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8fa3-Dust Collector

dust collector
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0% found this document useful (0 votes)
171 views16 pages

8fa3-Dust Collector

dust collector
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 16

Calculation Tool for

Dust Collectors
Version: 3.2, Last Updated: June 07, 2013 by AK & ZI

This page contains necessary instructions that will help you use this calculator to estimate the amount of priority
substances and other chemicals that are manufactured, processed, otherwise used (MPO) and released during the
operation of dust collectors.

How to use this 1. Click on the "Input-Output" Tab


calculator:
2. Fill out the appropriate amounts in the yellow boxes
3. Scroll down to view the Output Summary
Input summary: 1. Select the industry or process most closely related to your facility
2. Enter the airflow rate for each dust collector
3. Enter the operating schedule for each dust collector during the reporting year
Output summary: This table gives you the estimated quantity of ChemTRAC priority substances this process
manufactured, processed, otherwise used and/or released for the reporting year.

Other processes: If your facility has other activities or sources that MPO or release priority substances (chemicals), then you need to calculate the am

Total MPO and Once you have your estimates for activiti(es) or process(es), enter the amounts of MPO and
Releases: release of each substance from each process into the "Calculation of Totals" calculator
(available at www.toronto.ca/chemtrac) to determine if you need to report.

Before you start - the airflow rate for each dust collector
make sure you have: - the operating schedule for each dust collector during the reporting year
Note: some of these may not apply to your facility
Input-Output
Version: 3.2, Last Updated: June 07, 2013 by AK & ZI
Instructions
• This page gathers information related to the dust collection process at your facility a
priority substances manufactured, processed, otherwise used (MPO) or released.

• Please provide all the information requested in the yellow cells. If a section does not
You are here
Input-Output

• To determine if you need to report, add the amounts shown in the Output Summary ta
from other processes or sources, if any, in your facility. Then you need to compare the
Calculations
• You may use the Calculation of Totals spreadsheet to do the addition and compariso
References
Please complete the INPUT tables below.

Source* No. of Units

Example: Brick Manufacturing 1


Industry/Process

Industry/Process

Industry/Process

Industry/Process

Industry/Process

Industry/Process

Industry/Process

Industry/Process

Industry/Process

Industry/Process

Industry/Process

Industry/Process

Industry/Process

Industry/Process

*if your facility does not fall into the industries and processes listed, please selec
yours

OUTPUT SUMMARY (Only ChemTRAC priority substances)


Quantity (kg
ChemTRAC Priority
Substances Manufactured1

Particulate Matter 2.5 (PM2.5) 0


1
Definitions available on References tab
tion process at your facility and shows the estimated amounts of
sed (MPO) or released.

ow cells. If a section does not apply to your facility, leave it blank.

own in the Output Summary table to any other MPOs or releases


hen you need to compare the total to the reporting thresholds.

do the addition and comparison.

Airflow Rate Operating Schedule


(cfm) hours/day days/week weeks/year
2,000 24 7 50 Unit Conversion Table
1 cubic metres per second =
1 litres per minute =
1 litres per second =
1 cubic metres per hour =

and processes listed, please select the industry you feel is most similar to

C priority substances)
Quantity (kg/yr)
Otherwise Released to
Processed1
Used1 Air1
0 0 0
ersion Table
2118.88 cfm
0.04 cfm
2.12 cfm
0.59 cfm
Summary of Calculations
Version: 3.2, Last Updated: June 07, 2013 by AK & ZI

Instructions • This page provides detailed calculations based on the information provided in the Input ta
calculations and an assessment of emission factor data quality.

Input-Output • If you have site specific emission factors you may use them in the table below. If you cho
factor ensure that the units have been converted accordingly.

Quantity (kg/yr)
ChemTRAC Priority
CAS #
You are here Calculations Substances Manufactured Processed

Particulate Matter 2.5


References n/a 0.0 0.0
(PM2.5)
Other Substances
Particulate Matter 10
n/a 0.0 0.0
(PM10)
Particulate Matter (Total) n/a 0.0 0.0
n/a - not applicable

Process PM10 PM2.5


Industry/Process Number Fraction Fraction

Brick Manufacturing 2 0.5 0.146


Cement Manufacturing 3 0.92 0.62
Chemical Manufacturing 4 0.9 0.89
Electroplating (Chromium
VI, Cadmium) 5 1 1
Electroplating (Zinc, Copper) 6 0.96 0.925
Fertilizer Manufacturing 7 0.96 0.95

Fibreglass Manufacturing 8 0.994 0.992


Glass Manufacturing 9 0.98 0.963
Iron and Steel Foundries 10 0.96 0.86
Wood Processing (Sanding) 11 0.92 0.885
Wood Processing (Sawing) 12 0.4 0.283
Grinding, Crushing, Surface
Blasting 13 0.5 0.292
Fugitive Emissions
(Processing, Mixing) 14 0.96 0.964
Plasma Cutting 15 0.96 0.925
Vacuum System 16 0.92 0.885
Portable Dust Collectors 17 0.92 0.885

Operating
Airflow Rate Schedule
Process Number No. of Units (m3/s) (hours/year)
1 0 0.00 0
1 0 0.00 0
1 0 0.00 0
1 0 0.00 0
1 0 0.00 0
1 0 0.00 0
1 0 0.00 0
1 0 0.00 0
1 0 0.00 0
1 0 0.00 0
1 0 0.00 0
1 0 0.00 0
1 0 0.00 0
1 0 0.00 0

Sample Calculations:
For a 2000 cfm dust collector operated in a brick manufacturing facility, 24 hours a day, 7 d
PM2.5 Emission Rate = Airflow rate (cfm) X 1 m3/s / 2118.88 cfm X Operating Sche
= 2000 cfm X 1m3/s / 2118.88 cfm X 3600 s/h X 24 h/day X 7
PM2.5 Emission Rate = 83.3 kg/yr
n provided in the Input table. It also provides sample

he table below. If you choose to insert your own emission

uantity (kg/yr)
Otherwise Released
Used to Air

0.0 0.0

0.0 0.0

0.0 0.0

Portable Dust Collector Emission


Rate
Emission
Factor Conversion Unit
6.00 20 mg/m3
0.00300 0.01 g/DSCF**

**
Dry Standard Cubic Foot

Plasma Cutting Emission Rate


Emission
Factor Conversion Unit
2.30 20 mg/m3
0.00115 0.01 g/DSCF

Vacuum System Emission Rate


Emission
Factor Conversion Unit
12.45 20 mg/m3
0.00622 0.01 g/DSCF

PM PM10 PM2.5
Emission Emission Emission Emission
Factor Rate Rate Rate Data
(mg/m3) (kg/yr) (kg/yr) (kg/yr) Quality
20.00 0.0 0.0 0.0 C
20.00 0.0 0.0 0.0 C
20.00 0.0 0.0 0.0 C
20.00 0.0 0.0 0.0 C
20.00 0.0 0.0 0.0 C
20.00 0.0 0.0 0.0 C
20.00 0.0 0.0 0.0 C
20.00 0.0 0.0 0.0 C
20.00 0.0 0.0 0.0 C
20.00 0.0 0.0 0.0 C
20.00 0.0 0.0 0.0 C
20.00 0.0 0.0 0.0 C
20.00 0.0 0.0 0.0 C
20.00 0.0 0.0 0.0 C
Total 0.0 0.0 0.0

acility, 24 hours a day, 7 days a week, 50 weeks a year:


88 cfm X Operating Schedule X Emission Factor (mg/m3) X 1 mg/1000000 kg X PM2.5 Fraction Conversion (%) X No. of units
3600 s/h X 24 h/day X 7 days/wk X 50 wks/yr X 20 mg/m3 X 1 mg/1000000 kg X 14.6% X 1
ersion (%) X No. of units
Instructions

Input-Output

Calculations

You are here References


References
Version: 3.2, Last Updated: June 07, 2013 by AK & ZI

This page provides all the reference information for the emission factors and assumptions used in the Calculations
spreadsheet. Click on the links below to view the source documents.

1. Dust Collector emission factors are provided in the Ontario Ministry of the Environment publication "Procedure
for Preparing and ESDM Report" PIBS #3614e03, March 2009
http://www.ene.gov.on.ca/stdprodconsume/groups/lr/@ene/@resources/documents/resource/std01_079006.pdf

2. Portable Dust Collector emission factors are provided in the San Joaquin Valley - Unified Air Pollution Control
District Publication "Guideline for Expedited Application Review (GEAR) #16 Woodworking Operations" April
28, 2008. pp. 7
http://www.valleyair.org/busind/pto/gears/gear16.pdf
3. Plasma cutting and Vacuum systems emission factors by Thompson Metal Fab, Inc. SWCAA ID - 954. A breath
of fresh air. Southwest Clean Air Agency. Technical document, Air Discharge Permit ADP 10-2953R1, ADP
Application CL-1937, May 17, 2011
http://www.swcleanair.org/permits/Final/10-2953R1TSD.PDF
4. Mixing processing is considered as a Fugitive Emission as shown in Gunasekera, M.Y. (2001) "Fugitive
Emissions from Mixing Equipment" Research Centre for Social Management Systems
http://management.kochi-tech.ac.jp/ssms_papers/sms11-2001_3e76e60b09d689f3d7cbbc08415df0ff.pdf
5. PM size fractions are provided in the South Coast Air Quality Management District "Final –Methodology to
Calculate Particulate Matter (PM) 2.5 and PM 2.5 Significance Thresholds", 2006
http://www.aqmd.gov/ceqa/handbook/PM2_5/finalAppA.doc

Definitions1
Manufacture - To produce, prepare or compound a priority substance and includes the conincidental production of a
priority.substance as a by-product.

Process - The preparation of a priority substance, after its manufacture, for commercial distribution and includes the
preparation of a substance in the same physical state or chemical form as that received by the facility, or preparation which
produces a change in physical state or chemical form.

Otherwise Use - Any use, disposal or release of a priority substance at a facility that does not fall under the definitions of
"manufacture" or "process." This includes the use of the priority substance as a chemical processing aid, manufacturing aid
or some other use.

Release - The emission or discharge of a priority substance, whether intentional, accidental or coincidental, from a facility
into the environment.

1 For details refer to the Environmental Reporting and Disclosure Bylaw available at the ChemTRAC website.
Copyright (C) 2010, City of Toronto

This tool is provided solely as an aid, and the City of Toronto makes no representation or warranty as to its
applicability to your facility or to your obligation to comply with the Environmental Reporting and Disclosure
Bylaw (Municipal Code Chapter 423). It is the responsibility of each facility owner or operator to take the
necessary steps to ensure compliance with the bylaw.

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