft Oil Passage Plugs Should


SEBD9269 February
G3600 1202 16 Be Checked for Tightness on Some
99
Crankshafts at Engine Overhauls"
SEBD9278 November "Procedure to Check Crankshaft
G3600 1202 11
99 Deflection"
SEBD9226 August 95 "New Crankshaft Main Bearing
G3600 1203 15
Installation Procedure"
G3600 26

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SEBD9251 August 97 Supplement:, August 95, Page 15, re
.

.
ac ac
k e r- s o ft w a k e r- s o ft w a

"New Crankshaft Main Bearing


Installation Procedure"
SEBD9263 August 98
G3600 1203 17 "New Main Bearing Used"

"Disassembly and Assembly of Main


SEBD9281 January 00
G3600 1203 4 Bearings for Journals Without Oil
Holes"
"New Components in Accessory Drive
1207, SEBD9236 Group and Alternator Drive Group
G3600 June 96 14
1425 Provide Improved Serviceability and
Help Prevent Oil Leaks"
SEBD9248 "Improved Camshafts Provide Longer
G3600 1210 May 97 12
Service Life"
"New Field Service Piston Assemblies
SEBD9266 November
G3600 1214 23 and New Production Piston
98
Assemblies"
SEBD9250 "Updated Connecting Rod Bolt
G3600 1218 July 97 9
Tightening Procedure"
Supplement:, July 97, Page 9, "Updated
SEBD9251 August 97
G3600 27 Connecting Rod Bolt Tightening
Procedure"
SEBD9272 "Do Not Reuse Connecting Rod Nuts
G3600 1218 May 99 19
on G3600 Engines"
SEBD9276 September "New Connecting Rod Bolt Tightening
G3600 1218 16
99 Procedure"
1219, SEBD9251 August 97 "Connecting Rod Bearing Part
G3600 22
1203 Numbers"
1224, SEBD9262 "New Main Bearing Studs with
G3600 July 98 8
7553 Oversize Thread Available"
"Procedure for Disassembly and
SEBD9252 September
G3600 1233 17 Assembly of the Pressure Relief Valve"
97

SEBD9218 December "New Needle Valve Used in Gas Lines


G3600 1250
94 Groups"
"Limited Number of 105-4365
SEBD9265 October 98
G3600 1250 11 Electronic Actuator Groups Remain in
Parts System"

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G3600 1250 SEBD9272 May 99 19 "New Rod End Used in Hydrax Fuel re
.

.
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k e r- s o ft w a k e r- s o ft w a

Control Groups to Reduce Linkage


Wear"
SEBD9282 February "Solenoid Available to Service Hydrax
G3600 1259 16
00 Actuators"
SEBD9248 "Increased Oil Flow Rates from Inlet
G3600 1300 May 97 14
Valve Metering Pump"
"New Gasket and Plate Improve Sealing
G3606, SEBD9272
1300 May 99 20 and Assembly of Rear Housing and
G3608
Fuel Bracket"
G3612, SEBD9247 "Improved, Stronger OIl Pan Available"
1302 April 97 5
G3616
1306, SEBD9261 "Revised Oil Filter Change Valve
G3600 June 98 12
1308 Provides Improved Sealing"
Supplement:, June 98, Page 12,
SEBD9270 March 99
G3600 8 "Revised Oil Filter Change Valve
Provides Improved Sealing"
SEBD9265 October 98 "New Stronger Oil Filter Base Used in
G3600 1306 11
Oil Filter Groups"
Supplement:, October 98, Page 11,
SEBD9269 February
G3600 28 "New Stronger Oil Filter Base Used in
99
Filter Groups"
"Be Sure to Remove Former Clips and
SEBD9233 March 96 Brackets if New Clamp Assembly and
G3600 1307 13
Retainer Ring Are Used in Engine Oil
Lines Groups"
SEBD9239 September "New Clamp Assembly Used in Engine
G3600 1307 21
96 Oil Lines Groups"
"New Hose Assemblies Replace Tube
SEBD9260
G3600 1307 May 98 13 Assembly in Filter Lines Groups and
Oil Lines Groups"
SEBD9278 November "Changes to Emergency Lube Oil Lines
G3600 1307 13
99 Group"
SEBD9266 November
G3600 1309 26 "New Repair Seal Kit Available"
98
SEBD9236 "New Hose Assembly and Clip
G3600 1318 June 96 15
Replaces Former Tube Assembly"
G3600 1318 May 99 20

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SEBD9272 "New Cover Ring on 3600 Engine Oil re
.

.
ac ac
k e r- s o ft w a k e r- s o ft w a

Filter Housing Gauge"


SEBD9234 "Repair Kits Available for Prelube
G3600 1319 April 96 6
Pump Groups"
SEBD9269 February "New Intermittent Prelube Basic Pump
G3600 1319 17
99 Group and Bracket Assembly Used"
Supplement:, February 99, Page 17,
SEBD9272
G3600 May 99 27 "New Intermittent Prelube Basic Pump
Group and Bracket Assembly Used"
"New Cover and Plate Assembly Used
SEBD9271
G3600 1326 April 99 13 in Oil Level Contactor Groups to Help
Resist Vibration Damage"
1326, SEBD9273 "Improved Oil Level Contactor Groups"
G3600 June 99 10
7450
"New Oil Temperature Regulator
SEBD9232 February
G3600 1330 16 Lowers Normal Engine Oil Operating
96
Temperature"
"New Oil Temperature Regulator Used
SEBD9238 August 96
G3600 1330 15 in Oil Temperature Regulator Groups"

SEBD9241 November "Improved Temperature Regulator


G3600 1330 12
96 Used"
"Caterpillar Recommends Installing
SEBD9224 Temporary Strainer to Remove Possible
G3600 1350 June 95
Debris in Cooling System During New
Engine Start-Up"
1350-070 SEBD9268 January 99 "Use 145-0316 Cleaning Kit for Gas
G3600 21
Engine 2-Stage Aftercoolers"
SEBD9281 January 00
G3600 1350 6 "Cooling System Venting Procedure"

SEBD9241 November "Regulator Groups Provide Lower


G3600 1355 13
96 Temperature Opening"
"New Water Temperature Regulators
SEBD9276 September
G3600 1355 16 Used in Temperature Regulator
99
Groups"
"New High Temperature Resistant Seal
SEBD9235
G3600 1361 May 96 5 Group and O-Ring Seal Used in Water
Pump Groups"

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G3600 1361, SEBD9281 January 00 5 "New Shafts in Water Pump Groups re
.

.
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k e r- s o ft w a k e r- s o ft w a

1389 Provide Increased Torsional Strength"

G3612, SEBD9233 March 96


1380 15 "Remove Unnecessary Clips"
G3616
G3612, SEBD9278 November "Vent Valve Added to Water Lines
1380 14
G3616 99 Group"
SEBD9233 March 96 "New Jacket Water Heater Groups
G3600 1383 15
Available"
Supplement:, March 96, Page 15, "New
SEBD9234
G3600 April 96 8 Jacket Water Heater Groups Available"

Supplement:, March 96, Page 15, "New


SEBD9272
G3600 May 99 27 Jacket Water Heater Groups Available"

SEBD9249 "New Heater Element Available for


G3600 1383 June 97 12
Jacket Water Heater"
SEBD9272 "New Jacket Water Heater Groups Help
G3600 1383 May 99 21
Prevent Coolant Leaks"
1400, SEBD9245 February "New Relay Modules Replace Relay
G3600 15
1408 97 Assembly in Junction Box Groups"
"Removal of Shipping Plug in G3600
SEBD9228 October 95
G3600 1405 Alternator Drive Groups, and Insertion
of Plug in the Alternator Drive Shaft"
SEBD9221 March 95 "Wiring Harness Connectors Available
G3600 1408
for Parts Service"
"New Engine Wiring Groups Provide
SEBD9237
G3600 1408 July 96 13 Improved Reliability and
Serviceability"
Supplement:, July 96, Page 13, "New
SEBD9239 September Engine Wiring Groups Provide
G3600 24
96 Improved Reliability and
Serviceability"
"New Wiring Harness Allows
SEBD9261
G3600 1408 June 98 12 Detonation Mixing Control System
Retrofits"
"Be Sure that the Steel Braided Engine
SEBD9282 February
G3600 1408 17 Wiring Harnesses Are Correctly Routed
00
and Secured"

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G3612, 1450, SEBD9214 August 94 "Different Sealant Used in Air Start re
.

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G3616 1058 Lines Group"


"Air Lines Group (Electrically
G3606, SEBD9255 December
1450 11 Controlled Air Prelube) Improved to
G3608 97
Prevent Vibration Damage"
G3612, 1450, SEBD9259 "New Air Start Lines Groups for
April 98 9
G3616 1451 Improved Air Flow"
"New Relief Valves Used in Prelube
1451, SEBD9269 February
G3600 18 Lines Groups and Starting Motor Air
1469 99
Pressure Regulator Groups"
"Replacement 124-3548 Mini Fuse
SEBD9261
G3600 1550 June 98 18 Available for Caterpillar Ignition
System"
"New Caterpillar Ignition System (CIS)
SEBD9272 Electronic Control Groups Include
G3600 1550 May 99 22
Improved Door Sealing and Some
Serviceable Parts"
"New Variable Timing Control Box
SEBD9261 Assemblies (Magneto Interface Boxes)
G3600 1552 June 98 18
Provide Increased Moisture Resistance"

SEBD9266 November "New Integral Seal Used for Ignition


G3600 1554 26
98 Coils in Ignition Groups"
SEBD9245 February "New Spark Plug Provides Better Heat
G3600 1555 15
97 Resistance"
SEBD9248 "Improved Spark Plug Has Increased
G3600 1555 May 97 15
Service Life"
SEBD9254 November "New Spark Plug on G3600 Engines
G3600 1555 16
97 Improves Reliability"
SEBD9265 October 98
G3600 1555 12 "New Combustion Sensor Groups"

SEBD9268 January 99 Supplement:, October 98, Page 12,


G3600 39
"New Combustion Sensor Groups"
SEBD9268 January 99
G3600 1555 23 "New Combustion Sensor Groups"

"Be Sure to Add External Oil Line if


G3606, SEBD9260
1556 May 98 15 Replacing Housing in Magneto Drive
G3608
Group"

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G3600 1716 SEBD9268 January 99 25 "Procedures for Checking and Charging re
.

.
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Hydrax Accumulator"
"Special Instructions for Converting to
SEBD9270 March 99
G3600 1716 8 Hydraulic Actuator System (Hydrax)
Now Available"
"Correction to Special Instruction,
G3612, SEBD9279 December REHS0385-01, "Installation of the
1716 7
G3616 99 Hydraulic Actuator System (Hydrax)""

"New Fault Code Indicates Caterpillar


SEBD9233 March 96
G3600 1900 18 "Communication Link Two" Problem"

SEBD9237 "Mounting Location of the Engine


G3600 1900 July 96 18
Supervisory System (ESS)"
"Procedure to Install a Protective Fuse
SEBD9239 September
G3600 1900 23 for Slave Relay Number 1 in the Engine
96
Supervisory System (ESS) Panel"
1900, SEBD9260 "Choke Trim Settings for G3600
G3600 May 98 15
1058 Engines"
1900, SEBD9269 February "Improvements Made on Gas Engine
G3600 21
1907 99 Wiring Groups"
SEBD9282 February "New Control Strategy Improvements
G3600 1900 15
00 for G3600 Engines"
SEBD9252 September "New Diagnostic Logic Used in
G3600 1901 18
97 Personality Modules"
SEBD9261 "Improved Gas and Air Pressure
G3600 1901 June 98 18
Module"
"New Electronic Control (Detonation
SEBD9281 January 00
G3600 1901 7 Mixing Control Module) Eliminates
Erroneous Shutdown Codes"
SEBD9266 November "Personality Module Alarm and
G3600 1902 27
98 Shutdown Settings"
"Electronic Actuator Group [Part of the
1908, SEBD9267 December
G3600 8 Hydraulic Actuator System (Hydrax)]
1915 98
Available for Parts Service"
"Protection from Paint Is Required for
SEBD9271
G3600 1909 April 99 13 the G3600 Hydraulic Actuator (Hydrax)
Shaft"

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G3600 1909, SEBD9272 May 99 24 "Removal and Installation of the 156- re
.

.
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7562 8489 Piston Assembly for the G3600


Hydraulic Actuator (Hydrax)"
SEBD9262 "New Crankcase Pressure Sensor
G3600 1916 July 98 9
Group"
SEBD9277 October 99 "Identification of Compatible Engine
G3600 1924 14
Oil Differential Pressure Sensors"
"Recommended Customer
SEBD9239 September
G3600 1926 23 Communications Module (CCM)
96
Electrical Power Source"
"Part Number Cross-Reference for
SEBD9248
G3600 3279 May 97 15 Caterpillar and Vulkan Engine Output
Flexible Coupling Groups"
"10W Hydraulic Oil Recommended for
SEBD9270 March 99
G3600 5050 8 G3600 Hydraulic Actuators (Hydrax)"

"Additional Clamps Added to Air


SEBD9216 October 94
G3600 5502 Cleaner Adapter Group for G3600
Engines"
7150, SEBD9272 "New Coupling Guard Support Group
G3600 May 99 24
3279 Used"
"Metal Particle Detector Kit Is
SEBD9252 September
G3600 7400 19 Available for Particle Sensor Groups
97
and Particle Detectors"
"Rain Protection Shield Assemblies
7426, SEBD9273 Available for Engine Junction Box and
G3600 June 99 13
7490 Engine Supervisory System (ESS)
Control Panel"
"An Improved Watertight Junction Box
7426, SEBD9274
G3600 July 99 22 Assembly and Watertight Electronic
7490
Box Groups are Used"
G3606, SEBD9246 March 97 "Improved Junction Box Group
7451 15
G3608 (Inline)"
"New Status Control Module (SCM)
SEBD9268 January 99
G3600 7451 28 Provides Increased Engine Protection"

"Check the 163-3266 Time Delay Relay


7451-R7 SEBD9282 February
G3600 14 if There Is an Unexplained Engine
00
Shutdown"

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G3600 7554 SEBD9247 April 97 6 "New Two-Piece Clamp Assembly re
.

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Prevents O-Ring Bore Wear and


Leakage"

Copyright 1993 - 2018 Caterpillar Inc. Sun Nov 18 18:25:32 UTC+0200 2018
All Rights Reserved.
Private Network For SIS Licensees.

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