630 Kva
630 Kva
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                     IEC 60905                            Loading Guide for dry type transformers
                       BS 171                          Power transformers Specification for insulation
                   CBIP standard                                  levels and dielectric tests
5.2. In the event of a conflict between the above standard and the specification, the latter shall
     govern.
6.0 Rating and Central Data for Dry type Distribution Transformer:
6.1. Core type three phase Dry type step down two winding distribution Transformers for
     installation with weather condition as stated above.
6.2. Rating                             : 630 KVA.
6.3. Number of phase                    : Three
6.4. Frequency                       : Transformer shall be suitable for continuous Operation with
                                           a frequency variation of ±3% from normal 50 c/s without
                                           exceeding the specified temperature rise.
6.5. Type of cooling                    : ANAN
6.6. Voltage Ratio                      : 11/0.415 KV
6.7. Vector Group Reference            : Dyn11
6.8. Category                           : Dry, Air cooled, Fully encapsulated, Cast Resin Type
7.0 Connections :
The primary (HV) winding shall be connected in delta and the secondary (LV) winding in star with
vector group Dyn11. The neutral of the secondary (LV) winding shall be brought out to a separate
insulated Bushing.
The size (cross section) of the neutral connection conductors and jumpers must be of same size as
that of phase connecting conductors and jumpers which shall be properly supported and insulated.
8.0 Temperature Rise :
 i)        Average winding temp rise by resistance method above 50ºC max. ambient shall not
           exceed 140ºC(With or without Enclosures) with a maxm. permissible hot-spot temp. of
           30ºC over and above specified temperature rise limit for that particular class of insulation.
 ii)       Core, metallic parts solid insulation and associated materials shall in no case reach a value
           that may damage these materials or reduce their life expectancies.
10.0Terminal Arrangement:
i)        HT side cable Box.
      The H.V. cable end box with 3P-1G air filled non-magnetic gland plate should be suitable for
      termination of 3 core 95 sq. mm 12KV grade Aluminum XLPE cable. The cable holding
      clamp is to be provided. Necessary drawing is to be provided. Necessary drawing is to be
      furnished in this regard.
                                                  2/20
ii)   LT side cable box.
      The L.T cable end box with 4P-2G air filled gland should be suitable for termination of 3
      sets of 4 core 400 sq. mm XLPE Aluminum cable for 630 KVA Transformer. The cable
      holding clamp is to be provided. Necessary drawing is to be furnished in this connection. Size
      of L.T. cable end box with non-magnetic gland plate suitable for termination of 630 KVA
      Transformer shall have to be furnished by the manufacturer during submission of
      drawing.
iii) All flexible of H.T. & L.T. sides should be connected with pressure plates of area equal to the
     end of the flexible, flat & spring washers, pressure plates with suitable fasteners, flat washers
     and spring washers should be provided with HV terminal clamps (inside the cable boxes) and
     pressure plates 16 mm fasteners with plain and spring washers should be provided with LV
     terminals.
iv) The cable gland should be of brass and provided with cable armour holding clamps.
v) Solid copper dropper shall be provided for termination of 3 sets of LV cables, if provided.
 vi) HT terminal for cable connections shall be brought out through sidewall mounted Bushing to a
     cable end box.
 vii) Cable end box shall be self-supporting, weatherproof, air filled type with sufficient space inside
      for termination and connection of cable.
 viii)Cable end box shall be furnished complete with removal gland plate, double compression brass
      gland.
 viii) In general, the arrangement shall be such as to permit removal of core & coil assembly without
     dismantling the cable installation.
     a) Suitable arrangement for HV side box and LV side box shall be provided. The LV cable box
        shall be suitable for terminating the cable, if provided, which will approach the boxes
        vertically from the bottom. The cable box shall be suitable for being detached from the main
        body with suitable mounting arrangement. The HV and LV cable box shall be fixed on the
        opposite sides and the portion of those boxes other than the minimum area required for
        specific termination of the H.V. and L.V. terminals shall be kept projected from the main
        tank enclosures so that natural air circulation does get hindered to a minimum due to
        placement of the Cable End Box.
     b) The HT & LT cable box shall be fixed on the opposite sides.
 ix)       Cable gland suitable for HT/LT cable box shall be provided as follows:
                   Cable Size for HT                       Cable Size for LT
            3 Core X 95 sq. mm. XLPE cable       3 sets of 4 Core X 400sq. mm XLPE
                     of 12 KV grade              Aluminum cable of 1.1 KV Grade
                                                  3/20
11.0 Leads:
All leads of the windings, connection of the windings or their wires to one another to terminal
bushing properly insulated and covered with insulation sleeves. The Brazing materials shall have
higher melting temperature above 300 0c and preferably above 400 0c for better thermal endurance
and mechanical strength. The tenderer shall specifically mention the method and materials to be
used by them for lead connection.
Link Type Off Circuit Tap Changing Arrangement should be provided in the Transformer. Link
type Taps ranging from + 5% to -7.5% in steps of 2.5% on H.V winding for H.V. variation. The
Tap link shall be located in a convenient position so that it can operated/changed from ground
level. The link connection should be properly marked. The link connection diagram in separate
metal sheet shall have to be provided nearby. The same should also be mentioned in Rating &
Diagram plate.
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iv) Lifting hooks on top cover of the main tank.
v) Diagram and rating plate, Danger Plate.
vi) 4(Four) nos. Lifting lugs.
vii) Two earthing terminals
viii)Skid channels with rounded corners to be provided along the width of the transformer with
     hole centers at 457mm (18φ) at the centre of gravity of the whole transformer. Open side of the
     channels should be outwards.
ix) Property Plate along with Asset Codification No.:
   Asset codification no. for the ordered quantity shall be communicated to the supplier after
   placement of order. Necessary Engrave/Embossing (cold punch) shall be done on the main
   tank with 28 no font size and DTR name and diagram plate with font size not less than that
   used for marking KVA rating of the DTR.
   If cold punch on the tank is not possible then separate property plate (details marking of the
   plate shall be submitted with the transformer drawing for approval) shall be welded to the tank
   with the following details:-
        1.Ratings                       :
        2.Manufacturer’s Sl. No.       :
        3.Manufacturer’s Name         :
        4.P.O. No.                     :
        5.Year of Manufacturing :
        6.Property of                  : WBSEDCL
        7.Asset Code Number                 : ( 10 digit alpha numeric numbers as allotted by the
                   purchaser)
                                       Again the following points shall have to be noted
       a. Front Size of letter shall be 28 i.e. 7 mm x 5.5 mm
       b. Letters shall be distinctly engraved by cold Punch
       c. Plate size shall be minm 125mm X 170mm and shall be electrical run Welded be
           throughout its perimeter
       d. Material of Plate shall be Mild Steel and not less than 3mm thick.
       e. Plate shall be welded on the transformer tank at visible position and height.
x) Explosion Vent-Two nos. explosion vents should be provided on main tank top copper to be
    shown in the General Arrangement Drawing. The area of each vent shall be 75 mm x 50 mm
    approx.
xi) The sheet thickness of different parts of the transformer are tabulated below :
    LV cable Box         LV Door Leaf          HV cable Box          HV Door Leaf
       3.15 mm               3.15 mm                  3.15 mm              3.15 mm
15.0    Core
15.1. The magnetic core shall be built of very low loss Silicon steel, cold rolled grain oriented
      steel. Core should be of stack core type.
15.2. The materials used for insulating the sheets, shall have high interlamination resistance and
      rust inhibiting property. It shall not be deteriorated by ageing from hottest operating
      temperature and clamped pressure of the core disintegrated due to mechanical modes of
      core vibration. It shall not have the least tendency to absorb moisture, or to react with the
      moisture present in the air thus accelerating deterioration of insulation.
15.3. The assembled core shall be securely clamped in the lines and in the uniform pressure so as
      to minimize the noise from the core.
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15.4. Core Clamping-The core-clamping frame shall be provided with lifting eyes for the purpose
      of lifting/shifting. The whole core shall be electrically connected by copper strip of
      adequate section to the core frame at two separate points for being eventually earthed
      through the tank to drain off electrostatic potential that may be built up.
      Core base and top and bottom of yoke shall be supported with M.S. channel of proper size
      and properly bolted together for stack type core.
15.5. Flux density- Flux density in any part of the core and yoke at rated voltage & frequency
      shall be 1.69Tesla.
      The maximum flux density in any part of the core and yoke shall not exceed 1.9 Tesla.
15.6. All core clamping bolts shall be effectively insulated.
15.7. Adequate provision shall be made to prevent movement of the core and winding relative to
      the enclosure during transport and installation or while in service.
15.8. The core shall conform to : IS: 3024-1965
       Electrical Sheet Steel & IS: 649 – 1983 method of test and steel sheet.
15.9. Core insulation- Class ‘C’ grade insulation paper of thickness 20 mils (0.5mm) shall be
      used and make should be clearly stated in the offer along with test certificates.
16.0 Windings:
16.1 Transformer shall be provided with the requisite number of windings (as detailed hereunder
     in cl.16.2) and shall be designed to withstand the electromechanical stress exerted under
     short circuit conditions as per ISS: 2026 -1977. Class ‘C’ Insulation shall be used. The
     winding of Dry Type transformer will be encapsulated.
16.2 Construction details :
HV & LV Coils
i)     Active Material – Electrolytic copper conductor
ii)    H.V. Winding – Nomex insulated round conductor.
iii)   HV --- Multiple rectangular copper strip with Nomex inter – layer insulation to achieve
       best short circuit withstand capability. LV -= Copper strip/foil of spiral type.
iv)    Coil Insulation-Insulated with Nomex and glass tape
v)     Coil spacers & supports-High temp. Epoxy fiber glass.
16.3 The insulation level of the Windings shall be as follows as per IS:11171 –1985 or CEA
guideline.
16.4 The winding shall be so designed to reduce to a minimum the out of balance forces in the
Transformer (at all voltage ratios).
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       (1)
        The windings and connections of all transformers shall be braced to withstand shocks
        which may occur during transport or due to switching short circuit and other transient
        conditions during service.
    (2) Coil clamping rings, if provided, shall be of steel or of suitable insulating material.
    (3) The winding shall be assembled on the core co-axially for magnetic balance and
        symmetrically for electrical balance. Spacers, wedges shall be robust, hard insulations
        are so fitted in the winding so that they will neither move nor permit any relative
        movement of any part of the winding during normal service and under a terminal short
        circuit, not mechanically injure any insulation in the windings.
17.0 Overloads:
Dry type AN cooled transformers, can be overloaded according to IEC 60905 Loading guide for
dry type transformers.
18.0 Bushing:
18.1 For 11 KV, 12 KV Bushing will be used and for 415 volts, 1.1 KV Bushing shall be used.
Bushing of same voltage class shall be interchangeable.
18.2 Standard practices for Bushing as per IS 3347 amended up to date shall be mounted on the
side of the enclosure and not on the top cover.
18.03 The clearances in air between live and conductive parts and live conductive part to earthed
structures shall be as follows in cable end box:
    Nominal System           Test Voltage           Phase to Phase              Phase of Earth
      Voltage ( KV          Impulse ( KVP)               (MM)                        (MM)
         RMS)
          0.415                   NIL            45 mm. additional clearance   20 mm. additional
                                                 after fitment of socket suitable       clearance after fitment
                                                 for 3 sets of 400 Sq. mm. LT           of socket suitable for 3
                                                 Power cable                            sets of 400 Sq. mm. LT
                                                                                        Power cable
             11                 75             130 mm. additional clearance           80      mm.      additional
                                               after fitment of socket suitable for   clearance after fitment of
                                               1 set of 185 Sq. mm. HT Power          socket suitable for 1 set
                                               cable of 12 KV grade                   of 185 Sq. mm. HT
                                                                                      Power cabl of 1.1 KV
                                                                                      grade.
** In LT side Copper/Aluminum Bus Bar on suitable fixture and of suitable size (150 mm x 8
mm) to be provided.
19.0     Cooling Arrangement:
19.1 The transformer shall be suitable for loading of 100% continuous maximum rating with
‘ANAN’ cooling without exceeding the thermal limit.
19.2 Painting:
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19.3    The surface to be painted shall be completely cleaned & made free from all rust, scale or
        foreign adhering matter of grease.
19.4    After thorough metal treatment enclosure surface shall be given a primary coat of Zinc
        chromate and two coats of dark admiral gray (IS 104 & IS 2932) enamel / powder
        paint. Double coat of corrosion resistant primer shall be applied before painting. The inside
        of the enclosure shall have semi glossy paint finish. All metal parts not accessible for
        painting shall be made of corrosion resistant material. All steel surface exposed to weather,
        shall be given a primary coat of Zinc chromate and two coats of dark admiral gray
        paints.(IS 104 & IS 2932)//
19.5    All paints shall be carefully selected to withstand tropical heat and extremities of weather.
        The paint shall not scale off or winkle or be removed by abrasion due to normal handling.
19.6    All nuts and bolts used in the Transformer for external fittings shall be galvanized or zinc
        passivated and painted with body paint.
20.0    Test & Inspection (As per I.S.S):
20.1.   Routine Test: All Transformers shall be subject to routine tests at the manufacturers
         Works. The following tests are to be carried out.
                 (a) Measurement of winding resistance.
                 (b) Ratio, polarity and Vector Group test.
                 (c) % Impedance voltage at Principal Tap position at 50 Hz & 75°C.
                 (d) No load loss at 50 Hz.
                 (e) Load Loss at 75°C at 50% loading.
                 (f) Load Loss at 75°C at 100% loading
                 (g) Insulation resistance.
                 (h) Induced over voltage withstand.
                 (i) Separate source voltage withstand
                 (j) Unbalance current: The maximum value of unbalance current in
                     Transformer shall not exceed 2% of full load current as per CBIP manual for
                     Transformer.
                 (k) Magnetizing current at rated voltage & frequency and 110% of rated voltage
                     & frequency.
                 (l) Temperature rise test will be conducted on one transformer against every
                     Order for inspection. The temperature rise test will be performed on lowest
                     tap at appropriate current related to the said tapping with total losses fed
                     corresponding to minm. Voltage tapping as per IS 2026 (Part-2) 1977,
                     amendment no.2, 1984.
                                                8/20
Temperature rise Test shall have to be conducted on one transformer for every offered lot
against the order design in presence of the Engineers of WBSEDCL.
21.0 INSPECTION
 The Transformer may be stage inspected at the factory of the manufacturer. The manufacturer
shall intimate in advance, in writing, to the purchaser about the stages of manufacturer &
subsequent readiness of the transformers, to enable the purchaser to carry out stage inspection
& final inspection and testing of the finished transformers.
 The stage inspection will be carried out at the discretion of the purchaser during the process of
 manufacturing of the Transformers. The manufacturer need not stop the process of production
 because of programme of stage inspection of the Purchaser.
While offering for final inspection, the following point should invariably be taken care of:
i) Name Plates should be welded / riveted on the enclosure of the Transformer.
ii) Proper door locking and transformer sealing arrangement should be provided to ensure
    unwanted access to the transformer.
26.1. Inspection & Testing as already mentioned the equipment shall be subjected to
      routine & other acceptance test as per provisions in the relevant I.S.
26.2. WBSEDCL reserves the right to send its Engineers if so, desires to witness
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             manufacturing process and to reject either raw materials or finished products
             found to be not complying with requirement of the specification and also shall
             have the right to select any/all equipment from the lot offered for tests.
    26.3. The manufacturer shall give at least fifteen (15) days advance notice regarding
          readiness of such Inspection and testing and shall submit the sets of work test
          certificates of the materials/ equipment offered for Inspection and testing
          indicating probable date of Inspection and testing.
    26.4. The supplier shall arrange all possible facilities for such Inspection and testing at
          any time during the course of manufacturing, free of cost.
    26.5. The transformer may be stage inspected at the factory of the manufacturer. The
          manufacturer shall intimate in advance in writing to the purchaser about the
          stages of manufacture & subsequent readiness of the transformers to enable him
          to carry out stage inspection & final inspection and testing of the finished
          transformers.
    26.6. The stage inspection may be carried out at the discretion of the purchaser during
          the process of manufacturing of the transformers. The purchaser shall intimate at
          least 15(Fifteen) days in advance about the different stages of manufacturing.
          The manufacturer need not stop the process of production because of the
          program for stage inspection of the Purchaser or for non conduction of stage
          inspection on part of the purchaser.
    26.7. While offer for final inspection the following points should invariably be taken
          care of:
     I.   Name plates should be welded on the tanks of the transformer.
    II.      Suitable provisions should be there to seal the transformer with seals having wires so
             that inside of the transformers cannot be accessed without removing the seals.
                                                10/20
      In the G.T.P. your quoted/ guaranteed transformer NO load loss at frequency 50 Hz & Load
      Loss at principal Tap position at75˚C temperature are to be specified.
     If NO load loss at frequency 50 Hz & Load Loss at principal Tap position at75˚C temperature
after Routine Tests in each transformer is found beyond guaranteed values of declared in the bid
offered, penalty shall be imposed for the excess loss over the corresponding guaranteed value by
applying the above stated values. For fraction of a KW, penalty shall be applied pro-rata, but no
bonus will be applied on vice-versa. In case above losses are found beyond the value as stipulated in
our specification in Annexure-B, the said transformer will be rejected. In addition if the Total Loss
Figures observed at 50 Hz frequency & 75˚C temperature at 50% and at 100% loading during
Routine/Acceptance tests, exceed the respective values noted in Annexure-B of the specification, the
transformer will also be rejected.
     The above loss capitalisation will be applicable only for Departmental procurement. For non-
Departmental procurement the loss capitalisation will not be applicable and the loss figures shall not
exceed the figures noted in Annexure-B of the specification.
No bidder shall specify any tolerance in respect of the quoted figures of the above losses.
                                               Accessories:
                          Transformer capacity in KVA (upto 11 kV Voltage class)
       Sl. No.                         Item                                 630 KVA
         1.      Terminal marking Plate Nos.                                         1
         2.      Property & Danger Plate                                           1 each
         3.      Earthing Terminal-Nos.                                              2
         4.      Lifting Lugs-Nos.(for trans. Assembly)                              2
         5.      Platform mounting arrangement                          Should be provided as per
                                                                        requirement of the Customer
         6.      H.V. Bushings                                                       3
         7.      L.V. bushings for phases & Neutral                                  4
         8.      Thermometers embedded in windings                      1 set in 3 phase LV winding
                                                                                 & core only
         9       Diagram Plate                                                        1
         10      Explosion Vent (for O/D Type only)                                  2
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                                               ANNEXURE-B
                                                                                            Percentage
                                                                            Maximum
                                   Load                                                    Impedance on
                                                Maximum Total Loss          Total Loss
                 No Load          (Copper)                                                 Normal tap at
                                                (NLL + LL) at 100%        (NLL + LL) at
                (Iron) Loss     loss at 75ºC                                                   50 Hz
 Rating of                                      loading at 50 Hz & at     50% loading at
                 at 50 Hz       temperature                                                frequency and
Transformer                                      75ºC on normal Tap         50 Hz & at
                 frequency       on normal                                                     75ºC
                                                       position           75ºC on normal
                  (Watts)       Tap position                                               temperature at
                                                       (Watts)             Tap position
                                  (Watts)                                                      rated
                                                                             (Watts)
                                                                                              KVA
630 KVA;                                                                                   4.50 with IS
                   1513            7307                 8820                  3340
11/0.415KV                                                                                  Tolerance
ANNEXURE-C
                                                       12/20
                                           ANNEXURE –A
2. Country of origin :
3. a) Applicable standard :
b) Service :
7. Number of phases :
8. Type of Cooling :
9. Connections :
11. Tapings :
(a) Range :
                                                     13/20
                       GUARANTEED TECHNICAL PARTICULARS
                            Resin   in KV/KV                    KV/KV
           1.                                             4.
           2.                                             5.
           3.                                             6.
                                                          ---
12.   (i) Temperature rise under normal operating     :
      condition above ambient temperature
      (a) Windings (in Degree C)                      :
© at highest tap :
© at highest tap :
                                              14/20
                        GUARANTEED TECHNICAL PARTICULARS
21.   Efficiencies at 75 Deg.C (in percentage) :
                                                  15/20
                       GUARANTEED TECHNICAL PARTICULARS
29.   Core :
      i) Type                                          :
i) High Voltage :
i) Type of Winding :
                                             16/20
                        GUARANTEED TECHNICAL PARTICULARS
34 Winding conductor :
                                              17/20
                         GUARANTEED TECHNICAL PARTICULARS
 35       Insulation      withstand     Test :       H.V.                      L.V.
          voltages
          i) Lightning Impulse withstand :
          test voltage 9kv Peak)
          (ii) Power frequency withstand :
          test voltage (in KV rms for 1 min)
          (iii)  Induced      over   voltage :
          withstand test voltage (in KV
          rms)
 36       Current in the winding at rated : At            At lowest            AT
          KVA                                  principal  tapping              highest
                                               tapping                         tapping
          (i) Low voltage (in Amps)          :
38 Ampere turn :
39        Number of turns                        :    At             At        AT
                                                      principal      lowest    highest
                                                      tapping        tapping   tapping
          (i) Low Voltage                        :
i) Number of steps :
i) Make :
ii) Type :
                                              18/20
                      GUARANTEED TECHNICAL PARTICULARS
       voltage (1.2 x 50 micro seconds
       in KV peak)
 b)    Power frequency withstand test :
       voltage (in KV rms for 1 min)
       1)Dry                           :
2)Wet :
v) Creepage distance
                                                               In Air
                                                     Between      Phase to Ground
                                                     Phases
       i) H.V.
ii) L.V.
                                             19/20
                       GUARANTEED TECHNICAL PARTICULARS
       iii) The area of Each Vent       :
20/20