Kitagawa Chuck
Kitagawa Chuck
Efficient workholding
Collet Chucks
Mandrels
Collets
Index Collet Chuck
Index of Klamp Products
www.klamp.global 1
Collet Chucks
QC & C Series
QC & C Series
Collet Chuck
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QCRL Collet Chuck
Quick Change Series Power Collet Chuck for Bar Machining
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QCRL Collet Chuck
Quick Change Series Power Collet Chuck for Bar Machining
Remove bar seal from housing Mark the diameter you require Cut out the diameter Reassemble and proceed
Insert collet work stopper Lock stopper housing in position Adjust stopper shaft position Lock stopper shaft and install
Application Advantages
• Klamp collet chucks are designed to work with bar loaders and bar
feeders by not interfering with the actions of the bar feeder or loader.
• All types of QCRL42, QCRL60 & QCRL80 have interchangeable match
ground reduction sleeves to allow you to use a wider range of collets
on one chuck.
• Wide adaptor plates for all models available upon request.
• Clamping/unclamping of chuck during spindle rotation is possible.
• Less deformation of thin-walled components during clamping.
• High operating reliability due to a minimum number of parts.
• High axial positioning accuracy of the components by means
of push type collet system.
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QCRL – Direct Mount Collet Chuck
Quick Change Series Power Collet Chuck for Bar Machining
B
H
I F E A1 A
G C
D
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QCRL – Modular Collet Chuck
Quick Change Series Power Collet Chuck for Bar Machining
B
H
I F E A1 A
G C
D
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CRS Collet Chuck
Short Series Power Collet Chuck for Bar Machining
High Speed
Direct mount design ensures high concentricity suitable for higher
speed operations.
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CRS Collet Chuck
Short Series Power Collet Chuck for Bar Machining
Dia. 1 Dia. 2
B
H B
H
I F E A
I F E
G C G C
Diagram for CRS54A5 / Diagram for CRS54A6 /
D CRS60A5 / CRS66A6-S CRS66 / CRS66A8
D
Collet Chucks Collet Chucks
Mounting A5 A6 A5 Z220 A6 A8
Part number CRS54A5 CRS54A6 CRS60A5 CRS66 CRS66A6-S CRS66A8
Varibore Collet Type D-120 D-677 D-285
Varibore Collet Minimum 3 4 3.2
Gripping range* Maximum 53.9 60 66.6
Varibore Collet Increments 3 2 3
Rubberflex Collet Type - DRFC677 -
Rubberflex Collet Minimum - 19* -
Gripping Range** Maximum - 65* -
Rubberflex Collet Increments - 2 -
A 138 138 150 165 150
B 113 127.4 107.5 134 131 140
C 25 41 25 24 N/A 30
D 65 65 80
E Maximum M65 x 1.5 M65 x 1.5 M80 x 2.0
F 72 72 90
G Maximum 28 12 28 27 29.5 21
G Minimum 18 2 21 17 19.5 11
H 17 17 24
I N/A 167 N/A 230 N/A 210
Sleeve stroke 10 7 10
Max. input force kN 30 30 38
Max. Gripping Force kN 60 60 84
Max. Speed min-1 6300 6300 4500
Net Weight kg 11 12.5 11 19 18
Matching Kitagawa Cylinders S1552 S1552 S1875
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CRL Collet Chuck
Long Series Power Collet Chuck for Bar Machining
High Speed
Direct mount design ensures high concentricity suitable for higher
speed operations.
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CRL Collet Chuck
Long Series Power Collet Chuck for Bar Machining
Dia. 1 B
B Dia. 2
H
H
I F E A
I F E A
C
C Diagram for CRS36 Collet Chuck G Diagram for CRL42 / CRL54 /
D CRL60 / CRL80 Collet Chucks
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Spring Collets
to suit QC & C Series
QC & C Series
Spring Collets
D171E Spring Collets Collet
Spring Collets for CRS36 Collet Chucks
Dimensions (Metric)
A B C D
42 94 55 15o
Gripping Gripping
Round Round
Diameter Diameter
Emergency Collet with soft face and pilot hole 3mm diameter is available – Part No. D171E-EMERGENCY
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D173E Spring Collets Collet
Spring Collets for CRL42 and QCRL42 Collet Chucks
Dimensions (Metric)
A B C D
48 94 60 15o
Gripping Gripping
Round Hexagon Square Round Hexagon Square
Diameter Diameter
Emergency Collet with soft face and pilot hole 3mm diameter is available – Part No. D173E-EMERGENCY
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D185E Spring Collets Collet
Spring collets for CRL60 and QCRL60 Collet Chucks
Dimensions (Metric)
A B C D
66 110 84 15o
Gripping Gripping
Round Hexagon Square Round Hexagon Square
Diameter Diameter
3mm D185E R03 - - 32mm D185E R32 D185E X32 D185E S32
4mm D185E R04 - - 33mm D185E R33 - -
5mm D185E R05 D185E X05 D185E S05 34mm D185E R34 - -
6mm D185E R06 - D185E S06 35mm D185E R35 D185E X35 D185E S35
7mm D185E R07 D185E X07 D185E S07 36mm D185E R36 D185E X36 D185E S36
8mm D185E R08 D185E X08 D185E S08 37mm D185E R37 - -
9mm D185E R09 - - 38mm D185E R38 - -
10mm D185E R10 D185E X10 D185E S10 39mm D185E R39 - -
11mm D185E R11 D185E X11 - 40mm D185E R40 - D185E S40
12mm D185E R12 D185E X12 D185E S12 41mm D185E R41 D185E X41 -
13mm D185E R13 D185E X13 - 42mm D185E R42 - -
14mm D185E R14 D185E X14 D185E S14 43mm D185E R43 - -
15mm D185E R15 D185E X15 D185E S15 44mm D185E R44 - -
16mm D185E R16 D185E X16 D185E S16 45mm D185E R45 - -
17mm D185E R17 D185E X17 - 46mm D185E R46 - -
18mm D185E R18 D185E X18 D185E S18 47mm D185E R47 - -
19mm D185E R19 D185E X19 - 48mm D185E R48 - -
20mm D185E R20 D185E X20 D185E S20 49mm D185E R49 - -
21mm D185E R21 - - 50mm D185E R50 D185E X50 -
22mm D185E R22 D185E X22 D185E S22 51mm D185E R51 - -
23mm D185E R23 - - 52mm D185E R52 - -
24mm D185E R24 D185E X24 - 53mm D185E R53 - -
25mm D185E R25 D185E X25 D185E S25 54mm D185E R54 - -
26mm D185E R26 D185E X26 - 55mm D185E R55 - -
27mm D185E R27 D185E X27 - 56mm D185E R56 - -
28mm D185E R28 - - 57mm D185E R57 - -
29mm D185E R29 - - 58mm D185E R58 - -
30mm D185E R30 D185E X30 D185E S30 59mm D185E R59 - -
31mm D185E R31 - - 60mm D185E R60 - -
Emergency Collet with soft face and pilot hole 4mm diameter is available - Part No. D185E-EMERGENCY
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D853 Spring Collets Collet
Spring Collets for CRL54 and QCRL54 Collet Chucks
Dimensions (Metric)
A B C D
60.28 125.4 88.1 15o 15’
Gripping Gripping
Round Round
Diameter Diameter
Emergency Collet with soft face and pilot hole 6mm dia. is available - Part No. D853-EMERGENCY
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D193E Spring Collets Collet
Spring Collets for CRL80 and QCRL80 Collet Chucks
Dimensions (Metric)
A B C D
90 130 107 15o
Gripping Gripping
Round Round
Diameter Diameter
Emergency Collet with soft face and pilot hole 10mm dia. is available - Part No. D193E-EMERGENCY
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Accessories Collet Chuck
QC & C Series Standard Accessories
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Varibore Collets
to suit QC & C Series
Varibore Collets
QC & C Series
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Varibore Collets Collet
Varibore Collets for CRS54, QCRL54, CRS66, QCRS66, QCRL66 & QCRS80 Collet Chucks
Varibore Collets
A C • Round, Hexagon or Square
• Specify which gripping surface you require –
Supergrip Serrations (Heavy duty), Annular Serrations or Smooth
• Other shapes available upon request
B Dimensions (Metric)
Part No. A B C
D120 62.7 88 15o
D285 73.2 99.3 15°
D175 80 120 15°
Emergency Collets with soft face and pilot hole is available for all types
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DIN 6343 Varibore Collets Collet
Varibore Collets for CRS36, CRL42, QCRL42, CRL60, QCRL60, CRL80 & QCRL80 Collet Chucks
Emergency Collets with soft face and pilot hole is available for all types
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Rubber-Flex Collet
Rubber-Flex Collets
Ø50.5mm Ø51.0mm
Ø49.5mm Ø50.0mm
Ø49.0mm
Ø49.0mm - 51.0mm
DRFC677-R51
Versatile
Rubber-Flex collets, type DRFC 673 (173E equivalent) and DRFC 677 • Perfect sealing against coolant and swarf
(185E equivalent) are available in “Smooth” or “Full Grip” design.
“Smooth” collets are ideal for 2nd Operation work or sensitive workpieces • More surface area = higher torque transfer
with surfaces that should not be marked. “Full Grip” collets have wider • Coolant and temperature resistant up to 100° C
steel segments provide a higher rigidity. These double-serrated collets
have an increased clamping force and are especially designed to machine • Gentle surface clamping with parallel closing
bar material with wide clamping tolerances and high torque. of steel segments
Due to the unique design Rubber-Flex collets also increase the diameters
that your collet chuck can clamp. For example, a Q-CRL42 collet chuck
can clamp up to 45mm from the standard 42mm and for a Q-CRL60 collet
chuck can clamp up to 65mm from the standard 60mm using Rubber-Flex.
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Rubber-Flex Collet
Rubber-Flex Collets for CRL42, QCRL42, CRS60, CRL60, QCRL60 Collet Chucks
Dimensions (Metric)
Part No. A B C
DRFC673 39 61.5 14.75°
DRFC677 45 85.5 14.75°
*Available as full grip & smooth specification, otherwise can only be supplied in smooth specification
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Collet Chucks
D Series
Collet Chucks
D Series
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DHP Collet Chuck
Pull Back Series Power Collet Chuck for Bar Machining
Low Profile
Small nose diameter to provide excellent tool clearance.
Fully Sealed Klamp DHP collet chucks accept DC Varibore Collets that have the same
No grease required to operate the collet chuck. O-ring seals are accuracy specification as spring collets whilst maintaining a gripping
incorporated within the design to prevent coolant and chip ingress. range of +/- 0.5mm. Supplied with either smooth or serrated gripping
surface. Serrated collets are ideal for aggressive first operation gripping
High Speed of rough bar work.
Direct mount design ensures high concentricity that is suitable for Vulcanized rubber between the hardened steel collet segments provides
higher speed operations that are not appropriate for conventional excellent protection against coolant and chip ingress. Counter boring
3-jaw chuck due to the negative effects of centrifugal force. and special profile shapes are available upon request.
Insert & Unlock DC Collet Remove DC Collet Insert DC Collet Lock & Remove DC
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DHP Collet Chuck
Pull Back Series Power Collet Chuck for Bar Machining
B
H
I F E A
G C
D
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DHF Collet Chuck
Fixed Length Series Power Collet Chuck for Bar Machining
Fully Sealed Klamp DHF collet chucks accept DC Varibore Collets that have the same
No grease required to operate the collet chuck. O-ring seals are accuracy specification as spring collets whilst maintaining a gripping
incorporated within the design to prevent coolant and chip ingress. range of +/- 0.5mm. Supplied with either smooth or serrated gripping
surface. Serrated collets are ideal for aggresive first operation gripping
High Speed of rough bar work.
Direct mount design ensures high concentricity that is suitable for Vulcanized rubber between the hardened steel collet segments provides
higher speed operations that are not appropriate for conventional excellent protection against coolant and chip ingress. Counter boring
3-jaw chuck due to the negative effects of centrifugal force. and special profile shapes are available upon request.
Insert & Unlock DC Collet Remove DC Collet Insert DC Collet Lock & Remove DC
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DHF Collet Chuck
Fixed Length Series Power Collet Chuck for Bar Machining
B
H
I FE A
G
C
D
S1875 S2091
Matching Kitagawa Cylinders SS1770 SS1881
SR1566 SR1781
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DC Collets
to suit D Series
DC Collets
D Series
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DC42 Collets Collet
DC Quick Change Collets to Suit DHP42 Collet Chucks
Dimensions (Metric)
Part No. A B C
Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part
Diameter Number Number Diameter Number Number Diameter Number Number
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DC52 Collets Collet
DC Quick Change Collets to Suit DHP52 Collet Chucks
Dimensions (Metric)
Part No. A B C
Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part
Diameter Number Number Diameter Number Number Diameter Number Number
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DC65 Collets Collet
DC Quick Change Collets to Suit DHP65/DHF65/DRF65 Collet Chucks
Dimensions (Metric)
Part No. A B C
Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part
Diameter Number Number Diameter Number Number Diameter Number Number
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DC80 Collets Collet
DC Quick change collets to suit DHP80/DHF80/DRF80 Collet chucks
Dimensions (Metric)
Part No. A B C
Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part
Diameter Number Number Diameter Number Number Diameter Number Number
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DC100 Collets Collet
DC Quick Change Collets
Dimensions (Metric)
Part No. A B C
Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part
Diameter Number Number Diameter Number Number Diameter Number Number
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Accessories Collet Chuck
D Series Standard Accessories
Spring Ejector on
a DHF Collet Chuck
Spring Ejectors
DHF Series Only
• Standard spring ejectors for in the DHF series are use for second-spindle
operations to expel finished workpiece into the parts catcher.
• All spring ejectors are easily installed from the front face utilising a
supplied key
• Many varients of spring ejector are available to suit your production process.
• Full length hydraulic or pneumatic ejectors can also be provided for long
work pieces, this can utilise the entire length of your machine spindle,
please contact your Klamp supplier to see the maximum length stop your
machine could accomodate.
To Suit
Part Number Type
DHP Series DHF Series
DCD42 DHP42 - Manual
DCD52 DHP52 - Manual
DCD65 DHP65 DHF65 Manual
DCD80 DHP80 DHF80 Pneumatic
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Collet Chucks
Low-profile
Collet Chucks
Low Profile
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Low Profile – Pull Back Collet Chuck
5C &16C Pull Back Power Collet Chucks
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Low Profile – Pull Back Collet Chuck
5C &16C Pull Back Power Collet Chucks
B
H
I F E A
G C
D
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Low Profile Collets Collet Chuck
5C & 16C Collet Chuck Collet Options
Dimensions (Metric)
Part No. A B C D
5C 31.75 83.40 37.30 10o
16C 48 110.50 57.50 10°
B
D
A C
5C - Type 0123 16C - Type G119 5C - Type 0123 16C - Type G119
Gripping for DEL 5C for DEL 16C Gripping for DEL 5C for DEL 16C
Diameter Diameter
Round Hexagon Square Round Hexagon Square Round Hexagon Square Round Hexagon Square
1mm 5C-R01 - - - - - 22mm 5C-R22 5C-X22 - 16C-R22 16C-X22 16C-S22
2mm 5C-R02 - - 16C-R02 - - 23mm 5C-R23 - - 16C-R23 - -
3mm 5C-R03 - - 16C-R03 - - 24mm 5C-R24 - - 16C-R24 16C-X24 -
4mm 5C-R04 - - 16C-R04 - - 25mm 5C-R25 - - 16C-R25 16C-X25 16C-S25
5mm 5C-R05 5C-X05 5C-S05 16C-R05 16C-X05 16C-S05 26mm 5C-R26 - - 16C-R26 16C-X26 -
6mm 5C-R06 - 5C-S06 16C-R06 - 16C-S06 27mm 5C-R27 - - 16C-R27 16C-X27 -
7mm 5C-R07 5C-X07 5C-S07 16C-R07 16C-X07 16C-S07 28mm - - - 16C-R28 - -
8mm 5C-R08 5C-X08 5C-S08 16C-R08 16C-X08 16C-S08 29mm - - - 16C-R29 - -
9mm 5C-R09 - - 16C-R09 - - 30mm - - - 16C-R30 16C-X30 -
10mm 5C-R10 5C-X10 5C-S10 16C-R10 16C-X10 16C-S10 31mm - - - 16C-R31 - -
11mm 5C-R11 - - 16C-R11 16C-X11 - 32mm - - - 16C-R32 16C-X32 -
12mm 5C-R12 5C-X12 5C-S12 16C-R12 16C-X12 16C-S12 33mm - - - 16C-R33 - -
13mm 5C-R13 - - 16C-R13 16C-X13 - 34mm - - - 16C-R34 - -
14mm 5C-R14 5C-X14 5C-S14 16C-R14 16C-X14 16C-S14 35mm - - - 16C-R35 16C-X35 -
15mm 5C-R15 - - 16C-R15 16C-X15 16C-S15 36mm - - - 16C-R36 - -
16mm 5C-R16 5C-X16 5C-S16 16C-R16 16C-X16 16C-S16 37mm - - - 16C-R37 - -
17mm 5C-R17 - - 16C-R17 16C-X17 - 38mm - - - 16C-R38 - -
18mm 5C-R18 5C-X18 5C-S18 16C-R18 16C-X18 16C-S18 39mm - - - 16C-R39 - -
19mm 5C-R19 - - 16C-R19 16C-X19 - 40mm - - - 16C-R40 - -
20mm 5C-R20 5C-X20 - 16C-R20 16C-X20 16C-S20 41mm - - - 16C-R41 - -
21mm 5C-R21 - - 16C-R21 - - 42mm - - - 16C-R42 - -
Emergency Collet with soft face and pilot hole 3mm diameter is available both for the 5C and 16C Type –
Part No. 5C-EMERGENCY / 16C-EMERGENCY
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Expanding Mandrels
KEM Series
Expanding Mandrels
KEM Series
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KEM Expanding Mandrels
Power Expanding Mandrels for Lathes
Modular Design
All Mandrel models have a common flange configuration, enabling full
interchangeability with all back bodies.
Standard Sleeves
Cost effective sleeves where the expander pin is outside the sleeve body, Dual sleeves (as shown above), extended length sleeves, 1/2 length
with either a 0.5mm or 0.8 gripping range (see pages 51-53 for more sleeves and larger diameter sizes are on the market with up to
detail), suitable for through bores and operated with a part locator. 635mm ID gripping for supporting a wide range of parts.
Flush sleeves
Expander pin is inside/level with the sleeve body with either a 0.5mm A KEM dual sleeve system mounted on a rotary table. Actuated via a
or 0.8 gripping range (see pages 51-53 for more detail), suitable for hydraulic cylinder and supported via a special hydraulic tailstock this
blind bores and enables the sleeve to grip as much of the internal setup is perfect for automated machining cells allowing multiple parts
diameter as possible. to be robot loaded and machined at the same time.
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KEM Expanding Mandrel
Power Expanding Mandrels for Lathes
C 75mm 85mm D
F G
B E
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KEM Expanding Mandrels
Manually Actuated Expanding Mandrels
A
B
C
Load the KEM-MA manual actuator into a Actuate the power chuck to ensure KEM-MA Load a workpiece's internal diameter over
three jaw or collet chuck, gripping on the is locked in position, adjust T.I.R as required. the sleeve and actuate the mandrel using the
38mm location spigot. key provided.
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KEM Expanding Mandrel
Sleeve Options for all KEM Series
KEM-AS
Standard Sleeve Flush Sleeve
Nominal Gripping Nominal Gripping
Part Number Part Number
Sleeve Ø Range mm Sleeve Ø Range mm
KEM-BS
Standard Sleeve Flush Sleeve
Nominal Gripping Nominal Gripping
Part Number Part Number
Sleeve Ø Range mm Sleeve Ø Range mm
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KEM Expanding Mandrel
Sleeve Options for all KEM Series
KEM-CS
Standard Sleeve Flush Sleeve
Nominal Gripping Nominal Gripping
Part Number Part Number
Sleeve Ø Range mm Sleeve Ø Range mm
KEM-DS
Standard Sleeve Flush Sleeve
Nominal Gripping Nominal Gripping
Part Number Part Number
Sleeve Ø Range mm Sleeve Ø Range mm
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KEM Expanding Mandrel
Sleeve Options for all KEM Series
KEM-ES
Standard Sleeve Flush Sleeve
Nominal Gripping Nominal Gripping
Part Number Part Number
Sleeve Ø Range mm Sleeve Ø Range mm
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Spindle Nose Data Sheet Collet Chuck
Data required to manufacture drawtube actuator
______________________________________
B) Backward position of (drawtube from spindle face)
______________________________________
C) Thread diameter form and pitch
State if RH or LH and external or internal
Fig. 2 ______________________________________
D) Operative length of full thread
______________________________________
E) Spindle bore diameter
State if taper
______________________________________
Fig. 3
G) Fixing details. Thread size =
Spacing = _______________________________
J) Drawtube internal diameter
______________________________________
Fig. 4
American spindle mount
State type
______________________________________
Straight spindle mount
State diameter
______________________________________
Contact Name: Position:
Drawtube Connector / Machine Spindle Information
Machine Make: Company Name:
Model:
Address:
Year:
Chuck Make:
Model:
Postal Code/ZIP: Country:
Serial Number:
54 www.klamp.global
EUROPE
KITAGAWA EUROPE LTD. (UK) Unit 1, The Headlands, Downton, Salisbury, Wiltshire, SP5 3JJ, UK
t +44 1725 514 010 f +44 1725 514 001 www.kitagawa.global/en
e export@kitagawaeurope.com
AMERICA
KITAGAWA – NORTHTECH INC. 301 E. Commerce Dr, Scaumburg, IL. 60173, USA
t +1 847 310 8787 f +1 847 310 9484 www.kitagawa.us
ASIA
KITAGAWA PVT LTD. (India) Plot No. 15, 4th Phase, Bommasandra Industrial Area, Bommasandra
t +91 80 2976 5200 f +91 80 2976 5205 Jigani Link Road, Bangalore - 560 099
e sales@kitagawaindia.com www.kitagawa.global/in
KITAGAWA IRON WORKS CO., LTD. (Japan) 77-1 Motomachi, Fuchi-shi, Hiroshima-pref. 726-8610, Japan
t +81 847 40 0526 f +81 847 450 8911 www.kitagawa.com
KITAGAWA IRON WORKS CO., LTD. (China) Room 1315 13F Building B, Far East International Plaza,
t +86 21 6295 5772 f +86 21 6295 5792 No. 317 Xian Xia Road, Chang Ning, Shanghai, 20051, China
KITAGAWA CO., LTD. (Thailand) 9th FL, Home Place Office Building, 283/43 Sukhumvit, 55Rd.
t +66 2 712 7479 f +66 2 712 7481 (Thonglor 13), Klongtopn-Nua, Wattana, Bangkok 10110, Thailand
DEAMARK LIMITED (Taiwan) No. 6, Lane 5, Lin Sen North Road, Taipei, Taiwan
t +886 2 2393 1221 f +886 2 2395 1231 www.demark.com/tw
KITAGAWA CO., LTD. (Korea) 803 Ho, B-Dong, Woolim Lion’s Valley, 371-28 Gasan-Dong,
t +82 2 2026 2222 f +82 2 2026 2113 Gumcheon-Cu, Seoul, Korea
www.kitagawa.co.kr
MIDDLE EAST
LOMAS MIDDLE EAST (U.A.E) Lomas ME FZE,Unit Q3-107, SAIF Zone, PO Box 121499, Sharjah, UAE
t +971 6 551 6551 www.kitagawa.global/ae
OCEANIA
DIMAC TOOLING PTY. LTD. (Australia) 61-65 Geddes Street, Mulgrave, Victoria, 3170 Australia
t +61 3 9561 6155 f +61 3 9561 6705 www.dimac.co.au
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Web Edition 2 – August 2018