ABB Drives        User’s Guide
PC Connection Unit
                     NPCU-01
                                                                                              3AFY 64003305 REV C (EN)
                                                                                                   EFFECTIVE: 9.2.2004
                                                               NPCU-01 PC Connection Unit
                                                                            User’s Guide
The NPCU-01          The NPCU-01 PC Connection Unit is a galvanically-isolated
PC Connection Unit   RS-232/485 converter that enables the use of a PC – instead of the
                     Control Panel – for controlling ABB DCS 500, ACS 600, ACS800 or
                     ACS 1000 series drives.
                     The NPCU-01 is plugged into a serial port on the PC. The drive is
                     connected to the NPCU-01 using the 3-metre (also the maximum
                     length) flat oval telecommunications cable included. Locating the PC
                     up to 1200 metres away from the drive is possible by constructing a
                     panel bus using two NBCI Panel Bus Interface Connection Modules
                     (available separately).
                     RS-232                                                     RS-485
     To serial                                                                                           To control panel
                                                  PC CONNECTION UNIT
      (COM)                                                                                                 connector
                               RS-232
                                                                       RS-485
                                        NPCU-01
    port of PC                                                                                               of drive
                                                                                       Flat oval
                                                                                  telecomms cable
                      250 mm                                                      Type: NPLC-03C
Computer System      • A free serial (COM) port, equipped with a male 9-pin D connector.
Requirements           Note that the port has to be supported by the drive controlling
                       program to be used. (DriveWindow Light supports all four COM
                       ports.)
                     • A Modbus-protocol compatible program for controlling the drive,
                       e.g. DriveWindow Light
                     • The system requirements of the drive controlling program to be
                       used.
2                                                                                                   NPCU-01 User’s Guide
                         WARNING! Do not work on a powered drive. Before work inside the
                         drive unit or drive cabinet, switch off the mains and other dangerous
                         voltages (e.g. from external control circuits) to the drive. After switching
                         off the mains, allow the intermediate circuit capacitors 5 minutes to
                         discharge before starting work on the drive.
Installation              1. Switch off the mains supply and other dangerous voltages (e.g.
                             from external control circuits) to the drive. Switch off the PC.
                          2. Plug the D connector of the NPCU-01 into a free COM port on the
                             PC. Tighten the jackscrews to secure the connection.
                          3. Remove the control panel of the drive together with its male-male
                             adapter (if present) and connect the jack labelled RS-485 to the
                             control panel connector using the flat cable included in the
                             package.
                          4. Configure the PC program to use the COM port the NPCU-01 is
                             connected to.
Block Diagram
                        X2                                                               RS-485              X1
                         1
                              DCD       RS-232
                              DTR
                         4
                              DSR                                        0   t
                         6
                              RXD                                                                       B
                         2                                                                                   4
                              TXD                                                                       A
                         3                                                                                   3
                              SGND
                         5
                              RTS
                         7                                                                           +24V
                              CTS                 +5V                            +5V                         1
                         8                                                                          DGND
                              Not Connected                                                                  2
                         9                                                                          DGND
                                                                                                             5
                                                                                             Not Connected
                                                                                                             6
                                                                (Revision F or later only)
                       SHLD                                                                                  SHLD
                                                    Galvanic Isolation
Technical Data           • Data transfer rate: 9.6 or 19.2 kbit/s
                         • Supply voltage: 24 V DC, from the drive via the flat telephone cable
                         • Dimensions (without cables): 63 × 42 × 22 mm. Length (including
                           RS-232 cable): 250 mm
                         • All materials are UL/CSA recognised.
NPCU-01 User’s Guide                                                                                              3
                              3AFY 64003305 REV C
                              EFFECTIVE: 9.2.2004
                              NPCU-01/EN
ABB Industry Oy
Drives
P.O.Box 184
FIN-00381 Helsinki
FINLAND
Telephone: +358 10 222 000
Fax:       +358 10 222 2681
Internet: www.abb.com