Corrosion Fuselage
Corrosion Fuselage
1. General
Water displacing corrosion−inhibiting compound (CIC) is a barrier coating applied over a paint
system to optimize corrosion resistance in regions prone to corrosion, condensation and
drainage areas.
This procedure establishes the requirements for the application of a water displacing
corrosion−inhibiting compound, following application of surface finishes. It is also used as a
supplementary corrosion protection, where penetration is required. The thixotropic material
combines good penetration and a thicker barrier for the internal protection of fuselage,
tailcone, wings and stabilizers. This leaves a tack−free waxy film which is transparent, fully
elastic and non−cracking.
Water displacing corrosion−inhibiting compounds (CIC) are volatile liquids which may be
sprayed or brushed on the surfaces treated. The liquid carrier evaporates quickly to leave a
thin film of wax−like residue over the coated surface. The material has the ability to penetrate
into extremely small cavities and to displace water.
The corrosion−inhibitor is able to enter between faying surfaces or between fasteners and
holes, where finish has been broken.
Although this material is durable and not easily removed by normal use, it is possible that
re−application is required. For intervals, which will vary according to the aircraft’s
environment, refer to scheduled maintenance requirements per Time Limits/Maintenance
Checks Manual (TLMC). These compounds tend to dry out and deteriorate depending on
environmental effects and time factors making re−treatment essential.
To establish the impact of the environment in which the aircraft operates, refer to
(SRM 51−27−02), environmental factors section. For other corrosion prevention methods
refer to (SRM 51−27−08).
NOTE: Each operator should evaluate their aircraft’s environment, the inhibitor used, and
the application requirements to ensure adequate corrosion protection. For
assistance in this process, the operator can contact Bombardier Aerospace by
e−mail at:
SRPSA@aero.bombardier.com (prefered), or
Contact Bombardier Aerospace, by Phone at:
Customer Response Center (CRC)
Local and International: 514−855−2999
North America only: 1−866−JET−1247 (1−866−538−1247) Toll Free
EFFECTIVITY: ALL
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A. Reference Information
Reference Designation
Reference Designation
Spray Gun WA 1,2,3,4,6,7 and EMS TOGO, Dinol Products from Vendors:
11 Nordsand Corporation or DeVilbiss Company or
Graco Incorporated
NOTE: For ground support equipment (GSE), refer to the ILLUSTRATED TOOL &
EQUIPMENT MANUAL and/or ENGINE MANUAL.
C. Consumable Materials
Corrosion−Inhibiting MIL−PRF−16173
Compound Type I Lear Chemical Research Co., Dinol
(Penetrating) − Dinitrol AV−8 International
Corrosion−Inhibiting MIL−PRF−16173
Compound Type II Lear Chemical Research Co., Dinol
(Thixotropic) − Dinitrol AV−30 International
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Corrosion−Inhibiting MIL−C−81309
Compound Type III Lear Chemical Research Co., Dinol
(Ultra−Thin) − Dinitrol International
AV−ACF 50
Corrosion−Inhibiting MIL−PRF−16173
Compound Type IV (Heavy Lear Chemical Research Co., Dinol
Duty Super Penetrating) − International
Dinitrol AV−15 (Acceptable
Alternative to Types I and II)
Corrosion−Inhibiting
Compound Type V (Ultra−Thin Zip−Chem Products, San Jose, CA
Heavy Duty Super
Penetrating) − Cor−Ban 23
(acceptable alternative to
Types I, II or IV)
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A. Limitations
(1) Hydrocarbon compounds can be dangerous when mixed with oxygen. Shield
oxygen system components to protect them from direct or indirect contamination.
(2) Take all precautions with these materials which can constitute a fire hazard when
subjected to high temperature.
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(4) Avoid direct application of CIC compounds on pulleys, teflon−lined bearings and
lubricated surface. Mask with Kraft paper and/or tape to protect these components.
(5) Take all precautions when CIC is applied near door or emergency hatch seals.
Protect grease seals in bearing assemblies or rubber−lined clamps for tubing or
wiring. It is possible to affect hydraulic seals, so these corrosion inhibitors are not
suitable for use on actuator rods. Masking is recommended.
(6) Do not apply CIC on grease joints or sealed bearings. These compounds dissolve
greases and other lubricants. They are penetrating compounds and can get around
the seals and into the bearings.
(7) Do not apply CIC on insulating blankets. The compound reduces the
water−repellant quality of the blankets.
(8) Do not apply these compounds on interior materials such as cargo liners. The
compounds change the flammability properties of these materials.
(9) Do not apply these compounds near engines, cowling, or related areas of high
temperature or where firewall sealant is used. The high temperature can cause
deterioration of the compounds. CIC can cause damage to the sealant.
B. Inspection
(1) Allow primers and enamels to cure 8 hours minimum. The evaporation of volatile
solvents takes approximately 6−8 hours at an ambient temperature of 70°F (21°C).
(3) The compound leaves a transparent film. The condition of the metal surfaces can
easily be inspected without destroying the protective film.
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4. Compatibility of Compounds
Since these materials are usually all hydrocarbons, it is possible to apply new applications of
a different compound over existing corrosion inhibitors without adverse effects. It is permitted
to use the compound on fiberglass fairings and ducts if the temperature of the duct is not
hotter than 104°C (220°F).
5. Application
A. General
The fuselage floor structure, fuselage interior, tailcone and wing areas of the aircraft are
protected with these materials (Refer to Figure 1 and Figure 5 and Table 1).
Zone Requirement
Front wing spar and leading edge Apply to forward face of wing front spar and all
WS47.00 to WS544.00 internal structure aft of the shroud, including
attaching hardware.
Tailcone interior from FS1017.87 to Apply CIC on forward and aft tailcone internal
FS1167.30 skins and all flanges of structural components
attached to the tailcone skins.
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FS 861.00
FS 280.00
WL 79.50
FS 202.75
LEGEND
Apply water−displacing corrosion−inhibiting compound,
type 1, level 1 to the shaded area.
− All internal structure between FS 202.75 and FS 861.00.
GSR5127160_001
Corrosion−Inhibiting Compound−Fuselage
Figure 1
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B. Preparation
To achieve the best coverage of the specified structure perform the procedure that
follow:
(1) Before applying the CIC, vacuum−clean and/or use a clean cloth to remove
moisture and any unwanted materials from the surfaces to be coated.
(2) When necessary, it is permitted to remove the CIC by solvent cleaning with dry
cleaning solvent, refer to paragraph 6 and (SPM−MM 51−25−00−110−801).
(3) Mask or cover the following areas to avoid direct contact with compound during
application. Use masking tape and a non adherent material, such as Kraft paper or
plastic film:
− limit switches
− limit switch operating mechanisms
− dump valves
− open electrical connectors
− electrical or electronic equipment
− relay bases
− windows
− oxygen pipes and fittings
− all non−oxygen system piping open ends and loose fittings.
(4) When spraying is used as a method of application, direct spray on the following
items must be avoided:
− bearings
− pulleys
− rubber items
− system components
− ducts
− non−oxygen systems piping
(6) Mask faying surfaces that require faying surface sealant for assembly after
application of water displacing compound.
(7) The preferred application method is with specialized pressurized spray guns, such
as Dinitrol applicators or by aerosol can.
EFFECTIVITY: ALL
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C. Level 1 Application
In level 1, the CIC is applied to all structural surfaces within a given area. Do the
following for Level 1 CIC application:
(1) Spray application is recommended, use specialized spray guns, such as Dinitrol
applicators, or aerosol containers (Refer to Figure 2).
(3) For the following specific locations, first apply Type I (AV8) compound followed by a
second coat of Type II (AV30) (Refer to Figure 3):
(e) Seatrails
(7) Apply the coatings as a full wet coat to get the following dry film thickness:
(d) Type IV − 0.80 Mils (0.0008 inch) Max (acceptable alternative to Types I and
II)
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(e) Type V − 0.40 Mils (0.0004 inch Max (acceptable alternative to Types I, II or
IV)
(8) Allow the compound to remain as applied for a minimum of 30 minutes soak period.
(10) Use dry rags and wipe up puddles after the 30 minutes soak period.
(12) Ventilate all enclosed areas of the aircraft, before closing or covering, to allow for
evaporation of volatile solvents.
EFFECTIVITY: ALL
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WA 1 No 7200 WA 2 No 7201
WA 3 No 7202
WA 4 No 7203
WA 11 No 7210
WA 6 No 1178
WA 7 No 5062
GSR5127160_002
BODY
CUP F. HOUSING
FILTER NIPPLE
JET
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NOTE
First application with AV8 and let it cure,
followed by a second application with AV30
WA 1,2,3
STRINGERS, PROFILES,
RIBS, OPEN SURFACES
WA 4
NARROW CLOSED CAVITIES
WA 11
CAVITIES AND BOX SECTIONS
WHERE SPRAYING BACKWARDS
IS REQUIRED
GSR5127160_031
WA 7
TUBULAR AND ANGELED SECTIONS,
PROFILES AND LONGERONES
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WA7
TUBULAR AND ANGLED SECTIONS,
SEAT RAILS, PROFILES AND LONGERONS
GSR5127160_032
NOTE
Fill with low density wax to top of rail,
followed by an application of AV30
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LEADING EDGE
FRONT SPAR
WA 6 No 1178
GSR5127160_033
B−B
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D. Level 2 Application
(1) In level 2, the compound is applied to the seams of all the structure parts in a given
area.
NOTE: This method is best for small confined areas or where caution is
necessary to keep CIC away from adjacent equipment.
(2) Use an ordinary paint brush and apply compound type as required, to the seams of
all structure parts within indicated areas.
(1) Before the CIC is applied, vacuum−clean and/or use a clean cloth to remove
moisture and any unwanted materials from the surfaces to be coated.
(2) Apply CIC compound to required areas with brush, spray or wipe on the cable so it
penetrates into the strands. Cover the cable surfaces, they will dry tack free in
approximately 24 hours.
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3.00 in MIN
STRUCTURE (76.0 mm)
CORROSION−INHIBITING
COMPOUND (TYPICAL) CORROSION−INHIBITING
COMPOUND (TYPICAL)
GSR5127160_041
STRUCTURE
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FS1168.00
FS1168.00
FS1106.46
FS1017.87 FS1103.00
EFFECTIVITY
1 A/C POST IS700−53−0020 BL0.00
1
FS1106.46
FS1017.87
1
GSR5127160_051
LEGEND
Corrosion−Inhibiting Compound−Tailcone
Figure 5 (Sheet 1 of 2)
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FS1167.30
WL113.43
BL0.00 FS1103.00
FS1167.30
WL113.43
FS1103.00 BL0.00
GSR5127160_052
NOTE
Corrosion−Inhibiting Compound−Tailcone
Figure 5 (Sheet 2 of 2)
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A. General
(2) Before a penetrant inspection is performed, remove the CIC compound with dry
cleaning solvent MIL−PRF−680, ((SPM−MM 51−25−00−110−801)).
NOTE: Do not use methyl ethyl ketone (MEK), acetone or chlorinated solvents.
(3) When solvents are used to remove CIC, allow a good flow of air in the area until the
solvents evaporate.
7. Touch−up
A. General
(1) It is permitted to repair or apply coating by localized spraying with aerosol cans or
by hand pump application.
(3) Keep repair area dimension to a minimum with sufficient overlap onto the existing
coating to ensure continuity.
A. Because of the excellent penetrating properties of these materials, the use of water
displacing CIC on the internal surfaces of the airplane can “bleed through” at fasteners
that are not fluid tight. This is normal, and does not indicate a requirement to replace or
redrive the fasteners. The tiny passages should seal themselves within a short time.
Clean exterior surfaces with solvents to remove any material that can have bled through,
((SPM−MM 51−25−00−110−801)).
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