Strength of Materials                                                            17ME34
Module 2
                                 Compound Stresses
Objectives:
Derive the equations for principal stress and maximum in-plane shear stress and calculate their
magnitude and direction. Draw Mohr circle for plane stress system and interpret this circle.
Learning Structure
•    2.1 Introduction
•    2.2 Plane Stress Or 2–D Stress System Or Biaxial Stress System
•    2.3 Expressions For Normal And Tangential Components Of Stress On A Given Plane
•    2.4 Mohr’s Circle
•    2.5 Problems
•    2.6 Thick Cylinders
•    2.7 Thin Cylinders
•    Outcomes
•    Further Reading
    DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU                                          45
 Strength of Materials                                                               17ME34
2.1 Introduction
Structural members are subjected to various kinds of loads. This results in combination of
different stresses which changes from point to point. When an element (considered at any point)
in a body is subjected to a combination of normal stresses (tensile and/or compressive) and shear
stresses over its various planes, the stress system is known as compound stress system. In a
compound stress system, the magnitude of normal stress may be maximum o n some plane and
minimum on some plane, when compared with those acting on the element. Similarly, the
magnitude of shear stresses may also be maximum on two planes when compared with those
acting on the element. Hence, for the considered compound stress system it is important to find
the magnitudes of maximum and minimum normal stresses, maximum shear stresses and the
inclination of planes on which they act.
2.2 PLANE STRESS OR 2–D STRESS SYSTEM OR BIAXIAL STRESS SYSTEM
Generally a body is subjected to 3–D state of stress system with both normal and shear stresses
acting in all the three directions. However, for convenience, in most problems, variation of
stresses along a particular direction can be neglected and the remaining stresses are assumed to
act in a plane. Such a system is called 2–D stress system and the body is called plane stress
body.
In a general two dimensional stress system, a body consists of two normal stresses (fx and fy),
which are mutually perpendicular to each other, with a state of shear (q) as shown in figure.
Further, since planes AD and BC carry normal stress fx they are called planes of fx. These
DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU                                                46
 Strength of Materials                                                                17ME34
planes are parallel to Y–axis. Similarly, planes AB and CD represent planes of fy, which are
parallel to X–axis.
2.2.1 PRINCIPAL STRESSES AND PRINCIPAL PLANES
For a given compound stress system, there exists a maximum normal stress and a minimum
normal stress which are called the Principal stresses. The planes on which these Principal
stresses act are called Principal planes. In a general 2-D stress system, there are two Principal
planes which are always mutually perpendicular to each other. Principal planes are free from
shear stresses. In other words Principal planes carry only normal stresses.
2.2.2 MAXIMUM SHEAR STRESSES ANDITS PLANES
For a given 2–D stress system, there will be two maximum shear stresses (of equal magnitude)
which act on two planes. These planes are called planes of maximum shear. These planes are
mutually perpendicular. Further, these planes may or may not carry normal stress. The planes
of maximum shear are always inclined at 450 with Principal planes.
2.3 EXPRESSIONS FOR NORMAL AND TANGENTIAL COMPONENTS OF STRESS ON A
GIVEN PLANE
Consider a rectangular element ABCD of unit thickness subjected to a general 2-D stress
system as shown in figure. Let f n and f s represent the normal and tangential components of
resultant stress ‘R' on any plane EF which is inclined at an angle ‘?' measured counter clockwise
with respect to the plane of f y or X–axis.
                   fy
fx                                           fx                       fn
                                                                fs                          fx
                        fy                                                 fy
 DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU                                               47
 Strength of Materials                                              17ME34
To derive expression for fn
Consider the Free Body Diagram of portion FBE as shown in figure.
Applying equilibrium along N-direction, we have
DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU                         48
 Strength of Materials                                                              17ME34
Equation (1) is the desired expression for normal component of stress on a given plane,
inclined at an angle ‘ ' measured counter clockwise with respect to the plane of fY or X–
axis
To derive expression for fs
Consider the Free Body Diagram of portion FBE shown in figure above. For equilibrium
along T direction, we have
Equation (2) is the desired expression for tangential component of stress on a given plane,
inclined at an angle ‘ ' measured counter clockwise with respect to the plane of fy or X–
axis.
DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU                                          49
 Strength of Materials                                                               17ME34
Note:
The resultant stress ‘R’, and its inclination ‘ ’ on the given plane EF which is inclined at
an angle ‘ ’ measured counter clockwise with respect to the plane of fy or X–axis, can be
determined from the normal (fn) and tangential (fs) components obtained from eqns. (1)
and (2).
2.3.1 Expresions for Principal stresses and Principal planes
Consider a rectangular element ABCD of unit thickness subjected to general 2-D stress system
as shown in figure. Let fn and fs represent the normal and tangential components of stress on any
plane EF which is inclined at an angle ‘ ’ measured counter clockwise with respect to the
plane of fy or X–axis
The expression for normal component of stress f non any given plane EF is given by
To find values of   at which f n is maximum or minimum, the necessary condition is
DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU                                                50
 Strength of Materials                                                                 17ME34
Inclination of principal planes can be obtained from eqn. (2). It gives two values of differing
by 90o. Hence, Principal planes are mutually perpendicular. Here, the two principal planes are
designated as     p1 and   p2.
Graphical representation of eqn. (2) leads to the following
From the above figures,
Equation (3) is the desired expression for Principal stresses. Here, the Principal stresses are
represented by fn1 and fn2.
DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU                                              51
 Strength of Materials                                                                        17ME34
2.4 Mohr’s Circle
The formulae developed so far (to find fn, fs, fn-max , fn-min , θp1 , θp2 , fs max, θs1 , θs2) may be used
for any case of plane stress. A visual interpretation of these relations, devised by the German
Engineer Christian Otto Mohr in 1882, eliminates the necessity of remembering them. In this
interpretation a circle is used; accordingly, the construction is called Mohr's Circle. If this
construction is plotted to scale the results can be obtained graphically; usually, however, only a
rough sketch is drawn and results are obtained from it analytically.
Rules for applying Mohr's Circle to compound stresses
    1. The normal stresses fx and fy are plotted along X-axis. Tensile stresses are treated as
       positive and compressive stresses are treated as negative.
    2. The shear stress q is plotted along Y-axis. It is consider positive when its moment
       about the center of the element is clockwise and negative when its moment about the
       center of the element is anti-clockwise.
3. Positive angles in the circle are obtained when measured in counter clockwise sense.
Further, an angle of ‘2θ' in the circle corresponds to an angle θ in the element.
4. A plane in the given element corresponds to a point on the Mohr's circle. Further, the
coordinates of the point on the Mohr's circle represent the stresses acting on the plane
Procedure to construct Mohr's circle
Consider an element subjected to normal stresses fx and fy accompanied by shear stress q as
shown in figure. Let fx be greater than fy.
DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU                                                          52
 Strength of Materials                                                                 17ME34
   1. In the rectangular coordinate system, locate point A which will be should be a point on
      the circle representing the stress condition on the plane f x of the element. The
      coordinates of point A are (fx , q).
   2. Similarly locate point B, representing stress conditions on plane fy of the element. The
      coordinates of point B are (f y – q).
   3. Join AB to cut X-axis at point C. Point C corresponds to the center of Mohr's circle.
   4. With C as center and CA as radius, draw a circle.
                                                            A(fx,q)
                                  E               C                   D
                                                        2θp1
                                      B(fy,q)
                                                       G
                 fx
                                                 Fig
        From figure, it can be seen that OD and OE represent maximum and minimum normal
stresses which are nothing but principal stresses. The coordinates of points D and E give the
stress condition on principal planes. It can be seen that the value of shear stress is ‘0’ on these
two planes. Further, angles BCD = 2 p1 and BCE =2 p2 (measured counter clockwise) give
DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU                                                  53
 Strength of Materials                                                                                     17ME34
inclinations of the principal planes with respect to plane of fy or X-axis. It is seen that 2                      p1    ~2
          0
 p2 = 180 .
Hence,    p1   ~   p2   = 900 .
It can be observed that shear stress reach maximum values on planes corresponding two points
F and G on the Mohr's circle. The coordinates of points F and G represents the stress conditions
on the planes carrying maximum shear stress. The ordinate CF and CG represent the maximum
shear stresses. The angles BCG = 2 s1 and BCF =2 s2 (measured counter clockwise) give
inclinations of planes carrying maximum shear stress with respect to plane of fy or X-axis. It is
seen that 2 s1 ~ 2 s2 = 1800 .
Hence,   s1   ~    s2   = 900.
Also it is seen that 2       p1   ~2   s1   ~2   p2   ~2   s2   = 900. Hence,   p1   ~   s1   ~   p2   ~   s2   = 450.
To find the normal and tangential stresses on a plane inclined at to the plane of fy , first
locate point M on the circle such that angle BCM = 2 (measured counter clockwise) as
shown in figure. The coordinates of point M represents normal and shear stresses on that
plane. From figure, ON is the normal stress and MN is the shear stress.
2.5 Problems:
1. In a 2-D stress system compressive stresses of magnitudes 100 MPa and 150 MPa act
in two perpendicular directions. Shear stresses on these planes have magnitude of 80
MPa. Use Mohr's circle to find,
(i) Principal stresses and their planes
(ii) Maximum shears stress and their planes and
(iii) Normal and shear stresses on a plane inclined at 450 to 150 MPa stress.
Given,    fx = –150 MPa
          fy = –100 MPa
          q = 80 MPa
If Mohr's circle is drawn to scale, all the quantities can be obtained graphically. However, the
present example has been solved analytically using Mohr's circle.
Construct Mohr's circle with earlier fig
DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU                                                                          54
 Strength of Materials                                 17ME34
To find Radius of Circle
To find Principal Stress and Principal Planes
                    fn –max    = OC + CD
                               = – 125 – 83.82
                               = – 208.82 MPa
                    fn min     = OC – CE
                               = – 125 – (–83.82)
                               = – 41.18 MPa
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 MECHANICS OF MATERIALS                                                             17ME34
2.6 Thick Cylinders
2.6.1 Difference in treatment between thin and thick cylinders - basic assumptions:
The theoretical treatment of thin cylinders assumes that the hoop stress is constant across the
thickness of the cylinder wall (Fig. 6.1), and also that there is no
pressure gradient across the wall. Neither of these assumptions can be used for thick
cylinders for which the variation of hoop and radial stresses is shown in (Fig. 6.2), their values
being given by the Lame equations: -
                      Figure 6.1: - Thin cylinder subjected to internal pressure.
    DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU                                             70
MECHANICS OF MATERIALS                                                            17ME34
                    Figure - Thick cylinder subjected to internal pressure.
2.6.2 Thick cylinder- internal pressure only: -
       Consider now the thick cylinder shown in (Fig. 6.3) subjected to an internal pressure P, the
external pressure being zero.
                                Figure: - Cylinder cross section.
       The two known conditions of stress which enable the Lame constants A and B to be
determined are:
       At r = R1,      σr = - P and      at r = R2, σr = 0
       Note: -The internal pressure is considered as a negative radial stress since it will produce a
radial compression (i.e. thinning) of the cylinder walls and the normal stress convention takes
compression as negative.
Substituting the above conditions in eqn. (.2),
   DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU                                           71
 MECHANICS OF MATERIALS                                                          17ME34
2.6.3 Longitudinal stress: -
        Consider now the cross-section of a thick cylinder with closed ends subjected to an internal
 pressure P1 and an external pressure P2, (Fig).
                           Figure: - Cylinder longitudinal section.
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MECHANICS OF MATERIALS                                         17ME34
                        = A, constant of the Lame equations.   ….6.6
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MECHANICS OF MATERIALS                                                   17ME34
2.7 Thin Cylinders
2.7.1 Introduction
                                                             1  1
When the thickness of the wall of the cylinder is less than1 to 1 of the diameter of
cylinder then the cylinder is considered as thin cylinder. 0    5
Otherwise it is termed as thick cylinder.
                                                                                t
                    P                                           d
 L=Length of the
 cylinder d= Diameter of
 cylinder
 t = thickness of cylinder
 P= Internal Pressure due to fluid
Generally, cylinders are employed for transporting or storing fluids i.e. liquids and
gases. Examples-: LPG cylinders, boilers, storage tanks etc.
Due to the fluids inside a cylinder, these are subjected to fluid pressure or internal
pressure (Say P). Hence at any point on the wall of the cylinder, three types of
stresses are developed in three perpendicular directions. These are:-
1. Circumferential Stress or Hoop Stress ( h)
2. Longitudinal Stress ( L)
3. Radial Stress ( r)
   DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU                                  74
MECHANICS OF MATERIALS                                                               17ME34
2.7.2 Assumptions in Thin Cylinders
1. It is assumed that the stresses are uniformly distributed throughout the thickness of the wall.
2. As the magnitude of radial stresses is very small in thin cylinders, they are neglected while
analyzing thin cylinders i.e.            r=0
2.7.3 Stresses in Thin Cylinder
1. Circumferential Stress ( h):- This stress is directed along the tangent to the circumference of
the cylinder. This stress is tensile in nature. This stress tends to increase the diameter.
The bursting in the cylinder will takes place if the force due to internal fluid
pressure(P) acting vertically upwards and downwards becomes more than the
resisting force due to
circumferential stress ( h) developed in the cylinder.
Total diametrical Bursting force= P * Projected area of the curved surface
                   =P*d*L
Resisting force due to circumferential stress= 2 * h* t * L
Under equilibrium, Resisting force = Total diametrical Bursting force
                         2 * h* t * L = P * d * L
                                           Pd
                                       h = 2t
 Circumferential stress,
   DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU                                              75
MECHANICS OF MATERIALS                                                                17ME34
2. Longitudinal Stress ( L) :- This stress is directed along the length of the cylinder. This stress
is also tensile in nature. This stress tends to increase the length.
                                                                             Π
Total longitudinal bursting force (on the ends of cylinder) 4 * d2
=P*
Area of crossection where longitudinal stress is developed= Π *
d * t Resisting force due to longitudinal stress = L * Π * d * t
Under equilibrium, Resisting force = Total longitudinal Bursting force
                                                            Π
                                       L*Π*d*t=P*           4*d
                                                                    2
                                                    Pd
                                               L = 4t
                Longitudinal stress,
Note:- Due to the presence of longitudinal stress and hoop stress, there is shear
stress developed in the cylinder. Maximum in-plane shear stress is given by
                                                          h-    L       Pd
                                      (τmax)inplane =               =
                                                           2            8t
   DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU                                                76
MECHANICS OF MATERIALS                                                                    17ME34
2.7.4 Strains in Thin Cylinder
1. Strain in longitudinal direction ,            εL =   L       h
                                                        E –µ E
                                                     Pd
          Longitudinal strain =                  εL =4tE (1- 2µ)
           Strain in circumferential direction, εh = E –µ
                                                        h   L
2.                                                          E
                                       Pd
          Circumferential strain = εh= 4TE (2- µ)
3. Volumetric strain =                           εv= Pd
                                                     4tE(5-4µ)
Where µ = Poisson’s ratio
            E= Modulus of Elasticity
2.7.5 For Objective Questions
1. (a) Major principal stress= Hoop stress or circumferential stress (            h)
    (b)Minor principal stress= Longitudinal stress (                L)
2. If       t   is the permissible stress for the cylinder material, then major principal stress
(    h)   should be less than or equal to         t.
                                       h≤    t
                                     Pd
                                     2t ≤    t
                                       t≥
                                      Pd 2 t
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 MECHANICS OF MATERIALS                                                                 17ME34
 3. In order to produce pure shear state of stress in thin walled cylinders,
                                               h=–        L)
 4. Maximum shear stress in the wall of the cylinder (not in-plane shear stress) is given by :
                                                         Pd
                                           τmax =     h
                                                       = 4t
                                                     2
 5. In case of thin spherical shell, longitudinal stress and circumferential stress are equal and
 given by
                                                     Pd
                                           L = h = 4t (tensile)
                                                           h-      L
                                      (τmax)inplane =                  =0
                                                               2
Outcomes:
Determine plane stress, principal stress, maximum shear stress and their orientations using
analytical method and Mohr’s circle & Analysis of Thick and Thin cylinders
Further Reading
TEXT BOOKS:
1. James M Gere, Barry J Goodno, Strength of Materials, Indian Edition, Cengage Learning, 2009.
2. R Subramanian, Strength of Materials, Oxford, 2005.
REFERENCE BOOKS:
1. S S Rattan, Strength of Materials, Second Edition, McGraw Hill, 2011.
2. Ferdinand Beer and Russell Johston, Mechanics of materials, Tata McGraw Hill, 2003.
    DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU                                            78