DIESEL GENERATOR SET
PRIME
808 ekW 1010 kVA
50 Hz 1500 rpm 415 Volts
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FEATURES
FUEL/EMISSIONS STRATEGY CAT C32 ATAAC DIESEL ENGINE
• Low fuel consumption • Utilizes ACERT™ Technology
• Reliable, rugged, durable design
DESIGN CRITERIA • Four-stroke-cycle diesel engine combines
• The generator set meets transient consistent performance and excellent fuel
response and block loading steps as economy with minimum weight
per ISO 8528-5 • Electronic engine control
FULL RANGE OF ATTACHMENTS CAT GENERATOR
• Wide range of bolt-on system expansion • Matched to the performance and output
attachments, factory designed and tested characteristics of Cat engines
• Flexible packaging options for easy and cost • Industry leading mechanical and electrical design
effective installation • Industry leading motor starting capabilities
• High efficiency
SINGLE-SOURCE SUPPLIER
• Fully prototype tested with torsional analysis. CAT EMCP 4 SERIES CONTROL PANELS
• Simple user friendly interface and navigation
WORLDWIDE PRODUCT SUPPORT • Scalable system to meet a wide range of customer
• Cat® dealers provide extensive post needs
sale support including maintenance and • Integrated Control System and Communications
repair agreements Gateway
• Cat dealers have over 42+ branch stores
operating in India.
• The Cat® S•O•SSM program cost effectively
detects internal engine component condition,
even the presence of unwanted fluids and
combustion by-products.
LEHE0300-02
PRIME 808eKW 1010kVA
50 Hz 1500 rpm 415 Volts
FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT
System Standard Options
Single element canister type air cleaner
Air Inlet
Service indicator
Radiator fan with guard Jacket water heater
Coolant drain line with valve
Cooling Cat Extended life coolant
Fan and belt guard
Coolant level sensors
Dry exhaust manifold
Flanged faced outlets
Exhaust Mufflers
Stainless steel exhaust flex fittings
Flanges
Primary fuel filter with water separator
Secondary fuel filters
Fuel Fuel priming pump
Flexible fuel lines
Fuel cooler
AREP excitation Oversize generators
Class H insulation Winding temperature detector
Class H temperature rise Anti-condensation space heater
Random Wound Bearing temperature detector
Generator
R450T Voltage Regulator with 3 phase sensing
Load acceptance model (LAM)
IP23 Protection
Paralleling kit droop transformer
Right side standard Power terminations can be located on
Power Termination Bus bar the left as an option.
Top and bottom cable entry Circuit breaker panel.
Governor Electronic Governor – ADEM™ A4
EMCP 4.2 Genset Controller Option for remote mounting of UIP
User Interface panel (UIP) - rear mount
Control Panels
Voltage and Speed adjust
Emergency Stop Push-button
Lubricating oil and filter
Oil drain line with valves
Lube Fumes disposal
Gear type lube oil pump
Lube oil level indicator (dip stick)
Formed steel welded base
Mounting
Anti-vibration mounts(shipped loose)
24 volt starting motor(s)
Starting/Charging Batteries with rack and cables
45 amp charging alternator
Right-hand service
Paint - Caterpillar Yellow (except rails and
General radiators that are gloss black)
SAE standard rotation
Flywheel and Flywheel housing - SAE No. 0
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PRIME 808eKW 1010kVA
50 Hz 1500 rpm 415 Volts
SPECIFICATIONS
GENERATOR CAT EMCP 4 SERIES CONTROL PANELS
Frame size.................................................................DSG62L EMCP 4 controls including:
- Run / Auto / Stop Control
Excitation.......................................................……...........Self - Speed and Voltage Adjust
- Engine Cycle Crank
Pitch........................................................................……. 2/3 - 24-volt DC operation
- Environmental sealed front face
Number of poles...................................................................4 - Text alarm/event descriptions
Number of bearings.......................................Double bearing Digital indication for:
- RPM
Number of leads...................................................................4 - DC volts
- Operating hours
Insulation............…………….....……………………...Class H - Oil pressure (psi, kPa or bar)
- Coolant temperature
IP rating..............................……………...........................IP23 - Volts (L-L & L-N), frequency (Hz)
- Amps (per phase & average)
Alignment.........................................................Close coupled - ekW, kVA, kVAR, kW-hr, %kW, PF
Warning/shutdown with common LED indication of:
Overspeed capability - % of rated.........................…….120%
- Low oil pressure
- High coolant temperature
Wave form deviation (line to line)........……...…………… 2%
- Overspeed
- Emergency stop
Droop transformer...............….…………………....... Standard
- Failure to start (overcrank)
- Low coolant temperature
Voltage regulator…………….…….3 Phase sensing with LAM
- Low coolant level
Voltage regulation.........….…………………..Less than +/- 1% Programmable protective relaying functions:
- Generator phase sequence
Telephone Influence Factor.............................. Less than 50 - Over/Under voltage (27/59)
- Over/Under Frequency (81 o/u)
Harmonic Distortion...........….............................Less than 4% - Reverse Power (kW) (32)
- Reverse reactive power (kVAr) (32RV)
CAT DIESEL ENGINE - Overcurrent (50/51)
C32 TA, V-12, 4-stroke-cycle watercooled diesel Communications:
- Six digital inputs (4.2 only)
Bore ……............................................... 145.00 mm (5.71 in) - Four relay outputs (Form A)
- Two relay outputs (Form C)
Stroke ……............................................ 162.00 mm (6.38 in) - Two digital outputs
- Customer data link (Modbus RTU)
3 - Accessory module data link
Displacement ...................................... 32.10 L (1958.86 in )
- Serial annunciator module data link
Compression ratio....................................................... 15.0:1 - Emergency stop pushbutton
Compatible with the following:
Aspiration...........................................................................TA
- Digital I/O module
- Local annunciator
Fuel system.......................................Electronic unit injection
- Remote CAN annunciator
TM - Remote serial annunciator
Governor type.......................................................ADEM A4
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PRIME 808eKW 1010kVA
50 Hz 1500 rpm 415 Volts
TECHNICAL DATA
Open Generator Set - 1500 rpm / 50 Hz / 415 Volts DM9957
Low fuel consumption
Coolant to aftercooler
Coolant to aftercooler to temp max 49°C
Generator Set Performance
Genset Power Rating @ 0.8 pf 1010 kVA
Genset Power Rating with fan 808 ekW
Fuel Consumption
100% Load with fan 207.5 L/hr
75% Load with fan 156.8 L/hr
50% Load with fan 109.3 L/hr
Cooling System 1
3
Air flow (max @ rated speed for radiator arrangement) 1027 m /min
Air flow restriction(system) 0.12kPa
Engine Coolant capacity with radiator / exp. tank 190 L
Engine coolant capacity 55L
Radiator / Heat exchanger coolant capacity 135 L
Inlet Air
Combustion air inlet flow rate 62.2 m3/min
Exhaust System
Exhaust stack gas temperature 498.3° C
Exhaust gas flow rate 166.2 m3/min
Exhaust flange size (internal diameter) 203.2 mm
Exhaust system backpressure (maximum allowable) 10 kPa
Heat Rejection
Heat rejection to coolant (total) 301 kW
Heat rejection to exhaust (total) 749 kW
Heat rejection to aftercooler 155 kW
Heat rejection to atmosphere from engine 108 kW
Heat rejection to atmosphere from generator 33 kW
Alternator 2
Motor starting capability@30% voltage dip 1800 skVA
Frame DSG62L
Temperature Rise 125° C
Lube system
Sump refill with filter 99 L
1
For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from
factory.
2
Generator temperature rise is based on a 40° C (104° F) ambient.
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PRIME 808eKW 1010kVA
50 Hz 1500 rpm 415 Volts
RATING DEFINITIONS AND CONDITIONS
Meets or Exceeds International Specifications: Ratings are based on SAE J1349 standard conditions.
ISO 3046, ISO 8528, IEC60034-1, IS4722 These ratings also apply at ISO 3046 standard
conditions
Prime – Output available with varying load for an
unlimited time. Average power output is 70% of the Fuel Rates are based on fuel oil of 35º API [16º C (60º
prime power rating. Typical peak demand is 100% of F)] gravity having an LHV of 42 780 kJ/kg when used at
prime rated ekW with 10% overload capability for 29º C and weighing 838.9 g/liter.
emergency use for a maximum of 1 hour in 12 hours.
Overload operation cannot exceed 25 hours per year. Additional ratings may be available for specific customer
Prime power in accordance with ISO3046. requirements, contact your Cat representative for details.
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PRIME 808eKW 1010kVA
50 Hz 1500 rpm 415 Volts
DIMENSIONS
Package Dimensions
Note: For reference only- do not use
Length 4425 mm
for installation design. Please
Width 1875 mm contact your local dealer for exact
Height 2212 mm weight and dimensions.
Weight 8880 kg (General Dimension Drawing
81591220)
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©2014 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.
Source: India Sourced CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the “Power
LEHE0300-02 (01-14) Edge” trade dress as well as corporate and product identity used herein, are
trademarks of Caterpillar and may not be used without permission.
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