d) Sizing calculations of ID Fan :
Induced draft fan or ID Fan is required to evacuate the exhaust gases from Boiler to atmosphere through Duct
collectors and chimney. Usually ID should take care of draft loss across the Boiler from furnace to Air heater and then
draft loss across Duct Collectors like ESP, Wet Scrubber or mechanical type Cyclone dust collectors .etc.
Total wet gases, Kg/hr = 79,228
Gas Density = 1.3265 Kg/Nm3
Therefore, gas flow in Nm3/hr = 79,228 / 1.3265
= 59227 Nm3/hr
= 16.6 Nm3/s
Gas flow at 150C in m3/s = 16.6 x (273+150)/273 = 25.7
ID Fan capacity taking 20% margin on flow = 25.7 x 1.2
= 30 m3/s
ID Fan static Head = Draft Loss in (Boiler + Duct + Dust collector)
= 150 + 50 + 50 mm WC : Approximate
= 250 mmWC
Taking 20% margin on head, ID Fan head = 250 * 1.2 = 300 mm WC
Power requirements of ID Fan :
Let us assume Fan efficiency as 75% and Motor Efficiency as 90%.
Power required for ID Fan, BHP = Flow x Head / ( Efficiency x 75.8 )
= 30 x 300 / ( 0.75 x 75.8 )
= 158 HP
Motor HP required = 158 / 0.9 = 175 HP
Annual cost of operation assuming 7 cents per KWH and 7200 hrs of operation per annum. 0.74 is factor for
converting HP to KW