FAT PROCEDURE GALVANIC PROTECH 903 H2S ANALYZER
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TABLE OF CONTENTS
1. SCOPE................................................................................................................. 3
2. DEFINITIONS ....................................................................................................... 3
3. CODES, STANDARDS, SPECIFICATIONS ................................................................ 3
4. REFERENCE PROJECT DOCUMENTS ..................................................................... 3
5. TESTS.................................................................................................................. 4
5.1 Visual and Dimensional Check ................................................................................. 4
5.1.1 Name Plate Check ............................................................................................ 4
5.1.2 Dimensional Check ........................................................................................... 4
5.2 Functionality Test ................................................................................................... 4
5.2.1 Test Equipment and Materials .......................................................................... 4
5.2.2 Test Procedure ................................................................................................. 4
5.3 Repeatability/ Stability Test ................................................................................... 5
5.3.1 Test Equipment and Materials .......................................................................... 5
5.3.2 Test Procedure ................................................................................................. 5
5.4 Analyzer Span Check .............................................................................................. 5
5.3.1 Test Equipment and Materials .......................................................................... 5
5.3.2 Test Procedure ................................................................................................. 6
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1. SCOPE
The purpose of this document is to describe the mechanism, methodology, and
procedure of the Factory Acceptance Test for ProTech 903 H2S Analyzer.
2. DEFINITIONS
The following words shall have the meaning indicated when used herein :
PGN PT. Perusahaan Gas Negara (Persero) Tbk.
PGAS Solution Engineering, Procurement, and Construction (EPC) company
selected by PGN to perform the detailed design, procurement
of materials and services, construction and testing as
specified in contract with PGN
Vendor The company selected by PGAS Solution, which is responsible
for the purchase agreement or purchase order of the
goods/services specified in this specification.
3. CODES, STANDARDS, AND SPECIFICATIONS
The following company specifications apply to the scope of supply of Galvanic
ProTech 903 H2S Analyzer:
STM-CTE-IC-SP-022 Standar Teknis dan Material Spesifikasi Analyzer PT.
Perusahaan Gas Negara (Persero) Tbk.
4. REFERENCE PROJECT DOCUMENTS
Reference project documents for this document, as follow:
V32-C019-1472-EIC-DG-005 Instrument Hook Up Detail
V32-C019-1472-EIC-DG-V08-803 GA Drawing and P&ID
V32-C019-1472-EIC-DG-V08-813 Analyzer Wiring Diagram
V32-C019-1472-EIC-DS-V08-804 Product Datasheet
V32-C019-1472-EIC-MC-V08-811 Product Catalog
V32-C019-1472-EIC-MN-V08-812 Analyzer Manual
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5. TESTS
These are several individual test to be done on Galvanic ProTech 903 H2S Analyzer.
5.1 Visual and Dimensional Check
To determine that Galvanic ProTech 903 H2S Analyzer is consistent with
drawings approved in scope and dimensions.
5.1.1 Name Plate Check
Name plate shall conform to Marking and Tagging section on STM-CTE-IC-SP-
022 Standar Teknis dan Material Spesifikasi Analyzer PT. Perusahaan Gas
Negara (Persero) Tbk.
5.1.2 Dimensional Check
The Galvanic ProTech 903 H2S Analyzer shall conform to V32-C019-1472-EIC-
DG-V08-803 GA Drawing and P&ID.
5.2 Functionality Test
To determine that the 4-20 mA output module of the analyser is functioning
and programme for the correct range and the general fault signal functioning
as designed.
5.2.1. Test Equipment and Materials
- Span Sample
- Multimeter
- 903 software
5.2.2. Test Procedure:
- Insert span sample. Calculate the proportional value of the 4-20 mA
signal. Record in table and compare to actual value on analyser. The
measured value shall be within +/- 0.01 mA of the expected value.
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- Use the 903 software to force the value of the output to 4, 8, 12, 16, 20
mA. The measured value shall be within +/- 0.01 mA of the expected
value.
- Trigger the general fault by disconnecting the power to the sensor
simulating a sensor fault. Check continuity of the fault relay. The relay
shall change state upon alarm.
5.3 Repeatability/ Stability Test
This test demonstrates the analyser’s capability to give consistent readings in
a continuous measurement mode.
5.3.1 Test Equipment and Materials
Span sample.
5.3.2. Test Procedure
- The analyser should run of a minimum of 4 hours with calibration gas
flowing prior to initial calibration.
- Once the analyser and sample system has warmed up, the analyser can
be calibrated and the 2 hour continuous test can commence.
- The analyser will log data in spreadsheet format for analysis. The
standard deviation of the readings shall be less than +/- 2% of full scale
of the analyser.
5.4 Analyzer Span Check
Demonstrate the ability of the analyser to analyse a sample of known
concentration.
5.4.1 Test Equipment and Materials
Span sample.
5.4.2. Test Procedure
- Analyser should be fully calibrated and tested prior to test.
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- The analyser needs to run online for at least one hour prior to the
beginning of the test.
- The analyser will log the data in spreadsheet format for analysis.
- Introduces the span gas.
- Analyzer the span gas for 60 minutes while the analyser log records the
data.
- The average reading should be within +/- 2% of the expected value.
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FAT REPORT GALVANIC PROTECH 903 H2S ANALYZER
FACTORY ACCEPTANCE TEST
Analyzer Model : 903
PO No. :
Analyzer Serial Number :
Costumer :
Application :
1. VISUAL AND DIMENSIONAL CHECK
1.1. Name Plate Check
Result
No Test Item Analyzer Data
Pass Fail
1 Manufacturer
2 Model No.
3 Type of Analyzer
4 Serial No.
5 Tag No.
6 Range
7 Transmitter Signal
8 Supply Voltage
9 Supply Frequency
10 Hazardous Classification
1.2. Dimensional Check
Insert GA/ As Built DWG here
Are the drawing in compliance with the analyzer Yes/No
If no, explain
2. FUNCTIONALITY TEST
4-20 mA Output
Concentration % of Full Scale Expected mA Actual mA Pass Fail
Reading Reading
Output Test Simulated by Forcing Signal
0 4.00
25 8.00
50 12.00
75 16.00
100 20.00
Are the result of Functionality Test 4-20 mA Output in compliance? Yes/No
If no, explain
Fault Alarm
No. Alarm Status Fault Relay Pass Fail
Position
1 No Alarm De-Energized
2 Fault Alarm Energized
3. REPEATABILITY/ STABILITY TEST
Ideal/Expected Ideal/Expected Actual Reading Actual Output Error
No
Reading (degF) Output (mA) (degF) Current (mA) (%)
Test 1
Test 2
Test 3
Test 4
Test 5
Are the result of Repeatability/Stability Test result in compliance? Yes/No
If no, explain
4. ANALYZER SPAN CHECK
Test Duration
Average Reading
Test Gas …. ppm
Deviation from True Value
Is the result of Analyzer Span Check in compliance? Yes/No
If no, explain
Status: Passed Failed
Performed by:
PUNCH LIST
Punch List
Form
Checked by Witnessed by
No Description Action Date Remark
Tester Date User Date
ACCEPTANCE SUMMARY REPORT
Test Description Status (P/F)
Visual and Dimensional Check ( )
Functionality Test ( )
Repeatability/Stability Test ( )
Analyzer Span Check ( )
Comments
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Participant
Name: Name:
Vendor
Representative Signature: Signature:
Name: Name:
Customer
Representative Signature: Signature:
Name: Name:
Client/End User
Representative Signature: Signature:
Name: Name:
Third Party
Representative Signature: Signature:
