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Kitagawa Chuck

This document provides information on Klamp's line of quick change collet chucks for bar machining. It describes the direct mount and modular mounting systems, which allow the chuck to be mounted directly to or moved between lathe spindles. It also details the quick 10-second collet change process. The chucks can use spring, varibore, or rubberflex collets and provide precise positioning. Features like bar seals and adjustable collet workstops are highlighted. Specifications for various chuck models are listed.

Uploaded by

Hainun Fauziyah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
561 views48 pages

Kitagawa Chuck

This document provides information on Klamp's line of quick change collet chucks for bar machining. It describes the direct mount and modular mounting systems, which allow the chuck to be mounted directly to or moved between lathe spindles. It also details the quick 10-second collet change process. The chucks can use spring, varibore, or rubberflex collets and provide precise positioning. Features like bar seals and adjustable collet workstops are highlighted. Specifications for various chuck models are listed.

Uploaded by

Hainun Fauziyah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 48

TM

Efficient workholding

Collet Chucks
Mandrels
Collets
Index Collet Chuck
Index of Klamp Products

Collet Chucks QC & C Series Page 3


Quick Change Collet Chucks QCRL Series Page 4-7
Short Series Collet Chucks CRS Series Page 8-9
Long Series Collet Chucks CRL Series Page 10-11

Spring Collets QC & C Series Page 13


D171E Spring Collets Range – 2mm to 36mm Page 14
D173E Spring Collets Range – 2mm to 42mm Page 15
D185E Spring Collets Range – 3mm to 60mm Page 16
D853 Spring Collets Range – 2mm to 54mm Page 17
D193E Spring Collets Range – 12mm to 80mm Page 18
Accessories Collet Stops & Ejectors Page 19

Varibore Collets QC & C Series Page 21


Varibore Collets Range – 1.58mm to 79.37mm Page 22
Varibore Collets DIN 6343 Range – 4mm to 80mm Page 23
Rubber Flex Collets Range – 7mm to 65mm Page 24-25

Collet Chucks D Series Page 27


Pull Back Collet Chucks DHP Series Page 28-29
Fixed Length Collet Chucks DHF Series Page 30-31

DC Collets D Series Page 33


DC42 Collets Range – 4mm to 42mm Page 34
DC52 Collets Range – 4mm to 52mm Page 35
DC65 Collets Range – 4mm to 65mm Page 36
DC80 Collets Range – 7mm to 80mm Page 37
DC100 Collets Range – 16mm to 100mm Page 38
Accessories Collet Changing Device,
Collet Stops & Ejectors Page 39

Collet Chucks Low Profile – Pull Back Page 41


5C & 16C Collet Chucks Page 42-43
5C & 16C Collets Range – 1mm-42mm Page 44

Expanding Mandrels KEM Series Page 47


Power actuated Expanding Mandrels for Lathes KEM Series Page 48-49
Manual Actuated Expanding Mandrels KEM-MA Series Page 50
Sleeve Options – Standard and Flush Range – 12.4mm-82.7mm Pages 51-53

www.klamp.global 1
Collet Chucks
QC & C Series

QC & C Series
Collet Chuck

www.klamp.global
QCRL Collet Chuck
Quick Change Series Power Collet Chuck for Bar Machining

Two Different Systems:


Direct Mount System Modular System
• This system mounts directly to the lathe spindle to ensure a • As the direct mount system except with interchangeable adaptors
consistent mounting without the need for correction. enables the collet chuck to be moved from one machine spindle nose
• Klamp QDCRL collet chucks are suitable for spring, varibore and to another
rubberflex collets increasing its flexibility. Varibore and rubberflex • Cost-effective as only additional adaptors and connectors are required
collets allow rough, unfinished bar to be machined in the first when changing different spindle/machine.
operation and spring collets can be used for high accuracy in the • The need for adjustment is minimal, meaning less machine
second operation. downtime.
• Workpiece remains in a fixed position during actuation allowing
for precise z-axis positioning. A tapered sleeve is pushed forward,
compressing the collet and gripping the workpiece.
• All Klamp collet chucks are case hardened, optimising the rigidity,
strength and durability.

Ultra-Fast 10 Second Collet Changes

Unlock Remove Replace Lock

3 Different Collet Types Available

Spring Collets* Varibore Collets** Rubberflex Collets***


Suited for second operation work, collets Ideal for first operation work as they have The same accuracy specification as spring
are size matched according to gripped a 2-3mm gripping range enabling you collets. Elastic rubber-metal vulcanization
diameters, enabling you to have a high to handle rough bar. Supplied either as allows a clamping range of +/- 1mm to the
gripping accuracy. Collets can be supplied smooth, serrated or super grip. nominal diameter.
as smooth or serrated as required.

4 www.klamp.global
QCRL Collet Chuck
Quick Change Series Power Collet Chuck for Bar Machining

Bar Seals Prevent Swarf & Coolant Ingress

Remove bar seal from housing Mark the diameter you require Cut out the diameter Reassemble and proceed

Adjustable Collet Mounted Workstop for Spring Collets

• Easy to use, installation time – less than one minute


• Available for D173E (Part No: WS-D173E) and D185E
(Part No: WS-D185E) spring collet types
• Suitable for round, square and hexagon spring collets
• No deformation of collet shank
• No influence on clamping characteristics of collet or collet chuck

Insert collet work stopper Lock stopper housing in position Adjust stopper shaft position Lock stopper shaft and install

Application Advantages
• Klamp collet chucks are designed to work with bar loaders and bar
feeders by not interfering with the actions of the bar feeder or loader.
• All types of QCRL42, QCRL60 & QCRL80 have interchangeable match
ground reduction sleeves to allow you to use a wider range of collets
on one chuck.
• Wide adaptor plates for all models available upon request.
• Clamping/unclamping of chuck during spindle rotation is possible.
• Less deformation of thin-walled components during clamping.
• High operating reliability due to a minimum number of parts.
• High axial positioning accuracy of the components by means
of push type collet system.

* See pages 14-18 for more Spring Collet information.


** See pages 22-23 for more Varibore Collet information.
*** DRFC673 Rubber-flex collets are only suitable for the CRL42 Collet chuck and are available in smooth and full grip versions (smooth version is only available for 11mm diameters
and smaller). DRFC677 Rubber-flex collets are only suitable for the CRL60 Collet chuck and are available in smooth and full grip versions (smooth version is only available for 61mm
diameters and larger). See pages 24-25 for more information.

www.klamp.global 5
QCRL – Direct Mount Collet Chuck
Quick Change Series Power Collet Chuck for Bar Machining

B
H

I F E A1 A

G C
D

QDCRL42 QDCRL60 QCRS66 QCRS80 QCRL80


KLAMP Type
DIN DIN Inch Inch DIN
Mounting A5 A6 Z220 A8 Z220 A8 Z220 A8
Part Number QDCRL42A5 QDCRL60A6 QCRS66 QCRS66A8 QCRS80 QCRS80A8 QCRL80 QCRL80A8
Spring Collet Type D-173E D-185E - - D-193E
Spring Collet Minimum 2 3 - - 12
Gripping Range Maximum 42 60 - - 80
Spring Collet Increments 0.5 0.5 - - 0.5
Varibore Collet Type D-673 D-677 D-285 D-175 D-660
Varibore Collet Minimum 4 4 3 12 12
Gripping Range Maximum 42 60 66 80 80
Varibore Collet Increments 2 2 3 3 3
Rubberflex Collet Type DRFC-673 DRFC-677 - - -
Rubberflex Collet Minimum 7* 19* - - -
Gripping Range Maximum 45* 65* - - -
Rubberflex Collet Increments 2 2 - - -
A 113 143 162 196 196
A1 93 120 136 166 166
B 136 164.5 146 164.5 162 216 209
C N/A N/A N/A N/A N/A
D 60 60 80 80 80
E Maximum M58 x 2.0 M75 x 2.0 M90 x 2.0 M90 x 2.0 M90 x 2.0
F 65 82 100 100 100
G Maximum 23 20 5 25 37 20 33 16
G Minimum 16 13 -5 15 25 8 25 8
H N/A N/A N/A N/A N/A
I 135 230 220 230 220 230 220
Sleeve stroke 7 7 10 12 8
Max. input force kN 25 30 38 45 45
Max. Gripping Force kN 55 60 84 78 78
Max. Speed min-1 7100 6300 4500 4500 4500
Net Weight kg 10 17 23.3 21.5 28.3 28.5 37 36
S1246 S1552 S1552 S2091 S2091
Matching Kitagawa Cylinders
SS1246 S1875 S1875 SS1881 SS1881

6 www.klamp.global
QCRL – Modular Collet Chuck
Quick Change Series Power Collet Chuck for Bar Machining

B
H

I F E A1 A

G C
D

Q-CRL42 Q-CRL54 Q-CRL60


KLAMP Type
DIN Inch DIN
Mounting Z140 A5 A6 Z170 A5 A6 A8 Z170 A5 A6 A8
Part Number QCRL42 QCRL42A5 QCRL42A6 QCRL54 QCRL54A5 QCRL54A6 QCRL54A8 QCRL60 QCRL60A5 QCRL60A6 QCRL60A8
Spring Collet Type D173E D853 D185E
Spring Collet Minimum 2 1.6 3
Gripping Range Maximum 42 54 60
Spring collet increments 0.5 0.5 0.5
Varibore Collet Type D673 D-120 D-677
Varibore Collet Minimum 4 3 4
Gripping Range Maximum 42 53.9 60
Varibore Collet Increments 2 3 2

Rubberflex Collet Type DRFC673 - DRFC677


Rubberflex Collet Minimum 7 - 19*
Gripping Range Maximum 45 - 65*
Rubberflex Collet Increments 2 - 2
A 113 143 143
A1 93 118 118
B 137 175 184 169 169 171 180 165 165
C 25 31.5 46.5 31.5 31.5 31.5 46.5 31.5 31.5
D 60 60 60
E Maximum M58 x 1.5 M75 x 1.5 M75 x 1.5
F 65 82 82
G Maximum 17 23 23 15 25 21 21 14 -22 21 21
G Minimum 10 16 16 5 15 11 11 7 -15 14 14
H 12 8.3 8.3
I 165 220 220
Sleeve stroke 7 10 7
Max. input force kN 25 30 30
Max. Gripping Force kN 55 60 60
Max. Speed min-1 7100 6300 6300
Net Weight kg 14.5 14 13.5 28.3 32 28.3 26.3 28.3 32 28.3 26.3
S1246 S1552 S1552
Matching Kitagawa Cylinders
SS1246 S1875 S1875

www.klamp.global 7
CRS Collet Chuck
Short Series Power Collet Chuck for Bar Machining

Short Body/Wide Range


Varibore & rubber-flex collets allow for a compact body design
maximising the lathe work envelope. Gripping capacities of the series
range from 3 mm to 66mm

High Speed
Direct mount design ensures high concentricity suitable for higher
speed operations.

First Operation Collet Chuck


Klamp CRS collet chucks are suitable for collets which have a large
gripping range. Allowing the collet chuck to handle very rough and
unfinished bar, preparing it for a high accuracy second operation.

Fixed Length Collet


Workpiece remains in a fixed position during actuation, allowing
for precise z-axis positioning. A tapered sleeve is pushed forward,
compressing the collet and gripping the workpiece.

Problem Free Installation


Klamp collet chucks are provided with mounting bolts and an optional
custom-machined drawtube connector, allowing you to start using the
Klamp collet chuck straight out of the box.

Quick & Easy Mounting


Klamp collet chucks mount directly to the lathe spindle or use a precision
adaptor plate to ensure a consistent mounting without the need for
correction. The precision fit of the Klamp collet chuck enhances the rigidity Designed for Bar Pushers/
of the overall system. The need for adjustment is minimal, meaning less Barfeeders
machine downtime.

Long service life


All Klamp collet chucks are case hardened, optimising the rigidity,
strength and durability.
Fixed-length Klamp
collet chucks are designed
to work with bar loaders
and bar feeders by not
interfering with the
process of the bar feeder action.

2 Different Collet Types Available

Varibore Collets** Rubberflex Collets***


Ideal for first operation work as they have The same accuracy specification as spring
a 2-3mm gripping range enabling you collets. Elastic rubber-metal vulcanization
to handle rough bar. Supplied either as allows a clamping range of +/- 1mm to the
smooth, serrated or super grip. nominal diameter.

8 www.klamp.global
CRS Collet Chuck
Short Series Power Collet Chuck for Bar Machining

Dia. 1 Dia. 2
B
H B
H

I F E A
I F E

G C G C
Diagram for CRS54A5 / Diagram for CRS54A6 /
D CRS60A5 / CRS66A6-S CRS66 / CRS66A8
D
Collet Chucks Collet Chucks

KLAMP Type CRS54 CRS60 CRS66

Mounting A5 A6 A5 Z220 A6 A8
Part number CRS54A5 CRS54A6 CRS60A5 CRS66 CRS66A6-S CRS66A8
Varibore Collet Type D-120 D-677 D-285
Varibore Collet Minimum 3 4 3.2
Gripping range* Maximum 53.9 60 66.6
Varibore Collet Increments 3 2 3
Rubberflex Collet Type - DRFC677 -
Rubberflex Collet Minimum - 19* -
Gripping Range** Maximum - 65* -
Rubberflex Collet Increments - 2 -
A 138 138 150 165 150
B 113 127.4 107.5 134 131 140
C 25 41 25 24 N/A 30
D 65 65 80
E Maximum M65 x 1.5 M65 x 1.5 M80 x 2.0
F 72 72 90
G Maximum 28 12 28 27 29.5 21
G Minimum 18 2 21 17 19.5 11
H 17 17 24
I N/A 167 N/A 230 N/A 210
Sleeve stroke 10 7 10
Max. input force kN 30 30 38
Max. Gripping Force kN 60 60 84
Max. Speed min-1 6300 6300 4500
Net Weight kg 11 12.5 11 19 18
Matching Kitagawa Cylinders S1552 S1552 S1875

* See pages 22-23 for more Varibore Collet information


** DRFC677 Rubber-flex collets are only suitable for the CRS60 Collet chuck and are available in smooth and full grip versions (smooth version is only available for 61mm diameters and larger).

www.klamp.global 9
CRL Collet Chuck
Long Series Power Collet Chuck for Bar Machining

Long Body/Wide Range


High accuracy spring collets require a longer body design but Klamp collet
chuck design ensures that all external dimensions have been optimised to
provide maximum tool clearance. Gripping capacities of the series range
from 1.6mm to 80mm

High Speed
Direct mount design ensures high concentricity suitable for higher
speed operations.

First & Second Operation Collet Chuck


Klamp CRL collet chucks are suitable for spring, varibore and rubberflex
collets increasing its flexibility. Varibore and rubberflex collets allow rough,
unfinished bar to be machined in the first operation and spring collets can
be used for high accuracy in the second operation.

Fixed Length Collet Quick & Easy Mounting


Workpiece remains in a fixed position during actuation allowing for Klamp collet chucks mount directly to the lathe spindle or use a precision
precise z-axis positioning. A tapered sleeve is pushed forward, adaptor plate to ensure a consistent mounting without the need for correction.
compressing the collet and gripping the workpiece. The precision fit of the Klamp collet chuck enhances the rigidity of the overall
system. The need for adjustment is minimal, meaning less machine downtime.
Problem Free Installation
Klamp collet chucks are provided with mounting bolts and an optional Long service life
custom machined drawtube connector allowing you to start using the All Klamp collet chucks are case hardened, optimising the rigidity, strength
Klamp collet chuck straight out of the box. and durability.

Adjustable Collets Mounted Workstop Designed for Bar Pushers/


for Spring Colletts Barfeeders

• Easy to use, installation time – less than one minute


• Available for D173E (Part No: WS-D173E) and D185E Fixed-length Klamp
(Part No: WS-D185E) spring collet types collet chucks are designed
to work with bar loaders
• Suitable for round, square and hexagon spring collets
and bar feeders by not
• No deformation of collet shank interfering with the
• No influence on clamping characteristics of collet or collet chuck process of the bar feeder action.

3 Different Collet Types Available

Spring Collets* Varibore Collets** Rubberflex Collets***


Suited for second operation work, collets Ideal for first operation work as they have The same accuracy specification as spring
are size matched according to gripped a 2-3mm gripping range enabling you collets. Elastic rubber-metal vulcanization
diameters, enabling you to have a high to handle rough bar. Supplied either as allows a clamping range of +/- 1mm to the
gripping accuracy. Collets can be supplied smooth, serrated or super grip. nominal diameter.
as smooth or serrated as required.

10 www.klamp.global
CRL Collet Chuck
Long Series Power Collet Chuck for Bar Machining

Dia. 1 B
B Dia. 2
H
H

I F E A
I F E A

C
C Diagram for CRS36 Collet Chuck G Diagram for CRL42 / CRL54 /
D CRL60 / CRL80 Collet Chucks

KLAMP Type CRS36 CRL42 CRL54 CRL60 CRL80

Mounting Z115 Z140 A5 A6 A6 Z170 A6 A8 Z220 A8


Part Number CRS36 CRL42 CRL42A5 CRL42A6 CRL54A6 CRL60 CRL60A6 CRL60A8 CRL80 CRL80A8
Spring Collet Type D171E D173E D853 D185E D193E
Spring Collet Minimum 1.6 2 2 3 12
Gripping Range * Maximum 36 42 54 60 80
Spring Collet Increments 0.5 0.5 0.5 0.5 0.5
Varibore Collet Type D671 D673 D120 D677 D660
Varibore Collet Minimum 4 4 4 4 12
Gripping range** Maximum 36 42 53.9 60 80
Varibore Collet Increments 2 2 3 2 3
Rubberflex Collet Type - DRFC673 - DRFC677 -
Rubberflex Collet Minimum - 7* - 19* -
Gripping Range*** Maximum - 43* - 65* -
Rubberflex Collet Increments - 2 - 2 -
A 105 110 138 138 190
B 125 128 143 145 166 143 160 156 170 176
C 18 20 20 30 27 24 27 36 19 25
D 35 49 48 48 63
E Maximum M50 x 1.5 M55 x 1.5 M70 x 1.5 M70 x 1.5 M90 x 2.0
F 58 62 80 80 100
G Maximum -1 16 1 -1 -2 15 -2 2 48 42
G Minimum -8 9 -6 -8 -12 8 -9 -5 36 30
H 18 18 28 19 23 14 23 9 13 13
I 135 160 135 165 165 190 165 210 230 220
Sleeve stroke 7 7 10 7 12
Max. input force kN 18 25 30 30 45
Max. Gripping Force kN 36 55 60 60 78
Max. Speed min-1 7000 7100 6300 6300 4500
Net Weight kg 8 9 9.5 11 16 15.2 16 19 30
Matching Kitagawa Cylinders S1036 S1246 S1552 S1552/S1875 S2091

* See pages 14-18 for more Spring Collet information.


** See pages 22-23 for more Varibore Collet information.
*** DRFC673 Rubber-flex collets are only suitable for the CRL42 Collet chuck and are available in smooth and full grip versions (smooth version is only available for 11mm diameters
and smaller). DRFC677 Rubber-flex collets are only suitable for the CRL60 Collet chuck and are available in smooth and full grip versions (smooth version is only available for 61mm
diameters and larger). See pages 24-25 for more information.

www.klamp.global 11
Spring Collets
to suit QC & C Series

QC & C Series
Spring Collets
D171E Spring Collets Collet
Spring Collets for CRS36 Collet Chucks

B D171E Spring Collets


D
• DIN 6343 Type: 8742
• Round standard shape only
• Specify which gripping surface you require Annular serrations or smooth
A C • 0.5mm sizes and other shapes available upon request

Dimensions (Metric)
A B C D
42 94 55 15o

Gripping Gripping
Round Round
Diameter Diameter

2mm D171E R02 20mm D171E R20


3mm D171E R03 21mm D171E R21
4mm D171E R04 22mm D171E R22
5mm D171E R05 23mm D171E R23
6mm D171E R06 24mm D171E R24
7mm D171E R07 25mm D171E R25
8mm D171E R08 26mm D171E R26
9mm D171E R09 27mm D171E R27
10mm D171E R10 28mm D171E R28
11mm D171E R11 29mm D171E R29
12mm D171E R12 30mm D171E R30
13mm D171E R13 31mm D171E R31
14mm D171E R14 32mm D171E R32
15mm D171E R15 33mm D171E R33
16mm D171E R16 34mm D171E R34
17mm D171E R17 35mm D171E R35
18mm D171E R18 36mm D171E R36
19mm D171E R19

Emergency Collet with soft face and pilot hole 3mm diameter is available – Part No. D171E-EMERGENCY

14 www.klamp.global
D173E Spring Collets Collet
Spring Collets for CRL42 and QCRL42 Collet Chucks

B D173E Spring Collets


D
• DIN 6343 Type: 4728 (Also known as B42)
• Round, Hexagon or Square
• Specify which gripping surface you require Annular serrations or smooth
A C • 0.5mm sizes and other shapes available upon request

Dimensions (Metric)
A B C D
48 94 60 15o

Gripping Gripping
Round Hexagon Square Round Hexagon Square
Diameter Diameter

2mm D173E R02 - - 23mm D173E R23 - -


3mm D173E R03 - - 24mm D173E R24 D173E X24 -
4mm D173E R04 - - 25mm D173E R25 D173E X25 D173E S25
5mm D173E R05 D173E X05 D173E S05 26mm D173E R26 D173E X26 -
6mm D173E R06 - D173E S06 27mm D173E R27 D173E X27 -
7mm D173E R07 D173E X07 D173E S07 28mm D173E R28 - D173E S28
8mm D173E R08 D173E X08 D173E S08 29mm D173E R29 - -
9mm D173E R09 - - 30mm D173E R30 D173E X30 -
10mm D173E R10 D173E X10 D173E S10 31mm D173E R31 - -
11mm D173E R11 D173E X11 - 32mm D173E R32 D173E X32 -
12mm D173E R12 D173E X12 D173E S12 33mm D173E R33 - -
13mm D173E R13 D173E X13 - 34mm D173E R34 - -
14mm D173E R14 D173E X14 D173E S14 35mm D173E R35 D173E X35 -
15mm D173E R15 D173E X15 D173E S15 36mm D173E R36 D173E X36 -
16mm D173E R16 D173E X16 D173E S16 37mm D173E R37 - -
17mm D173E R17 D173E X17 - 38mm D173E R38 - -
18mm D173E R18 D173E X18 D173E S18 39mm D173E R39 - -
19mm D173E R19 D173E X19 - 40mm D173E R40 - -
20mm D173E R20 D173E X20 D173E S20 41mm D173E R41 - -
21mm D173E R21 - - 42mm D173E R42 - -
22mm D173E R22 D173E X22 D173E S22

Emergency Collet with soft face and pilot hole 3mm diameter is available – Part No. D173E-EMERGENCY

www.klamp.global 15
D185E Spring Collets Collet
Spring collets for CRL60 and QCRL60 Collet Chucks

B D D185E Spring Collets


• DIN 6343 Type: 4291 (Also known as B60)
• Round, Hexagon or Square
• Specify which gripping surface you require Annular serrations or smooth
A C • 0.5mm sizes and other shapes available upon request

Dimensions (Metric)
A B C D
66 110 84 15o

Gripping Gripping
Round Hexagon Square Round Hexagon Square
Diameter Diameter

3mm D185E R03 - - 32mm D185E R32 D185E X32 D185E S32
4mm D185E R04 - - 33mm D185E R33 - -
5mm D185E R05 D185E X05 D185E S05 34mm D185E R34 - -
6mm D185E R06 - D185E S06 35mm D185E R35 D185E X35 D185E S35
7mm D185E R07 D185E X07 D185E S07 36mm D185E R36 D185E X36 D185E S36
8mm D185E R08 D185E X08 D185E S08 37mm D185E R37 - -
9mm D185E R09 - - 38mm D185E R38 - -
10mm D185E R10 D185E X10 D185E S10 39mm D185E R39 - -
11mm D185E R11 D185E X11 - 40mm D185E R40 - D185E S40
12mm D185E R12 D185E X12 D185E S12 41mm D185E R41 D185E X41 -
13mm D185E R13 D185E X13 - 42mm D185E R42 - -
14mm D185E R14 D185E X14 D185E S14 43mm D185E R43 - -
15mm D185E R15 D185E X15 D185E S15 44mm D185E R44 - -
16mm D185E R16 D185E X16 D185E S16 45mm D185E R45 - -
17mm D185E R17 D185E X17 - 46mm D185E R46 - -
18mm D185E R18 D185E X18 D185E S18 47mm D185E R47 - -
19mm D185E R19 D185E X19 - 48mm D185E R48 - -
20mm D185E R20 D185E X20 D185E S20 49mm D185E R49 - -
21mm D185E R21 - - 50mm D185E R50 D185E X50 -
22mm D185E R22 D185E X22 D185E S22 51mm D185E R51 - -
23mm D185E R23 - - 52mm D185E R52 - -
24mm D185E R24 D185E X24 - 53mm D185E R53 - -
25mm D185E R25 D185E X25 D185E S25 54mm D185E R54 - -
26mm D185E R26 D185E X26 - 55mm D185E R55 - -
27mm D185E R27 D185E X27 - 56mm D185E R56 - -
28mm D185E R28 - - 57mm D185E R57 - -
29mm D185E R29 - - 58mm D185E R58 - -
30mm D185E R30 D185E X30 D185E S30 59mm D185E R59 - -
31mm D185E R31 - - 60mm D185E R60 - -

Emergency Collet with soft face and pilot hole 4mm diameter is available - Part No. D185E-EMERGENCY

16 www.klamp.global
D853 Spring Collets Collet
Spring Collets for CRL54 and QCRL54 Collet Chucks

B D D853 Spring Collets


• Type: 1503
• Round standard shape only
• Specify which gripping surface you require Annular serrations or smooth
A C • 0.5mm sizes and other shapes available upon request

Dimensions (Metric)
A B C D
60.28 125.4 88.1 15o 15’

Gripping Gripping
Round Round
Diameter Diameter

2mm D853E R02 29mm D853E R29


3mm D853E R03 30mm D853E R30
4mm D853E R04 31mm D853E R31
5mm D853E R05 32mm D853E R32
6mm D853E R06 33mm D853E R33
7mm D853E R07 34mm D853E R34
8mm D853E R08 35mm D853E R35
9mm D853E R09 36mm D853E R36
10mm D853E R10 37mm D853E R37
11mm D853E R11 38mm D853E R38
12mm D853E R12 39mm D853E R39
13mm D853E R13 40mm D853E R40
14mm D853E R14 41mm D853E R41
15mm D853E R15 42mm D853E R42
16mm D853E R16 43mm D853E R43
17mm D853E R17 44mm D853E R44
18mm D853E R18 45mm D853E R45
19mm D853E R19 46mm D853E R46
20mm D853E R20 47mm D853E R47
21mm D853E R21 48mm D853E R48
22mm D853E R22 49mm D853E R49
23mm D853E R23 50mm D853E R50
24mm D853E R24 51mm D853E R51
25mm D853E R25 52mm D853E R52
26mm D853E R26 53mm D853E R53
27mm D853E R27 54mm D853E R54
28mm D853E R28

Emergency Collet with soft face and pilot hole 6mm dia. is available - Part No. D853-EMERGENCY

www.klamp.global 17
D193E Spring Collets Collet
Spring Collets for CRL80 and QCRL80 Collet Chucks

B D193E Spring Collets


D • DIN 6343 Type: H-47
• Round standard shape only
• Specify which gripping surface you require – Annular Serrations or Smooth
A C • 0.5mm sizes and other shapes available upon request

Dimensions (Metric)
A B C D
90 130 107 15o

Gripping Gripping
Round Round
Diameter Diameter

12mm D193E R12 47mm D193E R47


13mm D193E R13 48mm D193E R48
14mm D193E R14 49mm D193E R49
15mm D193E R15 50mm D193E R50
16mm D193E R16 51mm D193E R51
17mm D193E R17 52mm D193E R52
18mm D193E R18 53mm D193E R53
19mm D193E R19 54mm D193E R54
20mm D193E R20 55mm D193E R55
21mm D193E R21 56mm D193E R56
22mm D193E R22 57mm D193E R57
23mm D193E R23 58mm D193E R58
24mm D193E R24 59mm D193E R59
25mm D193E R25 60mm D193E R60
26mm D193E R26 61mm D193E R61
27mm D193E R27 62mm D193E R62
28mm D193E R28 63mm D193E R63
29mm D193E R29 64mm D193E R64
30mm D193E R30 65mm D193E R65
31mm D193E R31 66mm D193E R66
32mm D193E R32 67mm D193E R67
33mm D193E R33 68mm D193E R68
34mm D193E R34 69mm D193E R69
35mm D193E R35 70mm D193E R70
36mm D193E R36 71mm D193E R71
37mm D193E R37 72mm D193E R72
38mm D193E R38 73mm D193E R73
39mm D193E R39 74mm D193E R74
40mm D193E R40 75mm D193E R75
41mm D193E R41 76mm D193E R76
42mm D193E R42 77mm D193E R77
43mm D193E R43 78mm D193E R78
44mm D193E R44 79mm D193E R79
45mm D193E R45 80mm D193E R80
46mm D193E R46

Emergency Collet with soft face and pilot hole 10mm dia. is available - Part No. D193E-EMERGENCY

18 www.klamp.global
Accessories Collet Chuck
QC & C Series Standard Accessories

Work Stops Work stop on a


• Stops can be provided to allow QD-CRL Collet Chuck
for accurate z-axis positioning
of short workpieces within the
collet chuck.
• A threaded stud is provided for
easy adjustment to suit your
work piece
• All stops are easily installed
from the front face utilising a
side bolt to hold the stop
securely in place.
• These stops can be installed
on all QC & C series collet chucks.
• Full length spindle stops can also
be provided for long work pieces,
these can utilise the entire length
of your machine spindle, please
contact your Klamp supplier to
see the maximum length stop
your machine could accomodate.

Spring Ejectors Spring Ejector on a


• Standard spring ejectors for QD-CRL Collet Chuck
QC & C series are used for
second-spindle operations to
expel finished workpieces into
the parts catcher.
• Many varients of spring ejector
are available to suit your
production process.
• Spring ejectors can be installed
on all QC & C series collet chucks.
• Full length hydraulic or
pneumatic ejectors can also be
provided for long work pieces,
this can utilise the entire length
of your machine spindle, please
contact your Klamp supplier to
see the maximum length stop
your machine could accomodate.

www.klamp.global 19
Varibore Collets
to suit QC & C Series

Varibore Collets
QC & C Series

www.klamp.global
Varibore Collets Collet
Varibore Collets for CRS54, QCRL54, CRS66, QCRS66, QCRL66 & QCRS80 Collet Chucks

Varibore Collets
A C • Round, Hexagon or Square
• Specify which gripping surface you require –
Supergrip Serrations (Heavy duty), Annular Serrations or Smooth
• Other shapes available upon request
B Dimensions (Metric)
Part No. A B C
D120 62.7 88 15o
D285 73.2 99.3 15°
D175 80 120 15°

Gripping D120 D285 D175


Range for CRS54 & QCRL54 for CRS66, QCRS66 & QCRL66 for QCRS80
Inch mm Round Hexagon Square Round Hexagon Square Round Hexagon Square
1/16 - 3/16 1.58 - 4.76 D120R-D01 - - - - - - - -
1/8 - 1/4 3.17 - 6.35 D120R-D02 D120X-D69 D120S-D87 D285R-E02 D285X-E69 D285S-E87 - - -
1/4 - 3/8 6.35 - 9.52 D120R-D03 D120X-D70 D120S-D88 D285R-E03 D285X-E70 D285S-E88 - - -
3/8 - 1/2 9.52 - 12.70 D120R-D04 D120X-D71 D120S-D89 D285R-E04 D285X-E71 D285S-E89 - - -
1/2 - 5/8 12.70 - 15.87 D120R-D05 D120X-D72 D120S-D90 D285R-E05 D285X-E72 D285S-E90 D175R-F05 D175X-F72 D175S-F100
5/8 - 3/4 15.87 - 19.05 D120R-D06 D120X-D73 D120S-D91 D285R-E06 D285X-E73 D285S-E91 D175R-F06 D175X-F73 D175S-F101
3/4 - 7/8 19.05 - 22.22 D120R-D07 D120X-D74 D120S-D92 D285R-E07 D285X-E74 D285S-E92 D175R-F07 D175X-F74 D175S-F102
7/8 - 1 22.22 - 25.40 D120R-D08 D120X-D75 D120S-D93 D285R-E08 D285X-E75 D285S-E93 D175R-F08 D175X-F75 D175S-F103
1 - 1.1/8 25.40 - 28.57 D120R-D09 D120X-D76 D120S-D94 D285R-E09 D285X-E76 D285S-E94 D175R-F09 D175X-F76 D175S-F104
1.1/8 - 1.1/4 28.57 - 31.75 D120R-D10 D120X-D77 D120S-D95 D285R-E10 D285X-E77 D285S-E95 D175R-F10 D175X-F77 D175S-F105
1.1/4 - 1.3/8 31.75 - 34.92 D120R-D11 D120X-D78 D120S-D96 D285R-E11 D285X-E78 D285S-E96 D175R-F11 D175X-F78 D175S-F106
1.3/8 - 1.1/2 34.92 - 38.10 D120R-D12 D120X-D79 D120S-D97 D285R-E12 D285X-E79 D285S-E97 D175R-F12 D175X-F79 D175S-F107
1.1/2 - 1.5/8 38.10 - 41.27 D120R-D13 D120X-D80 D120S-D98 D285R-E13 D285X-E80 D285S-E98 D175R-F13 D175X-F80 D175S-F108
1.5/8 - 1.3/4 41.27 - 44.45 D120R-D14 D120X-D81 - D285R-E14 D285X-E81 D285S-E99 D175R-F14 D175X-F81 D175S-F109
1.3/4 - 1.7/8 44.45 - 47.62 D120R-D15 D120X-D82 - D285R-E15 D285X-E82 - D175R-F15 D175X-F82 D175S-F110
1.7/8 - 2 47.62 - 50.80 D120R-D16 D120X-D83 - D285R-E16 D285X-E83 - D175R-F16 D175X-F83 D175S-F111
2 - 2.1/8 50.80 - 53.97 D120R-D17 - - D285R-E17 D285X-E84 - D175R-F17 D175X-F84 D175S-F112
2.1/8 - 2.1/4 53.97 - 57.15 - - - D285R-E18 D285X-E85 - D175R-F18 D175X-F85 -
2.1/4 - 2.3/8 57.15 - 60.32 - - - D285R-E19 - - D175R-F19 D175X-F86 -
2.3/8 - 2.1/2 60.32 - 63.50 - - - D285R-E20 - - D175R-F20 D175X-F87 -
2.1/2 - 2.5/8 63.50 - 66.67 - - - D285R-E21 - - D175R-F21 D175X-F88 -
2.5/8 - 2.3/4 66.67 - 69.85 - - - - - - D175R-F22 - -
2.3/4 - 2.7/8 69.85 - 73.02 - - - - - - D175R-F23 - -
2.7/8 - 3 73.02 - 76.20 - - - - - - D175R-F24 - -
3 - 3.1/8 76.20 - 79.37 - - - - - - D175R-F25 - -

Emergency Collets with soft face and pilot hole is available for all types

22 www.klamp.global
DIN 6343 Varibore Collets Collet
Varibore Collets for CRS36, CRL42, QCRL42, CRL60, QCRL60, CRL80 & QCRL80 Collet Chucks

Varibore Collets - Type: DIN 6343


A C • Round, Hexagon or Square
• Specify which gripping surface you require –
Supergrip Serrations (Heavy duty), Annular serrations or Smooth
• Other shapes available upon request
B Dimensions (Metric)
Part No. A B C
D671 38 56.5 14.75°
D673 39 61.5 14.75°
D677 45 85.5 14.75°
D660 48 1087.5 14.75°

Gripping D671 DIN D673 DIN D677 DIN D660 DIN


Range for CRS36 for CRL42 & QCRL42 for CRL60 & QCRL60 for CRL80 & QCRL80
mm Round Hexagon Square Round Hexagon Square Round Hexagon Square Round Hexagon
4-6 D671-R06 D671-X06 D671-S06 D673-R06 D673-X06 D673-S06 - - - - -
6-8 D671-R08 D671-X08 D671-S08 D673-R08 D673-X08 D673-S08 D677-R08 D677-X08 D677-S08 - -
8 - 10 D671-R10 D671-X10 D671-S10 D673-R10 D673-X10 D673-S10 D677-R10 D677-X10 D677-S10 - -
10 - 12 D671-R12 D671-X12 D671-S12 D673-R12 D673-X12 D673-S12 D677-R12 D677-X12 D677-S12 - -
12 - 14 D671-R14 D671-X14 D671-S14 D673-R14 D673-X14 D673-S14 D677-R14 D677-X14 D677-S14 D660-R14 D660-X14
14 - 16 D671-R16 D671-X16 D671-S16 D673-R16 D673-X16 D673-S16 D677-R16 D677-X16 D677-S16 D660-R16 D660-X16
16 - 18 D671-R18 D671-X18 D671-S18 D673-R18 D673-X18 D673-S18 D677-R18 D677-X18 D677-S18 D660-R18 D660-X18
18 - 20 D671-R20 D671-X20 D671-S20 D673-R20 D673-X20 D673-S20 D677-R20 D677-X20 D677-S20 D660-R20 D660-X20
20 - 22 D671-R22 D671-X22 D671-S22 D673-R22 D673-X22 D673-S22 D677-R22 D677-X22 D677-S22 D660-R22 D660-X22
22 - 24 D671-R24 D671-X24 D671-S24 D673-R24 D673-X24 D673-S24 D677-R24 D677-X24 D677-S24 D660-R24 D660-X24
24 - 26 D671-R26 D671-X26 - D673-R26 D673-X26 D673-S26 D677-R26 D677-X26 D677-S26 D660-R26 D660-X26
26 - 28 D671-R28 D671-X28 - D673-R28 D673-X28 D673-S28 D677-R28 D677-X28 D677-S28 D660-R28 D660-X28
28 - 30 D671-R30 - - D673-R30 D673-X30 D673-S30 D677-R30 D677-X30 D677-S30 D660-R30 D660-X30
30 - 32 D671-R32 - - D673-R32 D673-X32 - D677-R32 D677-X32 D677-S32 D660-R32 D660-X32
32 - 34 D671-R34 - - D673-R34 D673-X34 - D677-R34 D677-X34 D677-S34 D660-R34 D660-X34
34 - 36 D671-R36 - - D673-R36 D673-X36 - D677-R36 D677-X36 D677-S36 D660-R36 D660-X36
36 - 38 - - - D673-R38 - - D677-R38 D677-X38 D677-S38 D660-R38 D660-X38
38 - 40 - - - D673-R40 - - D677-R40 D677-X40 D677-S40 D660-R40 D660-X40
40 - 42 - - - D673-R42 - - D677-R42 D677-X42 D677-S42 D660-R42 D660-X42
42 - 44 - - - - - - D677-R44 D677-X44 - D660-R44 D660-X44
44- 46 - - - - - - D677-R46 D677-X46 - D660-R46 D660-X46
46 - 48 - - - - - - D677-R48 D677-X48 - D660-R48 D660-X48
48 - 50 - - - - - - D677-R50 D677-X50 - D660-R50 D660-X50
50 - 52 - - - - - - D677-R52 D677-X52 - D660-R52 D660-X52
52 - 54 - - - - - - D677-R54 - - D660-R54 D660-X54
54 - 56 - - - - - - D677-R56 - - D660-R56 D660-X56
56 - 58 - - - - - - D677-R58 - - D660-R58 D660-X58
58 - 60 - - - - - - D677-R60 - - D660-R60 D660-X60
60 - 62 - - - - - - - - - D660-R62 D660-X62
62 - 64 - - - - - - - - - D660-R64 D660-X64
64 - 66 - - - - - - - - - D660-R66 D660-X66
66 - 68 - - - - - - - - - D660-R68 D660-X68
68 - 70 - - - - - - - - - D660-R70 -
70 - 72 - - - - - - - - - D660-R72 -
72 - 74 - - - - - - - - - D660-R74 -
74 - 76 - - - - - - - - - D660-R76 -
76 - 78 - - - - - - - - - D660-R78 -
78 - 80 - - - - - - - - - D660-R80 -

Emergency Collets with soft face and pilot hole is available for all types

www.klamp.global 23
Rubber-Flex Collet
Rubber-Flex Collets

Five spring collets into one Rubber-Flex collet


With same accuracy specification as standard spring collets, the Elastic clamping different diameters, saving your time. Instead of purchasing
rubber-metal vulcanization allows a clamping range of +/- 1mm to the four additional spring collets to cover the same diameter range you can
nominal diameter. This reduces the need for numerous changeovers when save up to 50% in investment costs with one Rubber-Flex collet.

Ø50.5mm Ø51.0mm
Ø49.5mm Ø50.0mm
Ø49.0mm
Ø49.0mm - 51.0mm
DRFC677-R51

Versatile
Rubber-Flex collets, type DRFC 673 (173E equivalent) and DRFC 677 • Perfect sealing against coolant and swarf
(185E equivalent) are available in “Smooth” or “Full Grip” design.
“Smooth” collets are ideal for 2nd Operation work or sensitive workpieces • More surface area = higher torque transfer
with surfaces that should not be marked. “Full Grip” collets have wider • Coolant and temperature resistant up to 100° C
steel segments provide a higher rigidity. These double-serrated collets
have an increased clamping force and are especially designed to machine • Gentle surface clamping with parallel closing
bar material with wide clamping tolerances and high torque. of steel segments
Due to the unique design Rubber-Flex collets also increase the diameters
that your collet chuck can clamp. For example, a Q-CRL42 collet chuck
can clamp up to 45mm from the standard 42mm and for a Q-CRL60 collet
chuck can clamp up to 65mm from the standard 60mm using Rubber-Flex.

24 www.klamp.global
Rubber-Flex Collet
Rubber-Flex Collets for CRL42, QCRL42, CRS60, CRL60, QCRL60 Collet Chucks

Rubberflex Collets – Type: DIN 6343


A C • Round, Hexagon or Square
• Specify which gripping surface you require –
Full Grip or Smooth
Smooth Type – DRFCXXX-RXX
B Full Grip Type – DRFCXXX-RXX/R

Dimensions (Metric)
Part No. A B C
DRFC673 39 61.5 14.75°
DRFC677 45 85.5 14.75°

DRFC673 DIN DRFC677 DIN


Gripping Range
for CRL42 & QCRL42 for CRS60, CRL60 & QCRL60
mm Round Round
7-9 DRFC673-R09 -
9 - 11 DRFC673-R11 -
11 - 13 DRFC673-R13* -
13 - 15 DRFC673-R15* -
15 - 17 DRFC673-R17* -
17 - 19 DRFC673-R19* -
19 - 21 DRFC673-R21* DRFC677-R21*
21 - 23 DRFC673-R23* DRFC677-R23*
23 - 25 DRFC673-R25* DRFC677-R25*
25 - 27 DRFC673-R27* DRFC677-R27*
27 - 29 DRFC673-R29* DRFC677-R29*
29 - 31 DRFC673-R31* DRFC677-R31*
31 - 33 DRFC673-R33* DRFC677-R33*
33 - 35 DRFC673-R35* DRFC677-R35*
35 - 37 DRFC673-R37* DRFC677-R37*
37 - 39 DRFC673-R39* DRFC677-R39*
39 - 41 DRFC673-R41* DRFC677-R41*
41 - 43 DRFC673-R43* DRFC677-R43*
43 - 45 DRFC673-R45 DRFC677-R45*
45 - 47 - DRFC677-R47*
47 - 49 - DRFC677-R49*
49 - 51 - DRFC677-R51*
51 - 53 - DRFC677-R53*
53 - 55 - DRFC677-R55*
55 - 57 - DRFC677-R57*
57 - 59 - DRFC677-R59*
59 - 61 - DRFC677-R61*
61 - 63 - DRFC677-R63
63 - 65 - DRFC677-R65

*Available as full grip & smooth specification, otherwise can only be supplied in smooth specification

www.klamp.global 25
Collet Chucks
D Series

Collet Chucks
D Series

www.klamp.global
DHP Collet Chuck
Pull Back Series Power Collet Chuck for Bar Machining

First Operation Collet Chuck


Klamp DHP collet chucks are suitable for collets which have a +/-0.5mm
gripping range. Allowing the collet chuck to handle rough and unfinished
bar, preparing it for a high accuracy second operation.

Pull Back Action


The Collet pulled into the chuck to close and pushed out to open
This action means that back stops cannot be provided and must be
used where accurate axial positioning is not important.

Problem Free Installation


Klamp collet chucks are provided with mounting bolts and a
custom-machined drawtube connector allowing you to start using
the Klamp collet chuck straight out of the box.

Quick & Easy Mounting


Klamp collet chucks mount directly to the lathe spindle or use a
precision adaptor plate to ensure a consistent mounting without the
need for correction. The precision fit of the Klamp collet chuck enhances
the rigidity of the overall system. The need for adjustment is minimal,
meaning less machine down-time.

Long Service Life


All Klamp collet chucks are case hardened, optimising the rigidity,
strength and durability.
Suitable for DC Varibore Collet Types

Short Body/Wide Range


DC Varibore collets allow for a compact body design maximising the
lathe work envelope. Gripping capacities of the series range from
4mm to 80mm.

Low Profile
Small nose diameter to provide excellent tool clearance.

Fully Sealed Klamp DHP collet chucks accept DC Varibore Collets that have the same
No grease required to operate the collet chuck. O-ring seals are accuracy specification as spring collets whilst maintaining a gripping
incorporated within the design to prevent coolant and chip ingress. range of +/- 0.5mm. Supplied with either smooth or serrated gripping
surface. Serrated collets are ideal for aggressive first operation gripping
High Speed of rough bar work.
Direct mount design ensures high concentricity that is suitable for Vulcanized rubber between the hardened steel collet segments provides
higher speed operations that are not appropriate for conventional excellent protection against coolant and chip ingress. Counter boring
3-jaw chuck due to the negative effects of centrifugal force. and special profile shapes are available upon request.

Ultra-Fast 10 Second Collet Changes

Insert & Unlock DC Collet Remove DC Collet Insert DC Collet Lock & Remove DC

28 www.klamp.global
DHP Collet Chuck
Pull Back Series Power Collet Chuck for Bar Machining
B
H

I F E A

G C
D

KLAMP Type DHP42 DHP52 DHP65 DHP80


Mounting Z140 A5 A5 A6 A8 A5 A6 A8 Z220 A6 A8 A11
Part Number DHP42 DHP42A5 DHP52A5 DHP52A6 DHP52A8 DHP65A5 DHP65A6 DHP65A8 DHP80 DHP80A6 DHP80A8 DHP80A11
Varibore Collet Type DC42 DC52 DC65 DC80
Varibore Collet Minimum 4 4 4 7
Gripping range* Maximum 42 52 65 80
Varibore Collet Increments 1 1 1 1

A 100 120 130 160


B 110 89 109 95 115 109.5 134.5 127.5 156.5
C 15 25 45 25 45 NA 25 18 47
D 60 60 60 70 68 70
E Maximum M58 x 2.0 M70 x 2.0 M85 x 2.0 M70 x 2.0 M85 x 2.0 M105 x 2.0 M92 x 2.0 M105 x 2.0
F 65 79 92 79 92 115 100 115
G Maximum 25 10 20.5 16 -4 44 -4 32 5 14 -15
G Minimum 20.5 5.5 16 11.5 0.5 39.5 0.5 36.5 9.5 18.5 -10.5
H 39.5 19 19 38
I 150 165 210 165 210 230 280
Sleeve stroke 4.5 4.5 4.5 4.5
Max. input force kN 35 40 45 50
Max. Gripping Force kN 60 94 105 115
Max. Speed min-1 6000 6500 6000 5500
Net Weight kg 8 9 11.3 11.6 16 11.6 11.8 16.3 24.6 29.6 27.5 34

S1246 S1552 S1875 S2091


Matching Kitagawa Cylinders SS1246 SS1452 SS1771 SS1881
SR1146 SR1453 SR1566 SR1781

www.klamp.global 29
DHF Collet Chuck
Fixed Length Series Power Collet Chuck for Bar Machining

First & Second Operation Collet Chuck


Designed with a fixed length actuation system that ensures the collet
is held stationary. Allowing the collet chuck to be used in bar feeding
operations and highly accurate second operations. Klamp DHF collet
chucks are suitable for collets which have a +/-0.5mm gripping range.

Fixed Length Collet


Workpiece remains in a fixed position during actuation, allowing for
precise z-axis positioning. A tapered sleeve is pushed forward,
compressing the collet and gripping the workpiece.

Problem Free Installation


Klamp collet chucks are provided with mounting bolts and a
custom-machined drawtube connector allowing you to start using
the Klamp collet chuck straight out of the box.

Quick & Easy Mounting


Klamp collet chucks mount directly to the lathe spindle or use a
precision adaptor plate to ensure a consistent mounting without the
need for correction. The precision fit of the Klamp collet chuck enhances
the rigidity of the overall system. The need for adjustment is minimal, Suitable for DC Varibore Collet Types
meaning less machine down-time.

Long Service Life


All Klamp collet chucks are case hardened, optimising the rigidity,
strength and durability.

Short Body/Wide Range


DC Varibore collets allow for a compact body design maximising the lathe
work envelope. Gripping capacities of the series range from 4mm to 80mm.

Fully Sealed Klamp DHF collet chucks accept DC Varibore Collets that have the same
No grease required to operate the collet chuck. O-ring seals are accuracy specification as spring collets whilst maintaining a gripping
incorporated within the design to prevent coolant and chip ingress. range of +/- 0.5mm. Supplied with either smooth or serrated gripping
surface. Serrated collets are ideal for aggresive first operation gripping
High Speed of rough bar work.
Direct mount design ensures high concentricity that is suitable for Vulcanized rubber between the hardened steel collet segments provides
higher speed operations that are not appropriate for conventional excellent protection against coolant and chip ingress. Counter boring
3-jaw chuck due to the negative effects of centrifugal force. and special profile shapes are available upon request.

Designed forBar Pushers/Barfeeders


Fixed-length Klamp collet chucks are designed to work with bar loaders
and bar feeders by not interfering with the process of the bar feeder action.

Ultra-Fast 10 Second Collet Changes

Insert & Unlock DC Collet Remove DC Collet Insert DC Collet Lock & Remove DC

30 www.klamp.global
DHF Collet Chuck
Fixed Length Series Power Collet Chuck for Bar Machining

B
H

I FE A

G
C
D

KLAMP Type DHF65 DHF80


Mounting A5 A6 A8 A8
Part Number DHF65A5 DHF65A6 DHF65A8 DHF80A8
Varibore Collet Type DC65 DC80
Varibore Collet Minimum 4 7
Gripping range* Maximum 65 80
Varibore Collet Increments 1 1
A 162 175
B 125 137
C 35 239
D 60 49
E Maximum M70 x 2.0 M85 x 2.0 M100 x 2.0
F 79 92 105
G Maximum 22 48.25
G Minimum 17.5 43.75
H 2
I 210
Sleeve stroke 4.5 4.5
Max. input force kN 45 53
Max. Gripping Force kN 105 96
Max. Speed min-1 6000 5000
Net Weight kg 27 27.2 26.5 35

S1875 S2091
Matching Kitagawa Cylinders SS1770 SS1881
SR1566 SR1781

www.klamp.global 31
DC Collets
to suit D Series

DC Collets
D Series

www.klamp.global
DC42 Collets Collet
DC Quick Change Collets to Suit DHP42 Collet Chucks

C DC42 Varibore Collets


• Round, Hexagon, Square or Emergency types available
• Please specify which gripping surface you require –
Serrated or Smooth
• Clamping tolerance of +/- 0.5mm
B
• Counter boring and special profile shapes are available
upon request

Dimensions (Metric)
Part No. A B C

A DC42 42 79.3 15o

DC42 Round Collets

Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part
Diameter Number Number Diameter Number Number Diameter Number Number

4mm DC42-R04 DC42S-R04 17mm DC42-R17 DC42S-R17 30mm DC42-R30 DC42S-R30


5mm DC42-R05 DC42S-R05 18mm DC42-R18 DC42S-R18 31mm DC42-R31 DC42S-R31
6mm DC42-R06 DC42S-R06 19mm DC42-R19 DC42S-R19 32mm DC42-R32 DC42S-R32
7mm DC42-R07 DC42S-R07 20mm DC42-R20 DC42S-R20 33mm DC42-R33 DC42S-R33
8mm DC42-R08 DC42S-R08 21mm DC42-R21 DC42S-R21 34mm DC42-R34 DC42S-R34
9mm DC42-R09 DC42S-R09 22mm DC42-R22 DC42S-R22 35mm DC42-R35 DC42S-R35
10mm DC42-R10 DC42S-R10 23mm DC42-R23 DC42S-R23 36mm DC42-R36 DC42S-R36
11mm DC42-R11 DC42S-R11 24mm DC42-R24 DC42S-R24 37mm DC42-R37 DC42S-R37
12mm DC42-R12 DC42S-R12 25mm DC42-R25 DC42S-R25 38mm DC42-R38 DC42S-R38
13mm DC42-R13 DC42S-R13 26mm DC42-R26 DC42S-R26 39mm DC42-R39 DC42S-R39
14mm DC42-R14 DC42S-R14 27mm DC42-R27 DC42S-R27 40mm DC42-R40 DC42S-R40
15mm DC42-R15 DC42S-R15 28mm DC42-R28 DC42S-R28 41mm DC42-R41 DC42S-R41
16mm DC42-R16 DC42S-R16 29mm DC42-R29 DC42S-R29 42mm DC42-R42 DC42S-R42

DC42 Hexagon Collets


Available from 7mm to 36mm across flats sides of the hexagon in 1mm
increments. Part number is DC42-X**. Please state which size you
require, smooth or serrated gripping surface is available.

DC42 Square Collets


Available from 7mm to 30mm across flats sides of the square in 1mm in-
crements. Part number is DC42-S**. Please state which size you require,
smooth or serrated gripping surface is available.

DC42 Emergency Collets


Available only with 5mm, 15mm or 32mm pilot holes. Part number
is DC42-E** Please state which size you require.

34 www.klamp.global
DC52 Collets Collet
DC Quick Change Collets to Suit DHP52 Collet Chucks

C DC52 Varibore Collets


• Round, Hexagon, Square or Emergency types available
• Please specify which gripping surface you require –
Serrated or Smooth
• Clamping tolerance of +/- 0.5mm
B
• Counter boring and special profile shapes are available
upon request

Dimensions (Metric)
Part No. A B C

A DC52 46 79.2 15o

DC52 Round Collets

Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part
Diameter Number Number Diameter Number Number Diameter Number Number

4mm DC52-R04 DC52S-R04 21mm DC52-R21 DC52S-R21 38mm DC52-R38 DC52S-R38


5mm DC52-R05 DC52S-R05 22mm DC52-R22 DC52S-R22 39mm DC52-R39 DC52S-R39
6mm DC52-R06 DC52S-R06 23mm DC52-R23 DC52S-R23 40mm DC52-R40 DC52S-R40
7mm DC52-R07 DC52S-R07 24mm DC52-R24 DC52S-R24 41mm DC52-R41 DC52S-R41
8mm DC52-R08 DC52S-R08 25mm DC52-R25 DC52S-R25 42mm DC52-R42 DC52S-R42
9mm DC52-R09 DC52S-R09 26mm DC52-R26 DC52S-R26 43mm DC52-R43 DC52S-R43
10mm DC52-R10 DC52S-R10 27mm DC52-R27 DC52S-R27 44mm DC52-R44 DC52S-R44
11mm DC52-R11 DC52S-R11 28mm DC52-R28 DC52S-R28 45mm DC52-R45 DC52S-R45
12mm DC52-R12 DC52S-R12 29mm DC52-R29 DC52S-R29 46mm DC52-R46 DC52S-R46
13mm DC52-R13 DC52S-R13 30mm DC52-R30 DC52S-R30 47mm DC52-R47 DC52S-R47
14mm DC52-R14 DC52S-R14 31mm DC52-R31 DC52S-R31 48mm DC52-R48 DC52S-R48
15mm DC52-R15 DC52S-R15 32mm DC52-R32 DC52S-R32 49mm DC52-R49 DC52S-R49
16mm DC52-R16 DC52S-R16 33mm DC52-R33 DC52S-R33 50mm DC52-R50 DC52S-R50
17mm DC52-R17 DC52S-R17 34mm DC52-R34 DC52S-R34 51mm DC52-R51 DC52S-R51
18mm DC52-R18 DC52S-R18 35mm DC52-R35 DC52S-R35 52mm DC52-R52 DC52S-R52
19mm DC52-R19 DC52S-R19 36mm DC52-R36 DC52S-R36
20mm DC52-R20 DC52S-R20 37mm DC52-R37 DC52S-R37

DC52 Hexagon Collets


Available from 7mm to 45mm across flats sides of the hexagon in 1mm
increments. Part number is DC52-X**. Please state which size you
require, smooth or serrated gripping surface is available.

DC52 Square Collets


Available from 8mm to 46mm across flats sides of the square in 1mm in-
crements. Part number is DC52-S**. Please state which size you require,
smooth or serrated gripping surface is available.

DC52 Emergency Collets


Available only with 8mm, 15mm or 30mm pilot holes. Part number
is DC52-E**. Please state which size you require.

www.klamp.global 35
DC65 Collets Collet
DC Quick Change Collets to Suit DHP65/DHF65/DRF65 Collet Chucks

C DC65 Varibore Collets


• Round, Hexagon, Square or Emergency types available
• Please specify which gripping surface you require –
Serrated or Smooth
• Clamping tolerance of +/- 0.5mm
B
• Counter boring and special profile shapes are available
upon request

Dimensions (Metric)
Part No. A B C

A DC65 53 99.5 15o

DC65 Round Collets

Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part
Diameter Number Number Diameter Number Number Diameter Number Number

4mm DC65-R04 DC65S-R04 25mm DC65-R25 DC65S-R25 46mm DC65-R46 DC65S-R46


5mm DC65-R05 DC65S-R05 26mm DC65-R26 DC65S-R26 47mm DC65-R47 DC65S-R47
6mm DC65-R06 DC65S-R06 27mm DC65-R27 DC65S-R27 48mm DC65-R48 DC65S-R48
7mm DC65-R07 DC65S-R07 28mm DC65-R28 DC65S-R28 49mm DC65-R49 DC65S-R49
8mm DC65-R08 DC65S-R08 29mm DC65-R29 DC65S-R29 50mm DC65-R50 DC65S-R50
9mm DC65-R09 DC65S-R09 30mm DC65-R30 DC65S-R30 51mm DC65-R51 DC65S-R51
10mm DC65-R10 DC65S-R10 31mm DC65-R31 DC65S-R31 52mm DC65-R52 DC65S-R52
11mm DC65-R11 DC65S-R11 32mm DC65-R32 DC65S-R32 53mm DC65-R53 DC65S-R53
12mm DC65-R12 DC65S-R12 33mm DC65-R33 DC65S-R33 54mm DC65-R54 DC65S-R54
13mm DC65-R13 DC65S-R13 34mm DC65-R34 DC65S-R34 55mm DC65-R55 DC65S-R55
14mm DC65-R14 DC65S-R14 35mm DC65-R35 DC65S-R35 56mm DC65-R56 DC65S-R56
15mm DC65-R15 DC65S-R15 36mm DC65-R36 DC65S-R36 57mm DC65-R57 DC65S-R57
16mm DC65-R16 DC65S-R16 37mm DC65-R37 DC65S-R37 58mm DC65-R58 DC65S-R58
17mm DC65-R17 DC65S-R17 38mm DC65-R38 DC65S-R38 59mm DC65-R59 DC65S-R59
18mm DC65-R18 DC65S-R18 39mm DC65-R39 DC65S-R39 60mm DC65-R60 DC65S-R60
19mm DC65-R19 DC65S-R19 40mm DC65-R40 DC65S-R40 61mm DC65-R61 DC65S-R61
20mm DC65-R20 DC65S-R20 41mm DC65-R41 DC65S-R41 62mm DC65-R62 DC65S-R62
21mm DC65-R21 DC65S-R21 42mm DC65-R42 DC65S-R42 63mm DC65-R63 DC65S-R63
22mm DC65-R22 DC65S-R22 43mm DC65-R43 DC65S-R43 64mm DC65-R64 DC65S-R64
23mm DC65-R23 DC65S-R23 44mm DC65-R44 DC65S-R44 65mm DC65-R65 DC65S-R65
24mm DC65-R24 DC65S-R24 45mm DC65-R45 DC65S-R45

DC65 Hexagon Collets


Available from 7mm to 56mm across flats sides of the hexagon in 1mm
increments. Part number is DC65-X**. Please state which size you
require, smooth or serrated gripping surface is available.

DC65 Square Collets


Available from 8mm to 46mm across flats sides of the square in 1mm in-
crements. Part number is DC65-S** Please state which size you require,
smooth or serrated gripping surface is available.

DC65 Emergency Collets


Available only with 8mm, 20mm or 30mm or 40mm pilot holes.
Part number is DC65-E**. Please state which size you require.

36 www.klamp.global
DC80 Collets Collet
DC Quick change collets to suit DHP80/DHF80/DRF80 Collet chucks

C DC80 Varibore Collets


• Round, Hexagon, Square or Emergency types available
• Please specify which gripping surface you require –
Serrated or Smooth
• Clamping tolerance of +/- 0.5mm
B
• Counter boring and special profile shapes are available
upon request

Dimensions (Metric)
Part No. A B C

A DC80 53 114.5 15o

DC80 Round Collets

Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part
Diameter Number Number Diameter Number Number Diameter Number Number

7mm DC80-R07 DC80S-R07 32mm DC80-R32 DC80S-R32 57mm DC80-R57 DC80S-R57


8mm DC80-R08 DC80S-R08 33mm DC80-R33 DC80S-R33 58mm DC80-R58 DC80S-R58
9mm DC80-R09 DC80S-R09 34mm DC80-R34 DC80S-R34 59mm DC80-R59 DC80S-R59
10mm DC80-R10 DC80S-R10 35mm DC80-R35 DC80S-R35 60mm DC80-R60 DC80S-R60
11mm DC80-R11 DC80S-R11 36mm DC80-R36 DC80S-R36 61mm DC80-R61 DC80S-R61
12mm DC80-R12 DC80S-R12 37mm DC80-R37 DC80S-R37 62mm DC80-R62 DC80S-R62
13mm DC80-R13 DC80S-R13 38mm DC80-R38 DC80S-R38 63mm DC80-R63 DC80S-R63
14mm DC80-R14 DC80S-R14 39mm DC80-R39 DC80S-R39 64mm DC80-R64 DC80S-R64
15mm DC80-R15 DC80S-R15 40mm DC80-R40 DC80S-R40 65mm DC80-R65 DC80S-R65
16mm DC80-R16 DC80S-R16 41mm DC80-R41 DC80S-R41 66mm DC80-R66 DC80S-R66
17mm DC80-R17 DC80S-R17 42mm DC80-R42 DC80S-R42 67mm DC80-R67 DC80S-R67
18mm DC80-R18 DC80S-R18 43mm DC80-R43 DC80S-R43 68mm DC80-R68 DC80S-R68
19mm DC80-R19 DC80S-R19 44mm DC80-R44 DC80S-R44 69mm DC80-R69 DC80S-R69
20mm DC80-R20 DC80S-R20 45mm DC80-R45 DC80S-R45 70mm DC80-R70 DC80S-R70
21mm DC80-R21 DC80S-R21 46mm DC80-R46 DC80S-R46 71mm DC80-R71 DC80S-R71
22mm DC80-R22 DC80S-R22 47mm DC80-R47 DC80S-R47 72mm DC80-R72 DC80S-R72
23mm DC80-R23 DC80S-R23 48mm DC80-R48 DC80S-R48 73mm DC80-R73 DC80S-R73
24mm DC80-R24 DC80S-R24 49mm DC80-R49 DC80S-R49 74mm DC80-R74 DC80S-R74
25mm DC80-R25 DC80S-R25 50mm DC80-R50 DC80S-R50 75mm DC80-R75 DC80S-R75
26mm DC80-R26 DC80S-R26 51mm DC80-R51 DC80S-R51 76mm DC80-R76 DC80S-R76
27mm DC80-R27 DC80S-R27 52mm DC80-R52 DC80S-R52 77mm DC80-R77 DC80S-R77
28mm DC80-R28 DC80S-R28 53mm DC80-R53 DC80S-R53 78mm DC80-R78 DC80S-R78
29mm DC80-R29 DC80S-R29 54mm DC80-R54 DC80S-R54 79mm DC80-R79 DC80S-R79
30mm DC80-R30 DC80S-R30 55mm DC80-R55 DC80S-R55 80mm DC80-R80 DC80S-R80
31mm DC80-R31 DC80S-R31 56mm DC80-R56 DC80S-R56

DC80 Hexagon Collets DC80 Emergency Collets


Available from 10mm to 70mm across flats sides of the hexagon in Available only with 8mm, 20mm or 40mm or 60mm pilot holes.
1mm increments. Part number is DC80-X**. Please state which size you Part number is DC80-E**. Please state which size you require.
require, smooth or serrated gripping surface is available.

DC80 Square Collets


Available from 10mm to 56mm across flats sides of the square in 1mm
increments. Part number is DC80-S**. Please state which size you
require, smooth or serrated gripping surface is available.

www.klamp.global 37
DC100 Collets Collet
DC Quick Change Collets

C DC100 Varibore Collets


• Round, Hexagon, Square or Emergency types available
• Please specify which gripping surface you require –
Serrated or Smooth
• Clamping tolerance of +/- 0.5mm
B
• Counter boring and special profile shapes are available
upon request

Dimensions (Metric)
Part No. A B C

A DC100 59 144.5 15o

DC100 Round Collets

Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part Nominal Gripping Serrated Part Smooth Part
Diameter Number Number Diameter Number Number Diameter Number Number

16mm DC100-R16 DC100S-R16 45mm DC100-R45 DC100S-R45 74mm DC100-R74 DC100S-R74


17mm DC100-R17 DC100S-R17 46mm DC100-R46 DC100S-R46 75mm DC100-R75 DC100S-R75
18mm DC100-R18 DC100S-R18 47mm DC100-R47 DC100S-R47 76mm DC100-R76 DC100S-R76
19mm DC100-R19 DC100S-R19 48mm DC100-R48 DC100S-R48 77mm DC100-R77 DC100S-R77
20mm DC100-R20 DC100S-R20 49mm DC100-R49 DC100S-R49 78mm DC100-R78 DC100S-R78
21mm DC100-R21 DC100S-R21 50mm DC100-R50 DC100S-R50 79mm DC100-R79 DC100S-R79
22mm DC100-R22 DC100S-R22 51mm DC100-R51 DC100S-R51 80mm DC100-R80 DC100S-R80
23mm DC100-R23 DC100S-R23 52mm DC100-R52 DC100S-R52 81mm DC100-R81 DC100S-R81
24mm DC100-R24 DC100S-R24 53mm DC100-R53 DC100S-R53 82mm DC100-R82 DC100S-R82
25mm DC100-R25 DC100S-R25 54mm DC100-R54 DC100S-R54 83mm DC100-R83 DC100S-R83
26mm DC100-R26 DC100S-R26 55mm DC100-R55 DC100S-R55 84mm DC100-R84 DC100S-R84
27mm DC100-R27 DC100S-R27 56mm DC100-R56 DC100S-R56 85mm DC100-R85 DC100S-R85
28mm DC100-R28 DC100S-R28 57mm DC100-R57 DC100S-R57 86mm DC100-R86 DC100S-R86
29mm DC100-R29 DC100S-R29 58mm DC100-R58 DC100S-R58 87mm DC100-R87 DC100S-R87
30mm DC100-R30 DC100S-R30 59mm DC100-R59 DC100S-R59 88mm DC100-R88 DC100S-R88
31mm DC100-R31 DC100S-R31 60mm DC100-R60 DC100S-R60 89mm DC100-R89 DC100S-R89
32mm DC100-R32 DC100S-R32 61mm DC100-R61 DC100S-R61 90mm DC100-R90 DC100S-R90
33mm DC100-R33 DC100S-R33 62mm DC100-R62 DC100S-R62 91mm DC100-R91 DC100S-R91
34mm DC100-R34 DC100S-R34 63mm DC100-R63 DC100S-R63 92mm DC100-R92 DC100S-R92
35mm DC100-R35 DC100S-R35 64mm DC100-R64 DC100S-R64 93mm DC100-R93 DC100S-R93
36mm DC100-R36 DC100S-R36 65mm DC100-R65 DC100S-R65 94mm DC100-R94 DC100S-R94
37mm DC100-R37 DC100S-R37 66mm DC100-R66 DC100S-R66 95mm DC100-R95 DC100S-R95
38mm DC100-R38 DC100S-R38 67mm DC100-R67 DC100S-R67 96mm DC100-R96 DC100S-R96
39mm DC100-R39 DC100S-R39 68mm DC100-R68 DC100S-R68 97mm DC100-R97 DC100S-R97
40mm DC100-R40 DC100S-R40 69mm DC100-R69 DC100S-R69 98mm DC100-R98 DC100S-R98
41mm DC100-R41 DC100S-R41 70mm DC100-R70 DC100S-R70 99mm DC100-R99 DC100S-R99
42mm DC100-R42 DC100S-R42 71mm DC100-R71 DC100S-R71 100mm DC100-R100 DC100S-R100
43mm DC100-R43 DC100S-R43 72mm DC100-R72 DC100S-R72
44mm DC100-R44 DC100S-R44 73mm DC100-R73 DC100S-R73

DC100 Hexagon Collets DC100 Square Collets DC100 Emergency Collets


Available from 50mm to 86mm across flats Available from 50mm to 70mm across flats Available only with 30mm, 45m, 65mm or
sides of the hexagon in 1mm increments. Part sides of the square in 1mm increments. Part 90mm pilot holes. Part number is DC100-E**.
number is DC100-X**. Please state which number is DC100-S**. Please state which Please state which size you require.
size you require, smooth or serrated gripping size you require, smooth or serrated gripping
surface is available. surface is available.

38 www.klamp.global
Accessories Collet Chuck
D Series Standard Accessories

Work Stops Work Stop on a Additional Length


DHF Collet Chuck Work Stop on a
• Stops can be provided to allow DHF Collet Chuck
for accurate z-axis positioning
of short workpieces within the
collet chuck.
• A threaded stud is provided for
easy adjustment to suit your
work piece
• All stops are easily installed from
the front face utilising a side bolt
to hold the stop securely in place.
• These stops can be installed on all
DHP & DHF series collet chucks.
• Full length spindle stops can also
be provided for long work pieces,
these can utilise the entire length
of your machine spindle, please
contact your Klamp supplier to
see the maximum length stop
your machine could accomodate.

Spring Ejector on
a DHF Collet Chuck

Spring Ejectors
DHF Series Only
• Standard spring ejectors for in the DHF series are use for second-spindle
operations to expel finished workpiece into the parts catcher.
• All spring ejectors are easily installed from the front face utilising a
supplied key
• Many varients of spring ejector are available to suit your production process.
• Full length hydraulic or pneumatic ejectors can also be provided for long
work pieces, this can utilise the entire length of your machine spindle,
please contact your Klamp supplier to see the maximum length stop your
machine could accomodate.

Collet Changing Device


D Series Collet Chucks
• Easy to use device to allow DC Collets to be removed or installed.
• Simply insert the steel pins into the Collet face holes and squeeze the
trigger to collapse the DC Collet.
• Availabel in both manual and pneumatic versions.

To Suit
Part Number Type
DHP Series DHF Series
DCD42 DHP42 - Manual
DCD52 DHP52 - Manual
DCD65 DHP65 DHF65 Manual
DCD80 DHP80 DHF80 Pneumatic

www.klamp.global 39
Collet Chucks
Low-profile

Collet Chucks
Low Profile

www.klamp.global
Low Profile – Pull Back Collet Chuck
5C &16C Pull Back Power Collet Chucks

Pull Back Action Long Service Life


The gripping pull-back action to actuate the collet chuck means the work All Klamp collet chucks are case hardened and ground optimising
piece will be moved slightly in the Z-Axis. This is normally acceptable for the rigidity, strength and durability.
first operation work and the work piece position can easily be determined
with a facing cut. High Speed
Direct mount design ensures high concentricity that is suitable for
Problem Free Installation higher speed operations that are not appropriate for conventional
Klamp collet chucks are provided with mounting bolts and a custom machined 3-jaw chuck due to the negative effects of centrifugal force.
drawtube connector allowing you to start using the Klamp collet chuck straight
out of the box. Low Profile
Small nose diameter to provide excellent tool clearance.
Quick & Easy Mounting
Klamp collet chucks mount directly to the lathe spindle or use a precision
adaptor plate to ensure a consistent mounting without the need for correction.
The precision fit of the Klamp collet chuck enhances the rigidity of the overall
system. The need for adjustment is minimal, meaning less machine down-time.

Suitable for 5C/16C Collet Types

42 www.klamp.global
Low Profile – Pull Back Collet Chuck
5C &16C Pull Back Power Collet Chucks

B
H

I F E A

G C
D

KLAMP Type DEL5C DEL16C


Mounting Z140 A5 A6 Z170 A5 A6
Part Number DEL5C-Z140 DEL5C-A5 DEL5C-A6 DEL16C-Z170 DEL16C-A5 DEL16C-A6
Spring Collet Type 5C 16C
Spring Collet Minimum 1 2
Gripping Range * Maximum 27 42
Spring collet increments 0.5 0.5
A 72 85
B 139 141 157 152 160
C 23 18 19 18.5 18 19
D 90 98 84.5 92.5
E M60 x 2.0 M75 x 2.0 M60 x 2.0 M75 x 2.0
F 66 83 66 83
G Maximum 32 18 18 10 18
G Minimum 31 17 17 9 17
H 55 62 54.5 49.5 56.5
I 159 135 170 190 135 170
Pull Back Ratio 1:3 1:3
Max. input force kN 20 24
Max. Speed min-1 6000 6000
Net Weight kg 9.3 6.8 10.8 12.0 7.5 11
S1246 S1246
Matching Kitagawa Cylinders SS1246 SS1246
SR1146 SR1146

www.klamp.global 43
Low Profile Collets Collet Chuck
5C & 16C Collet Chuck Collet Options

5C Collets – Type 0123


16C Collets – Type G119
• Round, Hexagon or Square types available
• Smooth gripping surface only
• 0.5m sizes available upon request

Dimensions (Metric)
Part No. A B C D
5C 31.75 83.40 37.30 10o
16C 48 110.50 57.50 10°

B
D

A C

5C - Type 0123 16C - Type G119 5C - Type 0123 16C - Type G119
Gripping for DEL 5C for DEL 16C Gripping for DEL 5C for DEL 16C
Diameter Diameter
Round Hexagon Square Round Hexagon Square Round Hexagon Square Round Hexagon Square
1mm 5C-R01 - - - - - 22mm 5C-R22 5C-X22 - 16C-R22 16C-X22 16C-S22
2mm 5C-R02 - - 16C-R02 - - 23mm 5C-R23 - - 16C-R23 - -
3mm 5C-R03 - - 16C-R03 - - 24mm 5C-R24 - - 16C-R24 16C-X24 -
4mm 5C-R04 - - 16C-R04 - - 25mm 5C-R25 - - 16C-R25 16C-X25 16C-S25
5mm 5C-R05 5C-X05 5C-S05 16C-R05 16C-X05 16C-S05 26mm 5C-R26 - - 16C-R26 16C-X26 -
6mm 5C-R06 - 5C-S06 16C-R06 - 16C-S06 27mm 5C-R27 - - 16C-R27 16C-X27 -
7mm 5C-R07 5C-X07 5C-S07 16C-R07 16C-X07 16C-S07 28mm - - - 16C-R28 - -
8mm 5C-R08 5C-X08 5C-S08 16C-R08 16C-X08 16C-S08 29mm - - - 16C-R29 - -
9mm 5C-R09 - - 16C-R09 - - 30mm - - - 16C-R30 16C-X30 -
10mm 5C-R10 5C-X10 5C-S10 16C-R10 16C-X10 16C-S10 31mm - - - 16C-R31 - -
11mm 5C-R11 - - 16C-R11 16C-X11 - 32mm - - - 16C-R32 16C-X32 -
12mm 5C-R12 5C-X12 5C-S12 16C-R12 16C-X12 16C-S12 33mm - - - 16C-R33 - -
13mm 5C-R13 - - 16C-R13 16C-X13 - 34mm - - - 16C-R34 - -
14mm 5C-R14 5C-X14 5C-S14 16C-R14 16C-X14 16C-S14 35mm - - - 16C-R35 16C-X35 -
15mm 5C-R15 - - 16C-R15 16C-X15 16C-S15 36mm - - - 16C-R36 - -
16mm 5C-R16 5C-X16 5C-S16 16C-R16 16C-X16 16C-S16 37mm - - - 16C-R37 - -
17mm 5C-R17 - - 16C-R17 16C-X17 - 38mm - - - 16C-R38 - -
18mm 5C-R18 5C-X18 5C-S18 16C-R18 16C-X18 16C-S18 39mm - - - 16C-R39 - -
19mm 5C-R19 - - 16C-R19 16C-X19 - 40mm - - - 16C-R40 - -
20mm 5C-R20 5C-X20 - 16C-R20 16C-X20 16C-S20 41mm - - - 16C-R41 - -
21mm 5C-R21 - - 16C-R21 - - 42mm - - - 16C-R42 - -

Emergency Collet with soft face and pilot hole 3mm diameter is available both for the 5C and 16C Type –
Part No. 5C-EMERGENCY / 16C-EMERGENCY

44 www.klamp.global
Expanding Mandrels
KEM Series

Expanding Mandrels
KEM Series

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KEM Expanding Mandrels
Power Expanding Mandrels for Lathes

Rigid and Accurate Workholding for Internal Diameters


Internal Clamping Offers Full Part Access
Allows for full access to the entire external profile of the workpiece so
all external diameters can be turned in a single operation, guaranteeing
perfect concentricity.

Quick & Easy Mounting


Klamp expanding mandrels mount directly to the lathe spindle or use a
precision adaptor plate to ensure a consistent mounting without the need
for correction. The precision fit of the Klamp collet chuck enhances the
rigidity of the overall system. The need for adjustment is minimal, meaning
less machine down-time.

High Accuracy & Rigidity


Pull-back design draws the workpiece securely against a part locator for
‘dual-contact’ rigidity.

Modular Design
All Mandrel models have a common flange configuration, enabling full
interchangeability with all back bodies.

Parallel Expansion for Optimum Accuracy


and Grip Force
The Klamp double-angle design provides parallel sleeve expansion, ensuring
full-length part contact and positive release when the part is unclamped.

Two Regular Sleeve Types Available Customised Systems Available

Standard Sleeves
Cost effective sleeves where the expander pin is outside the sleeve body, Dual sleeves (as shown above), extended length sleeves, 1/2 length
with either a 0.5mm or 0.8 gripping range (see pages 51-53 for more sleeves and larger diameter sizes are on the market with up to
detail), suitable for through bores and operated with a part locator. 635mm ID gripping for supporting a wide range of parts.

Flush sleeves
Expander pin is inside/level with the sleeve body with either a 0.5mm A KEM dual sleeve system mounted on a rotary table. Actuated via a
or 0.8 gripping range (see pages 51-53 for more detail), suitable for hydraulic cylinder and supported via a special hydraulic tailstock this
blind bores and enables the sleeve to grip as much of the internal setup is perfect for automated machining cells allowing multiple parts
diameter as possible. to be robot loaded and machined at the same time.

48 www.klamp.global
KEM Expanding Mandrel
Power Expanding Mandrels for Lathes

C 75mm 85mm D

F G

B E

Mandrel Suitable Sleeve Gripping Maximum Maximum Maximum


Spindle Range* Sleeve G Standard
Assembly Part Number Sleeve A B C D E F Drawnut Pull Force Gripping
Mounting Increments (G Flush)
Type Types Min Max Thread Size kN Force kN
Z140 KEM-AS-14 83 103 160 100 M60 x 1.5
A5 KEM-AS-A5 Standard 88 108 135 100 M60 x 1.5
22.1
KEM-AS or 12.4 22.4 0.5 39.9 14.5 7 12.5
A6 KEM-AS-A6 95 115 170 125 (25.4) M75 x 1.5
Flush
A8 KEM-AS-A8 100 120 210 125 M90 x 2.0
Z140 KEM-BS-14 83 103 160 100 M60 x 1.5
A5 KEM-BS-A5 Standard 88 108 135 100 M60 x 1.5
KEM-BS 27.0
or 15.9 29.1 0.5 46 15 10 17.8
A6 KEM-BS-A6 95 115 170 125 (31.0) M75 x 1.5
Flush
A8 KEM-BS-A8 100 120 210 125 M90 x 2.0
Z140 KEM-CS-14 83 103 160 100 M60 x 1.5
A5 KEM-CS-A5 Standard 88 108 135 100 M60 x 1.5
KEM-CS 32.0
or 21.9 40.3 0.8 52.1 15.5 12 21.4
A6 KEM-CS-A6 95 115 170 125 (36.6) M75 x 1.5
Flush
A8 KEM-CS-A8 100 120 210 125 M90 x 2.0
Z140 KEM-DS-14 83 103 160 100 M60 x 1.5
A5 KEM-DS-A5 Standard 88 108 135 100 M60 x 1.5
38.1
KEM-DS or 28.3 51.5 0.8 59 15.2 18 32
A6 KEM-DS-A6 95 115 170 125 (43.8) M75 x 1.5
Flush
A8 KEM-DS-A8 100 120 210 125 M90 x 2.0
Z140 KEM-ES-14 83 103 160 100 M60 x 1.5
A5 KEM-ES-A5 Standard 88 108 135 100 M60 x 1.5
43.0
KEM-ES or 41.1 82.7 0.8 64 14.7 23 40.9
A6 KEM-ES-A6 95 115 170 125 (49.3) M75 x 1.5
Flush
A8 KEM-ES-A8 100 120 210 125 M90 x 2.0

www.klamp.global 49
KEM Expanding Mandrels
Manually Actuated Expanding Mandrels

Heavy Duty Gearing


The Klamp manually actuated mandrel (KEM-MA) provides a high gripping
force utilising the same standard Klamp Mandrel assemblies as the power
operated systems therefore giving you the ability to have an internal
gripping solution that can be rapidly deployed with whatever standard
workholding system your machine(s) has.

A
B
C

Two Regular Sleeve Types Available

Standard Sleeves Flush Sleeves


Cost effective sleeves where the expander pin is outside the sleeve body, Expander pin is inside/level with the sleeve body with either a 0.5mm or 0.8
with either a 0.5mm or 0.8 gripping range (see pages 51-53 for more gripping range (see pages 51-53 for more detail), suitable for blind bores
detail), suitable for through bores and operated with a part locator. and enables the sleeve to grip as much of the internal diameter as possible.

Suitable Sleeve Gripping Range* C Standard


Mandrel Assembly Type Mounting Part Number Sleeve Increments A B
Sleeve Type Min Max (C Flush)
KEM-AS Manual Actuator KEM-AS-MA 12.4 22.4 0.5 39.9 14.5 22.1 (25.4)
KEM-BS Manual Actuator KEM-BS-MA Standard 15.9 29.1 0.5 46 15 27.0 (31.0)
KEM-CS Manual Actuator KEM-CS-MA or 21.9 40.3 0.8 52.1 15.5 32.0 (36.6)
KEM-DS Manual Actuator KEM-DS-MA Flush 28.3 51.5 0.8 59 15.2 38.1 (43.8)
KEM-ES Manual Actuator KEM-ES-MA 41.1 82.7 0.8 64 14.7 43.0 (49.3)

Load the KEM-MA manual actuator into a Actuate the power chuck to ensure KEM-MA Load a workpiece's internal diameter over
three jaw or collet chuck, gripping on the is locked in position, adjust T.I.R as required. the sleeve and actuate the mandrel using the
38mm location spigot. key provided.

50 www.klamp.global
KEM Expanding Mandrel
Sleeve Options for all KEM Series

KEM-AS
Standard Sleeve Flush Sleeve
Nominal Gripping Nominal Gripping
Part Number Part Number
Sleeve Ø Range mm Sleeve Ø Range mm

12.50 12.40 - 12.90 92.000.210.1250 16.50 16.40 - 16.90 92.001.210.1650


13.00 12.90 - 13.40 92.000.210.1300 17.00 16.90 - 17.40 92.001.210.1700
13.50 13.40 - 13.90 92.000.210.1350 17.50 17.40 - 17.90 92.001.210.1750
14.00 13.90 - 14.40 92.000.210.1400 18.00 17.90 - 18.40 92.001.210.1800
14.50 14.40 - 14.90 92.000.210.1450 18.50 18.40 - 18.90 92.001.210.1850
15.00 14.90 - 15.40 92.000.210.1500 19.00 18.90 - 19.40 92.001.210.1900
15.50 15.40 - 15.90 92.000.210.1550 19.50 19.40 - 19.90 92.001.210.1950
16.00 15.90 - 16.40 92.000.210.1600 20.00 19.90 - 20.40 92.001.210.2000
20.50 20.40 - 20.90 92.001.210.2050
21.00 20.90 - 21.40 92.001.210.2100
21.50 21.40 - 21.90 92.001.210.2150
22.00 21.90 - 22.40 92.001.210.2200

KEM-BS
Standard Sleeve Flush Sleeve
Nominal Gripping Nominal Gripping
Part Number Part Number
Sleeve Ø Range mm Sleeve Ø Range mm

16.00 15.90 - 16.40 92.050.210.1600 22.00 21.90 - 22.70 92.051.210.2200


16.50 16.40 - 16.90 92.050.210.1650 22.80 22.70 - 23.50 92.051.210.2280
17.00 16.90 - 17.40 92.050.210.1700 23.60 23.50 - 24.30 92.051.210.2360
17.50 17.40 - 17.90 92.050.210.1750 24.40 24.30 - 25.10 92.051.210.2440
18.00 17.90 - 18.40 92.050.210.1800 25.20 25.10 - 25.90 92.051.210.2520
18.50 18.40 - 18.90 92.050.210.1850 26.00 25.90 - 26.70 92.051.210.2600
19.00 18.90 - 19.40 92.050.210.1900 26.80 26.70 - 27.50 92.051.210.2680
19.50 19.40 - 19.90 92.050.210.1950 27.60 27.50 - 28.30 92.051.210.2760
20.00 19.90 - 20.40 92.050.210.2000 28.40 28.30 - 29.10 92.051.210.2840
20.50 20.40 - 20.90 92.050.210.2050
21.00 20.90 - 21.40 92.050.210.2100
21.50 21.40 - 21.90 92.050.210.2150
22.00 21.90 - 22.40 92.050.210.2200

www.klamp.global 51
KEM Expanding Mandrel
Sleeve Options for all KEM Series

KEM-CS
Standard Sleeve Flush Sleeve
Nominal Gripping Nominal Gripping
Part Number Part Number
Sleeve Ø Range mm Sleeve Ø Range mm

22.00 21.90 - 22.70 92.100.210.2200 28.40 28.30 - 29.10 92.101.210.2840


22.80 22.70 - 23.50 92.100.210.2280 29.20 29.10 - 29.90 92.101.210.2920
23.60 23.50 - 24.30 92.100.210.2360 30.00 29.90 - 30.70 92.101.210.3000
24.40 24.30 - 25.10 92.100.210.2440 30.80 30.70 - 31.50 92.101.210.3080
25.20 25.10 - 25.90 92.100.210.2520 31.60 31.50 - 32.30 92.101.210.3160
26.00 25.90 - 26.70 92.100.210.2600 32.40 32.30 - 33.10 92.101.210.3240
26.80 26.70 - 27.50 92.100.210.2680 33.20 33.10 - 33.90 92.101.210.3320
27.60 27.50 - 28.30 92.100.210.2760 34.00 33.90 - 34.70 92.101.210.3400
28.40 28.30 - 29.10 92.100.210.2840 34.80 34.70 - 35.50 92.101.210.3480
35.60 35.50 - 36.30 92.101.210.3560
36.40 36.30 - 37.10 92.101.210.3640
37.20 37.10 - 37.90 92.101.210.3720
38.00 37.90 - 38.70 92.101.210.3800
38.80 38.70 - 39.50 92.101.210.3880
39.60 39.50 - 40.30 92.101.210.3960

KEM-DS
Standard Sleeve Flush Sleeve
Nominal Gripping Nominal Gripping
Part Number Part Number
Sleeve Ø Range mm Sleeve Ø Range mm

28.40 28.30 - 29.10 92.150.210.2840 39.60 39.50 - 40.30 92.151.210.3960


29.20 29.10 - 29.90 92.150.210.2920 40.40 40.30 - 41.10 92.151.210.4040
30.00 29.90 - 30.70 92.150.210.3000 41.20 41.10 - 41.90 92.151.210.4120
30.80 30.70 - 31.50 92.150.210.3080 42.00 41.90 - 42.70 92.151.210.4200
31.60 31.50 - 32.30 92.150.210.3160 42.80 42.70 - 43.50 92.151.210.4280
32.40 32.30 - 33.10 92.150.210.3240 43.60 43.50 - 44.30 92.151.210.4360
33.20 33.10 - 33.90 92.150.210.3320 44.40 44.30 - 45.10 92.151.210.4440
34.00 33.90 - 34.70 92.150.210.3400 45.20 45.10 - 45.90 92.151.210.4520
34.80 34.70 - 35.50 92.150.210.3480 46.00 45.90 - 46.70 92.151.210.4600
35.60 35.50 - 36.30 92.150.210.3560 46.80 46.70 - 47.50 92.151.210.4680
36.40 36.30 - 37.10 92.150.210.3640 47.60 47.50 - 48.30 92.151.210.4760
37.20 37.10 - 37.90 92.150.210.3720 48.40 48.30 - 49.10 92.151.210.4840
38.00 37.90 - 38.70 92.150.210.3800 49.20 49.10 - 49.90 92.151.210.4920
38.80 38.70 - 39.50 92.150.210.3880 50.00 49.90 - 50.70 92.151.210.5000
39.60 39.50 - 40.30 92.150.210.3960 50.80 50.70 - 51.50 92.151.210.5080
40.40 40.30 - 41.10 92.150.210.4040
41.20 41.10 - 41.90 92.150.210.4120

52 www.klamp.global
KEM Expanding Mandrel
Sleeve Options for all KEM Series

KEM-ES
Standard Sleeve Flush Sleeve
Nominal Gripping Nominal Gripping
Part Number Part Number
Sleeve Ø Range mm Sleeve Ø Range mm

41.20 41.10 - 41.90 92.200.210.4120 50.80 50.70 - 51.50 92.201.210.5080


42.00 41.90 - 42.70 92.200.210.4200 51.60 51.50 - 52.30 92.201.210.5160
42.80 42.70 - 43.50 92.200.210.4280 52.40 52.30 - 53.10 92.201.210.5240
43.60 43.50 - 44.30 92.200.210.4360 53.20 53.10 - 53.90 92.201.210.5320
44.40 44.30 - 45.10 92.200.210.4440 54.00 53.90 - 54.70 92.201.210.5400
45.20 45.10 - 45.90 92.200.210.4520 54.80 54.70 - 55.50 92.201.210.5480
46.00 45.90 - 46.70 92.200.210.4600 55.60 55.50 - 56.30 92.201.210.5560
46.80 46.70 - 47.50 92.200.210.4680 56.40 56.30 - 57.10 92.201.210.5640
47.60 47.50 - 48.30 92.200.210.4760 57.20 57.10 - 57.90 92.201.210.5720
48.40 48.30 - 49.10 92.200.210.4840 58.00 57.90 - 58.70 92.201.210.5800
49.20 49.10 - 49.90 92.200.210.4920 58.80 58.70 - 59.50 92.201.210.5880
50.00 49.90 - 50.70 92.200.210.5000 59.60 59.50 - 60.30 92.201.210.5960
50.80 50.70 - 51.50 92.200.210.5080 60.40 60.30 - 61.10 92.201.210.6040
51.60 51.50 - 52.30 92.200.210.5160 61.20 61.10 - 61.90 92.201.210.6120
52.40 52.30 - 53.10 92.200.210.5240 62.00 61.90 - 62.70 92.201.210.6200
53.20 53.10 - 53.90 92.200.210.5320 62.80 62.70 - 63.50 92.201.210.6280
54.00 53.90 - 54.70 92.200.210.5400 63.60 63.50 - 64.30 92.201.210.6360
54.80 54.70 - 55.50 92.200.210.5480 64.40 64.30 - 65.10 92.201.210.6440
55.60 55.50 - 56.30 92.200.210.5560 65.20 65.10 - 65.90 92.201.210.6520
56.40 56.30 - 57.10 92.200.210.5640 66.00 65.90 - 66.70 92.201.210.6600
57.20 57.10 - 57.90 92.200.210.5720 66.80 66.70 - 67.50 92.201.210.6680
58.00 57.90 - 58.70 92.200.210.5800 67.60 67.50 - 68.30 92.201.210.6760
58.80 58.70 - 59.50 92.200.210.5880 68.40 68.30 - 69.10 92.201.210.6840
59.60 59.50 - 60.30 92.200.210.5960 69.20 69.10 - 69.90 92.201.210.6920
60.40 60.30 - 61.10 92.200.210.6040 70.00 69.90 - 70.70 92.201.210.7000
61.20 61.10 - 61.90 92.200.210.6120 70.80 70.70 - 71.50 92.201.210.7080
62.00 61.90 - 62.70 92.200.210.6200 71.60 71.50 - 72.30 92.201.210.7160
62.80 62.70 - 63.50 92.200.210.6280 72.40 72.30 - 73.10 92.201.210.7240
73.20 73.10 - 73.90 92.201.210.7320
74.00 73.90 - 74.70 92.201.210.7400
74.80 74.70 - 75.50 92.201.210.7480
75.60 75.50 - 76.30 92.201.210.7560
76.40 76.30 - 77.10 92.201.210.7640
77.20 77.10 - 77.90 92.201.210.7720
78.00 77.90 - 78.70 92.201.210.7800
78.80 78.70 - 79.50 92.201.210.7880
79.60 79.50 - 80.30 92.201.210.7960
80.40 80.30 - 81.10 92.201.210.8040
81.20 81.10 - 81.90 92.201.210.8120
82.00 81.90 - 82.70 92.201.210.8200

www.klamp.global 53
Spindle Nose Data Sheet Collet Chuck
Data required to manufacture drawtube actuator

Check which model is required


Fig. 1
A) Forward position of (drawtube from spindle face)

______________________________________
B) Backward position of (drawtube from spindle face)

______________________________________
C) Thread diameter form and pitch
State if RH or LH and external or internal
Fig. 2 ______________________________________
D) Operative length of full thread

______________________________________
E) Spindle bore diameter
State if taper

______________________________________
Fig. 3
G) Fixing details. Thread size =

PCD = _____________ QTY =______________

Spacing = _______________________________
J) Drawtube internal diameter

______________________________________
Fig. 4
American spindle mount
State type

______________________________________
Straight spindle mount
State diameter

______________________________________
Contact Name: Position:
Drawtube Connector / Machine Spindle Information
Machine Make: Company Name:

Model:
Address:
Year:
Chuck Make:
Model:
Postal Code/ZIP: Country:
Serial Number:

Cylinder Make: Telephone: Fax:

Model: Email: Website:


Serial Number:

54 www.klamp.global
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t +40 727 770 329 www.kitagawa.global/ro
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t +1 847 310 8787 f +1 847 310 9484 www.kitagawa.us

ASIA
KITAGAWA PVT LTD. (India) Plot No. 15, 4th Phase, Bommasandra Industrial Area, Bommasandra
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e sales@kitagawaindia.com www.kitagawa.global/in

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t +66 2 712 7479 f +66 2 712 7481 (Thonglor 13), Klongtopn-Nua, Wattana, Bangkok 10110, Thailand

DEAMARK LIMITED (Taiwan) No. 6, Lane 5, Lin Sen North Road, Taipei, Taiwan
t +886 2 2393 1221 f +886 2 2395 1231 www.demark.com/tw

KITAGAWA CO., LTD. (Korea) 803 Ho, B-Dong, Woolim Lion’s Valley, 371-28 Gasan-Dong,
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MIDDLE EAST
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DIMAC TOOLING PTY. LTD. (Australia) 61-65 Geddes Street, Mulgrave, Victoria, 3170 Australia
t +61 3 9561 6155 f +61 3 9561 6705 www.dimac.co.au

www.klamp.global
Web Edition 2 – August 2018

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