Al Manar 2+1 PDF
Al Manar 2+1 PDF
Cable
CableTrays,
      Trays,Ladders,
             Ladders,Trunkings,
                       TrunkingsCable
                                 and
        Baskets and Fittings
              Fittings
  Make: Industry Expert - Index
      Industry Expert (Index) , Tel: 06 767 2065, Fax: 06 767 2064, U.A.Q, UAE
               www.industryexpert.com e-mail: sales@index-co.com
                           INDEX
                     TABLE OF CONTENTS
INTRODUCTION                                 ---------------------------------------------------   1
We would like to introduce Industry Expert index. A leading business conglomerate in the Middle East since 1968
with primary interests in Trading and Manufacturing through our factories in UAE, KSA and Jordan.
At index, our product range includes: Cable Trays, Ladders, Trunkings and fittings. Distribution boards, three phase
and single phase load centres, voice data and image enclosures (VDI), wall and floor mounted enclosures, junction
boxes, modular distribution boxes.
In addition to our standard line of products, we have the capability to produce any tailor made design due to our
highly equipped plant and the expertise of our professional staff.
Index is the First KEMA Keur and UL approved in the Middle East for cable management systems; ISO 9001: 2000
certified. In line with our commitment to provide best in class procedures, operations, documentation, products and
solutions to our clients, we follow efficient processes and measures to ensure consistency.
In index, we pride ourselves with our relentless customer focus and always strive to exceed our customers’
expectations. Our products are designed and manufactured at premium quality and customized to our customers’
needs.
Our promise to deliver on time the best quality products and services, is what drives us to constantly be a leading
edge company in this vastly growing market.
We are looking forward for a business association with your esteemed organization.
Best Regards,
                SYRCONSULT - Consulting
    9                                            Supplier's Approval List Only            -
                Engineers
11 James Cubitt & Partners City Seasons Bur Dubai Hotel Dubai Civil Engineering
                                                 Al Layya Mosque-Sharjah
   16           Architectural Academic Office                                             Karam Construction L.L.C.
                                                 Government Property
                Archon Engineering
   28                                            Smart Heights@TECOM                      Omega Engineering LLC
                Consultant
                DP Architects PTE.                       Marina Plaza Office Tower-               Al Jaber L.E.G.T. Engineering and
   41
                Limited/Hill International               Dubai Marina Mall                        Contracting
                EC HARRIS International
   44           Limited- Project Management Jumeirah Island Height Tower                          Emirates Falcon Electromechanical /
                Dynamic Engineering Consultant -Lead , Crown A&B                                  Arabtec Construction LLC
                Home Engineering Consultan t - MEP
                                                         2B+G+8P+1SER+30fLOORS
                Emirates Consulting                                                               Zoom Emirates Electromechanicals
   46                                                    (P253) Plot No. (100/A) Al
                Engineering                                                                       Works Co. LLC
                                                         Nahda Sharjah
47 Etan Consult Leaf Tower @ Al Reem Island Commodore Contracting Co. L.L.C.
48 Etan Consult Saraya Project @ Abu Dhabi Commodore Contracting Co. L.L.C.
                Federal Electrical And Water     33/11Kv Sub Station at East              Scan Electromechanical Contracting
   50
                Authority                        Coast Area                               Company
                                                 Office/Factory-Techno park
   70           Model Engineering Consultant                                              Ras Engineering
                                                 JAFZA
74 NEB Engineering Consultancy Hydra Village - Zone -4-,7 & 8 PAL Technology
                Nippon Jogesuido Sekkei           DEWA Construction of Mushrif             Mox Middle East Contracting
   75
                Company Limited (NSJ)             Reservior Phase 4,5 and 6                Company
                Praktika Electromechanical
                                                  Mr. Rashid Darwish Ahmad Saif Jiangsu Nantong Liu Jian
   76           Consultant (Praktika
                                                  Keten 2-Tower                 Construction Group Co. Limited
                Consultancy)
                Tebudin Middle East Limited       Kanoo Development @ Al                   Amana Steel Buildings Contracting
   82
                Engineering Consultant            Esnaad                                   Co. LLC (Abu Dhabi)
                                                  GF+5P+15TYP
                Vision Engineering                                                         Zoom Emirates Electromechanical
   83                                             FLOORS+HP+SP @ Al Nahda,
                Consultants                                                                Works
                                                  Sharjah
                                                  IPIC-International Petroleum
                WS Atkins and Parners                                             Commodore Contracting Company
   84                                             Investment Company Head
                Overseas (Abu Dhabi)                                              L.L.C.
                                                  Quarters Building - Muroor Road
                                          CLIENT REFERENCES
                                                                      Revision # 4 Dated: May 19, 2011
                                                                                                    SHATTIF STEEL/P132@INDUSTRIAL-AREA6
                4         ACTTELL CONSTRUCTION CO. LLC
                                                                                                    Sharjah, United Arab Emirates
                          AL ARABIA ELECTROMECHANICAL
                                                                                                    AL HAMRA PALACE HOTEL
                7         subsidiary of JUMA ALMAJID
                                                                                                    Ras Al Khaimah, United Arab Emirates
                          Electromechanical Works Division
                          AL ARABIA ELECTROMECHANICAL
                                                                                                    CAR PARKING WORKSHOP
                9         subsidiary of JUMA ALMAJID
                                                                                                    Abu dhabi, United Arab Emirates
                          Electromechanical Works Division
                                          CLIENT REFERENCES
                                                                      Revision # 4 Dated: May 19, 2011
                          AL ARABIA ELECTROMECHANICAL
                                                                                                    JUMEIRAH ISLAND HEIGHTS
                13        subsidiary of JUMA ALMAJID
                                                                                                    Dubai, United Arab Emirates
                          Electromechanical Works Division
                                          CLIENT REFERENCES
                                                                      Revision # 4 Dated: May 19, 2011
                          AL JABER L.E.G.T. ENGINEERING &                                           DUBAI MARINA MALL & OFFICE TOWER
                23        CONTRACTING (A.L.E.C) LLC AL JABER                                        MARINA PLAZA @ PLOT 3 3F - MARINA Dubai,
                          GROUP OF COMPANIES                                                        United Arab Emirates
                                                                                                    MUSSAFAH MALL
                26        AL JAZAL ENGINEERING & CONTRACTING LLC
                                                                                                    Abu Dhabi, United Arab Emirates
30 AL KHANEZI BYBLOS
                                          CLIENT REFERENCES
                                                                      Revision # 4 Dated: May 19, 2011
                                          CLIENT REFERENCES
                                                                      Revision # 4 Dated: May 19, 2011
                                          CLIENT REFERENCES
                                                                      Revision # 4 Dated: May 19, 2011
                          AL SHAFAR ELECTROMECHANICAL
                51                                                                                  2B+G+5+RF OFFICE BUILDING
                          ENGINEERING LLC
                                          CLIENT REFERENCES
                                                                      Revision # 4 Dated: May 19, 2011
                                          CLIENT REFERENCES
                                                                      Revision # 4 Dated: May 19, 2011
                                          CLIENT REFERENCES
                                                                      Revision # 4 Dated: May 19, 2011
                                                                                                    PRECAST FACTORY
                81        ARABTEC CONSTRUCTION LLC
                                                                                                    Dubai, United Arab Emirates
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
                                                                                                   GALLERIA LA FAYETTE
                91       ARJ ENGINEERING SERVICES
                                                                                                   Dubai, United Arab Emirates
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
122 DEEB ELECTROMECHANICAL WORKS L.L.C OFFICE BUILDING FOR BANK OF BARRODA
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
149 EMIRATES TECHNICAL & THERMAL SYSTEMS SAADIYAT BEACH RESIDENTIAL VILLAS
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
                         EUROSCAFF FZCO
                                                                                                   LIVESTOCK MARKET BUILDING
                154      OBO Bettermann subsidiary
                                                                                                   Al Ain, United Arab Emirates
                         ACC MEP DIVISION
157 FORCE 10 U.A.E. LTD CONST. OF ADMIN BLDG @ LIWA AIR BASE
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
                                                                                                   TRANSFER OF 33KV
                163      GECO MECHANICAL & ELECTRICAL LTD.
                                                                                                   Sharjah, United Arab Emirates
169 GULF COAST ELECT. MECH'L CO. WLL AL JAWAHIRI SCHOOL BUILDING
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
                         GULF COAST ELECTRO MECHANICAL CO.                                         DELUX OFFICE BUILDING @Abu Dhabi E19/2
                174
                         W.L.L                                                                     Plot No. C/180
176 GUTHRIE UNITED ARAB EMIRATES ENG. L.L.C. AL REEM ISLAND DEVELOPMENT
178 HEXA OIL & GAS SERVICES (HOGS) LLC CONSISTENT PARTNER
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
                                                                                                   PROJECT IN DIFC
                181      IBR ELECTROMECHANICAL WORKS
                                                                                                   Dubai, United Arab Emirates
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
                                                                                                   OMIS GARHOOD
                210      MAHA ELECTROMECHANICAL COMPANY
                                                                                                   Dubai, United Arab Emirates
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
217 MULTI HOUSE TECHNICAL WORKS B+G+12 FLOORS @ AL NAHDA 2ND DUBAI
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
                                                                                                   6+30 AL OWAIS
                224      NILE ELECTROMECHANICAL WORKS
                                                                                                   Sharjah, United Arab Emirates
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
                                                                                                   BURJ AL YAQUT
                238      RELIANCE CONT.CO.
                                                                                                   Sharjah,United Arab Emirates
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
259 SINA TECH ELECTROMECHANICAL WORKS COMM. BLDG. FOR ALI RASHED MUSABBEH
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
261 SULTAN BIN AHMED BIN NASSER LOOTAH B+G+12 FLOORS @ AL NAHDA 2
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
                                         CLIENT REFERENCES
                                                                     Revision # 4 Dated: May 19, 2011
         Above ground cables shall be installed on hot dip galvanized steel cable tray (ladder
         racks) with ventilated cover and in rigid steel conduits with supports and fixing clamps
         as installed on packed unit skids and the equipment-houses.
         Cable trays shall be ladder, heavy duty type or extra heavy duty as per NEMA VE 1
         requirements, loading calculations shall be submitted for review and approval.
         Cable trays and supports shall be of corrosion resistant steel hot dip galvanized after
         fabrication. Outdoor cable trays, which are exposed to direct sun, shall be fitted with
         ventilated covers. The material of the covers shall be the same as that of trays.
         The radius shall be compatible with the minimum-bending radius of the supported
         cables.
         All parts of the support system and its accessories shall be free from burrs and sharp
         protrusions to prevent damage to cables during installation. Where cut at site, raw
         edges shall be properly repaired and protected with a suitable paint.
The minimum gauge thickness for cable trays and covers shall be 14 gauge (2mm).
         All hardware that will be used to fix the cable trays or ladder racks (nuts, bolts,
         washers, etc.) shall be stainless steel SS316L.
         Cable ties, cleats and straps shall be sufficient in size and number to guarantee cable
         rigidity for the design duty.
         Cable straps, cleats and ties shall be of stainless steel PVC coated. Stainless steel
         strap shall be complete with tensioning clip, securing pin and winding key.
         Cable tag for underground and above ground application, engraved stainless steel
         cable tags shall be supplied for the identification of cables at each end, at both ends
         of the pipe sleeves, at entry to Junction Box and equipment.
         For underground cabling, the spacing between cable numbers along the route should
         not exceed 10m, and for above ground cabling, 20m. Cables shall also be numbered
         where they branch off from a main route.
                                                               COMPLIANCE STATEMENT
    PROJECT :       Construction office for ADNOC Onshore                                                  CONSULTANT :   Smart Engineering Consultants
    LOCATION :      Al Dabbiya                                                                       MAIN CONTRACTOR :    Cyclone General Contracting
                                                                                                    COMPLIANCE
       S.N.                           CONSULTANT SPECIFICATIONS                                               Partial     Cat. Ref No./Page No.      REMARKS
                                                                                                  Comply
                                                                                                              Comply
     PART 2                       CABLE SUPPORT AND ACCESSORIES
                 A cable support system shall be provided to support cabling installed
        1                                                                                         NOTED
                 parallel or perpendicular to structural members.
                 Cable trays shall be ladder, heavy duty type or extra heavy duty as per
        2        NEMA VE 1 requirements, loading calculations shall be submitted for              COMPLY
                 review and approval.
                 Cable trays and supports shall be of corrosion resistant steel hot dip
        3        galvanized after fabrication. Outdoor cable trays, which are exposed to          COMPLY
                 direct sun, shall be fitted with ventilated covers. The material of the covers
                 shall be the same as that of trays.
        4        Standard tray sections and components shall be used.                             COMPLY
                 The radius shall be compatible with the minimum-bending radius of the
        5        supported cables                                                                 COMPLY
                 All parts of the support system and its accessories shall be free from burrs
                 and sharp protrusions to prevent damage to cables during installation.
        6                                                                                         COMPLY
                 Where cut at site, raw edges shall be properly repaired and protected with
                 a suitable paint.
                                                                                                                                            -------------------------------------------------------------
Rev 0 (4/16/2019)                                                                                                                                                                      Altaf Goaher
1 of 2                                                                                                                                                                       Technical Manager
                                                                                                                 P.O.Box:4166, E.M.I.A, U.A.Q - U.A.E.
                                                                                                                 Tel:+971 6767 2065 Fax:+971 6767 2064
                                                                                                                 E-mail:sales@index-co.com
                                                              COMPLIANCE STATEMENT
    PROJECT :       Construction office for ADNOC Onshore                                                CONSULTANT :   Smart Engineering Consultants
    LOCATION :      Al Dabbiya                                                                     MAIN CONTRACTOR :    Cyclone General Contracting
                                                                                                  COMPLIANCE
       S.N.                          CONSULTANT SPECIFICATIONS                                              Partial     Cat. Ref No./Page No.      REMARKS
                                                                                                Comply
                                                                                                            Comply
                 The minimum gauge thickness for cable trays and covers shall be 14
                 gauge (2mm). All hardware that will be used to fix the cable trays or ladder
        7                                                                                       COMPLY
                 racks (nuts, bolts, washers, etc.) shall be stainless steel - SS316L.
                 Cable ties, cleats and straps shall be sufficient in size and number to
        8        guarantee cable rigidity for the design duty.                                  NOTED
                 Cable straps, cleats and ties shall be of stainless steel PVC coated.
        9        Stainless steel strap shall be complete with tensioning clip, securing pin     NOTED
                 and winding key.
                                                                                                                                          -------------------------------------------------------------
Rev 0 (4/16/2019)                                                                                                                                                                    Altaf Goaher
2 of 2                                                                                                                                                                     Technical Manager
         INDUSTRY EXPERT
                 In INDEX, we pride ourselves with our relentless customer focus and always strive
                 to exceed our customers’ expectations. Our products are designed and manufactured
                 at premium quality and customized to our customers’ needs.
                                                                                                          ENGINEERING OFFICE
                 We are renowned for our timely delivery and our responsiveness to the changing
                 needs of the market and our customers.
                 Our promise to deliver on time the best quality products and service, is what
                 drives us to constantly upgrade the skills of our team b y providing them with
                 training, attending international exhibitions, benchmarking with our partners both
                 locally and internationally.
                 At INDEX, our product range includes; Cable Tray Systems, Cable Ladder Systems,
                 Cable Trunking S ystems, E lectrical D istribution Boards, ATS, MTS, MCC, C ontrol       QUALITY CONTROL
                 Panels, Three Phase and Single Phase Load Centers, Wall Fixing an d Floor Metal          DEPARTMENT
                 Enclosures, Junction and Modular Distribution Boxes.
                 MARKET LEADER Industry Expert (index) Company is the most recognized leader
                 in Cable Management Systems in the Middle East Region. Industry Expert (index)
                 Company manufactures its own cable management systems locally, we can offer
                 faster delivery and wide range of custom made products.
                 First KEMA approved in the Middle East for Cable Management Systems                       CNC - MACHINES
                 Having our production facility and products approved by the European Quality
                 Standard; KEMA is testimony to the focus Index places on complying with
                 international standards of production and quality. This has, since inception, been the
                 company’s vision; to comply with the best practices, standards and obtain the best
                 certificates and approvals from the best certification bodies and companies in the
                 world. Our products have been specified by the Consultants as it meets the
                 International and European Standards. This qualifies Industry Expert (index)
                 company products to be part of any of the Prestigious Projects in the Middle East.
                 ISO 9001: 2000 Certified In line with our commitment to provide best in class              EFFICIENCY IN
                 products and solutions to our customers, we follow efficient processes and                 TRANSMITTING
                 measures to en sure consistency. Our operations, procedures, and documentation            INFORMATION
                 have been certified by ISO. This gives added assurance to our customers about
                 the standards that are followed throughout Index.
                 INNOVATION & ENGINEERING Industry Expert (index) Company with the high
                 quality and latest technology has developed products to suit the Middle East
                 and the international markets . O ur design team and en gineers are capable
                 to design and produce clients' own drawings into finished products taking into
                 consideration new i deas and market demands in a short time and provide the
                 best solution for client’s needs.
                Cable Management Systems
                                  TECHNICAL DATA
                                        Table of Contents
                                                                                 TECHNICAL DATA
                                                                          Page
Finishes 4
                                  Electrical Continuity                    10
The components illustrated and
described in the present
catalogue are sold under the
trademark INDEX. The overall
dimensions and technical
information are provided solely
for information reasons and
may be change without prior
notice.
                                            TECHNICAL DATA
                 1.0
                  1 Certifications, Approvals and Tests
                      1.1   Industry Expert (INDEX) is the first KEMA approved factory in the
TECHNICAL DATA
                 2.0
                   2 Standards followed in Industry Expert (INDEX)
                     The following list includes the standards relating to the cable management
                     systems:
    1
3.0
 3 Definitions:
                                                                                       TECHNICAL DATA
    3.3   Solid Bottom Cable Tray (Trunking):
          A prefabricated metal structure consisting of a bottom with no
          opening within integral or separate longitudinal side rails.
    3.11 Reducer
          A cable tray fitting which is suitable for joining cable trays of different
          widths in the same plane. A straight reducer has two symmetrical offset
          sides.
                                                                                           2
                    3.12 Channel Cable Tray (C- Shape, U-Shape):
                          A prefabricated metal structure consisting of a one piece ventilated bottom
                          or solid – bottom channel section, or both, not exceeding 6 inches (152)
                          mm in width.
TECHNICAL DATA
                    3.13 Accessories:
                          Devices which are used to supplement the function of straight sections and
                          fittings and including such items as dropout, covers conduit adapters, hold-
                          down devices and dividers.
                 4.0
                  4 Materials
                    Mild steel
                    Cold-rolled mild steel grade DC01 to BS EN 10130:1999 M
                    Hot-rolled mild steel grade DD11 to BS EN 10111:1998 M
                    Steel grade S275 to BS EN 10025-2:2004 M
                    Steel grade S355J2G3 to BS EN 10025-2:2004 MK
                    Silicon-rich Steels
                    Upon Clients request and availability in the market
                    Stainless steel
                    Stainless steel 1.4404 to BS EN 10088-2: 1995 SS
                    Stainless steel 1.4301 to BS EN 10088-2: 1995 S4
                    Grade 304, 316, or 316L, usually supplied in stainless steel ‘2b’
                    finish.
                    Other grades upon availability in the market.
    3
5.0
 5 Finishes:
   The following are available for cable management systems
   Galvanizing
     Hot dip galvanized before fabrication to BS EN 10326 (pre-galvanized)
   PG
      Hot dip galvanized to BS EN 1461 (post-galvanized) HDG
      Deep Galvanized to BS EN ISO 1461 (post-galvanized) DHDG
                                                                                  TECHNICAL DATA
   Coatings
     Epoxy coated over mild steel MSPC
     Epoxy coated over hot dip galvanizing PC
   Flat rolled sheet in coil is treated and annealed before being passed by
   immersion through a bath of molten zinc in a continuous production
   operation where the processes are linked together.
   The galvanizing process gives a uniform coating thickness on the steel. Hot
   dip galvanized steel of grade S250+Z275 to BS EN 10326:2004 has an
   average triple spot zinc coating mass of 275g/m2 which is measured
   relative to both surfaces of the steel.
   The zinc coating on pre-galvanized steels remains firmly attached, even
   under the most severe forming operations and continues to give general
   protection after forming and fabrication.
                                                                                      4
                                             Industry Expert (INDEX) Cable Trays
                            Details of Zinc Coating According to BS EN ISO 1461
                                     Coating Weight &Thickness-Dipped Articles
                                                     Minimum Coating                Average Coating
                  Articles &Thickness
                                                    g/m2          µm                 g/m2         µm
                   Steel 3mm≥t<6mm                  395           55                 505          70
TECHNICAL DATA
    5
5.6 Stainless Steel finish
Cable Trays systems are fabricated from stainless steel sheets grade 304,
316, or 316L, usually supplied in stainless steel ‘2b’ finish, for aggressive
environments BS EN 10088 Grade 1-4410 equivalent to 316S31, BS1449:
Part2, for less aggressive environments BS EN 10088 Grade 1-4301
equivalent to 304, BS1449: Part2.
                                                                                   TECHNICAL DATA
   Class                       Reference –Material and Finish
     0a      None
     1       Electroplated to a minimum thickness of 5.
     2       Electroplated to a minimum thickness of 12.
     3       Pre-galvanized to grade 275 to EN 10327 and EN 10326
     4       Pre-galvanized to grade 350 to EN 10327 and EN 10326
                                                                                       6
                 6.0   Perforated Cable Trays Dimensions:
                       Industry Expert (INDEX) STANDARD
                       Lengths     2 meter, 2.44 meter, 3.0 meter plus or minus 1mm /meter not including
                                   connectors if attached.
                       Width       (50, 75, 100, 150, 200, 225, 250, 300, 350, 400, 450, 600, 700, 750 800,
                                   900,1000mm plus or minus 1.0mm inside Dimension).
TECHNICAL DATA
                       Depths      outside depths shall be 25, 50, 75, 100, 150 and 200 plus or minus 1.0mm
                       Radius      300,600,450, 900mm.
                       Arc
                       Bending     30, 45, 60, 90 degree.
                       º
                       Bottom      The Bottom is Perforated type.
                       The following loading charts represent the safe working loads when using Industry
                       Expert (INDEX)cable trays systems installed horizontally.
    7
7.0 Solid Bottom Cable Trays (Trunking) Dimensions:
     Industry Expert (INDEX) STANDARD
     Lengths Straight Section meter, 2.44 meter or 3.0 Meter plus or minus 3.0mm not
                                                                                       TECHNICAL DATA
               including connectors of attached.
     Width     50, 75, 100, 125, 150, 200, 225, 250, 300 plus or minus 1.0mm inside
               dimension.
     Depths    outside depths shall be 50, 75, 100, 150, 200,225 and 300 mm plus or
               minus 1.0mm
     Radius    300, 600,450mm
     arc       30, 45, 60, 90 degree.
     Bending
     º
     Bottom    The Bottom is solid type.
                                                                                           8
                 8.0 Cable Ladders System Dimensions:
                     Industry Expert (INDEX) STANDARD
                     Lengths 2 meter, 2.44 meter and 3.0 meter with a tolerance of plus or minus
                               1mm/meter not include connectors if attached.
                     Width     100,150,200,225,300,400,450,600,700,750,800 900mm plus or minus
                               1mm inside dimension.
                     Depths    outside depths shall be 50, 70, 100, 150 and 200 plus or minus 1.0mm
TECHNICAL DATA
    9
9.0
 9    Expansion & Contraction (Setting Gap)
      Thermal expansion and contraction should be considered when designing or
      installing a cable management systems. It is essential to determine the
      correct installation temperature (b) of the cable management system at the
      time of installation in order to specify the required space (Setting Gap)
      between the adjoining lengths of Cable trays, Ladders and Trunking.
      Slop (a) connects the maximum ambient temperature with the minimum
      ambient temperature: at the intersection of line (a) with (b) gab (mm)
      appears through line (C).
                                                                                   TECHNICAL DATA
10.0
 10 Electrical Continuity
      The cable management systems have the electrical continuity according to
      BS EN 61537:2002 shown in the following table.
                                                                                     10
           FACTORY
Industry Expert Factory                                  Industry Expert Index
  P.O Box 4166, UAQ                                          P.O Box 261766
      UAQ - UAE                                             Jebel Ali - Dubai
Phone : +971-6-7 6 7 2 0 6 5                              United Arab Emirates
                                                           sales@index-co.com
 Fax : +971-6-7 6 7 2 0 6 4
                                                         ISO 9001:2000, KEMA
   sales@index-co.com
                                       AU
                                         E
                                             AUE
                                     Process Belts
                                  Arabian Universal Belts
                                P.O Box 3105, Jeddah 21471
                                   Jeddah-Riyadh-Dubai
               AU
                                 Kingdom of Saudi Arabia
                                      info@aue-co.com
                                                                  AU
                 E
               FACTORY
                                                                    E
                                                                  ESTABLISH
Repair Methods
Any repairs made to galvanized products must follow the requirements
off ASTM A 780,
             8 which
                   hi h defines
                        d fi    th acceptable
                                the       t bl materials
                                                  t i l and d the
                                                              th required
                                                                      i d
procedures. Repairs are normally completed by the galvanizer before the
products are delivered, but under certain circumstances, the purchaser may
perform the repairs on their own. The touch up and repair materials are
formulated to deliver an excellent color that matches either brightly coated,
newly galvanized products or matte gray, aged galvanized products. Materials
used to repair hot dip galvanized products include zinc based solder, zinc
rich paint, and zinc spray metallizing, and are explained in the following
sections.
                                         Innovative Engineering Solutions
Surface Preparation
According to ASTM A 780, the surface to be reconditioned shall be blast
cleaned to SSPC SP5/NACE No.1 near white metal and must be free of
oil, grease, weld flux residue, weld spatter and corrosion products. The
blast cleaning must extend into the surrounding, undamaged,
galvanized coating.
Application
Zinc spraying of the clean, dry surface must be completed by skilled
workers and should take place within four hours after preparation or prior
          p
to development   of visible oxides. Spraying
                                      p y g should also be done in
horizontal overlapping lines, which yield a uniform thickness more
consistent than the crosshatch technique. The zinc coating can be sealed
with a thin coating of low viscosity polyurethane, epoxy phenolic, epoxy,
or vinyl resin. The details of the application sequence and procedures can
be found in ANSI/AWS C2.18 93. The application of zinc spray can be done
either in the galvanizer
              galvanizerss plant or at the job site.
                                                site In addition
                                                        addition, if high
humidity conditions exist during spraying, adhesion may be degraded.
BS EN ISO 1461:2009
ISO 1461:2009(E)
The treatment shall include the removal of any scale, cleaning and any
necessary pretreatment to ensure adhesion.
of
    Percentage of metal in dry film: Approx. 68 %
                     >90%
                                                         >150
                            °
fill
                                                    in
                                     MATERIAL SAFETY DATA SHEET
                                                              ZINCBRITE (Aerosol)
        1. IDENTIFICATION:
        COMPANY :                               ITW INDIA LIMITED
        ADDRESS   :                             PLOT NO 34 – 37, PHASE -2,
                                                APIIC, PASHAMMYLARAM,
                                                MEDAK – 502 307 (35 KM FROM HYDERABAD)
                                                INDIA.
         EMERGENCY CELL No:                     91-9000031515
         TELEPHONE:                             91 – 8455 – 224700
         FAX:                                    91 – 8455 – 224705
         PRODUCT USE:                           Anti corrosive coating
         PACKAGES :                             Aerosol.
         NFPA RATING:                           Health 1, Flammability (Aerosol 4), Reactivity 0.
         REVISION DATE:                         Mar’2010
        2. HAZARDOUS INGREDIENTS:
                  Wt/wt% CAS#     TLV                                   LD 50                LC 50                R-Phrases
         Zinc Dust          20-30      7440-66-6      NE               NE                         NE
         Xylene              10-30      1330-20-7   434 mg/m³          6,700 ppm.         4.3 g/kg               R 10,20,28,30
         1-nitropropane:   < 0. 5 %   108-03-2          Not available                                      R 10, 20/21/22
         Nitro ethane :    < 0.1 %          79-24-3     Not avail                                           R 10,20/22
         Iso butane :          30-50%      75-28-5     not avail      1000ppm     not avail    not avail    R11
        3. HAZARDS IDENTIFICATION:
        Important Hazards-Fire:   Highly Flammable.
                                  Gas/Vapor explosive with air with in explosion limits.
                                 The vapors are heavier than air ,spreads along the ground.
                                  In use ,may form flammable /explosive vapor –air mixture.
                                  Pressurized container.
                                 Aerosol may explode under the affect of heat.
         Environmental Hazards:  May cause long term adverse effects in aquatic environment.
        POTENTIAL HEALTH EFFECTS & SIGNS AND SYMPTONS OF EXPOSURE:
          Skin Contact:          Can irritate. Prolonged contact can cause redness, swelling and cracking of
skin.
          Eyes:                                 May irritating, but does not damage eye tissue.
          Inhalation:                           Vapors may cause dizziness and nausea.
          Ingestion:                            Not significant in small (mouthful) amounts.
  4. FIRST AID :
        Skin Contact:              Remove contaminated clothing. Wash exposed areas with soap and
        water.
         Eyes:                            Rinse carefully under upper and lower eyelids using plenty of
        water for at least 10 min.
        Inhalation:                       Remove to fresh air if dizzy or nauseated. In case of loss of
                                          consciousness, give artificial respiration.
        Ingestion:                        Do not induce vomiting. Accidental ingestion of a single
                                          mouthful is not expected to cause significant harm. Rinse
                                          mouth with water.
        NOTE:                             In all severe cases, contact physician immediately.
           5. FIRE HAZARD :
          Conditions of flammability:         Bulk &Aerosol: Ignition will occur if used near flames, arcs
          or any other     ignition source.
           Flash point:                        >34 deg F( Pensky Marten closed cup)
          Flammable limits in air:             2% to 15%
          Extinguishing media:                Carbon Dioxide, foam, water, dry chemicals
          Special fire fighting procedures:   Keep containers cool with water spray.
          Hazardous combustion products:      Smoke, soot, oxides of carbon
          Unusual fire hazards:                Aerosol cans may burst at temperatures over 50 0C and add
                                                        to existing fire.
          Special Protective equipment        Full protective clothing and self containing breathing
                                                        apparatus.
            for fighters:
    11 .    TOXICOLOGICAL INFORMATION
           (Based on test with similar products).
           (Refers to active component)
           No toxicological information available.
           Oral LD (50 rat):                             >2000mg\kg
           Dermal LD( 50 Rabbit):                        No information available
           Inhalation LC (50 Rat/4h):                    No information available.
           Skin contact:                                 Slightly irritant.
           Eye Contact:                                  Will cause eye discomfort, but will not injure eye
           tissue.
           Inhalation:                                   Avoid breathing vapors or mists.
                                                         Irritating to respiratory system.
            Ingestion:                                   Minimal toxicity.
            Skin Sensitization test:                     Data not available.
            Mutagen city and Carcinogenicity:            No information available.
            12 . ECOLOGICAL INFORMATION
         Mobility :                       Should be kept out of sewage and drainage systems,
and all bodies of
                                           water
         Degradability:                   The product is expected to be partially or slowly
biodegradable.
         Ecotoxicity and bioaccumulation: Expected to be toxic to aquatic organisms.
          13 DISPOSAL :
       Disposal of product:                       This product is not suitable for disposal by either
                                                  landfill or via municipal sewers, drains, natural
                                                  streams or rivers.
                                                  Dispose of in a safe manner ,in accordance with local
                                                  regulations
        14     TRANSPORTATION :
               Labels Required :Flammable gas
                  HAZCHEM
                    2Y
              Land Transport UNDG:
             Dangerous Goods Class: 2.1                     Sub risk: None
             UN Number: 1950                                Packing Group: None
             Shipping Name: AEROSOLS
             -ADR/RID;                            LQ2
              Class:                              2,5F
                Label:                            2.1
         15. REGULATORY INFORMATION :
       TSCA:         All ingredients are listed in TSCA inventory
       CERCLA: Reportable quantity for Acetone=5000lbs
       SARA TITLE III, Section 313: Acetone
       California Proposition 65: Contains
       EEC Labeling information:
        Hazard Symbols:                      Highly Flammable
                                             Irritant: Xi
                                             Dangerous for Environment: N
        The contents and format of this MSDS are in accordance with EC Commission Directive.
                                         Innovative Engineering Solutions…
Where products of five meter lengths or above are packed in bundles, they shall
Be supported with a minimum of three timber bearers which provide sufficient
clearance to accommodate the forks of a forklift truck. Bearers shall be spaced
evenly along the length of the bundle.
Where shorter length products are packed in bundles, they shall be supported
with a minimum of two timber bearers which provide sufficient clearance to
accommodate the forks of a forklift truck. Bearers shall be spaced evenly along
the length of the bundle. Bundles should be placed on a flat level surface with
timber bearers. If bundles are stacked on top of one another they should be
aligned vertically. The handler is responsible for ensuring that the stack is stable.
 The working height and load capacity of the storage facility and/or transport
vehicle should not be exceeded.
Specialized Packaging
Where delivery involves transhipment or rough handling en route it is recommended
that products are packed in wooden crates or wooden cases.
                                        Innovative Engineering Solutions…
The delivered material must be treated with care. Lifting must only be carried out
from the sides and the forklift truck tines must pass below a complete bundle, see
Figure 1a. Tines must never* be inserted into the end of the bundle, see Figure 1b
unless provision is made such as special packaging and/or extended tines, otherwise
the safety limits of the lifting vehicle may be exceeded and damage may be caused
to the equipment being lifted.
 For offloading by crane suitable lifting beams should be inserted from side to side
beneath a bundle and these must be sufficiently long to avoid undue pressure on
the edges of the bottom components.
The tensioned banding used for securing bundles of equipment during transport is
not suitable for lifting purposes. When cutting this banding appropriate eye
protection must be worn to avoid injury.
                                      Figure 1a
                              Correct method of removal
Figures 1
Methods of
removal
                                    Figure 1b
                          Incorrect method of removal
                               Figure 1c
               Correct method of removal from a container
                                          Figure 1d
             Incorrect method (using a pulling chain) of removal from a container
                                       Innovative Engineering Solutions…
For shipment using containerisation special provision should be made for example a
ramp which allows access for lifting by forklift from one end or both ends, see Figures
1c and 1d.
Storage
In order to store Cable Tray Systems, Cable Ladder Systems, Channel Support Systems
and other supports safely and maintaining them in their delivered condition, the
following guidelines should be considered:-
Products which are either Hot Dip Galvanized (HDG) after manufacture,
stainless steel or non-metallic can be stored outside without cover
(excluding boxed items). When stored outside products should be stacked in a method
that ensures adequate drainage. However outside storage is not recommended for
galvanized products due to wet storage stain (see below). Ideally, all metallic products
should be stored undercover in a dry, unheated environment and be loosely stacked
off the ground to ensure adequate
ventilation. It is important that products that have different finishes are kept apart.
Products Pre Galvanized (PG) before manufacture should always be protected and
stored in a well ventilated and dry location, and stacked as above.
All products should be stored away from areas where processes or activities could
cause damage and/or contamination. Due consideration should be given
to ensure products are stacked together by type and width and in such a way as to
prevent toppling.
                                      Innovative Engineering Solutions…
Where equipment has been affected by wet storage stain the unsightly marking
will usually become much less prominent and will often disappear completely
within months of installation. The stain is converted to zinc carbonate by
reaction with atmospheric CO2 so providing a protective patina.