Contents

I.Diesel Engine Syslem ••·,, ,,,•••·, ·, •,,•••,•••••..•••• ,,,• t v Speed Control Assembly , ,•••••••• •••• .. ••••••••••• •••• •• 66
I I D1«M"I Ent•M 1.u«mbly••••• •••••••••••,•,,,•...•• ,,••,•,,, I VI Hydraulic 1teenng system ,,,, , ,• ,,, ,•,, .. ,•,••,•,••••••• •• 68
l.2ThronfoControlA.�embl)" ••••·•••·,, ·,,,•,•.,,,,,,,,,,,,·,• 5 6.l llyd11ullc•1ce-ongsyst,m•••••••••• ••••, ,,••••,·, ,·,•.,,,,, 68
II. T rque Converter system • ••••• •••• •·••• • •• ••• •••,,•••, · ••• 7
o 6 2Pr1011ty�1tve •••••••••••••• •••• •••••• •,,,,,,,,,,,,,,, 7)
llTM411oCCoe,m,,sy,tc,a ••••••••••••••••••••········•·••••• 7 6.JHydtt.vhcnefl1•sgo, ••• ,••• ,••••• ,,,,, ••••.•••••••••••• 7S
11011c,K•Hoftramau.u... ,� ....... ut.cmbly ••,•,••••••••••••••••• 9 64CMualn.wa•,hf)'ialtt<ffl•ltut ••�•••••· •• • • •••••••••••••• 11
lJTo,rqacC..ventt •••••••········ .••••• •••••••••••••••••• 11 6JS.,rC'l1&JC'th11dtr •· ······•••••• •••••••••••••••·•�·····•• 81
111.Trensmlnion system .,••••, •••••.•••,,•,,•.•••.•••• ,••••,1 VIIlmplemon 1 hydreullc system ,•••• , ••••••••,,••••.••••,•••• 81
5
), I Tr111un1Ht()n SyJ1cm,,,,,•,,•,,,,•,•,,• ,,• ,,,•,,, , ,, ,,,•, IS 7.l lmplen1c111 hydr1u!ic:.ys1c-1n ,,, •,,••,,,,,, ,,,•,,,,,,,,,,,•,,• 82
J.lTrtnJnuu·1 onA$«mblyl ,, •,,,,,,,,,•,,,,,,,,, •••••,,,,•,• 17 7 2 Pilo,con1rol •)'t1cm •••••••,,,,•·,• ,•,,•, ,,,,,•,,,• , ,,•,,• 89
J )TruJm1u1oa.As.,;em.bly II,,•,•,•,,,,•••,•••••••••,•,•,••••• 20 7.l Hyd11uhc1.aaltasscmbly•• ••••• ••••••• ••••••••• ••••••••• •,• 91
,�sun I A,u,t,ftlhly.,., •••••••••,••••,.,·,.,••••••••••••,·22 14, L1ftcyhNff •, ·, ••• ·,•• • ••·, •••• ·,, ••·, •••·, •·,,,,,,,, 93
J ssun o A�bty.,•••• ,••••••••••••• ,,,, •••••••••,••••• 24 7.5P, ... ,ahe�bly ••••••••••••••••••••••••••••••••••••• 95
l 60tl.J41ppl)''•h-c,·,•••••,,••••, •,••,••••,•••,•••••••, •·, 97
JtSlllnffiAtKmbly•••••••••••••••••••••• ••••• •••••••••••• 26
7.7Tll1cyh11dc1 •••• ••••••••••••• ••••• •••• ••• •••••••••••• • 99
l.7 Shan n1Aiurnbly •·••• ••••,••••,••,•,•••••·· · •••••,• •••• 2 8
J IIJ11.a11cll1ftC;j • '••• ••• ••• ••••••• •••••••• •••••••••••••••• '.)Q 7.IJlmplemirl\lvah·c · ••••••·,, ••••··· •·,,,•,,· •••···••·,,,, JOI
10•
3 9sp,ccdcoeir-otvahc •••••••••••••••••.•••••.•••••••••••••• 33 VIIISe,vl c1 bralc:e system ················,·,,·,,,,,·····,·,,.
J IOTr,•,.enl$:tiot1po.. ,••,,,.,,.,,,,.,,,,,,,.,,,,,,,,,,.,,. 36 I.I S,ro1<•k•lc:tJ"'Una • ••••••••••• · • ••·• ••••••••••••••• ••, • 104
1.11011,aaAS:sc:mMy •••••••••••• ,,•••••,,••••••••••••••••• lS I lAwta&latH_.ty, ••••••••• •••• • ·••· •• •• •• ••••• •••• •••••• IOI
)llP•r•••tlKUe •..••••••.......•,.•.•••. ·····•••········40 Sl Ouc..-a.l.e •·· ···•·•••••··•••.···••·••••••••• ···••••••• 110
IV.Axle Syetem ,•••• ,•••••• , •••••••• ,•,•,,••• ,•••••••••••• 42 IX Emergency end parking brake 1y11em •• •••••••••••••••·•••• ••• 112
•.1A1.l••Yf•tm •.•.•.•••••.•••.•••••••••••,•••.••••••••.• 42 XF,ame1y1tem •••·••••••• ••••••••••••••••••••••••• ••••• 115
4.2 S11n.d.ard 50FA11.lc I ,,,,,,•,,,,,, ,,,,,,,,••,•.•,•,,,•,,•, 44 XI Implement 1y1tem ·· · · ·•··········• ·•• ••· •• ··········•• 119
4.JS,anod.ard50fA.ll..kU •••••••••••••••••••••••··•••••••••••• 47 XIICab1ys11m,••••••••••••••••••••••••••••••••••••.•••••,112
••0tffc,cat..e:alauaallty(•.cadl.,d.)0Fulc,.,••••••• •••••••••••••• SO Xl 11.0utPane1Sys1em ••••••••••••••••••••••••••••••••••••• 116
•S ,.,..a S0Aak I <.,ciouU •· ·••• ··•·• ·•''•••·'•' '' ·' ·''' ' 52 XIV. Eleetoc.11 System · ··,•,·· ,· ·•,,,·,, ,, ··,,·· · ··· ·,, ,,·· I ll
•ttNorRMIISOulc U <op1to1U1U ''••''·•·'•' '•••• '••·•·'' '''"'' SS XV Tool Kit ••,,,,,·,,,·,•,•·,,··,·,··, .,···,,,,··,,,·,,,• 133
"·' O ifr<r<niial ,u:cmblyrornorn11I SO ••k ,,•, , ,,,• ,,,••··••••••••• · SS XVI Warning mark system •,, ,,•,•,,,••,,,• •,• ,,•,,••••• ,•,, , IJ6
4 llf"@11i111v<sll.aft ••••••••••••••••• •••••••••··••••••••••• 60 XVII Greaatlng points indlcelionleyout ,,,•, ,,,•,, ,,,,,,·,, ,•••, 137
, 91 111n.-ird1at< Su,o,t ,,,,,••,,• •,,,,,,,,,,,,,,•••••••••••• 62
• IOlatcnMdtatc:rcucht'\C"6ftH�ily · ••••,•• •••••••• ••••••••• 6'
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I. Diesel Engine System
1.1 Diesel Engine Assembly

Figure 01 WD615 diesel engine assembly

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 Flg.01 WD615 fUlltJUUl (WD615 diesel engine assembly)
Item Perts number Chi- Description English Deecriptlon Specification Qty Remarka
I GBffS783 ;f.,!t Bolt MIOX20 4
2 GB/T93 �Ill Washer 10 4
3 GB/T97.I �Ill Washer lO 4
4 LG8S3.0I.07 -«t�i+l4la Oil cooler for 1ransmission SX48Z8-00-00 I +!-tll
and lorque cQnvcner
s HGff3036-1999 Jk:!itll:UU' Radimor waler ou1lc1 hose 1
6 JB/1'8870-1999 'l!i Hoop 44-64 2
7 GB/TS783 iltt Bolt Ml2X4S 4
8 GBff93 �Iii Washer 12 4
9
10
GB/T97.I
LGSSJ.01-007
1.\111
,U.!U\
Washer
Radiator rubber ood
12
4
4
it Ii.,, Jl,4010028

�·
II LGSOEXJ<.Ot.04 ;j<fi\"Jit/. Radiator as,;cmbly I i}IPII/LG50EXK.01 I .04
12 GBITS783 ;J.j:t Bolt Mt2X30 2
13 GB/T93 l;IB Washer 12 4
14 GBff97.I �ill Washer 12 4
15 90003989308 Hoop tj,44-60 4 lit i½ 1/l.-t
16 612600160028 £i½:ffl.i ,M;iJ::,f('f Pipe from engine 10 radia1or I .t ;;¼11{.'f
uppcrpon
17 LG8S3.0I.OI �J)l.ffl.;,j(.'fj'j,_jl, Henter water pipe connector I ffi. :Ii LG SOE. I S403-404A
18 LGSSS.01.03 �i,Ul. Diesel engine DH61SG0429 I +!-�
19 612600112066 ;1(1}�l!j$� Complex air cleaner assemblv I �i.½'/1.-\'
20 GBffS783 *J.tt Bolt Mt0X30 4
21 GBff93 �Ill Washer 10 4
22 GB/T97.I 4&ill Washer 10 8

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 Flg.01 WD615 .i1HJ1.�fl (WD615 diesel engine assembly)
Item Parts number Chlllfltl Deacrl� Enallsh l>llscriptlon �cation Qty Remarks
23 GB/f6170 �-l!r Nut MIO 4
24 90003989318 •u Hoop <I> 175-200 2 .hHIL'f
25 612600110829 .lll'\�IM'lf�� Exhaust gas homing pipe 1 :IU/lt/1.'f
26 90003802523 .If.ti Bolt MJOX25 8 tt #lt/1.:f
27 90003931 I 22 lHt:111 Spring washer 10 8 ;!lij/t/1.:f
28 90003930271 -'l'-�111 Flat washer 10 16 ;it #It!.*
29 612600110828 iil!Jli� Mutlle I ;it ;litl,/4;'
30 615(;60110032 i�Jlf31h:>t Mutlle gaskct I ,'Jt;/1:1/l.:f
31 612600111318 iV .'Jilt��& Muffle intake bolt M10X38 4 iUM/1.-lf
32 900038884 70 i;J�;J(ft SeJf.Jock nut MIO 4 ;itij/t/1.'f
33 612600110394 ilJ!!<ifftl!* Rubber elbow pipe components I ;itiJl:1/l.'f
34 mrrss10.1999 �ef!i Hoop <I> 105-127 2 l/t;/1:1/l.*
35 612600110506 i�}ii!!i:i/J:"1.11' Muffie intake pipe I tt#l:1/l.*
36 6 I564(;. I I I 0068 Jt.Bi.iittll�'ti':!Ht Supercharger vent pipe gasket I ;itij/:1/l..f
37 612600080024 �ill!@i1l!ii' Fuel oil retum pipe L=2600 I ;it#;fl',j;-
38 LG853.0 l.06 illifllUAt-Pt Throttle control assembly I
39 9003962621 ill! Ii '2.Ufil i1ll oJH· Fuel tank suction retum connector 2 ttiJJ:1/l.'.fl'
40 6 I2600080200 ffl-fr:fklll Combined washer 4 ,'jt;/J:1/l.'f
41 GBIT l5329.l-2003 t�.iJWiiBJIM' Torque converter oil retum hose I
42 JB/f8870- I 999 •(Hi Hoop <!>32-44 2
43 LG853.01.02 ���tmillllH, Torque convener oil rctum connector I 1*/ll
44 90003962025 �� Plug screw 8 ;it ij/;f/1.;,j;
45 90003098014 �� Pape r gasket 8 ;itij/1/L,$'
46 612600080074 l:!illll!l:itll 'ti' Fuel i.nlet oiDC L•3000 I ;it;idH
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 Flg.01 WD615 � llUJl � � (WD615 diesel engine assembly)
Item Partenumber Chinese Deac:rlptlon English Desc:rlptlon Spec:lflc:atlon Qty Remark&
47 LG853.01-002 illlliiH, Pressure connector I
48 GBfr5782 jf,lt Bolt M14X80 4
49 0Bfr93 �Ill Washer 14 4
50 GB/f97.I �ill Washer 14 4
51 GB/T6170 JI-BJ, Nut Ml4 8
52 LG853.01·00 I �i!l!ffl.�� Diesel engine n,bber pad 2
53 GBfr5783 �-flt Nut Ml2X35 2
54 0Bff6170 ;,l[-1/f Nut Ml2 2
55 LG855.01·008 ;,Jdil,;tl#,ff Radiator support 2
56 612600160003 .>1(*.£.:½./jli:H<f Water pi pe fonu pump to cooler I �;/}'11,-llr

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1.2 Throttle Control Assembly

7 4 5

Figure.02 Throttle control assembly

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 Flg.02 illl/11111Ua.ll (Throttle control HHmbly)

Item Parts number Chi- Dffcrlptlon English Description Specification Qty Remarks
I LG8S3.01.06.0 I itllll�t.h Throule Oexiblc shall L•l900 I ,. tJ612600140060
2 LG8S3.0 I .06-00 I tHaOOlt� Flexible shaft fixed suppor1 I
3 LG8S3.01.06-002 JUlii't Flexible •hnft suppon I

4 GB/1'93 Hi Washer 6 s
s GBfr97.I �lll Washer 6 7
6 GB/f6170 llilJ: Nut M6 2
7 GBfl'S783 l:Ut Boll M6X20 5
8 LG8S3.0I.06.02 :a 11 !H d!, �\ Throulc pedal assembly I

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II.Torque Converter system
2.1 Torque Converter System

\. - -- - - - - - -

Figure 03 Torque converter system

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 Flg.03 �!EB�� (Torque convartersystam)

Chlnasa Description English Description Specification Qty Remarks

Item Parts number
I LG853.02.0l ��U-ffe. Torque converter assembly I
2 LG853.02-00I � �!l-!t Stud 12
3 GB1f6l71 �-It Nut MIOXI 12
4 GBff93 1UI Washer 10 12
5 LG855.02.02 ��iil!J&�.ffe. Oil circuit of transmission and torque I
converter assembly
6 GBff93 �Iii Washer 12 12
7 GBrr5782 jf_.jt Bolt M12X45 12
8 LGSOEX.02·00 I 'Jlim�'f Oil suction hose I �'.t�-A>,if

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2.2 Oil circuit of transmission and torque assembly

Figure 04 Oil circuit of transmission and torque assembly

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 Flg.04 illUI ;1U&.!t.6Jt (011 circuit of transm ission and torque assembly)
Item Parts number Chinese Description English Description Specification Q ty Remarks
I LG853.02.02-00J �JUU:t Aniculating bolt 2 1/tJ!l/�,J!;402002A
2 JB1002-77 :!/Ht! Washer 27 5
3 LG853.02.02-002 4�1* Adapter I 11rmm 114020140
4 JB1002-77 :!ll:lfl Washer 30 I
5 GB/f5783 !f.;f! Bolt M8X35 2
6 GB/f6170 !l,1; Nut M8 2
7 G8/f93 :!ll:ill Washer 8 2
8 0Brf97.I :!/l:i'!l Washer 8 4
9 LG855.02.02.01 �t:iltilli� Oil filter of transmission and torque I YFL-A400 X 2SLS-G
converter
10 LG855.02.02-001 �:il-1* Adapter I �113060160
11 180Ii-270' -90H-25/28 1:,€-t'H�illl li�,,i!U' Hose from torque converter to oil filte, I
- I -Li080
12 90H-Hl25128-0BZ-25/18 �illl!H>Jeil!��'f Hose from oil filter to torque converte1 I
BG-L750
13 90H-45Q/25128- ! -L2100 ;+l;p.lH'Je,€��,tf Hose from cooler to torque converter I
14 90H-300° -90Q125128- T 1:UH:+iPJ.t�>tf Hose from torque converter to cooler I
-Ll930
15 GB/T5782 ;g.jJt Bolt MIOX75 I
16 GB/T93 �Ill Washer 10 I
17 LG853.02.02'004 �!IM'� Rubber pipe clamp lift fir/ll
18 LG853.02.02-005 UJJJi.,tlt Self-made press plate 2 ilt.111

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2.3 Torque C onverter

�J
._.,,
..,
u ..

,. r6
,.

F.ig.05 Torque converter

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II
 Fig.OS ll 1J I!� 8 Torque converter
Item Parts number Chi- Description English Description Specification Qty Remarks
l 402222 .!i'�� Idle wheel seal I
2 G81235.l-82 O!'!itHt!ll 0-ring (j, 128X3.55 l
3 402216A ,l:t,!( Torque converter body I
4 GB67-85 4'-00�UT Half round screw M6X16 4
5 GB93-87 �Ill Washer 6 4
6 402214 �� Tie plate I
7 402215 �'!t: Paper ga�ke1 1
8 402221 $-#EF Seal ring I
9 402220 Ju-* Gear I
10 GB276-89 tm;f( Bearing 117 2 ;ito�,r,;
II GB5782-86 ½!-Ii
�*
Bolt M8X35 24
12 402227 Pump wheel I
13 GB93-87 '!UI Washer 8 36
14 GB6170-86 ii.fl/: Nut M8 24
15 402224 illlfd,\it Adjusting shim If.I!
16 402226 .!Ui Press plate l
17 402218 lh-tt!kit Check gasket 6
18 GB5783-86 iltt Bolt M8X30 14
19 402225 .!i'im:IF Oil guide ring I
20 402217 .!j<� Idle wheel J
21 GB894.l-86 'ii!flll
-1&�*
Sprag 80 I
22 402209 First stage turbine I
23 402212-213 =-tll.i91* Second stage turbine I
24 402238 :/f:.10]�'/f,Jt Spline adjusitn� shim lffi

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 Fig.OS iii jJ !I: ffi 8 Torque converter
ltllm Parts number Chinese Description English Description Specltlcatton Qty Rema,tcs
25 GB893.1-86 �Ill Sprag 50 I
26 GB276-89 $.!!)fl Bearing 113 l Jltcf,ii,i(
27 GB5783-86 !,Ht Bolt M l0X28 8
28 GB93-87 :!l':111 Washer 10 20
29 40211 lA of�� Pipe connector 2
30 402106 JUJ Washer 2
31 G85783-86 *'-l� Bolt M8X 16 8
32 402228A fiU. Valve cover I
33 402229 �ifl Spring I I
34 402223 jf.,'i Plug screw I
35 402232 :!I': It Gasket 2
36 402233 :iii Cl ftll:'t, lnlct valve spool 2
37 402230 :!t:tli. Tieplate l
!11-itn
--�
38 40223 l Spring U I
39 GB93-87 �[ti Washer 12 36
40 085782-86 Bolt Ml2X45 12
41 402234 tllc�:'t, Outlet valve s=I I
42 GB869-86 iX:k�tr Countersunk head rivet 8X 16 12
43 402206 -t-:li:HH� First stage wrbine hub l
44 402207 -!iU>ll�JJ First stage !Urbine hood l
45 GB276-89 $!!,if{ Bearing 210 I ,It t1 f,a ;jt
46 402208 llliiffi Snringpin 9
47 402236 O�ffi':ltill 0-rin• l
48 402203 �� Hood wheel I

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 Flg.05 RI jJ !If Mi 8 Torque converter

Item Parte number Chlnne Description Engllsh Desc:rtpUon Spec:lflcatlon Qty Remarka
49 402210 l!l'lt::1/l. Round tie plate I
50 402201 �>t Gasket 6
51 GB6171-86 If-lit Nut MIOX I 12
52 GB898-86 ��llli Stud AMIOX 18 12
53 4022042 �tt:1/l. Spring plate 6-J.O 2
54 GB5782-86 !!& Bolt Ml2X30 6
55 402211 ril� Paper gasket lffi

14
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Ill.Transmission System
3.1 Transmission System

Figure 06 Transmission system

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IS
1111m
,_.�--- C"'- DNcrtpllon
••••tn,anemlulon system
Englleh � latv .......
I GB/1'93 �!II Washer 18 4
2 GB/1'6170 ll-l!J: Nut MIS 2
3 LG8S3.03-00I fl.wj,lll Arc washer 2
4 LG8S3.03-002 !UH� Rubber pad 2
5 GB/1'5782 t.ltt Bolt MISX 140 2
6 LGSOEX.03.01 fitta·t,.il( Transmission assembly I
7 GB/1'5783 llit Bolt M8Xl6 2
8 GB/1'97.1 �ii Washer 8 2
9 GBfl'93 �[II Washer 8 2

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16
3.2 Transmission Assembly I

Figure 07 Transmission assembly

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17
 Flg.07 •••e.11 I Transmlulon HHmbly I

�·
11am Partsnumber CIIIMM Dnc:rtpllon English Dncrlpllon Specltlcatlon Qty Remarb
l GB6170-86 tl-4' Nut MIS 2
2 403031 lU�� Rubber pad 2
3 GB5782-86 ii-It Bolt M18X40 8
4 GB93-87 Washer 18 10
5 403032-034 :itltlf Connecting seal 2
6 GB5780-86 iJ..+.t Bolt M18X140 2
7 005782-86 lJ� Bolt M l 0X70 J3
8 GB93-86 �rt! Washer 10 80
9 GB5782-86 Jf.tt Bolt MIOX75 5
10 403700 �it-�fill.!-� S� contrOI valve assembly I
II 403029 IWH� Seal gaskc1 l
12 402111A U,I* Adapter 2
13 402106 1t:111 Washer 2
14 403005A Iii* Transmission body I
15 403028 llltt*U Taper stopper I
16 402223 iu; Plug screw l

...
17 ZL30E.5.20 l! � ... l-� Vent oioe assembly I
18 GB825-86 �lHUT Eye screw MIS 2
19 GB276-89 � Ball bearing 6211/c3 I ,!c��
20 403057 t,i�iif Bearing sleeve l
21 403058 llHt� Seal gasket I

....
22 GB93-87 �Ill Washer 12 12
23 GB897-74 ;«�Jf.-lt Srud AMl2X 30 4
24 GB6170·86 Nu1 M12 4

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 Flg.07 !lilfi.S.4 I TransmlHlon aHembly I
Item Parts number Chinese Description Engllah Description Specification Qty Remarks
25 403001A \Ht:!& Seal gasket I
26 403002B �l'tt End cover I
27 GB5783-86 �;fi Bolt MIOX30 48
28 GB6782-86 ;rn Bolt Ml4X30 4
29 GB93-87 �ill Washer 14 4
30 GB1235-76 O!l!ltiJ!tl!il 0-ring <1>45X3.I I
31 403064A II t Press cover I
32 407021A .!li-lR Press plate I
33 403061C *'159!1#'B Oil filling pipe B I
34 QI <HG4) JG21-94 ;il;;lj,/lfc•'t Fabric hose <1>52X <1>42X350 I
35 IBff 8870 �lii Pipe clamp d50 2
36 403060C h•ii!i'A Oil filling pipe A I
37 403059 hDil!l'lt lt Oil filling pipe cover I
38 �iUi Oil check plug Z 1/4" I
39 403022 lllittill Pillar pi11 I

19
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3.3 Transmission Assembly II

Figure 08 Transmission assembly II

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20
 Fig.OB �illl.lalt II Transmission assembly U
Item Parts number Chinese Description English Description Specification Qty Remarks
I 403005A lilf* Transmission body I
2 403055D 4�r-J�li1f/l{li Steering pump drive shaft I
3 GBI096-79 b( Key J4X35 I
4 403056 ttt.J;il.'i!f/li!i� Steering pump drive gear I
5 GB277-89 .tJ.�iF. Ball bearing 6210N/C3 ·2 ill,ot,J,;f(
6 GB894.l-86 ff, l! Sprag 90 2
7 GB276-89 ,tJ.�iF, Ball bearing 6012/C3 I ilf.Oti!;f(
8 403610D t.lii!i� Shaft gear I
9 403021A lHl� Seal gasket I
JO GB119-86 i1i Pin cf>10X30 2
II 403400 i'ci!�?\;.�-R< Oil pan assembly I
12 GB93-87 :l.f.[!J Washer 10 14
13 GB5783-86 .l:Jit Bolt MIOX25 14
14 403600 'le:.U.k:-o'I. Transmission pump I iUa IJl I 5

21 https://vk.com/dieselinj
3.4 Shaft I Assembly

Figure 09 Shaft I Assembly

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22
 Fig.09 -•�-lilt Shaft I Assembl y
Item Parts number Chinese Description English Description SP4!«,lflcatlon Qty Remarks
I 403101 �H�im:l:t Rotary seal 70X78X5 I
2 08276-89 .It.�� Ball bearing 6016 I
3 403103 tl\A.:.1&11de Input second stage gear I
4 403102 !(t½ im .N Rotary seal 45X53 X5 I
5 GB301-84 fft;/JlHH Thrnst ball bearing 5111 I
6 403!04 l*A-t.U·1e Input first stage gear I
7 GB276-89 .tU!;,r, Ball bearing 6311 I
8 403105 i.lJ�lll Adjusting washer l!ll

23
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3.5 Shaft II Assembly

l
I
1$
17
.l
15
14

12

11

Figure 10 Shaft II Assembly

24 https://vk.com/dieselinj
1, Flg.10 =•�Jilt Shaft II AHambly
11am Parts number Chinese Oesc:rtptlon English Description Spac:lftcatlon gty Remarb

�-.ll
I 403207A �,ti. Roller <I> 15X32 20
2 403204A lH Spring 40
3 403202A Spring seat 40
4 GB276-89 1Usiit Ball beari11J1. 6 I
5 GB6171-86 JU· Nut MIOX I 20
6 GB859-87 �Ill Washer JO 20
7 403203 4'rsJ�Jda I ntennediaic input shaft I
8 08276-89 1*t,l,;if( Ball bearing 6010 I
9 403210 J',\l;t\'J.t Seperating sleeve I
II 403205A if!tt.tt.JUl Roller left sprag I
12 403209 ili£f-lHt Inner ring cam I
13 403206 i/ltt;{;t'ii!I Roller right sprag I
14 GB893.l-86 �Iii Sprag 80 I
15 403201 ;J.� Bolt 20
16 403208A �lHH� Outer ring gear I
17 GB276-89 �t,i,;j\: Ball bearing 6210 2
18 4032 II iUi£f- Soearatin• rim, I
19 403212 i/ll:1Ul Adjusting washer I

25
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3.6 Shaft III Assembly
16

H
13
12
11
10
1
9
8

4 5
3

�
17
f.. 20
19

Figure 11 Shaft III Assembly

26 https://vk.com/dieselinj
�\ Flg.11 .:.IU\14 Shaft m AHambly
i..n Parts number Chinese Descri!IIO!I Engllah Pncrfpllon Specification Qty Remarka
I OB276-89 1Hs� Ball braing 6022 I
2 L0853.03.01.05-003 lll!tH� Pillar pin 6 403504
3 L0853.03.01.05-00I .l!i'.��:ltlHt Direct gear press disc I 403501
4 GB6170-86 i.!!./lr Nut MS 12
5 OB93-87 :lt':rtl Washer 8 12
6 OB5783-86 !f../i Bolt M8X20 12
7 • L0853.03.0l .05.0I JJ.��i.;i;JrtH#- Direct gear drive pl ate components 2 403505-506
8 LG853.03.0l.05-002 i.�,li,*111 Direct gear shafl I 403502A
9 LG853.03.0l .05-004 1[lj,fli hi,.;/; it Direct gear driven plate I 403507
10 OB283-81 ts,i Bearing 42204 I
II
12
13
08894.1-86
LG853.03.0l.05-007
L0853.03.01.05.02
$e/flf/iill
f.1:fJlifi'lt
.l!i'.tHflit�fil#
Sprag for shaft
Disc spring
Direct gear piston components
65 I
,. 403513
I 403508A-5 IOA
14 L0853.03.01.01-00 I �#itifi1 Rotary seal 70X78X5 I 403101
15 LG853.03.0I .05-010 i1! Pin 3 403516
16 L0853.03.0I .05-006 .J!i'.fl,li;r,!ier, Direct gear cylinder I 403512
17 085785-86 jjl.jt Bolt Ml2Xl.25X100 12
18 L0853.03.01.05-009 :int.Jl:.;l;'!l!,l!l Duo -hole stop washer 6 403518B
19 GBI19-86 !§I.ti� Piller pin <I> 10i c 4X30 2
20 LGSOEX 03.01.02-001 'P Iii tsffl tll ildi lntermediate output gear <1>]0X30 I 40351 IJ
21 OB276-89 !!<�if\ Ball bearing 411 I
22 LG853.03.01.05-008 ;Jj�l!J Adjusting w asher I.!l! 403517
23 LG853.03.01.01-002 .$tfHHt Rotary seal 45 X53X5 I 403102

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3.7 Shaft IV Assembly
11
10
8 g
6 7 6

8 6 7
9
3 14
1
12

Figure 12 Shaft N Assembly

28 https://vk.com/dieselinj
�
I
..........
Flg.12

GB890-80
a..-�
�:A'.iUl:U·
.......
•••• Slieft IV Aaalllllltly

Nylon self-lock nu1

lp1c•u1DC1 Qly
MJJX I.S 2
......
·.

2 LG853.03.0l.03-002 �ill Washer 2 403303

3 081235-76 0 !11\fJtllf 0-ring <l>40X5.7 2
4 LG853.03.0l.03·008 �>t Gaske1 2 403317
5 LG853.03.0l.03-00I ��� Rear Oange I 4033010
6 GBl235-76 O!l!,UHI! 0-ring <1>118X5.7 4
7 L0853.03.0l.03-003 iUtli Oil seal sea1 I 4033048
8 HG4-692-67 ·U!ili1.tt Frame seal SG70X95X 12 I
9 GB893.l-84 �Ill Sprag 130 I

�·
10 08276-82 �til,f. Ball bearing 6312 I
II LG853.03.01.03-005 !t:lltil Outpul shaft I 403314
12 LG50EX.03.0I.OI-OOI lt:llt•�� Outpu1 shaft gear I 403311
13 GB283-94 it-ttt1JJ Roller bearing NUP92312E I
14 L0853.03.0l.03-006 Separatingsleeve I 403305
15 LG855.03.0I.Ol-001 ft�� Front Oange I 403316A

29 https://vk.com/dieselinj
3.8 Planet lines
17

31

Figure 13 Planet lines

)0 https://vk.com/dieselinj
��' Flg.13 ft a it Planet llnn
Parts number Chinen Desert� English Desert� Specltlcallon Qty Remarb
liaii,
GB5782·86 !f.ji Bolt Ml4X38 8
I
2 GB93-76 1C:II! Washer 14 8
'f' tr Middle cover I
3 403003A
403004A -,liHUr.� Gear 1 cylinder body I
4
403023 ffij,)t,l!i Secruing plate I
5
GBl 23S-76 0-ring <1>20X2.4 I
6 O�ftl
7 403006A �H1i:itlf. Outer seal ring 2

403010A T*J�:iHf Inner seal ring I

8
403008A -¥.fiUil* Gear I piston body I
9
403222A -#Jil,Ji!ill! Gear I inner ring gear I
10
403012-13 ff,J.J'll-�i.#1}\-,ll.i't Reverse gear I drive plate components 8
11
12 403011 fjj.j;!;-,l'll-)J._;l)t Reverse gear I driven plate 8

13 GB5783-86 g}\,ji Bolt M10X30 4

14 GB93-86 Washer 10 4
HI
15 403225 Direct gear connecting disc I
jtfl,f;!,iilt:€1:
16 GB894.1-86 �Jil�II! Sprag for shaft 90 I
50210 I
17 GB277-89 lUbjj( Ball bearing
18 403226 ;\;Rl� Sun gear I

19 403224 .ii: #1 .It Stop plate I

20 403223 Gear 1 planet carrier I

-.j;!;.fi'J./!'(
21 403220 -t.11! Snap ring I

22 403216 11'1.WMilfl Reverse gear inner ring gear I

23 4031014-15 JJ � .It I\UH!l ft Friction plate separating bracket components I

24 403213A !f,J.fHr!il5/s' Reverser gear plane1 carrier I

31
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 �·
Fl9.13 ff All Planet IIIIN
11am .... IIUlllbar ChlwDwcl... �- 8paclflcallon Qly Ramarb
2S 40321S Jl:rh�!II Stop washer 4
26 Washer 8
•-1t
GB93-87 4
27 GBS783-86 Bolt M8Xl4 4
28 403020A il-l !fJt.q; Inner seal ring I
29 403018A IJ,J#li6J;� Reverse gear piston body I
30 GB276-89A 1' .. ,Tt Ball bearing 110 I
31 403227 -#.ifH!.$11 Gear I planet shaft 4
32 403217 �It Gasket 16
33 403219 liU1t Spearatin& sleeve 16
34 08309-84 il!tt Needle <1)4x35 176
JS 403218 !Htt Planet gear 8
36 403016 #,tiA*1i Spring pin 1.5
37 403017 !H Spring 15
38 403221 :ritHrl.tt� Reverse gear planet shaft 4
39 GB893.l-86 -11.Jll�il! Hole sprag 90 1

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3.9 Speed control valve

28

Figure 14 Speed control valve

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33
 Flg.14 gf�!IW.ll!I Speed control valve
-
Item Parts number ChlMH Description Engllsh Description Spaclflcatlon Qty Remarks

�·
I 403702 ii.� Bolt 2
2
3
4
402106
403701A
4037270
.. �
11,111

fU?HU
Washer
Vahcbod)
Pressure 1taugc connec1or
2
I
I
s 403707 Spring 2
6 GB308-84 ".it Steel b:111 12.7" 2
7 402001 !f,I!- Gasket I

�!ti-�-
8 403710 jf,t.i- Bolt I
9 fi!H.tl< Plas1ic ball 3/16" I
10 403726 �Iii Round pla1c I
II 40370-1 ;f{l[�ff Valvcs1cm I
12 403725 !ll-ifl$' Spring scat I

�-
13 403724 Spring I
14 403723 Securing sleeve I
IS 403722 ;1.1,\ Sliding block I
16 403721 '!kill Washer I
17 403720 .l!t! Bolt I
18 403706 Spring I
19 403705 f.il:t:�lt B rake valve stem I
20 403718 IEtt§ Pillar plug I
21 GB123S-76 OMII 0-ring <bl3XJ.9 I
22 403719 11 It Bolt I
23 403717 1)\-l!j.- Nut I
24 403712 '1.l*lli' Ven1 valve scat I

34
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 Flg.14 !!il.tM.111 Speed control valve

25
26
\:,, Parts number
403714
403713
llli*
Chinese Ducrlpdon

'i_f!JJ,tf
Spring
English Description

Vent valve stem

Specfflcstlon Qty
I
Remarb

I
27 403715 Y!!21t'#lll Y-type seal 32X40 I
28 403716 'i,e;J is Vent valve plafonn I
29 403708 71'��,tf Distribution valve stem I
30 403711 �� Bush I
31 GB1235-76 Ol!!lJI 0-ring ¢>22 X2.4 I
32 HG4-692-67 i111!t Oil seal POISX30X 10 I
33 08893.1-86 '11/lll Sprag 30 I

35
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 14
3.10 Transmission pump 13

12

9
11

3 4

21
20

19
18
17
16

Figure 15 Transmission pump

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36
 :,,f11.,1, .:::::·:·::M-·T�tsalan-�t -·· ·- •:;:;�:�:::::/.
ttanumber Cid- � � ,�
I OB6170-86 lU/c Nu1 Ml2 4
2 0893-87 �Ill Oaskc1 12 4
3 08898-86 A'UldH: SIUd AMl2X35 4
4 804-692-67 'lt�i!I!# Frame seal P045X62X12 I
5 403601 403601A �f;f. Pump body I
6 402106 1f..ll Washer I
7 402111 1'�:li< Pipe connector I
8 403603 403603A .fe Shaft I
9 403219 f,Ui� Scprating sleeve 2
10 GB309-84 iHt Needle <1>4X30 18
II 403602 403602A 1H!i'tt Small gear I
12 403606 1Ut1t: Seal gasket I
13 403608 403608A Kl. Pump cover I
14 403609 1Ht:!/,, Seal gasket I
15 08893.1-86 �!fl Sprag I
16 403604 i\llif Soap ring I
17 OB5782-86 IJ.tt Boll MIOX75 2
18 GB93-87 �I!! Washer 10 8
19 GB5762-86 !ii-Ii Boll MIOX50 6
ffi
**�
20 065782-86 Pin Al0X30 2
21 403605 403605A Big gear I

37 https://vk.com/dieselinj
3.11 Oil Pan Assembly

9-
8-
7·-------f.

6-----

4--------
3,-------r----li

2----

----�
Figure 16 Oil Pan Assembly
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38
I I 402223
Flg.18
Parts number C""-eDncrlpllon
,n
illl&!JIE.a• OIi Pan A8Hmbly
English DNcrtpaon
Plug screw
s,.cNlcaaon Qty
23/4" I
.....
2 403401-407 ii!r�:k.f.f.'11:4 Oil pan shell components I
3 GB5782-86 i:I Ii Bolt Ml6X25 4
4 GB93-87 !f-!li Washer 6 4
5 403405B JH!i Plate 2
6 ;!<.:,..111.t\ Magnet <1>80/40X 13 2
7 403403A-404A i!fill� �;n'.4 Filter screen bracket componenis I
8 GB859-87 1kill Washer 8 2

��*
9 GB5783-86 IJ.,'(i Bolt M8X 15 2
10 403406 Gasket I

( 39 https://vk.com/dieselinj
3.12 Parking brake

Figure 17 Parking brake

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40
 Flg,17 HflW Parlllng brake
Item Part• number Chlnne DMc:rtpllon ....... Dactlpllon Specification Qly Remark•
I LG853.03.0l-020 �;l;f,fll)li;:{5, Brake caliper securing plate I 403000-1
2 GB/r5782 .11,,!t Boll M14X40 4
3 GBff93 �ll! Washer 14 4
4 LG853.03.01-022 $);1;£1, Brake disc I LG50F.09004A
s GBrr5786 if.� Bolt M16X l.5X45 8
6 GB/r93 �i!l Washer 16 8
7 GBfl'97.I :l,t,[!! Washer 16 8
8 LG853.03.0l.15 flt j,$4 #J � Oise brake I TCSZ(A)

41 https://vk.com/dieselinj
�xle Syetem
Axle system

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Figure 18 Axle system
 . ..
�
�' Flg.18 ll!illltlf�ilAxle s ystem

, Parts number Chinese Description English Description Specification Q ty Remarks

I LG853.04.01 ll1fSli;/Jl,t..�.Q/. Front axle assembly LGPQ850FAL I LG50F.04000
2 GB/f5784 Jf:&. Bolt M30X2X145-10.9 8
3 GB/f5784 J.J.-ti Bolt M30X2XI10-10.9 8
4 GBff889 Jt.-lil" Nut M30X2 16
5 GB/f5786 !!&. Bolt M12X J.5X40-10.9 40 I
6 GBff889 .ll� Nut Ml2Xl.5·8 40
7 LG855.04.02 ll1r1HHli�.B< Front drive shaft assembly I LGSOF.0420 IA
8 LG855.04.03 'F [P)j:;jt Intermediate support I LG50F.04202A
9 GB!f5782 11.-ti Bolt M16X50-8.8 4
10 GB/f97.I 51,111 Washer 16 4
II GB/f93 moo Washer 16 4
12 LG853.04-00I R'. fill Locating ring I LGSOF.0460 I A
13 LG855.04.04 <I' fa' 1HH" .�. B< lntermediate/rcar drive shaft assembly 2 LG50F.04203A
14 GB/f5786 !!-ti Bolt M12X J.5X30-I0.9 8
15 GB/f93 1Ui Washer Ml2 8 I
16 LG853.04.04 fa'�i;/JlU.ltl. Rear axle assembly LGPQ850FNL I LGSOF.04000
17 LG853.04.05 �.jf!J.�.B( Rim assembly 4
18 GBff2980-2001 �Jl/; Tire 23.5-25 E-3 4

43
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4.2 Standard SOFA xle r

Figure 19 Standard 50 Axle I

44
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�:
li1iln
Fig.19
Parts number Chinese Description
�)ll50F�i;1Jffi Standard 5DF axle I
English Description Specification Qty Remarks
I LG50F.04301A ffl't!g-ft Lock 11111 I
2 LG50F.04302A y,;11 Wa$her I
3 LG50F.04303A-304A !,frJ\>:/;�.�-ct Input Oangc assembly I
4 GB/f9877.1-1 988 i,Ht Oil seal FB80X IOOX JO 2
5 LG50F.04305A \ti:N.il Seal cover I
6 GB5785-86 l.f./t. Bolt M14X1.5X55-10.9 7
7 GB93-87 �ifl Washer 14 7
8 GB/T297-94 �Sit� Bearing 313 J3/P6X I 65X140X36
9 LG50F.04307A ¾e-iiU/i:f Bearing sleeve I tJl
10 LG50F.04308A tsiR1\ Bearing scat I
II GB/297-84 !#J;ft Bearing 27314E/P6X l ?OX150X38
12 LG50F.04309A-3 l0A if�����&i ( t'ff:}!f) Spiral bevel gear pair for fron1 axle l
13 LG50F.043 l lA-312A .!'!i��tli�i,J ( /li#//i;) Spiml bevel gear pair for rear axle �-U·-!!iHH<t ;l;J
14 GB894.J-86 .jj,l!l Sprag 90 I
15 NJ2309VMR ffi>1( Bearing NJ2307X9 l �� Iii-it-
16 LG50F.043 l3A *.W1 Bracket I
17 LG50F.043 l4A i-'J:!tlf!.-!ll- Adjustinl( nut 2
18 47 620/47686 iiJ1l Bearing 47620A/47686 2 82.55X 133.35X33.338
19 LG50F.043 l 5A-323A &.i!l'U-/#. Differential assembly l
20 LG50F.04324A fMf;,i Bcari11g cover 2
21 LG50F.04325A ll'--ll: Bolt 4
22 LG50F.04326A itd:t Steel wire 16#X500 2
23 LG50F.04333A :k!.U'l:.t-©�lt-il: Spiral bevel gear bolt 12
24 GB6 l78-86 :lflUl-rt Groove nut M14X1.5-10 12

45
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 ..............
�·
Fig.ti 5ll50FSO• ltandanl SOF axle I
n.m Cllllw � Englleh� s� IOlv Remarbl
25 G85783-86 •-tt Bolt M IOXlX20-8.8 2
26 GB93-87 Washer 10 2
27 LG50F.04327A iAl>t Lock plate 2
28 LG50F.04328A .Jl:��lll Stop wasber 1
29 GB6173-86 IH Nut M27X2-8 1
30 LGS0F.04329A ..il:ftl'-.ti' Thrust bolt I
31 G85785-86 .ii,!? Bolt M12X i.SX50-I0.9 1
32 GB93-87 :Hi Washer 12 I
33 GBITS786 lllt Bolt Ml2X 1.SX4S-10.9 2
34 GB/f93 1.!:lll Washer 14 14
�
ill!-�
35 GBITll9 Pin Al2X20 3
36 LGS0F.0433IA iU� Adjusting shim I
37 LG50F,04322A Adjusting shim I
38 GB/f9l jfoffi Cone.rpin �3.2X26 12

46
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 4.3 Standard 5
0F ax l e II

'
i
\
i
!
\i
!
!

--·
\
\'

-
-·· --·-··-- -·· __..........------······

:--····- .... ......

--
-- · ·-· · · \-----· ·-·--·"· -· ·-
\\
· \ \,

\
\ \

Figure 20 St
andard S
OF Axle II

---- 47

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Item
Flg.20
Partll number Chine•• Description
�ll50Fll!idlffi Standard SOF axle 0
Engllah Deacrll)llon Specification Qty Remark•
lI
I LGS0F.0440IA fU.�":'! Planer gear carrier I
2 LGS0F.04402A-404A ill&!I ft.<\ Inner ring ge:1r assembly I l
3 LGSOF.0440SA Ill<)} Scpnra1ing sleeve 4 i
4 LGS0F.04406A ,1tf' Needle 216 JI
s LG50F.04407A �Ii Sprag 8 ·1
6 LGSOF.04408A \Ht� Seal gasket I l]
7 GB93-87 !U! Washer 12 7
8 G85783-86 ll� Boll Ml2X25-8.8 7
I
9 LGSOF.04409A rr.iUH1 Planer gear shat\ 4
10 LGSOF.044 I08 ftitJU Wheel cod co,cr I
11 GB894. l-86 m11 Sprag 50 I
12 LGSOF.04411A !HI Washer 3
13 LG50F.044 I2A +*ii*l4': Axle shaft siopper I
14 LGSOF.0441 JA �;;_ Block I
15 LG50F.04414A ;o:;:a� Sun gear I
16 LGSOF.0441SA fl.l� Plan1 gear -I
17 LG50F.044 I 6A 1n Pluu screw I
18 G893-87 �Ill Washer 10 I
19 GB5783-86 ;,rn Boll Ml0X25-8.8 I
20 LGSOF.044 I7A -IP:111 Washer I
21 LGSOF.0441 SA i!I� Oil plug I
22 LG50F,04419A lil'i� Speara1ing sleeve I
23 L050F.04420A ]!JI-It Roung nut 2
24 G8858-88 tt,111 Washer 85 I

48 https://vk.com/dieselinj
 .,..,..
4'll50fW.r,4t -��. ·11Fu:le D
number Chinese Description Engllsh�' 8peclllcatlon Qty
�
,tU}
�*
LG50F.04421A
25 Taper sleeve I
26 GBm97-94 Bearing 32026 I J30X 200X45
27 LG50F.04422A 0%Wt!tlll 0-ring I
28 LG50F.04423A Ht Wheel hub I
29 5040028 t,Jiji� Brake disc 1 f.tlf]
30 0Bm97-94 l9J;f< Bearign 32024X I 120X 180X38
31 L050F.04425A ¥,liiil� Oil baffie
�*
1
32 L050F.04426A Shaft sleeve I
33 OB9877. I -88 im# Oil seal FBl50X 180X 15 2
34 085786-86 jf.;!i Bolt M20 X 1.5X 50-8.8 10
35 0893-87 :!Hl Washer 20 20
36 GB6171-86 �-Ht Nut M20X1.5-10 JO
37 L050F.04427A �$l�c/i Wheel rim bolt 10
38 LG50P.04400A �i/L;,,UU-.it-� Wheel ruduc1or assembly 2
39 L050P.04500A �Fo>.U:t-lit Fron1/rear ax le housing assembly I
40 L050F.04300A i: ;�it � ,�. � Main reductor assembly I
41 404002 ��'i' Vent nine I
42 GBIT6173 11..fit Nut MJOXJ I
43 408100 i'J-Jt;'(,wf,1/�.�-IM. Disc brake assembly 4
44 402223 *!� Plug screw I

49 https://vk.com/dieselinj
4.4 Differential assembly for standatd SOF axle

Figure 21 Differential assembly for standatd 50F axle

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50
 t,21 50F9il• Aadt Differential uae,nbly for atandatd 50F axle
number Chin- Desert� � DNcrtpCloil Specification Qty Remarka
I LG50F.043 I 5A-3 I 6A ,/ht.fi:A'. I Differential case f I
2 LGSOF.043 I 7 A .!f.*1!itg� Axle shaft gear 2
3 LG50F.04318A .!j<fil,tg��>t Axle shaft gear gasket 2
4 LGSOF.043 I 9A <fljg� Bevel aear 4
s LG50F.04320A 1Htl:�>t Bevel gear gasket 4
6 LGSOF.04321A +He Spider I
7 LG50F.04322A �lU!l-lt Differential bolt 8
8 GB/f6178-86 71'-iH� Groove nut M16X 1.5-10 8
9 GB/f91 71' affi Cotter pin 4X28 8
10 LGSOF.043 I 6A �itff;'tll Differential case D 8

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4.5 Normal 50 A xle I C optional)

F'igure 22 Normal 50 Axle I

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 2 ••sowlllJ•NormaJAAxle I (optional)
flumber Chinese Description Engllah Descrlpllc)n Specification qty Remarks
I LG853.04.0 I .02.0I ffrA*.i. Input flange I 404301-3028
2 L0853.04.01.02-00 I �Ill Washer I 404326
3 LG853.04.0I .02-002 0�$'itl!l 0-ring I 404327
4 0B/f9877. I -I 998 i1Ht Oil seal F862X93X13 2
5 LG853.04.0J .02-003 11-:M.l. Seal cover I 4043038
6 L0853.04.0I.02-004 :tUHt Seal gasket I 404304
7 0Btr5782 ?f.-ii Bolt M12X55-8.8 I
8 GB/f93 :lt;!ll Washer 12 I
9 0Btr5782 lU! Boh Ml4X55-8.8 7
10 GB/f93 �!ll Washer 14 7
II 08tr297 IIHtiH·.fil,� Taper roller bearing 31310 I 27310
12 LG853.04.0I .02-005 illllt�Jt Adjusting shim It!! 404305
13 L0853.04.0I .02-006 .t,/Ji,\i,; Bearing sleeve I 404306
14 LG853.04.01 .02-007 1eJt Gasket Jl!J. 404325
15 LG853.04.0l .02-008 f,!i;j§ Shafi sleeve I 404307
16 0Brr297 lfflii�'f�if; Taper roller bearing 31311 I 2731I
17 LG853.04.0l.02,009 .HHUlt*tH� Drive sprial bevel �ear I 40431IC
18 L0853.04.01.02-0I0 ;!df<K(*tg� Sprial bevel gear I 404324C
19 LG853.04.01.02-0l 1 .*.il.lt*trnlf../i Sprial bevel gear bolt 12 4043238
20 0Bff6180 i!-f!J' Nut M16-6 12
21 GB/f91 jfoffi Cotter pin ct,4X28 12
22 GBtr283-94 oo.tt*Ha� Cylindrical roller bearing NUP2306E I 92606
23 GBff894.2
ffiill Sprag 30 I
24 L0853.04.0J .02.02 tb.UU..&t Differential assembly I 4043 I 6-3228

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Item
Flg.22
Parts number Chi- Desc:riDllon
•il501!ilb4t Normal 50 Axle I (optional)
Engllsh�n Specification Qty
J
Remarks.
25 LG853.04.01.02-012 it� Bracket 1 4043128
26 LG853.04.01.02-013 i/ll!H!l,fjj' Adjusting nut 2 404315 f
27 GBm97-94 IIHU!-rtifili'i. Taper roller bearing 32215 2 7515 I
11
nII
28 LG853.04.01.02-014 t,lijf(� Bearing cover 2 404318
29 LG853.04.0l.02-0l 5 ��it Lock plate 2 4043198
30 GB/T93-87 �Ill Washer 10 2
31 GB/T32.I !J,ji Bolt MIOX l X20-8.8 2 I'
32 GBrr97 �Ill Washer 22 4 11
33 GB/T32.I ii� Bolt M22X90-8.8 4 11
34 GB890-80 :,,;i!J.{A'.leliM:U· He,rngon nylon locknut M33X1.5 1 403302A 11
35 GB/f5782 *Jl[,it Bolt Ml6X40-8.8 14 II
36 GB/f93 �Ill Washer 16 14 11
!I
II
i1
11
!I
!I

'I

1
I
54 https://vk.com/dieselinj
 4.6 Nor
ma/ so a
x/e II ( o
ption al)

JVL
\
...... 'i ·-·-···-··-·-·
•
--,11.ffa,1-
\\
i\ -·-
! '-""1!11-··
'!
!\ 1
·
\ \..--etefleatO i!

___ ___. . . • · t· --·

-...J
-·-···--·-·
\. -·····-·-····· --------------------
r·-·
\ ·.
',

\
\

"

-
Figure
2 3 N orm
a/ 50 Ax
le II
55

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11am
Flg.23 •11soa•41N-al50Axle ll(optlonal)
l!nallah l>NcrtplDII lpecltlcallon
!
Remarks 1
Partaneanlllr ain- DNct1pllon Qty
I LGSOF.0440 I A fiJUH/1 Planet gear carrier l
2 LGS0F.04402A-404A ill\!ill!�-� Inner ring gear ass embly l I
l

�·
3 LGS0F.04405A fill� Separating sleeve 4
4 LG50F.04406A iitt Needle 216 ·1
5 LGS0F.04407A -#ill Sprag 8
6 LGS0F.04408A 1Ut:!i Seal gasket I :1
I
,I
7 GB93-87 Washer 12 7

�·
8 GB5783-86 iJ.ft Bolt Ml2X2S-8.8 1 II
9 LGS0F.04409A fil.�te Planet gear shaft 4
10 LOSOF.044 l OB .leill.-'lA Wheel end cover I
II 08894.1-86 ,I§ Iii Sprag so I 11
12 LGSOF.044 IIA Washer 3 \
n
.ft-.tt:ll<
�*
13 LGS0F.044 l 2A Axle shaft stopper I ii
14 LGS0F.044 I3A Block I
15 LG50F.04414A .*Rf� Sun gear l I

�·
16 LGSOF.0441SA fil.� Plant gear 4 t
17 LGS0F.044 I6A ilS Plug screw I -�
18 GB93-87 �Iii Washer 10 I :J
I
19 GBS783-86 iJ.ft Bolt MIOX25-8.8 I ·1
20 LGS0F.044l7A Washer I ll
L0SOF.04418A itlla Oil plug
a
21 I fi
22 LGS0F.044 I9A rH Spearating sleeve I
23 LGS0F.04420A l1Hl-4i Roung nut 2 I
24 GB8S8-88 �Ill Washer 85 I II
56
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:1
 _, . ··-- �
·.
._.
,-.�.·, -��.llloptlonat,
:•:, � Gay -�
-: �:=:
.-: .

fl*
� Descrtptlon
25 LG50F.0442 I A Taper sleeve I
26 GBm97-94 ft/I� Bearing 32026 I 130X200X45
27 LG50F.04422A 0%\f:lt!II 0-ring I
28 LG50F.04423A �Hl Wh·eel hub I
29 5040028 1*<J;li� Brake disc 1 1ltl!I
30 GBfl'297-94 t,l,;iF: Bearign 32024X I 120X 180X38
31 LG50F.04425A Willl-l!i Oil baffle I
32 LG50F.04426A t.11* Shaft sleeve I
33 GB9877.1-88 ili1!t Oil seal FBl50X180X15 2
34 GB5786-86 ½J,{i Bolt M20X 1.5X 50•8.8 10
35 GB93-87 1Ul Washer 20 20
36 GB6171-86 11..-!it Nu1 M20X 1.5-10 10
37 LG50F.04427A ���-!! Wheel rim boll 10
38 L050F.04400A �ill�itU-Ji'/. Wheel ruducior assembly 2
39 LG50F.04500A lVYliHlf.!lt,�-� Fronl/rcar axle housing assembly I
40 LG50F.04300A .i�:iUU-/#. Main reducior assembly I
41 404002 :i!''V!f Vent oioe I
42 0B/f6173 !J,iJ: Nut MIOX I I
43 408100 f!ij:;U1i;!"H-� Disc brake assembly 4
44 402223 ,u Plug screw I

S7
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4. 7 Differential assembly for normal 50 axle

Figure 24 Differential assembly for normal 50 axle

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58
 I
2
#t�24
...,..numba,
LG853.04.0 l.02.02-00I
LG853.04.01.02.02•002
L0853.04.0l.02.02-003
Chinese Description
JH!�ti'!I:
#tiiilr�+"l'�
4'-*'1-tli'�1klt
•ilso• ii a.t:.C DlfferentlllJ ...embly for normal so axt«
EngllahDNcltptloll
Differential left case
Axle shaft gear spider
Axle shaft gear gasket
8P1Clllcatlon Qty
I
2
---
3 2
4 LG853.04.01.02.02-004 4l-ttr� Bevel gear 4
5 LG853.04.01.02.02-005 4*"1·!Ht Axle shaft gear 4
6 LG853.04.01.02.02-006 .!J'-tli&�1k!t Axle shaft gea r gasket I
7 LG853.04.0I .02.02-007 tb.tll.\'�.ji Differential boll 8
8
9
JO
GB1T6l78
GB/T91
LG853.04.01.02.02-008
*
jj,!-i!t
t:r ill
�i!�;t;':/E
Nut
Cotter pin
Differential right case
Ml4-8
3.0X30
8
8
I

59 https://vk.com/dieselinj
4.8 Front drive shaft
1

4
5
6

''
,,

��

Figure 25 Front drive shaft

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60
 ....,..
Yig.ts MitllbM Fr.11ntdrlv••h•ft
:)ai:tanumber Chinese DcHlcrtptlon Engllah O..crlptlcln "'8clflcallon gty
I LG50F-023H 8lU. Flange fork I
2 LG50F-026H -1<:lf Snap ring 8
3 HWT-2273-00 +:¥t* Spider 2
4 LG50F-055 1tttti>X�-� Spline shaft fork assembly I
5 LGSOF-017 *'ttX �� Welding fork assembly I
6 ram940.1 iill# Oil cup MIOX I I

61 https://vk.com/dieselinj
 up ort 5
iate s
4.9 In termed

ll

7
\

10
rmedia te Sup ort
figure 26 Inte

62 https://vk.com/dieselinj
 P19.28 � /iJ ;t � lntmnedlat• Su port
·. PllftS number Chinese Description English Descrlpllon Speclftc:allon Qty Rlmarb
I 220201-042 �Ill Washer <f>27X <f,57X6 2
2 LOZLS0-111B lj fl Flange 2
3 GB13871 iihj,j' Oil seal 70X90X 10 2
4 GB5782 t,!l1t Boll M8X25 12
5 08/1'93 :fil:l!l Washer 8 12
6 JB/1'7940.1 541-tf Oil cup MlOX I I
7 LOZLS0-090-1B :H&J.f Bracke1 seal I
8 LGZLS0-090-28 4sf((� Bearing cover 2
9 OBITT76 te,T<: Bearing 6311 2
10 LGZL50-016B 1tllt.fs Spline shaft I
II 220201-041 'ff�ljf,.fit Groove nul M27X 1.5 2
12. 0BIT91 iii l'in <f>5X40 2

63
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4.10 lntermediateJrear drive shaft assembly

2 4 5

Figure 27 Intermediate/rear drive shaft assembly

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64
�:.,_,
I
2
LGS0f--023H
LGS0F-055H
Cllh-.DNc:rlpllon
l',�,C.
:JttO.t.t.�-.e'i.
It, 8ft •• lntaraledlaC9#marilt'tYe ahaft nHIDb!r
�
Flange fork
�

Spline fork shaft assembly

lp111lloalon .. I
I
......
3 LGS0F-026H +..tF Snap ring 8
4 LGSOF--020 �·U.�-h'<. Sleeve fork assernblv I
s HWT-2273--00 +*tt Spider 2
6 LGS0F--023HA l',l,l� Flange fork I

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V Speed Control Assembly

!l...

Figure 28 Speed Control Assembly

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66
I I
2
Flg.28
Parts number
LG855.05.0J.01
GB{f5783
Chinese Description
H!l!�i!Afda
j!-!t
<I> Iii ft iii! Ill Intermediate/rear drive shaft aaaembly
Engllsh Description
Speed control Oexible shaft
Bolt
Specification
L,=2050mm
MIOX25
�
I
I
Remarks

3 GB/f93 �!II Washer 10 I

4 GBrr97.I :!UI Washer 10 I
s LG853.05.0l-002 �iU:tUl!t-l!l Speed control flexible shaft securing plate I
6 LG853.05.01-00I i;l�.l}t Lock plate I
7 GB/fS783 jj,!t Bolt M8X45 2
8 GBrr93 1f-!II Washer 8 2
9 LG853.0S.OJ.02 �i!�talllile:.l}t Speed control flexible shaft securing block I
10 GB/f5782 ;J,it Bolt M6X35 2
II GBrr93 :!UI Washer 6 2

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VI. Hydraulic steering system
6.1 Hydraulic steering system

I 2 3

21 20 19 18

Figure 29-1 Hydraulic steering system

68
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 24 l2 8 2 23 22 l8 17 16

57

Figure 29-2 Hydraulic steering system

69

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 Bi• a
Item
I
.... _...,
Flg.29

GM5783
CNMeeDNcrlpaon
lJ.li
• l'l ll

Bolt
Hydraullc ••••ring ayatem
EngllahDeac,lpllon �
MIOX30
Qty
4
�1
2 GB/1"93 l:ili Washer 10 20
�Ill ,I

•u
3 GBff97.I Washer 10 4
4 LG855.06.I2 -½iU.4tt.Jl1l. Hydraulic steerinlt �car I II
s LG853.06-003 tt t.r�tU, I* Steering gear adapter 4
!\II
•
6 JBI002-77 Washer 20 4
7 LG853.06--004 Jit!l. Press plate I
8 GB5783 !U
. i Bolt Ml0X35 8
9 90F-F/25/28-2S-L940 iUJll¾iUU' Priority valve distributing hose 1
10 GB1235-76 0�11 0-ring <!>38 X 3.5 1 I
II 90H-F(32)/25/28-4S-LS70 tHl!ililhill�>f Priority valve oil inlet hose I
12 GB1235-76 0%111 ().ring <!>45 X3.5 3
13 LG853.Q6.08 i!r4U Gear pump CBGj2080 I
14 LG853.06-00I Ii#� Seal gasket l I
15 H-H/19/1 8 1-L3600
- tt t-i ttl:i� !p ua Hose from steering gear to cooler I
16 LG855.02.02-00I tHlf. Adapter 2 lf.;IJ306016D
17 Jl31002-77 f:11 Washer 27 2
18 GB/r93 1:111 Washer 12 8 1
19 GBrr3452. l- l992 0�111 0-ring cl>46.2X3.55 I
20 GM5783 lJ.& Bolt Ml2X40 4
21 LG855.06.0I tt1Ui!��,y Steering pump oil inlet pipe I If. 'h 506002-003(
22 GB/f97.I �II Washer 12 2
23 GBff6170 IJ.-llj- Nut Ml2 4 I

I
24 LGSOEX.06.02 ltt,JJ.lllitl,�,Y StcerinR pump oil outlet nice I

70
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 •111•.11•• ..,..... � .,.... I
numbsr C'*-DNc� l!!llhh DNlllfpllon � RNwlca
2S �51 X4-L520 �i!IJ.H' Oil suction hose I
26 18/T8870-I 999 �Ill Hoop �SS-11 2
27 LGSSS.06.04 lir :$ !!Ht I� rl:iliH· Rear frame 1um ttansilion coocnc1or I If. ;IJ S06005-006C
28 LG85S.06.05 16'Ht�f.J±UllH Rear frame 1urn uansi1ion conenc1or I If. h 50600S-006C
29 LG853.06-005 16':$!1Htt-ll;!i'HH Rear frame lum 1Tansi1ion conncc1or 2 fff. ;IJ506007C
.,rn press pla1e
30 GB/T5782 i,t,t Boll MIOX42 6
31
32 H-H/19/18-U-LI 152 �"��
H-H/19/18-11-Ll252 �'lt'it-A Hose assembly
Hose assembly
2
2
33

34 LG8S5.06.06
�"
90H-fi/8/14-I-L800 tt t-Jft1iMt3tf!lliU S1ecring scnsing/priori1y valve
leakage hose
:t;�JiliU1,J,IJ>llR1f Small chamber pipe of righ1 steering
2

I � 1J LG50F.06004-004A
cylinder
35 GBl 235-76 0/Vil 0-ring <l,5QX5.3 8
36 GB 1235-76 O.lVill 0-ring �,65X5.3 8
37 LG855.0l\,14 t;ttrll iUt Right steering cylinder I
38 LG855.06.13 ii:�r.Ji!U1 Lefl steering cylinder I
39 H-H/19/l 8-11-L685 �'11'.iht Hose assembly 4
40 LG855.06.07 t;tt Jilsit*!H�'f Big chamber pipe of righ1 steering I I'!. -1.; LG50F.06001-003A
cylinder
41 JB999-77 f' ft ,Hl tH! ll� Articula1cd boll for pipe connec1or M22X 1.5X48 4
42 JBI002-77 HI Washer 22 8
43 LG855.06.08 tr*
ii: i� rll il1l A!: IN 11' Big chamber pipe of lcfl s1ecring I flj.1,J LGSOF.06005-00SA
cylinder

71
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I Flg.29 • JliJ ii.Ii IIU! Hydraulic stHrlng system
l1tem
I
Parts number
44 L0855.06-00I
Chi- Description English Descrl�n
Connecting seal scat for steering
*4 t-1 i!i1 � :iHUi ;It .§E
Specification Qty Remarks
8 .l![_l9L050F.06301A
I
cylinder
45 L0855.06.09 �$!i'l:#1�t,Ji,tlttU Front frame right steering transition I 1ft 7'! LG50F.06007-007A
connector
46 L0855.06. IO ))i"$�.tittt.J±t.OC4t!- Front frame left steering transition I lfi. 'JJ L050F06008-008A
connector I
47 063733.2-83 �3'<-1* Adapter 08 3 I
48 JBJ002-77 �111 Washer 12 3
49 L0855.06. I I .tiitt.Ji11JiI1J,�if,>lf Small chamber pipe of left steering I Tfi. 1:1 L050F.06006-006A
cylinder
50 90H-H/19/18-II-L550 it;tfl!JH½r,i;j/LJ!HI' Hose from priority valve to steering I

51 L0853.06-006 it.it�llli!i1t01*
gear
Priority valve oil outlet adapter I /.f. JJ 506009C
.I
52 JBI002-77 �ii Washer 33 I
53 0Bff5782 ii.it Bolt MIOX 100 2
54 LG853.06.I0 tU::liiJ Priority valve YXL-F250F-N7 I

55 LG853.06.09 1U:liiJ Priority valve VLE-150/882 I of it

-5902-059
56 LG853.07-007 JI,jjl_ Press plate I
57 H-H/19/18-1-L2300 -*tJl�i11Jl!l!�1' Cooler oil rerum hose I

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I
6.2 Priority valve

Figure 30-1 Priority valve

73
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 Fig.SO fl�- Priority valve 1
lt9m Parts number Chi- DNcrlptlon English l>Ncrlpeion Specification Qty "-ks I
I BZZ5.A404.0ta i!li¼f Oil plug Ml2X I.S 2 ff!-JII
2 G8123S-76 ONIII 0-ring <1>35X3. I I '1!$A80±5
3 GBl235-76 Oi!!II 0-ring <1>22X2.4 I /lll1FA80±5
4 GB827-86 ##ii'.l'if Namepla1e ri vcl 2xs 2
5 YX1..•fl60L.08d #:t• Namepla1e I
6 YXL-F I 60L-0Sa -00(A ) �-NU-i. Safety valve assembly I
7 YXL-F2SOF.Ol(A) �u. Valve body I
8 YXL-F2S0F-02b ii.lit Oil plug 2
9 YXL-F2SOL.02b Eli� Valve spool I '
10 YXL-F2S0L-03b �-:t�f!llt!! Safety valve seal I
II YXL-F2SOL--04a i(jf Plug screw I
12 YXL-F2SOL-05 i.,t Spring I
13 YXL-F2S0Ul7c iU' Oil plug M33X2 I
14 YXL-f2S0L-09a u· Gaske1 I ·1
IS YXL-F2SOL-10 jl:q�.� Screen assembly I
16 GBl235-76 ONII 0-ring <1>38X3.I I G��A80±5

11

'I

74
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6.3 Hydraulic steering gear

17

Figure 31 Hydraulic steering gear

75
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 ii
Flg,31 *llli.,..ll Hyclrauffc etNrtnt gear
n.m ,...number ChllllH DNcrt"on w DMC:rlpllon � � RMnarb _;J
I GB/T6t70 Ut Nu1 MIO I
2 GB/f93 �iii Washer 10 5
3 G8ff97.I HI Washer 10 I
4 LG853.06.02.0 I ;/ffol1U-H<. Steering wheel assembly I •
5 LG853.06.02.02 .!Joel!.* Conducting sleeve I /If. Jl,306114-IISD
6 GBrr5783 ii-I! Bolt M6X l2 2
7 G8ff93 �Ill Washer 6 3 I
8 LG853.06.02-00I 11!.�UUt� E lcclronic lock securing board I '- J!J306113D
9 LG853.06.02.03 ffl{}jf� !U'.1& Combined switch securing board I W. ;IJ306110sl lID 1
10 08276-89 -'-?1itJ.,:.·.¢tH Single row radial ball bearing 104 I
II G8ff5783 l:l.f! Bolt M6X20 I I
12
13
14
LG853.06.02.05
08ff5782
��"'
LG853.06.02.04 t{r,it-

l:l;tt
Steering shafi
Outer shealth
Bolt MIOX85
I
I
4
15 GBrr301-1995 il#if9if{ Roller bearing 51106 I
16 LG853.06.02.08 'll'il! Pipe scat I II
17 LG853.06.02.06 ½it1' tt lilffl. < UI.IA Hydraulic steering gear with valve 8225-800 ( FK I �it
block(selcct implement) 143020)
18 LG853.06.02-003 la!Jl� Adjusting gasket I
19 G8ff6170 l:1-lt Nul M6 I
20 LG853.06.02.07 �i&.l[ttr,i� ( 'fttl.ljt) Hydraulic steering gear with valve TLF-EIOOOC I
block ( FKBR3020 l

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I
16
6.4 Coaxial flow amplifying steering gear

_,
,L @-6'

Figure 32 Coaxial flow amplifying steering gear

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77
.�
Item
Flg.32
Parts number
11u•a•11!1*ffflil8 Coaxial ftowampllfylng stHrlng gHr
ChlneH Description English 0Ncrtp11Dft Specification Qty R-119
1I
I TLFI.AIOI tail* Valve body I
2 BZZI.Al02 #!,l Front cover I
3 TLFI.A201 w-" Nameplate I J

�-It
4 TLFI.A301 �;t, Valve spool I
s TLFI.A302 i"l ti Valve bush I I
6 BZZI.A303 Springplate 6 l
�ill Dial pin I I
��*'
7 BZZI.A304
8 822I .A305/TLFI .A306 Connectingshaft I
9 BZZI.A306 l'H Spearatingdisc I
10 BZZI.A307 tH Rotor I
II BZZI.A308 .lf'.-f Stator I
12 BZZI.A309 Rl fitt Locatingpillar I
13 BZZI.A310 ,a Rear cover I
14 BZZI.A312 *#lif Bigsprag I
15 BZZI.A315 4t'1il#*''1t Thnts1 needle bearing l

*
16 BZZI.A311 ,),�lf, Small sprag I
17 BZZI.A313 Sleeve I
18 BZZI.A314 iHi� Connectingblock l
19 GB34S2. l-82 OJV�!till 0-ring <1>77.5X2.65 I
20 BZZI.A401 X*lHtlll X-ring I
21 BZZI.A402 �Jt Gasket 2
22 BZZI.A403 t?A Guide cover 1·
23 TLFI.A304 �r.JPIJ�-9<. Check valve assembly I
24 82ZS.A401 i!l!Jf Oilolu2 I

78 https://vk.com/dieselinj
 Flg.32 Iii Ill�•»*tt jl;J 8 Coaxlal flow amplifying steering gear
Parts number Chin- Description Engllah Description Specification Qty Remartla
25 081235-76 O*lii#III 0-ring <J,50X3.I I
26 GB3452.1-82 O*'itl:!tlll 0-ring <j,25.8X2.65 I
27 GBff?0.1-2000 UT Screw M8X20 4
28 (;Afflt,9-1987 ts.Im Washer 8 4
29 GB1f5785-2000 ill.It 8011 MIOX l.2SX85 7
30 BZZI.A405 !!11}\Ht'!UI Combined washer 7
31 GB1f827-1986 igp� Rivel 2xs 2
32 TLFI.A305 'l\"it:1/1 Thronle plug I
33 GB1235-76 OWiHJ-1!1 0-ring <1>20X2.4 I
34 BZ21.A406 OW!&'ittffl 0-ring q,79X2 2

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6.5 Steering Cylinder

2 3 4 5 6 7 8 9 lO ll l2 13 l4 15 16 17 l8 19 20 21

N-N

II
-+-----t----+--+Httt--- -- - - -- - -- - ---

11

Figure 33 Steering Cylinder

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-
"

2
3
I
Flg.33
Parts number
JB/f8879-200l
GBff893.l
AF 055A 25071
Chinese Description
�-;if,Ju'I(
.J'L/!!llli·IHUI
Pff i:�
ff Iii.I� II StHrlng Cylinder
EnUU.h �n
Joint bearing
Spring sprag
Oust ring
Specification
GE50ES-C3
75
55 ><69><8
Qty
2
4
l
ill�#
65Mn
Remarks

1t))\�1//1.U/i'ntl
4 GBff894.l teJlllf!\tt:l/!!ll90 Spring sprag for shaft l 65Mn
5 BS 5564 P5008 i,UHn#!II Piston seal ring 55><65>< 10 l PU
6 ZL50F-63000l B lf Ring l 45
7 ZL50F-630002A !llit-iU! Springsprag l �:f.j!\\ifffi�llffl
8 FR 5507 Q5029 j:.iPf Support ring 55 X 60 X 9.7 2 !Wl!�M.#Hv
9 ZL50F-6310008 ittf* Cylinder body I J.11.¾Hi'
10 2-341 O.llf!ll 0-ring IV 88.27 X 5.33 I NBR80
ll .j<jjifl Sprag 100><91><1.52 I lll!!l#,Z.�
12 BR 055A 0060 l �;<j,IJl Bumper ring 55 X 70.5 X 6 I PTFE+NBR
13
14
CDM855.06. l 3-0I
CDM856.63000 l
!ft.Iii
it�.ff
Guide sleeve
Piston rod
I
I
QT450-IO
45
I
15 2-227 0/IH!l 0-ring <P 53.57 x 3.53 I NBR80
16 KR 0100 00701 M.t\JHtrll Piston seal ring
Support ring
100 X 84.5 X 6.3
95 X )00 X 9.7
I PTFE+NBR
Jl!!.!l�l!;/E:if;
I
17 FR 9510 Q5029 ;t�.ii; 2
18 ZL50F-630005C i!!fi Piston I 45

81
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VII. Implement hydraulic system
7 .1 Implement hydraulic system

"'
., '
{L
______ :-..... �·
:J::
r_t.-.... ----::>hJ
1 ..

Figure 34-1 Implement hydraulic system

82
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2 9 4189 2

Figure 34�2 Implement hydraulic system

83

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 '"·" '
... 1,
I
...........
GB/f578-3
--.DNci'lplloa
C&
I. �llli Ila lmp,.....nt hydraullc ayatem

Bolt
�DNcrfpllan �
M l0X20
Qly
6
Remarb

2 GB/T93 �[if Wa.�her 10 80 II

3 GB/f97.I t,lll Washer 10 4
4 LG50D.07-00I lt.iJ-i!lltt#ir-# Till cylinder indicatinR rod I C
s LG853.07-005 ff 4 ill! triHUi ff If Tilt cylinder conneciing seal seat 2
6 GB/T3452.1-1992 OJl>ill 0-ring 4,95 X5.3 6 Kl
7 GBrr3452. l-I992 O�ill 0-ring 4> sox 5.3 2
8 LG855.07.0I ff4ill!tr Tilt cylinder I ff. :h LGSOF.071OOA
9 GBIT5782 ll& Bolt Ml0X70 24
10 GB1235-76 OJl>ill 0-ring 4,38X3.5 6
II LG855.07 .03 �4illrtr1UUt'f Front chamber pipe oftih cylinder I If.:h LG50F.07001-002A
12 30F(32)-W25/28-2S f}if.liU#-Hr.�"f Hose from distributioa valve to 2
-LISOO tilt cylinder
13 LG85S.07.04 �Hillle:.\t•iff'f Rear chamber pipe oftilt cylinder I Jj fl LG50F.07003-003A
14 LG855.07.05 #J-WiU.lVri&iA'f Front cbamber pipe oflift cylinder I /!f. 7-1 LGS0F.07004-004A
IS LG855.07.06 #J tfillltr.'M'�lff'f Fron1 chamber pipe oflift cylinder I � LG855.07.0Sti;(;":it"'
16 LOSSS.07.07 #I trilllu� ra1,r Rear chamber nine oflift' cylinder I /!f. :h LG50F.07005-005A
17 LG855.07.08 ;Hl'i!IIM.!ii�iR'll' Rear chamber pipe of lift cylinder I l; LG855.07.07tr:;(;":if#
18 LG853.07-006 ,;Hf ii tr.iHH tt If Lift cylinder connecting seal seat 2
19 GBtr3452.I-1992 OJl>lll 0-ring 4,71X5.3 4
20 80H-H/25f28-2S-LISOC r;Hfit�'f Lift cylinder hose 4
21 H-H/38/42-1-L43S �if.i.lleli-Ut'f Distribution valve oil return hose I
22 LGSSS.07-001 "ill Pipe clamp 2
23 GBIT5783 II& Bolt M8X80 2

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 Flg.34 I ti: i1Bi � ti Implement hydraulic ayatem
._,
�.

Parts number Chl1141H Description Engllah l>Ncrlpllon Specification Qty Remarb

24 0Bff97.I �!II Washer 8 12
25 0Bff93 1UI Washer 8 4
26 0Bff6170 il-Et Nut M8 12
27 LG853.07-004 fo":$ti!@iw:ii��;11;JI� Rear frame oil rerun, tran siti on 2 If. j!J LG50F.0703 I A
conn ector p ress plate
28 GB/T5782 j,l,\ji Bolt MIOX50 4
29 LG855.07.09 1t:$�@iil!:ii)J.JH Fron t frame oil return transition I 1f. tLG50F.07032-033A
connector
30 H H/38/42°ll•Lll 52 ��lfililJIJIHf
0
Articulated oil return hose I
31 H-H/32/34-4S-Ll260 '!K,m,ltill!�,f Articulated oil inlet hose I
32 LG853.07-002 1t(fo")$W1ilbtll:i::t.iU� Front(rcar) frame oil inlet o-ansition 2 1f. _h L050F.07035A
/I� con nector p ress plate
33 GB/T5782 if.ii Bolt MIOX42 4
34 LG853.07.22 i!i-lU Gear pump CBGJ2100 I
35 LG853.06-00I lti#�lt Seal gasket I
36 GB/T97.I jl-[fj Washer 12 2
37 GB/T6170 jf.ii; Nut Ml2 7
38 0Bff93 1.i:11 Washer 12 15
39 <f,51 X4-L520 �iil!�'lr Oil suction hose I
40 JB/1'8870-1999 ,ri;a Hoop 4>51-70 2
41 LG853.07-007 .1[./1{ Press plate �"1LG50F.06012A
42 GB1235-76 0-ll'lill 0 ring
- <f,45 X 3.5 8
43 45F(32)-270' -90F :c.f!,� tll ill,Jlx,f Implement p u mp oil outlet hose I
(32)/25/28-2S-L500

85
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 !
Flg.34 I �jlfi•a 1mpleme11t hydraulic 1y1tem
111111 Parts number a.- DNcrlptlon �� - Qty Remark• 1
44 LG855.0 7. I 0 I fHl Ill iltdA f' I mplement pump oil outlci pipe I lip.�LG50F.07017-018A
45 H-ll/38/42-I-LS40 @Jili!�t' Oil return hose I
46 LG855.07. II 1ii$�@im:i:l:il.lH, Rear frume oil return transition I /If. JJ LG50F.07034-034A
connector
47 LG853.07.04 t!Ht;/titlltlil.tt:'k Front frame oil inlci lr.lnSition 1 If. 1]LG50F.07036--036B
conrtCC1or
48 GBrr5782 tl.-lt Bolt M l2X 180 3
49 LG50EX.07.06 i)-&li'l i9'J WJ!Kt.i !!ViMi'(-) Pipe I of distribution vnlvc lift I /If. 'Ji LGSOF.070I0-011 A
rear chamber
50 LGSOEX.07 .07 �1'.t,lltHU.HHHRf(-) Pipe I of disttibutioo ,-al\'c lift I If. 'I] LG50F.07006-008A
front chamber
SI LG50EX.07-001 JI.tit Press plate I ff. 'h LG50F. 07016A
52 GB/T5783 !I-It Boh M12X4S 4
53 081235-76 O�lll 0-riog <!,50X3.I 2
54 LGSOEX.07.08 �ll'.J'ili!itr�UUHr(.:.) Pipe D of dislnoution valve lift I '1f. 'IJLGSOF.07012-012A
rear chamber
5S LGSOEX.07.09 �tiUJ;/J 'lf,q):lltttmf'(.:.) Pipe 11 of distribution valve lift I ffi,�LGSOF.07009-009A
front chamber
S6 LG855.07-003 ., ;e Pipe clamp I I
57 GBlf5783 Ur Bolt M8X30 2
58 GBrr5783 t,UE Bolt Ml0X30 2
S9 LG8S5.07.02 fh-triUI L ift cylinder 2 If/.� LGSOF.07200A
GB/T6170 Nut
60 jf.-!IJ, 8
I
61 LGSOEX.07-005 f';e Pipe clamp MIO 4

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�' Flg.34 I t,ll&•• hnplelllentb�uUc ayatam
"'-" Parts number CIIIMNDNc:rtpllon Enalall "' i:lllcalloo � "--Ill
62 LGSOEX.07.10 ?)-£�MidliH' Distn1>utioo valve oil return pipe I If. h LG50F.07015--015A/LG
50F.07015--015B
63 LGSOEX.07.04 �ji;_H,�(;IJ Implement valve 032 I
64 LGSOEX.07.11 !.:.!r-t.UU!l Pilot control <v<tem I
6S 90F(38)-H/32/34 7)-£ �;! ,ilr ,!U' Distnootioo valve oil inlet hose I
·4S-L800
66 G 83452.1-1992 O�ll 0-ring <!>58X3.SS I
67 LG50EX.07.12 �.li.fd.tl!lis�1t Hydraulic system oil return pipe I JI. h LG50F.070 I 9--020A
68 LG853.07--001 .Ii& Press plate I If Ji LGSOF.07037A
69 LG855.07.22 .:t:11t�l!l:iildR'f lmpleme01 pump oil inlet pipe I /!f. '/,J LG50F.07038--039A
70 GB3452.1-1992 0%[1 0- ring <!>51.SX).55 I
71 GB/T5782 ll-tt Boh MJ2X8S 4
72 GBffS782 ii¥£ Bolt M8X l 3 0 4
73 LGSOEX.07-003 'f ll< Pipe clamp I flf. 7-J LG50F.07025A
74 LGSOEX.07-004 >Jf J/1: Pipe clamp 2 ff. 1J LG50F.07026A
7S LG855.071.02 i:Hfidl'1 Lift cylinder 2 a;Hi,Ht
76 LG855.071.0S ;/;lfilll'11!"!f'l�'f Lift cylinder front chambe,- pipe I !j lill!l!iilk£:t
77 LG855.071.06 ;;I-WiS1'11U'li!;f' Lift cylinder ftQnl chamber pipe I 'iilkill�itUr.£�
78 LG855.071.07 ;li·'lti1Utfo'!tffif Lift cylinder rear chamber pipe I 1:/ i!k:iH iUi:£if
79 LG855.071.08 ;/;lfiUL� ti�f' Lift cylinder rear chamber pipe I 1:/ ai/tll!iUt£.
80 LG50EX.07 .13 i;'ilfill'Jfl!Jtt'i. Lift ann pipe securing plalC I
81 LGSOEX.07.14 ;I; ff�ffl!Jti!i Lift ann pipe securing plate I
82 GBff5782 !I.Joi Boh MIOX60 8
83 LG855.07-006 Pipe cwmp press plate 4 !t/11
'11'�.li�
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 Flg.34 I fl!ifIi � fl Implement hydraullc system
Item Perts number Chinese Description English Description 8peclftcetlon Qty Remarts
84 LGSOEX.07.16 �Ile� .Ut-Hr../lHf fll Hose securing bracket from I

'*
;t�
*
di�tribution valve 10 1ih cylinder
85 LG855.071I.05 r,//Vfiil!&tlltr.t:i!Hl' Lift cylinder from chamber pipe Ej - ;x iiHr!i!Ui: i'lc.
I
86 LG855.071I.06 r,1, 'lhil er r,t� i1Ht Lift cvlinder front chamber pipe I q .::J;i;c:l::i/tlflitHt�,�
87 LG855.071I.02 ij/f.f;iilik Lift cylinder 2 .::>;1:ck;B/iil!�
88 GBfr5783 ½!./lt Bolt Ml2X35 4
89 GBfr5783 i-J.ii Boll MIOX 35 36

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7.2 Pilot control system
A •
5 •

Figure 35 Pilot control system

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11am ............
Flg.31

C'*-o.crtplloll
ft: Wlllll •• PIiot control aystem
Engltall-
- Qty Ramarb
JI
I GB3733.2- 83 t-1f;t.it:f.•lH1* Fcmilc end straight adapter J8 (Ml6X1.5) 14
2 JB1002-77 �ill Washer 14 14
3 901i-H/8/8-1-LI I S2 ,t��tiJl!1'11' Pilot control hose s M16X 1.5
4 90H-H/8/8-I-L800 ¼-!HUl!'kt' Pilot control hose I M(6X 1.5
5 GB3748.2-83 -t�t.:f.JlUd� F e rrule end straight adapter J8(M16X1.5) IO
6 GB3763-83 1<*Jt'fJHJl!if.-!t Femile pipe connecto r nut Ml6X I.S IO
7 li-H/8/8-1-LlI S2 �-!HUUa· Pilot control hose 9 M16X 1.5
8 L050EX.07.I1.01 ,t;-IH'ltKitH..-F-m Pilot control lever 2 ff!. 'iJ LGSOF.07611-611A
9 Gl3/f97.I !UI Washe r 10 8
10 GBrr5783 tlit Bolt Ml0X2S 8
ll GB/T93 �II Washer 10 8
12 LGSOEX.07.06.02 �!IJtltfJHt.!i'/ftJ(::.�1l) Pilot valve(duplcx) DJS2-ux/uu I
IJ L050EX.07.06.02 ,t�/;iJ Pilo t valve CAT-XDF.2 I '&fit
14 LGSOEX.07.l1.04 11! ie r-J Oil supply valve WYF6S I
15 GB3733.2-83 -nJt1t1:lillt:i'-1* Fcmilc end straight adapte r Gl4(M20X 1.5) I
16 JBl002-77 �Ill Washer 18 I
17 90H-H/J 3/14-1-LI 500 ,t-1,, /;iJ wJ il!r Jttf' Pilot valve oil return hose I M20X 1.5
18 LGSOEX.07.11.03 1l!il!If.!Jtct:,t� Oil supply valve mo unting bracket I
19 90H-H/818-I-L600 ��HUl�t' Pilo t con trol hose 3 Ml6X I.S
20 LGSOEX.07.11-002 �-lHU4iH' Iii� ti PilOI c ontrol oil pipe securin g pla te 2 If. 1/LG50F.07601A I
21 GBfT5783 J:1-lt Bolt M8X20 5

I
22 GBff93 �[tj Washer 8 5
°
23 90H-90 -90H/8/8-1 iJ\illf�;/J:il!rJIU' Oil supply valve oil inlet hose (Ml6X 1.5) I
-L650

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7.3 Hydraulic tank assembly

••••••••
0 • 0 0 • 0 0 •

••

Figure 36 Hydraulic tank assembly

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 Fig.SI II.Ii illM S.ll Hydraulic tank Haembly

·�
ttam Patanumblr Ch"-8 Desert� English Dellc:rlpClon lpedflcatlon Qty Remarks
l LG855.13.09.0 I :lc:#,zf.J;.1,� Left handrail assemblv l .!; LG855.13.08.0l # l!l
2 GBrT93 1�111 Washer 9
3 GBrT97.I �ill Washer 16 9
4 G8/r5783 Ill.rt Bolt M(6X30 2
5 LG855.13.09.02 i!lH. il!i1il'f.i. Hydraulic tank bodv 1 J§. !h LG855.07501-501A
6 GBfr5783 ll-ii Bolt Ml6X40 4
7 LG853.I 3.08.04 �'UllliU Air cleaner I M-jl!J
8 GB/T5783 jjft Bolt I M8X20 4
9 GBrT93 JUI Washer IR 16
10 GBrr97.1 j,11! Washer 8 16
II LG853.l 3.08.05 IIJ�l'il# Oil indicator 2 1f-jl!J
12 GB/T5783 lltt Bolt Ml0X25 6
13 GBrr93 11/,111 Washer IO 12
14 GBrr97.I '!t,111 Washer 10 12
15 LG855.I 3.09.03 lfilidnl&iUJ Oil reiumfilter I 1f-jl!J/J!(}IJLG50F-1000X12-H
16 LG855. I 3.09.04 lfilie;/;.lt.l Oil rerumnan•e cover I /H. !h507521-522C
17 LG855.13.09-00I �It Gasket I JIU/J507523C
18 GB/f5783 ll.tt Bolt M16X35 3
19 LG853.l 3.08-003 .it� Magnet cb80X <h40X12 I Ml/
20 LG853.l 3.08-002 �It Gasket I
21 LG853.l 3.08.03 �i!B:l Oil drain cover l 11t/!l
22 LG853.13.08-00I :it!k Stonncr I 11t/!l
23 LG855.I 3.09.05 �;e�;u Oil suction filer l M-Jll/1.f.!h LG50F-IOOOx 120-i
24 LG853.I 3.09-002 j,Jt Gasket 2
25 GB/f5783 ll-lt Bolt M8X25 12
26 LG853.13.09.03 il:.lt& Flange cover 2

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7 .4 Lift cylinder

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 l9 20 21

23

� ---------------$---------

Figure 37 Lift cylinder

93

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 Flg,37 �•id! II Lift cylinder
Item Parts number ChlneM Dncrlptlon English Description Specification Qty Remarks
I LG855.72000 ID :!UH Pull rod head I ZG270-500
2 CDM855.720002 �.a.ff Piston rod I 45
3 AF 090A Z507I l!li�III Dust ring 90XIOOX7 I PU
4 83 9005 P5008 ti!Jll11Htlll Seal ring for shaft 90X 105X 11.4 I PU
5 GB894 fwJll �iit!JIII Spring sprag for shaft 140 I 65Mn
6 2-160 0!.\!111 0-ring cj, 133.02 X2.62 I NBR
7 2-258 0�111 0-ring 4> 151.99X3.53 I NBR
8 ZL50D-720005A �-#Jill Spring sprag I 65Mn
9 ZL50D-720004A Jf> Ring I 45
10 2-360 O!UI 0-ring cj, I48.59X5.33 I NBR
BR 090A 00601 tll<i'III Bumper ring 90 X 105.5X6.3 I
�t.i•
II PTFE!+NBR
12 CDM855.720003 Guide sleeve I QT450-10
13 FR 9095 Q5029 .:tif(J{> Support ring 90X95 X 15 2 lf !U-l!i fllt al
14 2-238 0�111 0-ring cj, 88.49 X3.53 I NBR
15 FR F052 Q5029 j:ift,f Support ring 155XJ60XJ5 2 llll.!\�;,j;�fi!
16 LG855.720004G �� Piston I 45
17 OKOl60 00701 i'!lfi it'Jtlll Seal ring for piston J60X139X8 I PTFE+NBR
18 f!ll�J!> Dirt acummulating ring 160X152X6 I l\'{2!1f_Z.l$
19 GB/T 77-2000 Fl Mil ,P. j,11 i .it ½.UT Socket bead flat set screw M12X JO 3 45H
20 GB/f 77-2000 FJ;r;ftl.lJ!-iii�JtjJ.,tf Socket head Oat set screw Ml2X28 I 45H
21 GBT 308-1989 f41* Steel ball S8 2
22 LG855.72JOOOC &I-I* Cylinder bogy I ffl�#
23 GB/T893.1-86 ,LJ!! lfi!t!J l!!l Spring sprag 105 2 65Mn
24 JB/f8879,200 I �,Hsift Jo int bearing GE70ES-C3 I fll11-#

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7 .5 Pilot valve assembly

•
•

Figure 38 Pilot valve assembly

95
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 ,.... ..................._ l
.....
1
Pwt9numller
DJS-0001
CldnlN DNc:rlpllon
·!Hl -Bt
�
lftllllhDNalpClo..
Long nut
·-·
Qty
2 tt #
Rlfflarfca l
2 DJS-0002 lUU Rubber cover 2
3 DJS-0003 Ji .& Press plnte 2 it 1$
4 08.54-76 j;ffl. fll!il-et Hexagon thin nut Ml2X 1.25 2 UH$
5 DJS-0004 �lH& Articulated bolt 2 .. tt
6 08882-76 �Afilr Pin AIOd6X32 2 itll
7 OB/1'91-2000 �affi Cotter pin 2X12 2
8 DJS-0005 Ull!�iH! U·typc connecting frame 2 1t 1$
9 DJS-0006 Ji • Press cover 2 (I( i$
10 OB/T70.3-2000 l'lr-A'!lii.�CiT Socket head sunk screw M8X 105 2
11 itll� Electromagnet 3
12 DJS-0007 JJl>tf'll# Suppon rod components 4
13
14
15
DJS-0008
DJS-0009
DJS-0010
***
-llitU,!!

lllllllU�
Armature washer
Big spring
Magnet proof spring pocket
4
4
4
16 DJS-0011 �•1r« Mounting plate I i(#
17 DJS-0012 :illll�lll Narrow paper washer 4
18
19
20
DJS-0013
DJS-0014
DJS-0015
**•�Ill
JJl>lf.!j<*

;ldb:111
Suppon rod guide sleeve
Big spring washer
Big washer
I
4
4
21 DJS-0016 J:!U,lll Wide paper washer 12
22 DJS-0100 f6l1*1!1{} Valve body I
23 DJS-0017 tt!i* Nameplate I
24 08867-86 'l'-11 jl_�if Half-round bead rivet 2X6 2 18t!

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7 .6 Oil supply valve R�
8
'P2

@B
T

11

R
8-B

P1
P2

-...I A

Figure 39 O'II supply valve

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97
 Flg.31 9' » • 011.uppty vaiv.
119m Puts number Chi- DNcrtptlon English DNcrlpClon S,1clllcallcwl Qty Remarb
I GYF6S--OOI lll��**lf Reducing valve spring seat I
2 GYF6S-002 '*1:/ilJ!Hli Safety valve spring scat I
3 GYf65-003 it# Nameplate I
4 GYF6S--004 {IUlj,ill Adjus1ing washer 3
s GYF6S-005 H:��- Safety valve spring I
6 GYF65-006 '*:HOl:t: Safety valve spool I
7 GBffi08 tt4 Steel ball OWS.5 2
lJl.r.i�lHt
'*
8 GYF6S•007 Check valve spring I
9 GYF6S-008 /jJ Valve body I
10 GYF6S-009 U, Connector I
II NXQ-L0.4/10-H r.il! � Accumulator I
12 GYF65.010 l*IMUU Socket head st09per I
13 JB/f982 f1lttf!HUI Combined washer 10 4
14 GYF6S-OII l#.lUJ-it Reducing valve stem I
15 GYF6S.012 If.it/! Spring seat I
16 GYF6S-013 Jli..![/.'J •• Reducing valve spring I
17 GYF6S-014 f!� Stooocr 2

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98
7.7 Tilt cylinder

2 3 4 6 7 8 9 10

+--

19

26 27

--
Al

- --+-

------fl----------
Al

Figure 40 Tilt cylinder

99
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. .. ..........
I
flta.40

ZLSOF-71IOOOB
CMwDw:t�
ili*
�D• lplan
C\llinc!er bodyI
•J1.t1111I THt c,Hndw
lpnllat1DR Qty
I 111 lll-!4
ltenwb

2 ll'i�lf Dirt accumulating rin• 200X 192X6 I DTI$

3 FR K052 05029 ;Utlf Sunnon rioit 195X200X 15 2 HIUll4;11'.,j\;.:i!;

4 OK 0200 0070 1 i!all'fflll Piston ring 200X 179X8 l PTFE+NBR
s ZL50F-710001C ita Piston I 4S
6 CDM50F-710002 .lrt-l* Guide sleeve I OT4SO- 10 I
7 GB/T5785-2000 jf.jt Bolt M20X 1.SX55 12 8.8�
8 GB/1'93-87 �Ill Washer 20 12 65Mn
9 CDM50F-712000 nta.ff Piston rod l If.JU
10 ZLSOF-710003A JU, �block I 0345A
II GB/T5783-2000 jJ.jt Bolt M8X20 2 8.8t\
12 GB/1'93-87 �ii Washer 8 2 65Mn
13 ZLSOF-710004A �* ShnA sleeve l 40Cr
14 AF 110AZ5071 M'�llf Dust ring IIOX 126X9 l ••tt'l��Ji
15 83 B025 PS008 itA.fflfittl Piston seal ring 110X 12S X9.6 I PU
16 2-367 OA>il 0-ring 4> 189.87X S.33 I NBR80
17 !§lll Sprag 2oox 191 x 1.52 I ,l 1!11. Z.J$
18 BR 1IOA 00601 �>tll Bumper ring 1IOX125.SX6 I PTFE+NBR

..
19 FR BOOS Q5029 :V{Of Supp0n ring IIOX 115X9.7 2 Jfll&IU.l!f
20 2-24S OJ!iill 0-ring 4> 10.72X3,53 I NBR80
21 GBIT 308-1989 � Steel ball S8 I
22 GB/f 77-2000 lli:r-�'12-llf:tJUr Socket head flat set screw Ml 2X44 I 4511
23 GB/f 77-2000 lliM!!.!f'-.lt:U'.iltr Socket h ead flat set screw M12X 10 1 4511
24 GB/f893.1-86 �LIIBHUH Sprin11 sprag 120 2 65Mn
2S J B/T8879-200 I �;tfs;f( Joint bearing GE80ES-C3 I !IIil'ft

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7 .8 Implement valve

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Figure 41 Implement valve
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101
 I
.....
Flg.41 �E• lmplementvalve

Partanumller QlneaeDNc,tpdon English Descrfpllon Speclllcallon Qty Remaltcs

I D32·0001 �H End cover 2
2 GBf1'2345.1·1992 0�!\Hflll O•rin11 <1>42.SX3.55G 2
3 032.0002 fiiJ#: Valve body I
4 GB70-1985 *1'11' Screw MIOX45 4
5 GB/T93·1987 jell! Washer JO 8
6 D32-0003 lUtlt:1- Rubber stopper 4
7 032-0004 im-lt.�>l' I Oil hole gasket I 2
8 032·0005 im1L�� I Oil hole cover b oard I 2
9 GB/1'5783-1986 il,!i Bolt Ml2X 15 4
10 032-0400 i.�¾f.'il Main safety valve I
II D32-0300 •r.if;l Check valve 3
12 032-0500 JIJili'Jlll Sequence valve I
13 D32-0600 rl:1Urim� Overloadingvalve 2
14 GB/1'3452.1-1992 O!IHHtlll 0-ring I
15 GBfT3452.1-1992 o��!til 0-ring I
16 GBff3452. I- I992 0�1Htill 0-ring <l>252.5X3 2
17 GB/l'3452.1·1992 0�\f:ttlll 0-ring <p 18X2.65 2
18 0870-1985 Ur Screw MIOX45 4
19 D32-0006 iel'!L1t:>l'2 Oil hole gasket ll 2
20 032-0007 ifl'!L.l�2 Oil hole cover U 2
21 0Bff5783-1986 ll-li Bolt MIOXIO 4
22 032-0100 #1\itfiiJ#tll.�� LiR ann valve stem I
23 D32-0003 �1;2 End cover D 2
24 032-0004 .IU S topper Ml8X 1.5 3

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 Flg.41 �E1118 Implement valve
Item Parts number Chinese Description English Deecrtptlon � Qty Rema,b
25 GB/1'3452.1-1992 O�W#III 0-ring <I> 16X2.65 3
26 D32-0200 #-'l-�oit Tilt valve stem I
27 GB/1'3452.1-1992 0�\!!tlll 0-ring <I> 36.5 X 3.55G I
28 D32-0005 ;\Ii§. End cover I
29 GBrr5783· I 986 �� Bolt MJ2X30 2
30 GBrr93-l 987 !Alli Washer 12 2
31 GBrr867-86 4 IMI :k!ll>ti' HaIf-round head rivet 2
32 D32-001 I �Ml Nameplate I
33 GB/f3452.1- I992 Oll'!�ttlll 0-ring <!>53X2.65G 2

103
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VIII Service brake system
8.1 Service brake system

...--
'"�--- "" -
:J

______ :J_
I

19 lA

Figure 42-1 Service brake system

104 https://vk.com/dieselinj
 29

I I

I I
- -1- - '...14>.n-
11
I I
II
I I
II
I I
11

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I I I

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I 1• I I I
I Ill '"' I I

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' - - - - - - j_
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Figure 42-2 Service brake system

105

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 Flg.,2 Ill Ill iilJ � !l Service brake 1y1tem
Item Par11number aw-- Englllh DNcrtptlon Spec:fflcatlon Qty Remarkl
I LG853.08--0IO TU, Pipe conncclor 8
2 LG853.08-011 �lll Washer 8
:!Ul
I
3 LG853.08-005 Washer 12
4 LG853.08.04 ilbtll'f Oil inle1 oipe 4
5 LG853.08--015 �tf. Guide plo1c I
6 LG853.08.05 fJ�i<.il'f Fron1 axle 011 pipe 2
7 LG853.08-012 #rl,1-illl�=-lillH Fronl axle oil pipe T-con111,'Clor I
8 LG853.08.03 :l,o}J �lll itll'li' Air boos1er pump oil ou1lc1 pipe 2
9 LG853.08--004 �4ffU Conncc1ing boll 2

..
10 LG853.08. I0 -;,,}J f. Air boos1cr pump LYG60A 2
II LG853.08--013 tli,li'i.'f!U Broke pipe connec1or 4
12 LG853.01-005 � Pipe clomp 2
13 90C-C/8 l -L=3200 t,Ji,lifi;J�fr:llo;/J ,\HHI' Hose from brake valve 10 fron1 I M-Jil
boos1er pump
14 LG853.08. I2 °I..IUlU Air pressure gauge connec1ing pipe L=l300 I
15 LG853.08.09 '\.tli,lilil Air broke val\'e XM60D-3514002 I
16 LG853.0l-002 tt!k Connec1or I
17 LGSOEX.08-001 llJi/il!!l;tlH Brake X-co1u1ec1or 1 J,;.1; LG50F.08003A
18 C/8 I -L=3300 f.i�il.UJiJJ�*l:f Hose from air 1nnk 10 bmke valve I ti-Iii
19 90C-C/8 I -L-1400 tjiJJ�.f.�-'J,,h lttf Hose from broke valve 10 rear I tf-1,ij
boos1er pump
20 LG855.08.0 I �:l,o;/J'J�/11 Rear boos1er pump bmcke1 I -' 11 LG50F · 08004-00SA
21 L0853.08.06 �- IHl!'ll' Rear axle oil pipe I
22 LG853.08--014 IJ,l,'li;l!J.\.:.�lt" Rear axle oil oi oe T-CQnncclor I

106
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 Flg.42 • lil iill 11\ !'l Service brake eyatem
Item Parte number Chin- Description Englleh Deecrlptlon 8pac:lflcatlon Qty Remarks
23 LG853.08.II tHHx.lf Brake hose NJl30 I
24 LG853.08-00 I �!k Connector 4
25 LG853.08-002 !HOl:U1 Relief valve bracket I
26 LG853.08.08 �ffe.� Relief valve EQ I 53/LYG)-3512002 1
27 LG853.08.02 4Ntt¾J:'f Steel wired hose 1 tt-J!ll
28 LG853.08, 15 "-�.f.�-t'f�il,'f Pi pe from air pump to relief valve I
29 LG853.08.0I f..M.JLt-� Air tank assembly I

30 GB/1'93 iil:111 Washer 8 8

31 GB/1'5782 il-1:i Bolt M8X85 2
32 GB/J'5783 If-ti Bolt M8X25 8
33 GB/1'97.1 �II! Washer 8 6
34 GB/6170 !!-lit Nut MS 2
35 GB/1'5783 !'-cit Bolt M12X30 2
36 GB/1'5783 !!-ti Bolt M6X12 2
37 GB/1'93 �ltl Washer 6 6
38 JBI002 :1:,11! Washer 22 10
39 LG853.08-008 tl#Jf:Tjf:/ic;.;l�!k Brake lamp switch T-connector I
40 GB/1'5783 iJ.-1:i Bolt Ml 2X20 4
41 GB/T93 :!:,Ill Washer 12 6
42 GB/1'97.1 :!kill Washer 12 6
43 GB/1'5783 ti-ti Bolt M8X20 2
44 LG853.08-016 ii'lll.. Guide plate I
45 GB/1'5783 iJ.-ti Bolt M6X 16 4
46 GB/1'97.1 �Ill Washer 6 4
47 LG853.08.14 t;i§.i1!1'f Rear axle oil pipe I

107
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8.2 Air tank assembly

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5 6 7 B

Figure 43 Air tank assembly

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108
 Flg.43 fll� • .ta.Jilt Air tank aasembly
Item Parts number Chlneee Description Engllah DeacrlptiO!' on Qty Remarb
I LG853.08.01.0 I f,t4\til Air tank I /H-;iJ50840i-40JC
2 LG853.08.0i.02 ;t'\f;l Jnflation valve I Jj;/:)408409
3 LG853.08.01.03 jj:,j([,1j Water drain valve I ;j-J!j/,W. ,iMOP-3553
4 LG853.08.01.04 :1a� Safety valve I M· llb/lfi. *iJN 150-35011030
5 GB/f5783 !J.ft Bolt M12X30 4
6 GBff97.1 1.l:111 Washer 12 4
7 GB/f93 1UI Washer 12 4
8 LG853.08.0l-OOI }K!k Plug 2

109
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8.3 Disc b rake

10

Figure 44 o·isc brake

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110
 Flg.44 att••• Dlscbralle II
Item P... number Chinese DNc:rtptlon Engllsh� � Qty Remarll:s
I 40812] iltt Bolt M22 4
2 GB93-76 HI Washer 22 4
3 408105-106 Jllfll Inner caliper I
4 408112 WN,Ht!II Rectangle seal ring 4
5 G81235-76 0�111 0-ring cj,20X2.4 2
6 408112 i*a Piston 4
7 4-08110 P.a-'- Dust hood 4
8 408] JI -t Ill Snap ring 4
9
10
II
408107-108
408107-109
408103
*fll
$'11-?>t

�"l.'f
Brake piece
Outer caliper
Air bleeder
2
I
2
12 408104 JU, Connector 2
13 408124 �ll Washer 2
14 4-08120 tltt Bolt M20X l.5X56 4
15 GB93-76 ur Washer 20 4
16 408114 jJ!tffi Bolt pin 2
17 408101 'flU Pipe connector I
18 408115 �Ill Washer I
19 G893-76 UI Washer 10 2
20 408102 :HI Washer 8

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IX Emergency and parking brake system

111
11 1
7
1 11
11,

'I/
�

13

Figure 45-1 Emergency and parking brake system

112

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8 9 10 B II 8 12

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Figure 45-2 Emergency and parking brake system

113
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 Fig.CS E1l a&U * Ill ijJ � • Emergency and parking brake sy1tem
Item Parts number Chi- Description English Deacrlplion Specification Qty Remarks
I LGSOEX.09.01 .fttt4;.;,. Manual control brake valve I ,t,f�//y. ;1JQZSO
2 90C-C 8-L•l400 4-lU! iblll i-<1'1 •, Hose from manual brake ,-ahc to I +4-111

.ii
'1tl:11' cutoff cylinder
3 GB/T5783 Ill! Bolt M16X45 2
4 GB/f93 Washer 16 2
5 GB/T97.I .!t:>r Gasket 16 2
6 LGSOEX.09.04 tt:01 i.b 't:Ul it/1 Parking brake chanibcr securing I f'i, 'f.] LG50F.09007-008A
bracket
7 LGSOEX.09.02 ttHl#i'I.� Parking brake chamber I ,t,Jj/lf. JJQZS0-3507001
8 LGSOEX.09-00 I .flU•Ji.li/lillll41\.tU Manual brake valve outlet connccto 3 ff. � LG50F.09002A
9 90C-C/81-L•1400 -t� .. i.b'llitft.tt11' Manual brake valve inlet connector I ,i.11]
10 90C-C/81-L= 1800 .ftt*'l#ilHttHI Hose from manual brake valve to I ,i.llJ
��rUJc11' parking brake chaniber
II LGSOEX.09-002 .f-� .. ;.; JtB!M.iU Manual brake val,c inlet connector I W. 1; LGSOF.0900I A
12 LGSOEX.09.03 XZ¾Jll!it\.'1 Cutoff cylinder I 11-111
13 LGSOEX.09-003 -1/Jtri�ttltt'l.fH, Cutorl' cylinder inlet connector 2 if. � LG50F.09003A I

114 https://vk.com/dieselinj
Frame system
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n
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7 8 • Ii! I]

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 Flg.46 *��ti Frame system ;_�
Item Parts number Chinese Description English Description S1"clflcatlon Qty Remarks -�
I LGSOEX.10.01 f,J$;'f( Front frame I /fi. jJ LG855. IO IOOA
2 GBff5783 !.Iii Bolt MIOX20 4
3 GBff93 1t;III Washer 10 4
4 LG855.I0.15 ii�,!t.,J:, Cover board assembly I
5 LG853.I0.03 i!l-H1.!6"i� t,ld.\'- .g. Tilt cylinder rear pin wcldmcnt I 'flt Jfl
6 JBm940.l -1995 im# Oil cup MIOXJ II /f.39GBffl 152
7 GBff5783 �,t½ Bolt M20X40 5
8 G8ff93 Yol!I Washer 20 9
9 GBf 97.I
f
�Ill Washer 20 7
10 LG855. I 0.05 ij/-'f J:-ffit4Jj.\'. .g- Lift arm upper pin weldmenl 2 .Ml ;IJ LG50F. I0005-00SA
II LG855. I 0.06 ;/; ·'1U1. 15 ilHli :lH Lift cylinder rear pin weldment 2 ./!(;IJLGSOF.10007-00SA
12 LG855. I0.07 � tt MilHll ;t.H· Rear steering pin wcldmenl 2 ./!(,liJLGSOF.IOOl l-012A
13 LG855. I 0-002 t½ r,JJitla''lll:� Rear sleeve for sleering cylinder 2 hjt,liJLG50F.10013A
14 GBrr5783 iJ,!t Bolt M16X35 4
15 0Bff93 'lll:lll Washer 16 12
16 LG855.10.08 imfitU:tE Oil tank securing scat 2 /fi. JJ LG50E. I000 l-002A
17 LGSOEX. I0.02 la'$� Rear Frame I iJ JJ L0855. I0200A
18 G8ff5783 .1:rn Boll M20X35 4
19 LG855.10-003 .11"($:�j#IU:� Filter screen I If 7J5 I0009C
20 LG855.10.03 !¥l.${i! Oscillaling suspension I lfi. JJ LGSOF I03008
21 LG853.I 0 -018 �:ljt Block 8 /fi. !)4100028
22 LG855. I0-004 4.'ll'll!: Copper gasket 2 lfi. JJ LGSOF.10035A
23 LG855. I0-008 il$/,ili/ll-1tlk Oscilla1ing suspension adjusting shim I :iU.#
24 LG855. I0.09 il:!f:Ui Oscilla1ing suspension pin 2 lfi. jJ LGSOF.10033-034A

116 https://vk.com/dieselinj
 Flg.41 $1Uta fr•l!le:�
hm Parts number Chlnne DMcltptlon EntlQeh D1111..1t .•
"Miiicfflcallon ah Remark•
25 LG855. I0.10 11J$§1EiHll1'l Oscillating suspension oil filling pipe I j /j. '/J LG50F. I0042-042A
26 GB/f5782 ;J.ji Bolt Ml2X110 8
27 GB/f93 �Ill Washer 12 22
28 GB/f6 l70 ...jjj: Nut M12 8
29 GBITT97-1994 *111:ft Bearing 322 l5(75 I5E) 4
30 LG853. I0 -008 },U End cover l .1f.'/J510014C
31 LG853. I0-007 �4H! Articulated pin 2 N-'h510012C
32 LG853. I 0-006 .!Ul. Press plate 2 LPi51001 lC
33 GB/fl387 l- I992 FB,liilll:lt FB-type oil seal 75x1oox12 2
34 LG853.10-005 J:.*1ilif.A Upper bearing cover 2 /f.:J!J510013C
35 LG853. I0-004 rf&1if;,i Lower bearing cover 2 If. :J!J510015C
36 LG853.10-003 )IILIB�, Adjusting shim ,_::ffl Jf-fJ510018C
37 LG853.10-00 l J:..f&I* Upper shaft sleeve I �JJG50F.10020A
38 LG853. I0-002 �*111*- L-Ower shaft sleeve I l!l;/,510017C
39 GB/f l3871-1992 FB�iih# FB-type oil seal 85X IJ0Xl2 2
40 GB/f5783 l!J..ji Bolt Ml2X30 14
41 LG855.10.l1 �M1ffit4i�1} Front steeing pin weldment 2 /!i. ')} LG50F.10015-016A
42 LG855.I0.12 ;f;1lHt (,;J ilht iii! f' Right front steering pin oil filling pipe I .if l.,LG50F.10018-018A
43 LG855.10.J3 .tfll'fttt,JffliU'\1' Left front steering pin oil filling pipe I .!iLG855.I0.12#1!l
44 LG853. I 0-021 l!H'1*t'* Hose sleeve 2 #tJfll.1f.,!'1510150C
45 LG855. I 0-006 i!ll.§t:111 Adjusting washer -!!l
46 JB/f7940.2- I 995 illl*F Oil cup MIOX I 2 .ll(.J!JGB/f l153
47 GB/f5783 *I-it Bolt MJ6X50 4
48 LG855.I0.14 il'J$*iU'll'2 Oscillating suspension oil filling pipe fl 2 I Ui- /J LG50F.I0041-041A

117 https://vk.com/dieselinj
 Flg.48 *��trc Frame system
Item Parte number Chi- Dnc:rlptlon Engllah Deacrlptlon Specification Qty Remarka
49 LG855.10-007 l<J.$91!�*111* Oscillating suspension pin sleeve 2 /Ji ;Ii LG50F.10032A
50 LG853. I 0-023 tl.ilE Wire clip 2 -flt Ill
51 GBff5783 ½!-Ii Bolt M8X20 2
52 GBff93 �Ill Wasber 8 2
53 GBff97.I �Ill Washer 8 2
54 LG853. I 0-022 ��� Lower end cover I 'fit/fl

118
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XI. Implement system

IS

Figure 4 7 Implement system

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119
 I 11: a•� i! Implement system

�·
Flg.,7
Item Parts number Chi- Description English Description Spe1:lflcatlon Qty Remarks
I CDM8SSE.1 I.OJ �4 Bucke t I
2 LG853.I 1.02 '1i:ff J> ull rod I llt/ll
3 LG855. I I.03 Lift ann I 1ll-/ll
4 LG853.I1.04 iH Ti l t ann I iii' Jll
5 LG853.1I-OOJ ;b.AJl'J:.:t4!� Lift ann upper shaft sleeve 2 1Ul
6 JBn-7940.1-1995 l'll*F Oil cup 8
7 LG855. II .05 �iftIJ:.iA¾wJH· Lift cylind er upper pin wcldmeni 2 flrill
8 LG853. II-002 1'ft 'l' ts� Tilt ann middle shaft sleeve 2 1*/fl
9 GBff5783 41.,lt Bolt M24 X40 I
10 GBff93 it,111 Washer 24 I
ll GBff97.I 1i:III Washer 24 J
12 GB9877. 1-88(8�) )$ :if Oil seal 12ox1sox12 2
13 GB/T93 :!!Ill Washer 20 7
14 GBff97.l !tlll Washer 20 7
IS GB/f5783 JI& Bolt M20X40 7
16 LG853.I 1-004 ftfft1Hr J>ull rod shaft sleeve 2 jltfll
17 LG853.l 1.06 1''1f'l'ii'ffs"'-� Till arm middle pin weldmcnt I fltfll
18 LG853.IJ.07 �4J:.ffits*'� Bucket upper pin weldment 3 ilt/!I
19 LG853.ll-003 f,h.AJl''f$.IJ* Li ft ann lower shaft sleeve 4 ftJll
20 LG853.1l-005 0�$-:ltlll 0-ring 8 1H
21 LG853.ll.08 'V"4HH!h:IH Bucket lowerpin weldment 2 1H
22 CDM853.I1.01-001 3olJ ,!/i Main cu tting board I
23 CDM853.I1.01-002 iu.ll Tooth s e a t 8 1lr!!l
24 LG855.II fil.01-02� i)'j Pin 8 1*/ll

120 https://vk.com/dieselinj
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.I�•••• lmplementsy.tem
Item Parts ,number Ch.,_.e Desc"ptton English Deacrlptton Specification � Remarks

-/]j*
LG8ss.11 m.01-02s �[j Sprag
*
25 8 1-tt-/fl
26 LG855.11 Ill.O 1-026 Tooth sleeve 8 /fl

121
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.1�"""''"

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Figure 50 Cab system
11am
I
2
3
,.....
Pil'lillllllllllr
LG8S3.12·00 I
CDM8SSE.12 0 .01
LG8SS.I 2.02
Cl*WDl1a�
��Ji1'l
#�:tlH
tr:nA!. ..t
-
Front windscreen
Cab weldmenl
JMt•.P.-� !,pl

Left door assembly

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.•_

1
I
I
1tl!I

ftJ!l
._..
4 LG8SS.I 2.03 '6"1U.dl. Righi door assembly I 'ft/II
s LG853.I 2.0S !UH� Rubb..'l'p a d 4 ft/II
6 LG8S3.12-0IO �ill Washer 4 ftJ!l
7 LG8S3.I2-012 JH!t Tie pla1e 4 ftJ!l
8 LGSSS.12-00I ffi Pin 4 1t/ll
9 GB!f889.2 �:t tHIIJ-,;c Nylon locknul M18Xl.5 4
10 LGSSS.12-009 �ill Washer 8 'ft/II
II CDM8S8A.l2 I .06 '/c1:it Hammer I *;l]/fft!ll
12 LG8S3.l2.II muu.. .Frame rubber strip 6.8m 1tJ!l/M-IIJ
13 CDM8S8A.12 I .OS .xkiJ Fire extinguisher I 11-Jl/lilJII
14 LG8S3.12-002 1/tl#I.IU!i. Glass press pla1c 8 -!till
15 GBfT818 jffT Screw MSXIO 16
16 GB/T93 �Ii Washer s 16
17 GB/T97.I �ill Washer s 16
18 LG853.I 2.09 n{l! Door larch 2 1tJll/*.lli
19 GB/TS783 tlfr Boll M8X20 4
20 GB/T93 �ill Washer 8 4
21 GB/f97.I �Ill Washer 8 4
22 LG853.I2-006 .\rJ!Jt� Rear glass 2 ftlll
23 LG853. I2-020 JJt��f< Glass rubber se aling 12.lm ft/fltM!i
24 LG8S3.I2.02 Si"iH S-inch hinge 4 ,t-Jlll

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 Flg.48 •••••caba,-tem

Item Palts number ChlnNe Desert� English Descrlntlen 8peclflcatlon Qty Ramatb
25 LG855. l 2-002 i¥/$ Sponge 30X410X650 I ilt JI!
26 LG855.12-003 ]Ji�l*J�{fii!l Ceiling decoration board I 1lr Jlj
27 LG853.12-0I3 ;t; ru � {Ip .w. Right door upper decoration board I 1U
28 LG853.l2-019 .icflJ:�{/p.t/.{ Left door upper decoration board 1 1!r/ll
29 LG853.12-015 «�O: lnstrument panel I
30 LG853.12-0 I6 j; r-iffl.:.J Steering gear hood I ill'Jl!NI-�
31 GB/f5783 ll& Bolt M6X20 6
32 GB/f96.2 �Ill Washer 6 10
33 GB/f845 l'iPkUT Tapping screw ST4.8 X 19 7
34 CDM855E.12 U -001 1x.*.tlx Instrument board I 1Jj /!I
35 GB/T818 .lliT Screw M5X l8 4
36 GB/T5783 !l:ii Bolt M6XI2 8
37 GB/f93 �Ill Washer 6 8
38 GB/T97.I �Ill Washer 6 8
39 LG853.12.06 j;(,iJffl.!fl>t��-P<. Steering gear holder asscmbl I 1lr JI!
40 LG855.l2-004 ml$ Sponge 30X290X365 2 11t Ill
41 LG855.I2-008 ;/j/$ Sponge 30 X210 X 365 2 1JjJll
42 LG853. I 2.0 I .0I ,nt))l.:,. Wind hood I 1lr Jfl
43 LG855.12-005 ;t;ITfllc{lpifi. Right door lower decoration board I 'fiflfl
44 LG855.12-006 t.:n"FlH'li,l!t Left door lower decoration board I 1lr Jll
45 LG855B.12-002 Jtll� Ground pad I ilt/llHt-Jli
46 LG855E.12.0I jt;�(jiJ'ti'�:i Pilot mounting box I ,jjt}lj
47 LG30F.I2-0 I7 l&J!l.Jrt&.si Wire harness sheath 2 fft/11
48 LG853. I 2-007 Jf;fJj:1,1'.j Rear window glass I 1ll'Jll

124
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.....
49
...........
fltlAI

CDM853.12.IO
Chllw DNcrtpaon
tt�iut
�-
Sea1
........ - Qly
I
.-. .
_
'

M-JIJ1-ltSC2-6�.J:£� t'¾'.f
50 CDMSSE.12-002 16'rl11ii,& Rear lower dccora1ion board I 1lt Jfl
51 LG853.12-00S 16' J:�,ffpll.( Rear upper dccora1ion board I -!&JI!
S2 LG853. I 2-003 .ttH!HT Plas1ic rivc1 44 Jltlllltl·lll
53 LG8S3.l2.08 lll.$it Rearvicw mirror 2 ftJl!lfl·lli
S4 CDM8S8. I 2.04-02 I tfl!-j_*- Wire hamcss sheath D I it/11

125
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XIII. Out Panel System

I
D
I
I
/
I
I
- - - - --

� - - -

Figure 49 Out Panel System

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126
 Flg.49 llAf!l:�il Out panel s ystem
Item Parts number Chinese Description English Description Specification Qt y Remarks
I LG853.13.0I 11\'iitUA/it,A Lefi front mudguard assembly I
2 LG853.I 3.02 lli':trt!fitW..!£,A Righi front mudguard assembly I
3 LG853. I 3.03 ffl{}*'fj:"'1_ Combined lamp bracket 2
4 LG855. I 3.04 Jf;;t;�ili,l/i.,�-� Rigb1 rear mudguard assembly I
5 LG855. l3.05 }f;ir;�1c,,W:,�.;;t Left rear mudguard assembly I
6 LG855E.13.06 ;f!l.�t,A Engine hood assembly I
7 LG855.13.07 "l'-tnt:�-A Counterweight assembly I
8 LG855. I 3.08 :11/!iUU.A Fuel tank assembly I
9 LG855. I 3.09 �.!hi!%'.�. A Hydraulic oil 1ank assembly I
10 CDM853.16.04\05 �iii� Iron chock 2 (IULl'.#)

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XIV. Electrical System

Z3 2< 2S 26 27

Figure 50-1 Electrical System

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128
 57 �

_t_d_

Figure 49-2 Electrical System

28 29 30 31 32 33 34 35 36

Figure 50-3 Electrical System

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 Fig.SO 118 � lil Electrlcal system

ltam Perts number C'*'-8 Description English Description Spec:lflcatlon Qty Remarks
I LG853. I5.09 it!.�•M-Pi. Electric horn assembly DL50[).24 I
2 GBff5783 l!;lt Bolt M8XJ6 4
3 GBff93 �111 Washer 8 27
4 GBff97.I 11!:111 Washer 8 31
5 LG853.15.01 t,f.$�iHl.J!t Front frame harn.ess I
6 LG853.15.10 f.r�Jl�:l'f Combined head lamp HDF-02D 2 fJ-ii.-;f;
7 GB/f5783 ll.tt Bolt M8X25 8
8 CDM853.I 5.22 i]jj!J ��.et Wiper assembly 20253 tA(i'l�, ss· ) I
9 LG853.15.12 Pnli£ IHT Anti-flaring lamp Mar-68 4
10 CDM855E.l 5 V .02 �JJi::t�U Cab harness I
II LG853 .I 5.I 3 �JJi:lT Ceiling lamp FOl40X80 I
12 GB1f845 lll*Ur Tapping screw ST4.8X 19 3
13 CDM855E.15 II .60 .;j<J.T Warning lamp TTD124 I :itlf
14 LG853.15.14 il!.i,Hf:Jt Electric switch JK324C I
15 GB1f8 l8 +*{U.!klUT Cross head screw M5X20 12
16 0Bff93 �Ill Washer 5 12 I
17 GB/f5783 tl.fi Bolt M8X30 8
18 GB/f6170 ll-l!t Nut M8 10
19 CDM855E.15 V .03 ,Ir.$��* Rear frame harness I
20 LG853.J5.16 7ltlll.it.tt � Water temperature sensor 23/8 I ;,l<.i/UHI!'
21 LG855. I 5 T .04 t1..-mu Engine hood lamp harness I
22 LG853.I 5. I 7 "-@.:if<J:J.T Tro-color width indicator XFl-7 (!!, a, ;n 6 tr, El. :1t-t.c2
23 GB/T67 ll� Screw M4XJ6 12
24 GB/f6170 ll-1!; Nut M4 12

130 https://vk.com/dieselinj
 Fig.SO II!. II� fl Electrloal system
Item Parta number Chinen Description English l>Nc:rlptlon Sppclflcatlon Qty Remal1cs
25 GB/f93 mf!! Washer 4 12
26 GB/f97.1 JUI Washer 4 12
27 LG853.15.18 w.Mlbii!IJI.tJ� Engine oil pressure gauge YT-202/0.SMPa I
28 LG853.15.19 �M/L,kif\i& Engine water tempemrure gauge DW-2/40-120'C I
29 LG853 .15.20 �iii.:?t Ammeter DL-3/±30A I
30 LG853.15.2 I HIit� Hour meter GS-3 I
31 LG853.15.22 UU!h!Jlll..ilt Torque converter oil temperature gauge DW-2/40-140'C I
32 LG853.15.23 4½ r-J41br--Kf Turning pilot lamp DHl6-4 2
33 LG853.l5.58 f,r;if<-Kf;'g Indicating lamp 24V 2
34 LG853. I 5.24 �it fni!flJI� Transmission oil pressure gauge YT-202C48/4.0MPa I
35 LG853.15.25 $1]�"1.JI:t< Brake pressure gauge YT-202/1.2MPa I
36 LG853. I 5.26 fit/Ii Battery N120(12Vl20AH) 2
37 LG853.15.27 f,.r.JI.JH:tf* Low pressure warning switch SH361 I
38 LG855.15 I .05 <l!.ilfi.il Battery harness I �ft: �JI
39 LG853.15.28 ii!.�-�-*� Main power switch DK.2312 I
40 GB/T5783 I!� Bolt M8X20 7
41 LG853.01-005 �;Is Wire clip 4
42 CDM855E. I 5 V .06 !iC1d,'!li..ili: Instrument panel harness I
43 LG853.15.29 �2tJ<l.:tJl. Evaporator blower KTl6-2X09C 1
44 LG853. I 5.39 at $t J:\l.:Vl. -If Pl If Evaporator blower guide pi pe cj,4QX700 2
45 LG853.15.40 �it�t'l!i<J'A.'ll' Evaporator blower guide pi pe cj,13X500 2
46 GB/f97.1 1::ill Wa.�her 5 13
47 GB/f6170 !Jil), Nut M5 10
48 LG853. I 5.30 Mz;Hf1H Brake lamp switch JN150 I

131 https://vk.com/dieselinj
. ..
49
Fig.SO
Parts nu111ber
LG853.15.31
CIIIMN Desc:ripdo!'I
!lf.1Ul.9it'-U
E��
II!• .S ll Elec:trlcal ayatam
Low pressure warning buzzer
Specification
FM251
Qty
I
Remarks

50 CDM833. I 5.32 /\��FU; Eight-gear fuse box BX308 I

51 CDM855E. I5.38 �"'1fdH-� Air condi1ioncr assembly GKIS-5.0AI I
52 LG853. I 5.33 il!.T(.t):tff Electronic blinder SGD258-24V I
53 LG855.15.36 :ffi. � a: 11 � llH' Engine oil pressure gauge hose 3900mm I
54 LG30F.I 5 V .07 i!t�tU lns1rumen1s harness I
55 LG855. I 5.35 ��ie.lI1t!'Hi' Transmission and torque convener 2500mm I
oil pressure gauge hose
56 LG835.15.35 !!ll!.IJ Relay HG4185-IH-24V70A I
57 CDM855E.15 ll .20 1J,J$**�� Back up buzzer JWL-FM212/24V I
58 LG853.15-00 I JE..:tti.1' Nylon strip Z0250X 50 40
59 LG856. I 5 I .46 .![!iilf..t� Compressor bracke1 I
60 LG853.15 I .08 iitUl.tl.lk Allema1or harness I
61 LG855. I 5.43 .![�i!ti!i.3 Prc.�sure difference message sender CMS-I I
62 LG853.15.37 i'iBilth'HS Oil temperature sensor 2318 I i111iJUH!?
63 LG855. I 5.44 .![71;'(.Jtil\.� Pressure type message sender CY-II I
64 LG853. I 5.42 .fflfHf� Combined swi1ch JK.3210 I I
65 CDM855E.15 V .34 .:jl,(jf*lff Panel swi1ches group I

132
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xv Tool Kit

Figure 51 Tool Kit

133
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 Flg.51 ll&llPIATool kit

Item Chinese Description English Description Specification Qty Remarks

1 i!;/ilH Shifting spanner 375mm I

2 i'G#iilt.f Shifting spanner 200mm I

3 -'i"il.t!JJ Flat screw driver 250mm I

4 -:!f½l.t!Jl Flat screw driver 125mm I

s +til*'JJ Cross screw driver 125mm I

6 r.,�w Pliers 1
7 .mirn Short connecting rod 1
8 #�#! Ratchet handle I

9 iftfif,j Sliding handle I

10 !!/Ji! Pressure gauge I

II Jf,.;h !&ft;'k Pressure gauge connector I

12 ,W;li�'l!' Brake hose NJl30 I

13 �:tUx.f Offset ring spanner 10-12 I

14 ./1$ttlH Offset ring spanner 13-15 I

15 #t1tAH Offset ring spanner 14-17 I

16 •:tt�.f Offset ring spanner 17-19 1

17 �:/UH· Offset ring spanner 22-24 I

18 tlt:tt�'f Offset ring spanner 27-30 I

19 !iHH Non-shifting spanner 10-12 1

20 ,'jt!Ji:.f Non-shifting spanner 13-15 I

21 '*�.f Non-shifting spanner 14-17 I

22 �t!('f Non-shilling spanner 1 6 -18 I

23 �iH Non-shifting spanner 22-24 I

24 ,UH Non-shifting spanner 17-30 I

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 •.
fi llP J:& Toot.kit
'

FJg.51 '.
. •' '· ' '·

Item Chinese Description

'

English Description ����fflcatloW • .-. ·, ,,city ·''."lte....-iki

25 *� Socket <I> 32 l
26 *ifo Socket <!>27 1
27 *ifo Socket <I> 24 1
28 *� Socket <I> 22 1
29 *� Socket <I> 19 1
30 *ifo Socket <I> 18 l
31 *� Socket <I> 17 1
32 *� Socket <I> 16 1
33 �f.i) Socket cf> 14 1
34 *ifo Socket <I> 13 1
35 -*-ifo
= p Socket <I> 12 1
36 �f.i) Socket <I> 11 1
37 Atl� Straight connector 1
38 j_yjl],ffi:jj� Pressure connector 1

135
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XVI Warning mark system
8
20
6

�
' ..

1 Lift arm warning label 11 Hydraulic oil label 21 Backup warning label
2 COM for lift arm 12 China top brand label 22 Pedal prohibitted warning label
3 Articulation safety label 13 Lonkin on counterweight 23 Leaving seat warning label
4 Lubricating map 14 Fuel label 24 Maintain and transportation warning labe'
5 COM for engine hood 15 Implement control label 25 Machine welding warning label
6 Battery connecting wire label 16 Gear label 26 Wheel side reduction waring label
7 Fan warning label 17 Warning
8 Rear hood label 18 Pre-work before starting
9 Air tank warning lebel 19 Nameplate
10 Lifting label 20 Requirement for time inspection and maintenance

136
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XVII Greasting points indication layout
26 20 30 31

23

NOTE: • stands for greasing points (totally 31). No. 1-13 located in
iq:,lement,NO. 14-23 located in front, intermediate and rear drive
shafts respectively,N0.26-27 in hitch of frames,and N0.30-31 in
oscillating suspension. The res.t,ie,N0.24,25,28 and 29,refers to
steering cy I inders.
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1.37
 ,-----,
=
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cc= - BJ.UL...., Cob horness

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1
N1 BROWN I
YJlLOW
COi.OR
PURPLE
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CODES
� - �Hl,!L___j I
� BLA.9(_]
GI GREEN I I
7-PINK'
I - - _J
L._:�
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 18 IA 66 JZ 16 11
l¼meoul Ch<ltge Steering W.per Horn Rear h<IKolatfr<)tll
fuse lust lamp eleclr.: lust """'"'9 tomp •orking
lust control fomp fuse lomp
po-•er tuse fuse
fuse

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 : IIO r""""

-1....
CMA:l� -1
=-·
__
11

9
II
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a-
10 ,v I
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10 C l..-c,1,12

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5
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9
6 9
1

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 r------�
I
I
Reor hood IOIY'o hom¢ss
I

�1----J'©Y 1

Solid line ports ore standard configuration

Dashed line ports ore optional configuration

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