CRANE SYSTEMS & LIFTING SOLUTIONS

KM Kümsan Vinç Sistemleri San. ve Tic. A.Ş. has been established in 1973, aiming to provide our customers
with highest quality and and most economical solutions, concerning lifting and material handling and lifting
systems. Today, we continue to serve the industry at our 10.000+4.000 sqm site located in Tuzla- İstanbul.
The firm began gathering the firms KM Kümsan Crane Systems and Çelikbilek Hoisting and Carrying Systems
Inc. Co., providing service in the sector of elevation and carrying machines, under Çelikbilek Group in scope
of its corporate structuring project initiated in 2006.

KM Kümsan answers to your special needs and your requirements for your entire crane installation, service,
spare parts, periodic maintenance and providing scientific examination and modernization services

KM Kümsan is the founder member of Electrical Crane Manufacturers Association (TEVİD)

Solution partner for 43 year...

1973....1984..............1986........................1990...........................1995.........................1999..........................2002..........................2008.......................

For years, KM Kümsan without sacrificing the quality; makes production of electrical chain hoist, electrical
wire rope hoists, single and double girder (EOT) cranes, gantry cranes, JIB cranes, monorail cranes, rubber
tire girder (RTG) cranes, special design process cranes and any kind of steel construction, as well as import
and export of these products. The word-class crane systems produced in KM Kümsan are in line with quality
standards and production certificates and are trading with 21 different countries in the world.

Regional distributorship for middle east including Iraq, Iran (in case of the lifting of embargo), Saudi Arabia,
Turkish Republics (Azerbaijan, Uzbekistan, Kirgizstan)

The systems we produce have the qualty and manufacturing certificates of the world standards. Furthermo-
re, we can perform tests on the lifting equipments up to 160 tons with the special test station in our premises.

02
 Hoist
HoistPerformance
PerformanceRatings
RatingsAccording
AccordingTo
ToThe
TheFEM
FEMNorm
Norm
Hoist performance rating can be determined by the table taking into consideration the effective loads and daily average operating
hours.

Service classification Effective loads

Load may vary no load to occasional full rated loads. This service covers
hoists in repair shops, a light fabricating industries, service and mainte-
1. Light Duty nance work.

Loads and utilization are randomly distributed with capacity loads are
frequently handled. This service covers the hoist used in general machine
2. Standard Duty shops, in fabricating and assembly industries.

In this type of service, loads approaching 50% of the rated capacity will be
handled condtantly. This service covers hoists in heavy machine shopsi
loundries, fabricating paints steel warehouses.
3. Heavy Duty

1) 100% ED; 35°C; 2) Standart; 3) 140A 80% ED; 4) 200A 80% ED; 5) 160A 80% ED;
In this type of service requires hoists capable of handling loads approac-
hing a rated capacity throughout its life. Application may include bulk
4. Very Heavy Duty handling of material with magnets, buckets or other heavy attachments.

x: % of operating time y: % of maximum load

Service classification Average operating hours/day

1. Light Duty ” 2-4 4-8 8-16

2. Standard Duty ” 1-2 2-4 4-8

3. Heavy Duty ” 0,5-1 1-2 2-4

4. Very Heavy Duty ” 0,25-0,5 0,5-1 1-2

Hoist Class M3 M4 M5 M6
1 Bm 1 Am 2m 3m

03
 The issues required to be check during 7. Using closed bus bar system will provide you
the selection of crane: important advantages for situations other than the
Primarily determine which application type situations which are compulsory for installing elect-
(construction structure) of crane you need. While ricity to the crane. These are that the system can be
making this choice, you are required to select the extendable, it is affected from the external environ-
most appropriate crane type to your site. ment very less, it has a rigid structure and does not
cause flexion problem, it does not have the risks that
1. The capacity of crane must definitely be selected the open conductors form, it has more stable current
as needed according to your growth trend in the receivers and it has less coal abrasion.
medium term. 8. Pay attention that the electricity parts used in your
2. The operation duration of the crane is not the crane are products which can be supplied from the
working hours of your factory. While determining market easily and having international brand. The
the operation period, mention in which frequency producer specific parts will cause you to wait for
and in which capacity interval you want to use your long durations and pay high prices in case of an acci-
crane. The unnecessary high service classification dent.
will cause you to pay more money for the crane. 9. While deciding about your crane, pay attention
3. The Iifting speed of the crane important factors that the parts are designed in accordance with the
that increase the price. Definitely calculate how world standards (DIN and FEM). While making
much speed you need. Especially in the standard saving from the investment cost, do not suffer from
workshop crane, high Iifting speed (6 m/min and the operating costs.
more) will cause you to pay more money for the 10. While deciding on your crane, definitely ask the
crane. periodical maintenance agreement and extended
4. The single girder cranes are cheap at first glance, guarantee period. This will ensure you to benefit
but they have some serious disadvantages when from your crane for a long time without problems
compared to the double girder cranes in some with a small fee and will decrease your operating
issues. These are loss in the Iifting height and costs
building lateral approaches, difficulty in reaching the 11. Two stage speeds have become an inevitable
crane due to the absence of the platform (for mainte- obligation in terms of the work security especially in
nance and repair), and implementation limits over a the Iifting and this feature will allow you to realize all
certain capacity. crane movements in a controlled way. By this way, it
5. While determining your Iifting height need, defini- prevents the work accidents and provides you more
tely do not forget to consider the dead distance gain than its price.
arising from the equipments to which you connect 12. Pay attention that the crane end carriage groups
the load such as strap, chain, Iifting clamp. If you be should direct drive without pinions. The pinion
have limitations in the building measurements, still drives will cause periodical pinion change work for
the applications that will meet your desire can be you and will increase your operating costs.
realized. 13. Pay attention that your crane has emergency
6. While selecting the systems for installing electri- stop, buzzer, warning light and overload, switch.
city to the crane, definitely evaluated your possibility These devices are very important for your work
of installing another crane to the same hall. If there is security and will help the problem-free operation of
such a possibility, you will not have to re-install your premises and will decrease the repairs that will
electricity system investment in the future by selec- arise due to the faulty usage to the minimum.
ting the system capacity higher.

04
 MATERIAL HANDLING AND CRANE SYSTEMS

14. Pay attention that the drive motors engines have 20. Ask the calculation criteria and calculation stan-
brakes. Even though there are not too many prob- dards of the steel structure. Make sure that the defle-
lems in the normal usage, the brake is very impor- ction rate used especially in the crane bridge is not
tant and required for emergency situations. less than L/1000 for S235 material. Make sure that
15. Pay attention that the brakes have the manual the appropriate reinforcements support that will
opening handle. Especially with the help of the ensure that the steel structure will be more stable will
manual opening handle manuel realise break in the be used.
lifting, you can use it to level your load down safely 21. Make sure that the marking and numbering
in case of electricity cut-off or breakdown. appropriate to the standards are made in the electri-
16. Pay attention that the electricity motors equipped city panels. Request the electricity panel diagram
thermistor protection. In case the engines are over- drawings.
heated due to a mechanical or electrical reason, it 22. Check the spare parts and maintenance guide
will prevent the burning of the motor and prevent the lines. Before making agreement for the crane, defini-
expensive repairs. tely review the spare parts catalogues, coding
17. Pay attention that it has rotory limit switch drive system, exploded pictures and maintenance guideli-
by drum. In this way, both the collusion of the hook ne. International certificates and norms required in
to the crane on the upper side and the leveling down the crane applications:
of the hook and loosening and mixing of the rope
wire on the lower side by the unconsciousness users International certificates and norms
will be prevented. The limitation made with the rope for crane applications
guide becomes disabled when the guide is broken.
18. Pay attention to the operating and maintenance ‹;:,
costs. During the purchase of the crane, get informa- ‹0:6 
tion regarding the spare parts and maintenance ‹*,
costs. That the first investment coast can be cheaper ‹-,4
but ineffective besides the operating and maintenan- ‹+05
ce costs that will arise arterwards. ]Z
19. Pay attention to the crane’s problem-free opera- ‹+05,50:62H`UHR2HSP[L5VYT\
ting period and life time. As a result, the crane is a ‹>LSKLY*LY[PMPJH[PVUZ
machine which is formed of mechanical and electri- ‹7YVK\J[PVU7YVMPJPLUJ`+VJ\TLU[Z
cal parts and it can break down. Definitely ask the
intervention durations in the breakdown situations
and what type of aids are given in such situations.
Get the information about lifetime of the components
and emergency spare parts (like, wheel bearing, wire
rope, brake tining).

05
HOIST & CRANE TYPES

A. STRAIGHT LINE B. RADIUS LINE

MONORAIL

A. SINGLE PROFILE B. MULTI PROFILE

KB SYSTEM

A. NORMAL B. RAISED C. UNDERSLUNG

SINGLE GIRDER

A. NORMAL B. RAISED C. UNDERSLUNG

DOUBLE GIRDER

D. HEAVY DUTY E. LOW CEILING

06
 HOIST & CRANE TYPES

A. 270° SLEWING B. 360° SLEWING

JIB CRANE

C. HEAVY DUTY D. COLUMN TYPE

A. NORMAL B. ONE SIDE C. DOUBLE

CANTILEVER SIDE
CANTILEVER
GANTRY CRANE

D. SEMIGANTRY E. TELESCOPIC
SEMIGANTRY

B. GROUND
WINCHES

C. MARINE
SPECIAL DESIGN

A. LEVEL LUFFING
TRAVEL LIFT /
STRADDLE CARRIER

D. BUILDING MAINTENANCE UNIT E. AUTO-CLAV CRANE

(BLOCK HANDLING)

07
 1 Wire Rope Guide

2
Rotary Limit Switch

1
3 Overload Switch

4 Brake and Manual Release

11

12 Hook Block

5 Lifting Motor and Gearbox

08
 MONORAIL WIRE ROPE HOIST

7 Limit Switch

6
Travel Motor

Standard Socket Connection

8

6 9
Electric Control Panel

8
9

12
10 Hook Cable Spiral and Tray
11

09
MONORAIL WIRE ROPE HOIST

5 TON MONORAIL WIRE ROPE HOIST

10 TON MONORAIL WIRE ROPE HOIST

10
 MONORAIL WIRE ROPE HOIST

10 TON MONORAIL WIRE ROPE HOIST

10 TON MONORAIL WIRE ROPE HOIST

11
MONORAIL WIRE ROPE HOIST

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Electric Monorail Wire Rope Hoist

Lifting capacity
Lifting height Rope Wheel Lifting Lifting speed Travelling Travelling (ton)
Model Size (m) diameter diameter motor (m/min) motor speed
(mm) (mm) (kW) (kW) (m/min) 2m 1Am

4/1 2/1 4/1 2/1 4/1 2/1 4/1 2/1

L1 5 10

KC 1 L2 8 16 Ø8 Ø 100 2,5 / 0,37 4 / 0,66 8 / 1,3 0,37 20 / 5 2,5 1,25 3,2 1,6
L3 12 24
L4 16 32
L1 5 10
L2 8 16
KC 2 Ø 10 Ø 125 4,9 / 0,8 4 / 0,66 8 / 1,3 0,55 20 / 5 5 2,5 6,3 3,2
L3 12 24
L4 16 32
L1 5 11
L2 8 24
KC 3 Ø 14 Ø 140 9,5 / 1,5 4 / 0,66 8 / 1,3 0,75 20 / 5 10 5 12,5 6,3
L3 12 36
L4 16 48

* Please ask for different load capacities and FEM classes.

** Please ask for different speed alternatives.

*** Standard travelling speed are 5/20 m/min. Please ask for different speed alternatives.

12
 KC SERIES MONORAIL WIRE ROPE HOIST

A B C D E F G (mm) H (mm) I
Model Size Weight (kg)
(mm) (mm) (mm) (mm) (mm) (mm) 2/1 4/1 2/1 4/1 (mm)

L1 1122 786 775 734 244 122 335

KC 1 L2 1382 1046 750 670 191 790 1015 994 374 187 168 375
L3 1732 1396 1365 1344 550 275 410
L4 2082 1746 1715 1694 720 362 470
L1 1279 909 917 866 288 144 510
L2 1534 1164 1169 1118 514 207 555
KC 2 520 755 190 935 185
L3 1909 1539 1553 1502 606 303 620
L4 2279 1909 1913 1862 396 393 680
L1 1221 821 731 686 200 100 1000
L2 1491 1091 1003 958 336 168 1020
KC 3 670 850 256 1200 200
L3 1779 1379 1275 1230 472 236 1125
L4 2771 2371 1547 1529 624 312 1220

13
 Travel Motor
1

Wire Rope Guide

2 2

4 Hook and Hook Block

3 Brake and Manual Release

14
 KC SERIES DOUBLE GIRDER WIRE ROPE HOIST

6 Electric Control Panel

7 Lifting Motor and Gearbox

8 Cable Spiral and Tray

9 9 Buffer
5 Overload Switch

15
KC SERIES DOUBLE GIRDER WIRE ROPE HOIST

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according to DIN5480 which enables higher safety during load
handling, compared to key type output shafts.
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Electric Double Girder Wire Rope Hoist

Lifting capacity
Lifting height Lifting speed Travelling Travelling (ton)
Rope Track Wheel Lifting
Model Size (m) (m/min) speed motor
dia. gauge dia. motor
(mm) (mm) (mm) (kW) (m/min) (kW) 2m 1Am

6/1 4/1 2/1 6/1 4/1 2/1 6/1 4/1 2/1 6/1 4/1 2/1
L1 ... 5 10 1250
L2 5 8 16 1400 Ø 160 4,9 / 0,8 2,6 / 4/ 8/ 0,55
KC 2 Ø 10 20/ 5 - 5 2,5 - 6,3 3,2
L3 8 12 24 1800 0,44 0,66 1,3
L4 10 16 32 2000 2 x 0,37
L1 ... 5 10 1250
L2 5 8 16 1250 2,6 / 4/ 8/
KC 3 Ø 14 Ø 160 9,5 / 1,5 20/ 5 0,75 15 10 5 15 12,5 6,3
L3 8 12 24 1600 0,44 0,66 1,3
L4 10 16 32 1800
L1 5 8 16 1600
1,5
L2 8 12 24 1800 2,6 / 4/ 8/
KC 4 Ø 18 Ø 250 12,5 / 2 20/ 5 25 16 8 30 20 10
L3 12 18 36 2240 0,44 0,66 1,3
2 x 0,75
L4 16 24 48 2800
L1 5 8 16 1600
1,5
L2 7 11 22 1800 2,2 / 3,4 / 6,7 /
KC 5 Ø 20 Ø 250 16 / 2,6 20/ 5 30 20 10 37 25 12,5
L3 10 16 32 2400 0,35 0,53 1,03
2 x 0,75
L4 14 22 44 2800
L1 8 12 24 2000 3,2 / 4,9 / 10 / 2,2
KC 6 Ø 26 Ø 315 38 20/ 5 50 32 16 63 40 20
L2 14 20 40 2700 0,5 0,82 1,6 2 x 1,1

* Please ask for different load capacities and FEM classes.

** Please ask for different speed alternatives.

*** Standard travelling speed are 5/20 m/min. Please ask for different speed alternatives.

16
 KC SERIES DOUBLE GIRDER WIRE ROPE HOIST

C (mm) D (mm) E (mm) F G H I J K (max) R (max) Weight

Model Size A B
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
2/1 4/1 6/1 2/1 4/1 6/1 2/1 4/1 6/1
L1 1250 845 780 781 294 147 98 680
KC 2 L2 1400 564 656 656 750 1020 961 950 420 210 140 1250 1686 375 124 218 65 55 800
L3 1800 1245 1182 1150 612 306 204 845
L4 2000 1735 1672 1650 792 396 278 900
L1 1250 830 695 725 205 100 68 955
L2 1400 995 860 890 345 170 115 1000
KC 3 700 790 790 850 1450 1886 375 124 218 65 55
L3 1600 1250 1124 1160 480 240 160 1050
L4 1800 1560 1434 1470 630 315 210 1100
L1 1600 1190 1084 1100 370 245 120 1815
L2 1800 1525 1424 1450 540 270 180 1865
KC 4 1100 695 695 1000 2080 2576 375 160 248 80 70
L3 2240 2050 1945 1950 800 400 265 1950
L4 2800 2500 2420 2430 1040 520 345 2050
L1 1600 1240 1120 1100 380 190 128 1980
L2 1800 1482 1362 1300 500 250 165 2050
KC 5 1400 960 960 1175 2080 2576 375 160 248 80 70
L3 2400 2054 1934 1900 790 395 265 2375
L4 2800 2400 2280 2200 970 485 320 2530
L1 2000 1385 1450 1385 570 285 190 2550
KC 6 1452 1050 1250 1250 2400 3040 550 160 320 90 80
L2 2700 2140 2200 2140 945 472 315 3000

17
SINGLE GIRDER E.O.T CRANES

1 End Carriages

4 Electric Control Panel

2 Warning Horns & Lamps

4
2

1
3

3 Buffer

18
 SINGLE GIRDER E.O.T CRANES

5 Electric Monorail Wire Rope Hoist

6 Pendant Control Box

7 Crane Feston System

Towing trolley
Cable trolley

Towing arm

Pendant control unit trolley

End clamp Flat cable

19
SINGLE GIRDER E.O.T CRANES

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A. NORMAL B. RAISED C. UNDERSLUNG

10 TON SINGLE GIRDER E.O.T CRANES

20
 SINGLE GIRDER E.O.T CRANES

8 TON SINGLE GIRDER E.O.T CRANES

16 TON SINGLE GIRDER E.O.T CRANES

21
 Warning Horns & Lamps
1 Double Girder Wire Rope Hoist
10

2 Walkway
2
8

4 10

3 Buffer

4 End Carriage

22
 DOUBLE GIRDER E.O.T CRANES

5 Travel Motor

7
1
Pendant
6 Control Box

9
7 Hoist Electrical Box

9 Crane Feston System

6 8 Bridge Electric Control Panel
Towing trolley
Cable trolley

Towing arm

Pendant control unit trolley

End clamp Flat cable

23
DOUBLE GIRDER E.O.T CRANES

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A. NORMAL B. RAISED C. UNDERSLUNG

D. HEAVY DUTY E. LOWERED

110/20 TON DOUBLE GIRDER E.O.T CRANE

24
 DOUBLE GIRDER E.O.T CRANES

110/20 TON DOUBLE GIRDER E.O.T CRANE

85 TON DOUBLE GIRDER E.O.T CRANE

25
DOUBLE GIRDER E.O.T CRANES

70 TON DOUBLE GIRDER E.O.T CRANE

60/10 TON DOUBLE GIRDER E.O.T CRANE

26
 DOUBLE GIRDER E.O.T CRANES

60/5 TON DOUBLE GIRDER E.O.T CRANE

50/10 TON DOUBLE GIRDER E.O.T CRANE

27
DOUBLE GIRDER E.O.T CRANES

30/5 TON DOUBLE GIRDER E.O.T CRANE

25 TON DOUBLE GIRDER E.O.T CRANE

28
 DOUBLE GIRDER E.O.T CRANES

15/5 TON DOUBLE GIRDER E.O.T CRANE

15 TON DOUBLE GIRDER E.O.T CRANE

29
 1 Double Girder Wire Rope Hoist

1
2 Motorized Cable Reel
3

8
3 Hook and Hook Block

Crane Feston System

9

Towing trolley
Cable trolley
4 Gantry Wheel LockingMechanism

Towing arm

Ideal control unit trolley

Flat cable
End clamp

30
 GANTRY CRANE

5 Runway Rail

6 Travel Motor

7 Walkway

8 Bogie End Carriages

31
GANTRY CRANE

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A. NORMAL B. ONE SIDE

CANTILEVER

C. DOUBLE
SIDE
CANTILEVER

D. SEMIGANTRY E. TELESKOPIC
SEMIGANTRY

60 TON GANTRY CRANE

32
 GANTRY CRANE

60 TON GANTRY CRANE

60 TON GANTRY CRANE

33
GANTRY CRANE

50/10 TON GANTRY CRANE

50/10 TON GANTRY CRANE

34
 GANTRY CRANE

25 TON GANTRY CRANE

25 TON GANTRY CRANE

35
GANTRY CRANE

50/10 TON GANTRY CRANE

25/5 TON GANTRY CRANE

36
 GANTRY CRANE

10 TON GANTRY CRANE

2x20/3.2 TON GANTRY CRANE

37
 2

1 Electric Monorail Wire Rope Hoist

2 Jib Slewing Reduced Motor

Pillar Jib Cranes

3 Jib Arm Slewing Mechanism

4 Jib Column

38
 JIB CRANES

6 Electric Control Panel 1 Electric Chain Hoist

Wall-mounted Jib Cranes

Crane Feston System

5
Towing trolley
Cable trolley

Towing arm

Ideal control unit trolley

End clamp Flat cable

39
JIB CRANES

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A. 270° SLEWING B. 360° SLEWING

C. HEAVY DUTY D. COLUMN TYPE 180°

2 TON JIB CRANE

40
 JIB CRANES

2 TON JIB CRANE

3.2 TON JIB CRANE

41
JIB CRANES

500 KG JIB CRANE

2 TON JIB CRANE

42
 JIB CRANES

2.5 TON JIB CRANE 1 TON JIB CRANE

5 TON JIB CRANE 500 KG JIB CRANE

43
 1 Double Girder Wire Rope Hoist

2 Electric Control Cabin

44
 PROCESS CRANES

3 Low Speed Disk Brake

1
4
3

4 Rope Drum & Gearmotor

2

6 Electric Control Panel

5 Crane Feston System

Towing trolley
Cable trolley

Towing arm

Ideal control unit trolley

End clamp Flat cable

45
PROCESS CRANES

80/80 TON DOUBLE GIRDER LADLE CRANE

80/80 TON DOUBLE GIRDER LADLE CRANE

46
 PROCESS CRANES

80/80 TON DOUBLE GIRDER LADLE CRANE

80/80 TON DOUBLE GIRDER LADLE CRANE

47
PROCESS CRANES

10 TON SLAG HANDLING GANTRY CRANE

10 TON SLAG HANDLING GANTRY CRANE

48
 PROCESS CRANES

45 TON COIL HANDLING DOUBLE GIRDER EOT CRANE

20 TON COIL HANDLING DOUBLE GIRDER EOT CRANE

49
 ‡5DGLDOJDWHZLQFKHV
‡$XWRFODYFUDQH
‡3UHFDVWFUDQH
‡7HOHVFRSLFJDQWU\DQG(27FUDQHV
‡0DULQHWUDYHOOLIWVVWUDGGOHFDUULHU
‡7UDQVIHUFDUV
‡6SHFLDOWDLORUPDGHDWWDFKPHQWVDQGPDFKLQHV
‡6SHFLDOWDLORUPDGHVXEFRQWUDFWLQJ

A. LEVEL B. GROUND C. MARINE TRAVEL

LUFFING WINCHES LIFT/STRADDLE
CARRIER

D. BUILDING E. AUTO-CLAV CRANE

MAINTENANCE UNIT (BLOCK HANDLING)

50
 GROUND WINCHES

Ground Winches
80 Ton Radial Gate Winch

80 TON RADIAL GATE WINCH

51
GROUND WINCHES

Ground Winches
110 (55+55) Ton Radial Gate Winch

110 (55+55) TON RADIAL GATE WINCH

52
 JIB CRANES

110 (55+55) TON RADIAL GATE WINCH

110 (55+55) TON RADIAL GATE WINCH

53
PROCESS CRANES

70 TON LOCOMOTIVE TRANSFER CAR

70 TON LOCOMOTIVE TRANSFER CAR

54
 PROCESS CRANES

70 TON LOCOMOTIVE TRANSFER CAR

10 TON TRANSFER CAR

55
SPECIAL PROJECT CRANES

Teleskopic Semi Gantry Crane

Auto-clav Crane

56
Lifting Beam Mash Rippers

Coil Tong C Hooks

57
LIFTING SOLUTIONS

Magnet Spreader Beams

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Rotating Magnets
‡7KHVHDUHDWWDFKPHQWVWKDWKDVWRQOLIWLQJFDSDFLW\WRWUDQVSRUWWKHFRPSRQHQWVVDIHW\

58
 /,)7,1*62/87,216

Concrete Tong
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Grabs
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‡7KLVDWWDFKPHQWLVXVHGIRUKDQGOLQJWRFRQFUHWHSUHFDVWV

59
 Lifting Motor & Gearbox Travelling Motor & Gearbox Hook
)RUWKHDSSOLFDWLRQVRIOLIWLQJDV\QFKUR )RUWKHDSSOLFDWLRQVRIGULYLQJDV\QFK 6LQJOHDQGGRXEOHPRXWKKRRNWKDWLV
QRXVPRWRUVZLWKVSHFLDOPXOWLSRODU URQRXVPRWRUVZLWKVSHFLDOPXOWLSRODU PDGHE\IRUJLQJDFFRUGLQJWRWKH',1
DQGKHOLFDOOLIWLQJDQGTXLWHGULYLQJ DQGKHOLFDOOLIWLQJDQGTXLWHGULYLQJ 
UHGXFHUVSURFHVVHGLQKLJKTXDOLW\6RIW UHGXFHUVSURFHVVHGLQKLJKTXDOLW\6RIW
DQGVDIHDFFHOHUDWLRQ DQGVDIHDFFHOHUDWLRQ

Hook Block Drum End Carriages

:LWKWKZD[LDOEHDULQJKRRNDOORZHGIRU ,WLVSURGXFHGRSHQJURRYHG6WRU6W 0RGXODUW\SHHQGFDUULDJHV:LFK
ƒWXUQDQGKRRNEORFNGHVLJQHG SUHSDUHGUROOHGSLSHDFFRUGLQJWR SURGXFHGIURPFDVHGSURILOHRUZLWKWKH
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PDQXIDFWXUHGUHJDUGLQJZRUNLQJFODVV GRQHWREORFNWKHIULFWLRQRIWKHGUXP SODWHVGHSHQGVRQWKHGLDPHWHURIWKH
DVVWHHOVSKHULFDORUJUH\FDVWLURQ DQGWKHJURRYLHVVXUIDFH ZKHHOVPP&DUULDJHXQLWV
6KHDYHVDUHDOVRHTXLSWHGZLWKUROOHU UHGXFHUVDUH$%0*HUPDQPDGHDQG
EHDULQJVIRUORZILFWLRQXVDJH LWKDVTXLWHZRUNLQJSRVVLELOLWLHV

60
 =ȋ5h264765,5;3,9ȋ
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Wire Rope Guide Buffers Boogie End Carriages

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EORFNWKHURSHRYHUDQGRYHUZLQGHG SURWHFWWKHFUDQHZKHQWKHUHZLOOEHD ZKHQWKHUHLVDQHHGRIELJJHUFDSDFLW\
WKHGUXP7KHUHDUHWHIORQUHHOVWKDW FUDVK DQGWKHODUJHD[LVVSDQVRIWKHEULGJH
PDNHVVSULQJSUHDVXUHRYHUWKHURSH FRQVWUXFWLRQ
ZKLFKWKHW\SHVWKDWDUHPDGHRIVWHHO

Electro-Hydraulic Brake Automatic Lubrication System Gantry Wheel Locking Mechanism

(Thrustor)
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EUHDNLQJPXFKPRUHVDIHUZKHQWKH SDUWVZKLFKDUHKDUGWRUHDFKWKDQWKH SURWHFWLQJWKHFUDQHE\SDUNLQJIURP
EUDNHRQWKHOLIWLQJPRWRUVGRHVQRW DXWRPDWLFOXEULFDWLRQV\VWHPZLOOKHOS RXWGRRUDLUFRQGLWLRQV
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WRUTXHYDOXHZLWKYDULRXVEUDNHIUDPHV WKHPDLQWHQDQFHVLGH
DQGDOVRFDQEHILWWHGWRGLUHFWO\WRWKH
GUXP

61
=ȋ5h264765,5;3,9ȋ
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Electric Control Panel Anti-Collision Sensor Warning Lamp

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UDWHG

Warning Horn Limit Switch Socket Plug

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HQYLURPHQW ZKHQ\RXRSHUDWHWKHFURVVDQGORQJ HOHFWULFDOFRQQHFWLRQWRWKHPRWRUVDQG
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RQFODVV+DVGEYRLFH&DQEH GHPRXQWLQJ
XVHGEHWZHHQ°& ~ƒ&

62
 CRANE COMPONENTS

Towing trolley
Cable trolley

Towing arm

Ideal control unit trolley

End clamp
Flat cable

Rotary Limit Switch Cable Trolleys Festoon Systems

Rotary limit switches will allow you to Our festoon-systems carry flat and Specialy designed rolled form of
set the lowest and the highest position round cables for the transfer of galvanized profiles used to carry
of the hook. lts mounted the small electrical energy and data for the crane festoon system trolleys.
period applications like drum and shaft. systems. Hoses are also carried for the
Then you can limit between two points directing of fluids, air or gases. The
or multipoint with entering the set cable trolleys can be manufactured
values. The flange connection is can be from plastic and also steel with a roller
made make and female, or the limiting bearing.
can be used on pinion gear reducer and
drums. In optional the potentiometer
and encoder includeds can be used

Crane Lighting System Conductor Rails Slip Ring Bodies

Crane Lighting Systems are used in Multipole and enclosed conductor rails Slip ring bocties are used as power and
indoor and outdoor applications to have contain several poles in one or several data transfer systems for all types of
clear visual for the working area. Range compact box type plastic housing. They rotating machines, e.g. Revelving cranes
from 100 to 1000 W. are used for energy and data supply on with any number of poles Current
straight and curved track configurati- ratings up to 1200 A and voltages up to
ons. For indoor and outdoor applicati- 24 kV are possible. The range in size for
ons. the slip ring bodies starts with 30 mm
up to 360 mm diameter and lined up to
100-poles. High impact plastic or
galvanised steel housing to IP65
protection grade

63
CRANE COMPONENTS

Motorized Cable Reels Spring Cable Reels Ideal Control

Motorized cable reels are usually used Through the spring mechanism over, it The ideal control that works freelance
in open area gantry crane systems can do the same duty that motorized with the crane movements protects the
winding the cable to the drum by using cable reels does. lt has price advantage. operator when the load is lifting,
motor&gearbox. Because of having Because of not having motor&gearbox lowering and travelling.
torque motors, it avoid the cable to in their body.
loose.

Radio Remote Control Pendant Unit Black Box

lts a system that has the same duty like This device has emergency stop button An electronic device which able you to
uHrasonic and radio frequence contro- and the other needed buttons to control measure the operating datas and times
led remote control without any cable the crane's lifting and travelling for the cranes. This datas will help to
connection which gives the oppurtunity movements. operate the cranes more safely and for
to the operafor to move freelance to apply better service.

64
 CRANE COMPONENTS

Raii,Rail Pad and Rail Clips Frequency Inverter Crane Weighing System

Produced os A or S type train rail with Ac inverter drive used to supply The crane scales are useable in every
mushroom head with special strength asynchronous motors. The drive can crane-user company. lts safe, fast
steel according to DIN 536. At the same operate in closed loop flux vecfor scaling opportunity easy readable 5
Hme the railthat are produced as control mode or according to U/F digit LCD panel. IP 55 protection class.
rectangler shaped, cold beared materi- control with its calculalion power. The Can be used between -20°C ~ +60°C.
als called St 52-3. drive separately controls the magneti- On/Off control.
The flexiability of Rail Pad allows more sing current and the active current of a
sofer working place by deploylng the standard asynchronous motor. The
weights on the rails to the ground and rotor speed and position are calculated
absorving the vibration and sound. Rail to control the motor torque and speed.
clips are the materials that are used to This operating mode is used, in closed
connect the rails to the ground. loop, to obtain very high performance
levels and is thus suitable for the
majority of applicatlons.

Operator Control Cabin Crane Weighing Display Load Limiter Switch

Operator control cabins able you to With 5 digits LCD panel. 130 mm. Can Overload limiters block the system in
wide field of vision controlled by be used between -20°C ~ +60°C. On-Off cases when the load limit antlclpated for
joystick and button controls and control. IP55 protection class. Can cranes in EU regulations are exceeded
vibration absorption systems seats. show erasing and weighing calculation. and thus profeel the system from
Due to needs it can be equipped with overload
aircondition system PLC application
and other accessories.

65
 "After Sa/es and Crane Commissioning Services" has been establis-
hed in order to erea, maintain and repair Crane Systems manufactu-
red by K-M Kümsan Crane Systems, all over Turkey and abroad.
Additionally, companies who hold any kind of lifting and material
handling equipment can make use of our full service. We serve 7124
to our customers which are assigned to a periodic maintenance
contract

‡Modernisation services (frequency-controlled lifting and

travelling systems,remote controls,overload protection
devices,digital weight displays,speciallifting and handling
attachments, PLC applications, anti-crash sensors, change
ofweared rails...etc)
‡Energy line assembling, canvertion into closed-type conduc
tor rails (strongly recommended in terms of safety)
‡$XWRPDWLRQDSSOLFDLWRQ

Here are some main figures and Information about:

‡3 seperate ServiceTeams (consisting ofmechanics and
electridans) serving
7 days / 24 hours
‡2 seperate Erection Teams, for mounting / dismounting Crane
systems, transportation of Crane systems
‡2 seperate Maintenance Teams, responsible for periodical
maintenance (according to the related Laws in Turkey: on
quarterly basis per year)
‡Start-up of Crane Systems
‡Supervisor services
‡Trainings and providing of documentation for Operators
(User manual, maintenance manual...etc)
‡Spare Parts list and (on request) recommendments for any
type of Crane systems
‡Safety components (slings, hook safety latches, overload
limit switches, audio-visual warning devices, black-box... etc)
‡Full-shift periodical maintenance team for Crane systems
which are erected in critical Sites (on request)

66
CRANE COMPONENTS

67
 SINGLE GIRDER EOT CRANE REQUEST FORM

NORMAL RAISED

UNDERSLUNG

GENERAL FEATURES SIZE CHART

WORKING AREA ANOTHER CRANE IN THE SAME HALL Q (CAPACITY) TON
OUTDOOR YES S (SPAN) mm
INDOOR NO QTY H (LIFTING HEIGHT) mm
COLUMNS CRANE CONTROL A mm
YES PUSH BUTTON B mm
NO RADIO C mm
GUSSET CRANE CONTROL L mm
YES YES NO L1 mm
NO CONCRETE D mm
STEEL
CONTINIUOUS CONCRETE

EXPLANATIONS: ........................................................................................................................................................................................................................
...................................................................................................................................................................................................................................................

68
 DOUBLE GIRDER EOT CRANE REQUEST FORM

NORMAL RAISED

UNDERSLUNG LOWERED

GENERAL FEATURES SIZE CHART

WORKING AREA ANOTHER CRANE IN THE SAME HALL Q (CAPACITY) TON
OUTDOOR YES S (SPAN) mm
INDOOR NO QTY H (LIFTING HEIGHT) mm
COLUMNS CRANE CONTROL A mm
YES PUSH BUTTON B mm
NO RADIO C mm
GUSSET CRANE CONTROL L mm
YES YES NO L1 mm
NO CONCRETE D mm
STEEL
CONTINIUOUS CONCRETE

EXPLANATIONS: .......................................................................................................................................................................................................................
...................................................................................................................................................................................................................................................

69
 GANTRY CRANE REQUEST FORM

NORMAL SEMIGANTRY

DOUBLE SIDE CANTILEVER SINGLE SIDE CANTILEVER

SIZE CHART ENERGY TRANSFER

Q (CAPACITY) TON S1 (CANTILEVER) mm

CABLE REEL

S (SPAN) mm S2 (CANTILEVER) mm
FESTOON SYSTEM
H1 (LIFTING HEIGHT) mm L (LONG TRAVEL) mm
RADIO CONTROL
H2* (LIFTING HEIGHT) mm
CABIN YES NO

EXPLANATIONS: ...........................................................................................................................
FIXED MOVING
.......................................................................................................................................................
* Height H2 is only requested for shaft cranes

70
 JIB CRANE REQUEST FORM

PILLAR MOUNTED WALL MOUNTED

MANUEL DRIVEN MANUEL

(Max. 270°) (Max. 360°) (Max. 180°)

SIZE CHART ENERGY TRANSFER

Q (CAPACITY) TON H2 (MAX. HEIGHT) mm JIB SLEWING

MANUAL
S (JIB LENGTH) mm (SLEWING ANGLE) ° ELECTRIC

H1 (HEIGHT) mm JIB MOVEMENT

EXPLANATIONS: ........................................................................................................................... MANUAL
ELECTRIC
.......................................................................................................................................................

71
 KMS-2016-06-TR

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Tel: +90 216 593 04 00 - Fax: +90 216 593 13 28
www.kumsan.com.tr - www.celikbilekmak.com.tr