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Construction Quality Checklist

This document provides an inspection and test plan for civil and mechanical work on a CFSPP project involving 2x200 MW power plant units. It outlines inspection activities at various stages of construction including pre-construction documentation review, receiving materials, fabrication, construction, and painting. Inspections include checking materials, dimensions, welding, reinforcement installation, concrete work, slipform assembly, and elevations during construction. The inspections will be performed by representatives of TLM, SINOHYDRO, and PLN to ensure quality standards are met.

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Tari Handayani
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© © All Rights Reserved
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87 views4 pages

Construction Quality Checklist

This document provides an inspection and test plan for civil and mechanical work on a CFSPP project involving 2x200 MW power plant units. It outlines inspection activities at various stages of construction including pre-construction documentation review, receiving materials, fabrication, construction, and painting. Inspections include checking materials, dimensions, welding, reinforcement installation, concrete work, slipform assembly, and elevations during construction. The inspections will be performed by representatives of TLM, SINOHYDRO, and PLN to ensure quality standards are met.

Uploaded by

Tari Handayani
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Customer PT. PLN (Persero) Doc No. TLM.

QA/QC-ITP-001
Project Name CFSPP PROJECT UNIT 3&4 2X200 MW INSPECTION AND TEST PLAN Rev./Dated Sep-15
Description of QC
Item Name Civil & Mechanical Page No. 1 of 4
Activity
Report / Inspection Party
No. Inspection Description Reference
Certificate TLM SINOHYDRO PLN
A PREPARATION DOCUMENT 100% As per Drawing Fabrication As per Drawing OOOO XXXX RRRR RRRR
Fabrication Drawing and Purpose Lay-out
I. CIVIL OF WORK Drawing and Purpose Lay-out
1. General Time Schedule OOOO XXXX RRRR RRRR
2. Wind Shield Construction Method
3. Bar Bending Schedule As per Drawing Fabrication
4. Concrete Quality 100% ASME Sect. IX ASME Sect. IX ASME Sect.
VIII
II. MECHANICAL OF WORK
1. General Time Schedule
2. WPS & PQR
3. Welder List Qualification
4. NDE Procedure (PT)
B WINDSHIELD CONSTRUCTION 100% As per Drawing Fab. Drawing and Purpose OOOO XXXX XXXX RRRR
Lay-out As per Drawing Fab.
I. Hand Over Chimney Foundation As per Drawing Fab.
1. Check Orientation of Foundation
2. Check Back Fill Elevation OO XX RR RR
3. Check Reinforcement Bar
4. Check Elevation Mark/Cleaning As per BBS/Drawing OOO XXX RRR RRR
100% Random check SNI Steel bar
II. RECEIVING MATERIAL CIVIL WORK OO XX RR RR
1. Steel Bar 100% As per Packing List
a. Dimension and Quantity Check b. Visual Check As per GBG List
2. SlipForm Equipment Part AS per GBG Records
a. Quantity Check
b. Identification Part 100% Random check As per Drawing Fab. As per Drawing Fab.
c. Equipment Check & Review Certificate (jack, winch)
3. Embeded Part
a. Dimensional Check b. Visual Check
Customer PT. PLN (Persero) Doc No. TLM.QA/QC-ITP-001
Project Name CFSPP PROJECT UNIT 3&4 2X200 MW INSPECTION AND TEST PLAN Rev./Dated Sep-15
Description of QC
Item Name Civil & Mechanical Page No. 1 of 4
Activity
Report / Inspection Party
No. Inspection Description Reference
Certificate TLM SINOHYDRO PLN
III. FABRICATION Random check As per BBS & Drawing OO XX RR RR
As per BBS & Drawing
1. Steel Bar / Reinforcement Bar OO XX RR RR
a. Dimensional Check b. Identification Check 100% Random check As per Drawing Fab.
2. Embeded ASME Sect. V
a. Dimensional Check
b. Welding visual check (if any)
OO XX RR RR
IV. CONSTRUCTION 100% Random check
As per GBG Instruction O X S/W S/W
1. Slipform Assembly Random check As per GBG Document
a. Monitoring Slip Installation
b. Pre-inspection performance and completeness part As per Drawing Fabrication OOOOO XXXXX RRRRR RRRRR
check Random check
OOOO XXXX RRRR RRRR
2. Steel Bar Assembly
As per Standard Concrete As per Standard
Check Reinforcement Installation Bar Before Slidding slip
Concrete As per Standard Concrete As per O X R R
Form.
Standard Concrete As per Standard
3. Concrete / Baching Plant Work
Concrete
a. Check Storing condition of Cement and Aggregate b.
100%
Slump Test
As per Drawing Fabrication As per Drawing
c. Compresive Strenght Test d. Check Temperature
Fabrication As per Drawing Fabrication As
e. Finishing
per Drawing Fabrication
4. During Slidding of Slip Form
a. Check Straightness of Wind Seal b. Check Roughtness
Elevation + 127.000 to Painting Procedure for chimney construction
c. Check elevation of temporary opening flue duct opening,
147.00
corbel position, etc.

V. PAINTING WINDSHIELD
Customer PT. PLN (Persero) Doc No. TLM.QA/QC-ITP-001
Project Name CFSPP PROJECT UNIT 3&4 2X200 MW INSPECTION AND TEST PLAN Rev./Dated Sep-15
Description of QC
Item Name Civil & Mechanical Page No. 1 of 4
Activity
Report / Inspection Party
No. Inspection Description Reference
Certificate TLM SINOHYDRO PLN
C LINER & PLATFORM CONSTRUCTION I. RECEIVING As Per Elev. Coating As per Drawing Fabrication Sequence Fab & O O O XXX RRR RRR
MATERIAL erection Steel Liner Work No.TLM.QA/QC-
1. Non Major / Minor Part ITP-005
- ( Handrail, Support grating, Ladder & Grating ) I & T Plan No.TLM.QA/QC-ITP-001 OO XX R (S/W) R (S/W) R (S/W) R/A
a. Visual check after assembly construction / include Random Check (S/W)
coating b. Check completed Bolt During after construction As per Drawing Fabrication
c. Elevation / Position Construction. ASTM/Mill Certificate
2. Major Part Sequence Fab & erection Steel Liner Work
- Platform support Liner & Liner Part No. TLM.QA/QC-ITP-005 OO XX R (S/W) R (S/W)
a. Visual Test & Dimensional Test R (S/W) R
b. Material Certificate / Identification (Mill Certificate) Random Check (S/W)
As per Drawing Fabrication Sequence Fab &
II. FABRICATION/INSTALLATION erection Steel Liner Work No. TLM.QA/QC-
ITP-005
Painting Procedure For Steel Liner No.
1. Platform
a. Visual Test & Dimensional Test b. Painting / Sand
Blasting

2. Liner 100% T-Joint As per Drawing Fabrication OOOO XXXX R (S/W) R (S/W) R (S/W) R
a. Visual Test & Dimensional Test b. Welding Process WPS & PQR R (S/W) R (S/W) (S/W) R
c. Welder Check d. NDE (PT) Specification Customer O X (S/W) R
e. Sand Blast & Painting (Inside Line) Liquid Penetrant Examination Procedure R (S/W) (S/W)

Painting Procedure For Steel Liner No. R (S/W)


Customer PT. PLN (Persero) Doc No. TLM.QA/QC-ITP-001
Project Name CFSPP PROJECT UNIT 3&4 2X200 MW INSPECTION AND TEST PLAN Rev./Dated Sep-15
Description of QC
Item Name Civil & Mechanical Page No. 1 of 4
Activity
Report / Inspection Party
No. Inspection Description Reference
Certificate TLM SINOHYDRO PLN
III. ERECTION 100% Sequence Fab & erection Steel Liner Work OO XX S/W S/W S/W S/W
OO XXX S/W S/W S/W S/W
1. Platform I & T Plan No.TLM.QA/QC-ITP-001 - R (S/W)
All Elevation 100% T-Joint S/W
Liquid Penetrant Examination Procedure
2. LINER
a. Visual Test & Dimensional Test b. NDE PT Insulation Procedure XX HH
c. Insulation OO
d. Support for Actual Bolt XXXX HHHH HH
OOOO
IV. FINAL INSPECTION HHHH
I & T Plan No.TLM.QA/QC-ITP-002
1. General Check As-Per Fabrication Drawings Manufacturing
a. Platform b. Liner Data Report Specification Customer
c. Material Completed
- Bolt & Nut
- Weld
- Painting
- Insulation Al Elevation
- Etc.

D PROJECT HAND OVER Manufacturing Data Report & As-Built O X R R


Drawings
E MANUFACTURING DATA REPORT Certificate Of Conformity O X R R

O : Report required S/W : Spot Witness

R : Review H : Hold Point

X : TLM Prepared

Approved by, Review By, Proposed By,


PT. PLN (Persere) - KSO Sinohydro Corporation Limited PT. Teknik Lancar Mandiri

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