RANGE OF SUPPLY
OUR RANGE OF SUPPLY
Pleissner Guss GmbH concentrates on supplies and services for the extensive
market of special and general engineering as well as valve bodies and pumps
in weights ranging from 150 kgs to 10 tons. The range of materials includes
all cast steel grade – from unalloyed to high-alloyed – as well as special alloys
based on nickel in accordance with the charts depicted below. Other special
qualities and equivalent materials to various standards and customer
requirements can also be manufactured on request. Technical preparations
for manufacturing castings and product development are implemented using
state-of-the-art computer-aided simulation techniques for key parameters of
the production process; accordingly, the solidification process, distribution
of stresses and even the mechanical features are depicted on request before
the production process thereby creating the essential guidelines for intensive
consultation to be availed of by our customers.
LIST OF MATERIALS SUPPLIED
SELECTION, ADDITIONAL MATERIALS UPON REQUEST
STEEL CASTINGS FOR GENERAL APPLICATION ACC. EN
Material number Designation Standard Code
- GE200-GE360 EN 10293
- GS200 + GS240 EN 10293 / EN 10340
1.1131 G 17Mn5 EN 10293 / EN 10340
1.6220 G 20Mn5 EN 10293 / EN 10340
1.1118 G 24Mn6 EN 10293 / EN 10340
1.1165 G 28Mn6 EN 10293
1.6750 G 20NiMoCr4 EN 10293
1.6759 G 18NiMoCr3-6 EN 10340 / SEW 520
1.6760 G 22NiMoCr5-6 SEW 520
1.7221 G 26CrMo4 EN 10293
1.7230 G 34CrMo4 EN 10293
1.7231 G 42CrMo4 EN 10293
STEEL CASTINGS FOR GENERAL APPLICATION ACC. ASTM
Designation Standard Code
Grade 1 A 487
Grade 2 A 487
Grade 4 A 487
Grade 6 A 487
Grade 8 A 487
Grade 9 A 487
Grade 10 A 487
Grade CA15 A 487
Grade CA15M A 487
Grade CA6NM A 487
CAST STEEL FOR HIGH TEMPERATURE ACC. EN
Material number Designation Standard Code
1.0619 GP 240GH EN 10213
1.0625 GP 280GH EN 10213
1.5419 G 20Mo5 EN 10213
1.7357 G 17CrMo5-5 EN 10213
1.7379 G 17CrMo9-10 EN 10213
1.7706 G17CrMoV5-10 EN 10213
1.7365 GX 15CrMo5 EN 10213
1.4317 GX 4CrNi13-4 EN 10213
1.4405 GX CrNiMo16-5-1 EN 10213
n.a. GX12CrMoVNbN9-1 COST C91
n.a. GX12CrMoWVNbN10-1-1 COST C10 1 1
n.a. GX12CrMoCoVNbNB9-2-1 COST CB2
CAST STEEL FOR HIGH TEMPERATURE ACC. ASTM
Designation Standard Code
WCA / WCB / WCC A 216
WC1 A 217
WC6 A 217
WC9 A 217
WC11 A 217
C5 A 217
C12A A 217
CA15 A 217
Grade 1, 2 ,5, 6, 9, 10,12 A 356
Grade CA6NM A 356
CAST STEEL FOR LOW TEMPERATURE ACC. EN
Material number Designation Standard Code
1.1131 G 17Mn5 EN 10213
1.6220 G 20Mn5 EN 10213
1.5422 G 18Mo5 EN 10213
1.5638 G 9Ni14 EN 10213
1.6982 GX 3CrNi13-4 EN 10213
CAST STEEL FOR LOW TEMPERATURE ACC. ASTM
Designation Standard Code
LCA / LCB / LCC A 352
LC1 A 352
LC3 A 352
Grade CA6NM A 352
lower part
upper part
Steam Turbine Casing - G17CrMoV5-10 - upper part
2,800 kgs + lower part 2,400 kgs
MARTENSITIC STAINLESS STEEL ACC. EN
Material number Designation Standard Code
1.6982 GX 3CrNi13-4 EN 10293 / EN10213 Suction Casing - G20Mn5 QT - 600 kgs
1.4317 GX 4CrNi13-4 EN 10293 / EN 10213 /
EN 10340 / EN 10283
1.4405 GX CrNiMo16-5-1 EN 10293 / EN 10213 /
EN 10340 / EN 10283
1.4008 GX 7CrNiMo12-1 EN 10283
MARTENSITIC STAINLESS STEEL ACC. ASTM
Designation Standard Code
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CA15 A 217 / A 487 / A 743
CA15M A 487 / A 743
CA6NM A 352 / A 356 / A 487 /
A 743
lower part
upper part
Steam Turbine Casing - G17CrMoV5-10 - upper part
2,800 kgs + lower part 2,400 kgs
AUSTENITIC STAINLESS STEEL ACC. EN
Material number Designation Standard Code
1.4308 GX 5CrNi19-10 EN 10283 / EN 10213
1.4309 GX 2CrNi19-11 EN 10283 / EN 10213
1.4552 GX 5CrNiNb19-11 EN 10283 / EN 10213
1.4408 GX 5CrNiMo19-11-2 EN 10283 / EN 10213
1.4409 GX 2CrNiMo19-11-2 EN 10283 / EN 10213
1.4581 GX 5CrNiMoNb19-11-2 EN 10283 / EN 10213
AUSTENITIC STAINLESS STEEL ACC. ASTM
Designation Standard Code
CF8 A 351 / A 743 / A 744
CF8M A 351 / A 743 / A 744
CF3 A 351 / A 743 / A 744
CF3M A 351 / A 743 / A 744
FULLY AUSTENITIC STAINLESS STEEL ACC. EN
Material number Designation Standard Code
1.3960 GX 2CrNiMoN18-14 SEW 395
1.4538 GX 1NiCrMoCuN25-20-5 SEW 410
1.4565 GX 2CrNiMnMoNbN25-18-5-4 SEW 400
FULLY AUSTENITIC STAINLESS STEEL ACC. ASTM
Designation Standard Code
CK3MCuN / UNS S 93254 A 743 / A 744
Joint Middle Piece - G20Mn5 QT - 4,000 kgs
DUPLEX STAINLESS STEEL ACC. EN
Material number Designation Standard Code
1.4470 GX 2CrNiMoN22-5-3 EN 10283 / EN 10213
1.4468 GX 2CrNiMoN25-6-6 EN 10283 / EN 10213
1.4417 GX 2CrNiMoN25-7-3 EN 10283 / EN 10213
1.4517 GX 2CrNiMoCuN25-6-3-3 EN 10283 / EN 10213
1.4469 GX 2CrNiMoN26-7-4 EN 10283 / EN 10213
DUPLEX STAINLESS STEEL ACC. ASTM
Designation / Standard Code
A 890 / A 995 Grade 1A , UNS J 93370 , CD4MCu
A 890 / A 995 Grade 4A , UNS J 92205 , CD3MN
A 890 / A 995 Grade 5A , UNS J 93404 , CE3MN
AUSTENITIC NODULAR CAST IRON ACC. EN AND
ASTM
EN13835 ASTM A 469
Material number Designation Type
5.3500 EN-GJSA-XNiCr20-2 D-2
5.3503 EN-GJSA-XNi22 D-2C
5.3501 EN-GJSA-XNiMn23-4 -
5.3507 EN-GJSA-XNiCr30-3 D-3
5.3504 EN-GJSA-XNi35 D-5
5.3509 EN-GJSA-XNiCr35-3 D-5B
5.3505 EN-GJSA-XNiSiCr35-5-2 D-5S
Cylinder Casing for LNG Compressor - EN-GJSA-XNi35 - 4,000 kgs
NI-BASE-ALLOY ACC. ASTM A 494
ASTM A 494 Alloy type Remarks
UNS No. Grade
N08826 CU5MCuC NiCr21Mo Alloy 826
N26625 CW6MC NiCr22Mo9Nb Alloy 625
N26022 CX2MW NiCr21Mo14W Alloy 22
N26059 CX2M NiCr23Mo16 Alloy 59
Cylinder Casing – G20Mn5N – 5,400 kgs
OUR TECHNOLOGY
3 medium-frequency induction furnaces (0.5, 1.5 and 3 tons)
2 electric arc furnaces with a capacity of up to 10 tons and
1 VOD plant with a capacity of 7 tons.
Castings are manufactured using a mechanical cold-resin moulding plant
(1,400 x 1,000 to 2,200 x 1,200 mm) and a classic hand-moulding
plant based on the cold-resin moulding process (max. moulding box size:
4,500 x 4,500 x 3,000 mm).
Manufacturing equipment encompasses all requisites for heat treatment,
testing and secondary treatment for a wide range of products. We process
cast parts ready for installation on state-of-the-art CNC machine tools.
OUR MARKET
Key market segments include the construction of industrial valves, pumps
and compressors, shipbuilding and railway vehicles. At the same time,
components are also supplied for the construction of turbines, hydro power
stations and process technology. More than 50 percent of our products are
exported to Europe and other international destinations. Our technicians
maintain an intensive partnership with our customers. This ensures being
involved as early as possible in the development and construction of cast
parts in order to comply with all of our customers‘ requirements in the most
optimal way.
OUR QUALITY
Our work is based on a comprehensive quality assurance system. Certified
for the first time in 1993, our quality assurance system was adapted to the
valid DIN EN ISO 9001:2008 standard in 2006. It goes without saying that
we also possess the typical supplier approvals issued by a variety of official
classification societies such as for the areas of pressure vessels, nuclear
technology and railway vehicle components as well as the extensive areas of
shipbuilding and offshore technology.
The extensive equipment availed of by our company for non-destructive
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testing comprises the entire range of surface crack testing and volume testing
using ultrasonic and radiation tests. The latter technique can be used for
examining walls up to 200 mm thick, using a 3 MeV linear accelerator.
Thanks to test personnel qualified to the ASNT and EN standards, we are
capable of complying with all of the recognised test requirements. Apart from
the equipment for non-destructive testing, we also meet all of the requisite
requirements for carrying out destructive material tests. Our mechanical
laboratory as well as a fully equipped metallography department enable
us to implement all of the test stages associated with the acceptance of
components in-house.
This equipment is supplemented by comprehensive systems for examining
dimensions including a CNC metering machine for components of up to
3,300 x 2,030 x 1,500 mm in size.
Pleissner Guss GmbH
SM 02-LP;E;5/03.16/XXXXXXX
Duderstädter Str. 17
37412 Herzberg am Harz
Germany
Tel. +49 (0) 5521 83-0
Fax +49 (0) 5521 83-259
vertrieb@pleissner-guss.de
www.pleissner-guss.de