SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.
00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Fireproofing Concrete Application Inspection SAIC-B-1002 30-Apr-17 CIVIL-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Concrete fireproofing shall be either cast-in-place, precast or gunite
SASD
A1 with a minimum thickness of 50mm (2") from the reinforcing wire
AC-036711
mesh
The fireproofing concrete shall be a dense (structural) concrete with
28 day design compressive strength shall be 28 MPa (4000 psi) .
SAES-Q-001, Sec. 4.15.a.
Note: Ordinary dense concrete is the preferred fireproofing of SAES-B-006
A2
structures and supports because of its proven economy, durability, Sec. 8.1
and effectiveness in hydrocarbon fires. All reinforced concrete
including concrete with minimum reinforcement for temperature and
shrinkage control are defined as structural concrete.
All fireproofing concrete shall be chamfered as follows:
Pipe Supports: 50 mm
SASD
A3 Beams: 25 mm
AD-036711
Columns (except pipes): 25 mm
Angles: 25 mm
The minimum required number of concrete test cylinders shall be 1 SAES-Q-001
A4
for 3 days of age, 1 for 7 days of age and 2 for 28 days of age. sec. 16.0
Vessels and heat exchangers, including stacked ones with a gross
volume of 2.5 m³ (15 barrels) or greater and that contain flammable
liquid, or combustible liquid near or above its flashpoint, combustible SAES-B-006
A5
gas, or potentially toxic material, shall have their supports and anchor Sec. 5.3.1
rings fireproofed from grade up to the level defined by A6 to A9
below.
A clearance of 30 mm shall be maintained between the vessel
SAES-B-006
A6 surface and the fireproofing material on support legs, skirts, and
Sec. 5.3.3.b
saddles.
A clearance of 30 mm shall be provided between a sliding surface SAES-B-006
A7
and the fireproofing material on a sliding support. Sec. 5.3.3.c
An internally insulated vessel operating at a fluid temperature above SAES-B-006
A8
260°C shall not have the top 300 mm of the skirt fireproofed. Sec. 5.3.3.d
Vessel support legs shall be fireproofed from grade up to a level SAES-B-006
A9
30 mm below the contact line/surface between the legs and vessel. Sec. 5.3.3.e
The saddle supports for single horizontal vessels shall be fireproofed
up to the vessel midpoint; i.e., up to the 3 o'clock and 9 o'clock SAES-B-006
A10
positions. If the saddle supports do not extend to the vessel Sec. 5.3.3.f
midpoint, fireproof the entire saddle support.
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Fireproofing Concrete Application Inspection SAIC-B-1002 30-Apr-17 CIVIL-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
The skirt supporting a tower or vertical vessel shall be fireproofed on
the inside and outside surfaces. Standard Drawing AC-036915.
Exception to: Fireproofing of the inside of a vessel skirt is not
required if the vessel skirt is provided with only one access opening SAES-B-006
A11
and no more than one pipe penetration. The access opening shall be Sec. 5.3.3.g
no larger than 500 mm in dia. The clearance between the edge of the
penetration opening and the surface of the penetrating pipe shall not
be larger than 13 mm.
The bolts for the support of shell-and-tube heat exchangers and the SAES-B-006
A12
area within 30mm of the bolts, shall not be fireproofed. Sec. 5.3.4
Wire mesh shall be provided in all fireproofing concrete. The wire
A13 mesh shall be either 4" x 4" - 10 GA. X 10 GA (SAMSS 12-743-625) AD-036711
or 2" x 2" - 14GA x 14 GA (SAMSS 12-743-620).
20 mm diameter x 125 mm spacers (and connectors) tack welded at
A14 AD-036711
600 mm centers (SAMSS 12-720-570) shall be provided
For process heaters( in any service) or steam generator that are
wholly or partially located in fire hazardous zone, all vertical supports SAES-B-006
A15
shall be fireproofed from the foundation to the support point of the Sec. 5.4.1
process heater or steam generator
Horizontal beams in contact with a process heater floor or shell shall
SAES-B-006
A16 not be fireproofed. Any horizontal beams below the process heater
Sec. 5.4.2
and not in contact with it shall be fireproofed.
Vertical columns supporting a single level of piping shall be
fireproofed up to of horizontal member(s) above the fire hazardous SAES-B-006
A17
zone regardless of height, including any attached pipe supports other Sec. 5.5.1
than spring or rods.
Vertical columns supporting multiple levels of piping shall be
SAES-B-006
A18 fireproofed up to the point of support of the lowest horizontal member
Sec. 5.5.2
located above the fire-hazardous zone, regardless of height.
Vertical columns which support both piping and air-cooled heat
SAES-B-006
A19 exchangers shall be fireproofed according to the requirements for
Sec. 5.5.3
air-cooled heat exchangers.
Horizontal cross members shall be fireproofed for their full length
SAES-B-006
A20 when one or more of the attached vertical columns are fireproofed up
Sec. 5.5.4
to or beyond the point of support of the horizontal member.
Cantilevers, bracing, and dummy supports shall be fireproofed when SAES-B-006
A21
any attached members are fireproofed. Sec. 5.5.5
In fire hazard zones, a fireproofed catch beam or pillar shall be
SAES-B-006
A22 provided for hydrocarbon or toxic material piping which is suspended
Sec. 5.5.6
from rods or supported by a spring.
Wood and other combustible materials shall not be used for
SAES-B-006
A23 temporary supports. Temporary piping supports in fire-hazardous
Sec. 5.5.8
areas shall be fireproofed.
Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Fireproofing Concrete Application Inspection SAIC-B-1002 30-Apr-17 CIVIL-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
For an air-cooled heat exchanger, the vertical supports located in a
fire-hazardous zone shall be fireproofed from grade up to the support
SAES-B-006
A24 point of the heat exchanger. Horizontal beams shall be fireproofed
Sec. 5.6
when one or more of the attached vertical columns are fireproofed up
to or past the point of support of the horizontal member.
Proprietary fireproofing material shall be applied in a manner
SAES-B-006
A25 approved by the fireproofing manufacturer and Inspection
Sec. 8.2.1
Department.
Application shall be made in strict accordance with the approved
method and manufacturer's guidelines regarding ambient SAES-B-006
A26
temperature, storage temperature,materials, proportioning, and Sec. 8.2.3
mixing.
Application of intumescent mastics or other approved proprietary
SAES-B-006
A27 fireproofing shall be performed only by personnel trained and
Sec. 8.2.2
certified by the material manufacturer.
REMARKS:
REFERENCE DOCUMENTS:
1- SAES-B-006 -- Fireproofing for Plants, 20 November 2011
2- SAES-Q-001 -- Criteria for Design and Construction of Concrete Structures, 5 March 2008
3- SASD-AC-036404 Flame Impingement Shield for Flangeless Valves, 31 December 1994
4- SASD-AD-036711 -- Concrete Fireproofing for Structural Members, 1 September 2000
5- SASD-AC-036915 -- Details: Fireproofing Specifications for Columns and Vessel Skirts, 01 March 1999
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QC Inspector PID Representative
Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QC Supervisor Proponent and Others
Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED
Saudi Aramco: Company General Use
