Conext SW User Guide PDF
Conext SW User Guide PDF
Owner’s Guide
TM
www.schneider-electric.com
ConextSWEUROwnersGuide.book Page ii Wednesday, December 5, 2012 10:33 AM
ConextSWEUROwnersGuide.book Page i Wednesday, December 5, 2012 10:33 AM
Owner’s Guide
www.schneider-electric.com
ConextSWEUROwnersGuide.book Page ii Wednesday, December 5, 2012 10:33 AM
Copyright © 2012 Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric
Industries SAS or its affiliated companies.
Purpose
The purpose of this Owner’s Guide is to provide explanations and procedures for
operating, troubleshooting, and maintaining the Conext SW Inverter/Charger.
Scope
The Guide provides safety guidelines, as well as information about operating and
troubleshooting the unit. It does not provide details about particular brands of
batteries. You need to consult individual battery manufacturers for this
information.
Audience
The Guide is intended for users and operators of the Conext SW Inverter/
Charger.
Organization
This Guide is organized into the following chapters.
Chapter 1, “Introduction” covers material list, key features, and basic protection
features.
Conventions Used
The following conventions are used in this guide.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided,
can result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided,
can result in moderate or minor injury.
NOTICE
NOTICE indicates a potentially hazardous situation, which, if not avoided, can
result in equipment damage.
Related Information
You can find more information about Schneider Electric as well as its products
and services at www.schneider-electric.com.
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DANGER
ELECTRICAL SHOCK AND FIRE HAZARD
DANGER
ELECTRICAL SHOCK AND FIRE HAZARD
• Read all instructions, cautionary markings, and all other appropriate
sections of this guide before operating, troubleshooting, and performing
maintenance on the Conext SW.
• Exercise extreme caution at all times to prevent accidents.
• Do not cover or obstruct ventilation openings.
• Do not mount in a zero-clearance compartment. Overheating may result.
• Charge only lead-acid batteries.
• Do not open nor disassemble the inverter/charger. There are no user-
serviceable parts inside.
• Do not expose to rain or spray.
• Disconnect and lockout all AC and DC sources before servicing. Servicing
includes maintenance or cleaning or working on any circuits connected to
the inverter/charger. See following note
Failure to follow these instructions will result in death or serious injury.
NOTE: Turning off inverter mode using the Inv Enable switch on the front panel,
disabling the inverter and charger functions using the SCP, and putting the unit in
Standby mode will not reduce an electrical shock hazard.
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Safety
DANGER
ELECTRIC SHOCK HAZARD
• For indoor use only. This inverter/charger is designed for off-grid, solar,
backup, and hybrid applications. See the installation guide for information.
• Do not operate the inverter/charger if it has been damaged in any way.
• Do not operate the inverter/charger with damaged or substandard wiring.
Wiring must be done by qualified personnel to ensure compliance with all
applicable installation codes and regulations.
Failure to follow these instructions will result in death or serious injury.
WARNING
EXPLOSION AND FIRE HAZARD
• Charge only properly rated (such as 24 V) lead-acid (GEL, AGM, Flooded,
or lead-calcium) rechargeable batteries because other battery types may
explode.
• Do not work in the vicinity of lead-acid batteries. Batteries generate
explosive gases during normal operation. See note #1.
• Do not install and/or operate in compartments containing flammable
materials or in locations that require ignition-protected equipment. See
notes #2 and #3.
Failure to follow these instructions can result in death or serious injury.
NOTES:
1. Follow these instructions and those published by the battery manufacturer
and the manufacturer of any equipment you intend to use in the vicinity of the
battery. Review cautionary markings on these products.
2. This inverter/charger contains components which tend to produce arcs or
sparks.
3. Locations include any space containing gasoline-powered machinery like a
generator, fuel tanks, as well as joints, fittings, or other connections between
components of the fuel system.
CAUTION
FIRE AND BURN HAZARD
Do not cover or obstruct the air intake vent openings and/or install in a zero-
clearance compartment.
Failure to follow these instructions can result in moderate or minor injury.
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Safety
WARNING
ENERGY AND FIRE HAZARD
• Always wear proper, non-absorbent gloves, complete eye protection, and
clothing protection.
• Remove all personal metal items, like rings, bracelets, and watches when
working with batteries. See CAUTION below.
• Never smoke or allow a spark or flame near batteries.
Failure to follow these instructions can result in death or serious injury.
CAUTION
BURN HAZARD
Batteries can produce a short circuit current high enough to weld a ring or
metal bracelet or the like to the battery terminal, causing a severe burn.
Failure to follow these instructions can result in moderate or minor injury.
CAUTION
ELECTRIC SHOCK HAZARD
• Determine if the battery is inadvertently earthed (grounded). If inadvertently
grounded, remove the source from ground.
• Avoid contact with any part of a grounded battery.
• Remove ground during installation and maintenance.
Failure to follow these instructions can result in moderate or minor injury.
Safety
CAUTION
CHEMICAL HAZARD
• Never allow battery acid to drip when reading specific gravity or filling
battery.
• Make sure the area around the battery is well ventilated.
• Make sure the voltage of the batteries matches the output voltage of the
inverter/charger.
• Study and follow all of the battery manufacturer's specific precautions,
such as removing or not removing cell caps while charging, whether
equalization is acceptable for your battery, and recommended rates of
charge.
Failure to follow these instructions can result in moderate or minor injury.
NOTICE
RISK OF INVERTER/CHARGER DAMAGE
Regulatory
The Conext SW Inverter/Charger is certified to appropriate European, Australian
and New Zealand standards. For more information, see “Regulatory Approvals”
under Specifications.
It is not intended for other applications as it may not comply with the additional
safety code requirements needed for those other applications. See “Limitations
On Use” below.
WARNING
LI
LIMITATIONS ON USE
Do not use in connection with life support systems or other medical
equipment.
Failure to follow these instructions can result in death or serious injury.
Safety
Product Recycling
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Contents
Important Safety Instructions
Precautions When Working With Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - vii
Regulatory - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - viii
Product Recycling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -ix
1 Introduction
Materials List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2
Key Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3
Key Features Explained - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–4
Multiple Unit Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5
Generator Support - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5
Basic Protection Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–6
3 Operation
Start Up Behavior - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2
Inverter Operation Using the Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3
Operating Limits for Inverter Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5
Operating Limits for Charger Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6
Inverter/Charger Operation using the System Control Panel (SCP) - - - - - - - - - - - - - - - - - - - - - - 3–7
SCP Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8
Using the Standby Button - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9
SCP Navigation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9
Startup Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9
Viewing the SCP Home Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–10
Viewing Other Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–14
Changing Operational Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–16
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Contents
5 Troubleshooting
General Troubleshooting Guidelines - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2
Inverter Applications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3
View Device Info Logs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–4
Troubleshooting the Conext SW via the SCP- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–5
Fault Detection Types - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–5
Warning Types - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–6
6 Specifications
Inverter Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–2
Charger Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–3
AC Transfer Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–4
Physical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–4
Environmental Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–4
Regulatory- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–5
Figures
Figure 1-1 Materials List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2
Figure 2-1 Xanbus System Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2
Figure 2-2 Conext SW Front and Side Panels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4
Figure 2-3 Front Panel Buttons and Status LEDs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–5
Figure 2-4 AC and DC Terminals, Network and Communication Ports Panel- - - - - - - - - - - - - - - - - 2–6
Figure 3-1 Startup Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9
Figure 3-2 SCP Top Level Screens - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–10
Figure 3-3 System Status Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–11
Figure 3-4 Conext SW Home Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–11
Figure 3-5 Selecting a Device Setup Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–14
Figure 3-6 Viewing the Meters Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–15
Figure 3-7 Navigate To Conext SW Setup Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–16
Figure 3-8 Conext SW Setup Menu Operational Settings- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–18
Figure 4-1 Selecting Basic Settings- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–4
Figure 4-2 Selecting Advanced Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–6
Figure 4-3 Menu Map of the Conext SW Basic Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–7
Figure 4-4 Inverter Settings Menu Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–9
Figure 4-5 Charger Settings Menu Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–13
Figure 4-6 Custom Settings Menu Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–18
Figure 4-7 AC Settings Menu Screen- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–20
Figure 4-8 GEN Support Menu Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–22
Figure 4-9 Multi Unit Config Menu Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–23
Figure 4-10 Setting a Device Number - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–26
Figure 4-11 Adv Features Menu Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–28
Figure 5-1 View Device Info Log - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–4
Figure 6-1 Inverter Output Power versus Temperature Derating Graph - - - - - - - - - - - - - - - - - - - - 6–5
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Tables
Table 3-1 Front Panel LEDs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4
Table 3-2 Conext SW Home Screen States - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–12
Table 3-3 Meters Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–15
Table 3-4 Conext SW Setup menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–17
Table 4-1 Setting Defaults and Ranges - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–7
Table 4-2 Basic Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–8
Table 4-3 Setting Defaults and Ranges - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–9
Table 4-4 Inverter Settings Description- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–9
Table 4-5 Setting Defaults and Ranges - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–13
Table 4-6 Charger Settings Menu Description- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–14
Table 4-7 Setting Defaults and Ranges - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–18
Table 4-8 Custom Battery Settings Menu Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–19
Table 4-9 Setting Defaults and Ranges - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–20
Table 4-10 AC Settings menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–20
Table 4-11 GEN Support Menu Description and Values- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–22
Table 4-12 Multi Unit Menu Description and Values - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–23
Table 4-13 Adv Features Description and Values - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–28
Table 5-1 Fault Detection Types and Behaviors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–5
Table 5-2 Warning Types and Behavior - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–6
Table 5-3 Fault Detection Messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–7
Table 5-4 Warning Messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–11
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1 Introduction
Introduction
Materials List
Congratulations on your purchase of the Conext SW Inverter/Charger (called
Conext SW). The Conext SW has been designed to give you premium true sine
wave power, ease of use, and outstanding reliability for your off-grid and power
backup applications.
Key Features
Key Features
The Conext SW Inverter/Charger is a true sine wave inverter/charger that can be
used for off-grid, backup, solar, and hybrid applications. The Conext SW Inverter/
Chargers are designed to operate with a wide variety of generators and are
capable of operating in parallel with a generator for short durations to assist with
starting large loads. The Conext SW is a convenient combination of an inverter,
multi-stage battery charger, and transfer switch in one electronic device.
• True Sine Wave output - as an inverter, the Conext SW provides true sine wave
power for your microwave, entertainment system, computer, and other loads.
This power is identical to the AC source provided from the utility grid (power
company).
Some of the benefits of high efficiency true sine wave power include consistent
cooking in your microwave, handling of sensitive loads such as your TV set,
dimmer switches, and appliances with speed controls.
• Multiple unit configuration - the Conext SW Inverter/Charger has a highly
versatile platform capable of parallel multiple unit configuration1 to increase
power levels.
• High surge capacity - the Conext SW Inverter/Charger has a surge rating that is
twice the maximum continuous output power rating to start difficult loads like well
pumps, refrigerators, or A/C compressors. See “Inverter Specifications” on
page 6–2.
• Power factor correction - Power factor-corrected (PFC) input minimizes AC
input current required for charging, increasing AC pass-through capacity.
• Multi-stage charging - the Conext SW Inverter/Charger has a high output, multi-
stage charging capability that minimizes charging time.
• Adjustable frequency - the Conext SW Inverter/Charger is capable of operating
from a 50Hz and 60Hz power source by extending the AC qualification frequency
range. See “AC Settings” on page 4–20.
• Temperature-controlled, variable-speed internal cooling fans - the fans turn
on when the internal temperature reaches 45 °C and reaches maximum speed at
70 °C. The fan turns off when the internal temperature falls to 40 °C.
• Xanbus-enabled - the Conext SW Inverter/Charger is also Xanbus-enabled
which allows network compatibility and communication with other Xanbus-
enabled devices. See more information under “Xanbus System” on page 2–2.
1.In Conext SW Inverter/Chargers, multiple unit configuration (installation) is limited to two units -
one master unit and one slave unit.
Introduction
Battery Since battery temperature is a key factor in correct charging, the charging
Temperature formula must be adjusted (automatically and in real time) according to the actual
Sensor battery temperature to ensure that batteries are fully charged, but not
overcharged. For this reason, a battery temperature sensor (BTS) is included
with the Conext SW that works with a temperature-compensated charge formula.
Manual Over a period of time, the cells in a flooded battery can develop uneven
Equalization chemical states. This can result in a weak (undercharged) cell which, in turn, can
reduce the overall capacity of the battery. To improve the life and performance of
a non-sealed, flooded battery, the Conext SW’s multi-stage charging cycle
includes a manual equalize mode that can be used, if recommended by the
battery manufacturer.
Dead Battery Another feature that the Conext SW includes is dead battery charging. The
Charging Conext SW—unlike many chargers—has the ability to recharge batteries even if
the battery voltage is very low, that is, as low as 12 volts.
Load Management The Conext SW has a built-in transfer relay that connects your inverter output or
AC input from the AC generator to your loads. Because the usual AC power
sources such as small generators often have limited current availability, having
the capability to manage your AC loads is extremely valuable. The Conext SW
provides a number of features to facilitate this.
Occasionally, AC input sources have low voltage. To avoid loading these weak
sources any further, the charger automatically reduces its AC current draw as the
AC voltage approaches the minimum acceptable level.
Key Features
Parallel Multiple Multiple unit configuration allows two inverter/chargers to operate in parallel
Unit Configuration thereby doubling the capacity in inverter mode. The multiple inverters
communicate over the Xanbus network and intelligently share the load and
balance the load between the units. The Master Conext SW synchronizes
operation, through the Xanbus network, between the other unit. When AC loads
are present, all units produce power, effectively sharing the load. When Search
mode is enabled, only the Master unit produces the AC output.
Each unit charges batteries based on the Max Charge Rate setting and active
internal (temperature-based) deratings.
Generator Support
The Conext SW inverter/chargers can operate in tandem with an AC generator to
temporarily assist power loads with large start-up demands such as air
conditioners and water pumps. An Automatic Generator Start device (AGS) must
be installed in the system in order for this feature to work.
When this mode is enabled and generator capacity defined, the inverter will
come on-line and assist the generator when the generator reaches its capacity.
The battery bank must be well charged in order for the inverter to engage this
mode. For more details, see “Gen Support Settings” on page 4–22.
Introduction
1.An AC backfeed error occurs when the AC output of the inverter/charger is connected or
routed back to the inverter/charger’s AC input terminal or if the an AC internal transfer relay error
is detected.
2 Components and
Mechanical Features
System Components
The Conext SW uses Xanbus, a network communications protocol developed to
send Conext SW’s operational settings and status to other Xanbus-enabled
devices. You can configure and monitor the Conext SW and every Xanbus-
enabled device in the system using an optional System Control Panel (SCP).
Another component is the optional Automatic Generator Start (AGS) which allows
operation with a wide range of generators, supported through a dedicated
generator input. Simply, the AGS automatically starts and stops your generator.
Solar charge controllers allow renewable energy collected from the sun to charge
batteries as might be the case in an off-grid application of Conext SW. The
charge controllers form part of the Xanbus network.
See “Xanbus-enabled Products and Other Accessories” on page 2–3 for part
numbers.
Xanbus System
The Xanbus system includes the Conext SW and other Xanbus-enabled devices.
The Conext SW is the device in a Xanbus system that typically provides network
power—500 mA at 12 VDC. All of the Xanbus-enabled devices, such as the
Conext SW, the SCP, and the AGS are able to communicate their settings and
activity to each other.
MPPT
Solar
Charge
Conext
Controller SCP AGS ComBox
The Xanbus-enabled designation (see left) means that this product works on a
TM Xanbus network. Xanbus-enabled products are:
System Components
1
/
7
9
4 8
10
2
1
2
TOP TOP
8 8
6
4
5 7
Item Description
1 Front Panel contains the Inv Enable and Clear Fault | Reset buttons, as
well as various LEDs (status indicator lights). See “Front Panel Buttons
and Status LEDs” on page 2–5.
2 Network and communications ports. See “AC and DC Terminals,
Network and Communication Ports Panel” on page 2–6.
3 DC battery terminals. See “AC and DC Terminals, Network and
Communication Ports Panel” on page 2–6.
Item Description
4 AC Ground terminals. See “AC and DC Terminals, Network and
Communication Ports Panel” on page 2–6.
5 AC line terminals. See “AC and DC Terminals, Network and
Communication Ports Panel” on page 2–6.
6 Manual reset button for the built-in 30-amp AC input circuit breaker.
7 Two variable-speed cooling fans maintain a cool internal temperature
of critical components. The two fans control airflow through the
transformer and power compartments of the unit. Ensure at least
250 mm of clearance for proper ventilation.
8 Mounting holes for permanent installation.
5 4 3
2 1
Item Description
1 Inv Enable button is used to enable and disable inverter mode.
“Enabled” is different from the inverter being “on”. When enabled, the
inverter can be on or off. When disabled, the inverter is always off.
2 Clear Fault | Reset button is used to clear any fault detections if
pressed momentarily. If held down for more than three seconds, the
unit will reset (reboot) itself.
3 Fault | Warning LED illuminates steadily if a fault is detected (a fault
detection condition) and flashes intermittently when a warning
condition is active.
4 When AC is present and qualified, the AC IN LED will illuminate steadily
indicating also that AC is passing through.
DANGER
ELECTRICAL SHOCK AND FIRE HAZARD
1 3 7
4
2 5
6
Item Description
1 Battery Positive (+) DC terminal connects to the positive battery cable (red).
2 Battery Negative (–) DC terminal connects to the negative battery cable (black).
3 XANBUS interface ports are used to connect Xanbus-enabled devices
including the optional SCP and AGS.
4 STACKING port. Feature not available in these models.
5 Remote (REM) port provides connection for the on/off remote switch.
6 Battery temperature sensor (BTS) port provides connection for the
battery temperature sensor (supplied).
7 AC input/output wiring compartment access panel with the
compartment cover
8 AC knockouts
3 Operation
Operation
Start Up Behavior
When the Conext SW is powered up (energized) or has been reset (using the
Reset button on the front panel), all of the front panel LEDs illuminate and remain
on for a minimum of five seconds. During this interval, the fans also turn on as the
unit executes internal diagnostics.
The Conext SW inverter function is initially disabled (meaning the unit will not
invert even if there is sufficient battery voltage) every time the Conext SW is
energized for the first time. After being energized, the Inv Enable button on the
front panel can be used to enable or disable the inverter. A separate control
device called a System Control Panel (or SCP) may also be used to enable or
disable the inverter. However, the unit will remember its inverter function setting in
succeeding operations. This means that if the inverter function is left enabled
before a reset or power down-power up cycle, the inverter function will remain
enabled.
When a function is enabled, it generally means that it is “standing by” and other
conditions may have to be met before the function is utilized. For example, the
charger function on the Conext SW may be enabled, but it will not charge unless
qualified AC power is present. Similarly, even if the inverter function is enabled,
inverting may not occur if the batteries cannot supply the energy required for the
loads.
1. Press the Inv Enable button on the Conext SW on the front panel. The
Inv Enabled LED illuminates.
2. Turn on the main AC breaker or AC disconnect to supply AC input power to
the inverter.
NOTE: The Inv Enabled LED will remain lit. However, AC will continue to be
passed through (also called AC bypass) to the loads until conditions exist that
cause AC to be disqualified, in which case the unit will start inverting. The AC
IN LED should also illuminate. The Charging LED will start flashing to
indicate that the unit is charging the battery. The charger automatically starts
when qualified AC power is connected and when the battery is not fully
charged.
3. Turn off the main AC breaker or AC disconnect to stop AC input power from
going into the inverter.
4. Place a load on the inverter. This also usually means turning on the inverter’s
AC distribution sub-panel’s breaker switch.
5. Connect a load such as a lamp into an outlet connected to the sub-panel
circuit and turn it on. The lamp lights up.
6. Repeat step #2. The lamp will remain lit up.
7. Repeat step #3. The inverter/charger should invert immediately. The transfer
relay will make a clicking sound and the Inv Enabled LED will illuminate.
The lamp should remain lit up. If any part of this test does not happen
correctly, determine the cause before continuing to use the unit.
8. Monitor the Conext SW front panel.
The indicator LEDs on the front panel show you the operating status of the
Conext SW. A description of the LEDs is provided in Table 3-1.
If none of the front panel LEDs are on, see “General Troubleshooting
Guidelines” on page 5–2.
Operation
Flashing The inverter is assisting a generator You can run your appliances from
Green in powering loads. the inverter.
Steady When the Conext SW is connected You can run your appliances using
Green to a generator or grid and is passed-through AC.
producing qualified AC, the AC IN
light illuminates.
Steady A fault has been detected on the Investigate and clear the fault
Red network. detection condition.
A warning alerts you to a condition that could possibly affect operation of the
unit. A warning usually precedes a fault detection condition.
IMPORTANT: If you are having problems with any of your loads, refer to “Inverter
Applications” on page 5–3.
Surge Power The Conext SW series of inverter chargers feature a surge rating
of 200% of rated power for five seconds at 25 °C. See “Inverter Specifications”
on page 6–2 for full details. Operating the inverter/charger in conditions outside
of normal rated power and temperature limits, however, will result in thermal
shutdown and/or significantly decreased performance. See “Inverter
Specifications” on page 6–2 for information on continuous operation at higher
than rated power.
NOTICE
EQUIPMENT DAMAGE
Do not energize and operate the inverter/charger with an AC source before a
DC source like the battery. Do not rely solely on AC bypass power to provide
energy to connected loads. Always operate with a battery connected to the
inverter/charger.
Failure to follow these instructions can damage the inverter/charger.
Operation
The charger can charge batteries when the AC input voltage is within the
minimum and maximum range of 170 to 270 VAC. They are the default minimum
and maximum settings. The minimum range setting can be adjusted from 170 to
220 VAC and the maximum range setting from 240 to 270 VAC. The charger can
also be configured to accept and operate from a wide AC source frequency of
between 40 to 70 Hz. The default range setting is between 45 to 55 Hz. This wide
range allows the Conext SW to charge your batteries even when incoming AC
voltage becomes less than the typical 50 Hz.
Power Share The Conext SW charger uses AC INPUT L to charge the batteries.
The AC loads have priority, which means that the charger will reduce its output
with large AC loads and increase the output again when the AC load decreases.
The regulatory maximum for continuous AC loads is 80% of the breaker rating
that the loads are connected to.
For example, if the AC input of the Conext SW is from an AC panel with a 30-amp
breaker, the Power Share setting on the SCP should be selected as 30-amp.
Based on this, the charger will control the charge current so that the total current
draw is equal to or less than 24 amps in this case. Should the load current be
more than about 24 amps, the charger output will reduce to zero (0) amp, but the
Conext SW will continue to supply power to the loads. The Conext SW will
continue to pass-through power to the loads, even if the load current exceeds the
Power Share setting. In this case, it will be up to the user to remove/disconnect
loads if tripping the AC input breaker supplying the Conext SW is to be avoided.
If you’re using the SCP to operate or monitor the status of the unit, you may also
refer to the System Control Panel Owner’s Guide.
WARNINGLI
LIMITATIONS ON USE
Do not use in connection with life support systems or other medical
equipment.
Failure to follow these instructions can result in death or serious injury.
The SCP provides operating, configuring, and monitoring capability for your
Xanbus system.
The SCP provides remote configuration and monitoring capabilities for the
Conext SW and other Xanbus-enabled devices in the power system. Please refer
to the System Control Panel Owner’s Guide for complete information on using the
System Control Panel.
Operation
SCP Features
7
Fault/Warning
Standby
1
6
Enter Exit
2 3 4 5
Feature Description
1 Fault/Warning light indicates a device has a fault detection or warning
condition and requires attention. The light flashes when a warning
occurs and turns on steadily when a fault detection occurs.
2 Enter button confirms selection of a menu item or displays the next
screen.
3 Up arrow button scrolls upward through screen text or increases a
selected value.
4 Down arrow button scrolls downward through screen text or
decreases a selected value.
5 Exit button cancels selection of a menu item or displays the previous
screen.
6 Screen shows menus, settings, and system information.
7 Standby button disables inverting and charging on all Conext SW
units in the system when pressed and held for one to two seconds. To
enable inverting and charging, press and hold the Standby button
again for one to two seconds.
Pressing the Standby button produces the same result as disabling “Invert” and
“AC Charge” from the System Settings menu on the SCP. Pressing the Standby
button momentarily affects only Conext SW units; it does not affect charge
controller operation. After disabling inverting and charging with the Standby
button, the system continues to pass AC input through to the loads.
Pressing the Exit and Standby buttons at the same time puts the entire Xanbus
network system (including charge controllers) into Standby mode. In Standby
mode, the Conext SW stops passing AC input through to the loads.
After the keypress command to enter Standby mode, the AGS – Automatic
Generator Start (if installed) shuts down the generator (if it is running) after a
cool-down cycle.
SCP Navigation
This section describes the different types of screens and menus on the SCP. To
monitor Conext SW operation and change settings, it is helpful to know how to
locate these screens and menus.
Startup Screen
This screen is shown when the SCP first receives power from the Xanbus
network.
Fault/Warning
Standby
Enter Exit
Operation
Device 2:Home
Device 2
Home Screen
Press Enter from a Device Home screen
to view the Device Setup menu.
Device 3:Home
Device 3
Home Screen
The number of Home screens depends
on the number of Xanbus-enabled
devices installed in the system.
Device n:Home
Device n
Home Screen
System Status The System Status screen appears after the Startup screen. The System Status
Screen screen displays aggregated status information for the entire power system. For
example, a single system may have three Xanbus network-connected Conext
SWs, two MPPT Solar Charge Controllers, one AGS–Automatic Generator Start
module, and one SCP–System Control Panel all connected to a single battery
bank and a single AC generator.
The System Status screen always features a “Menu” arrow pointing to the Enter
button. Pressing Enter takes you to the Select Device menu.
IMPORTANT: If you are uncertain which SCP screen or menu you are viewing,
you can always return to the starting point—the System Status screen—by
pressing Exit repeatedly until the screens stop changing.
• Qualified AC source (if applicable) and total power to and from the source
• Battery capacity and voltage level
• Net battery input or output current
• Total inverter loading
• Time and date
System Status
Battery 13.8A 24.0V Line 1: Battery input/output current and voltage
BatLev E--F Line 2: Battery level meter
Load 1750W Line 3: Power supplied to loads
AC In 230V 1750W Line 4: AC input source and line-to-neutral
menu 1:37AM May 11 voltage. Bottom left corner displays AC
depending on the active input source.
The menu arrow indicates the
Enter button. Press Enter to
display the Select Device menu.
Conext SW Home The Conext SW Home screen is the first of the Device Home screens. Each Conext
Screen SW installed in the system has its own Home screen. The screen appearance
varies with the status of each inverter/charger. The Conext SW Home screen
displays real-time operating data specific to the Conext SW. The Conext SW
status changes according to the states described in Table 3-2 on page 3–12.
◆ While viewing the System Status screen, press the down arrow key.
The setup arrow indicates the Enter The system arrow indicates the
button. Press Enter to display the Exit button. Press Exit to display
inverter/charger setup menu. the System Home screen.
Operation
Pressing the down arrow button from the Conext SW Home screen displays the
Home screens for other Conext SW units and other Xanbus-enabled devices in
the system.
The system can enter this state if the battery voltage is above
the Low Batt Cut Out setting and Gen Support is enabled. See
“Gen Support Settings” on page 4–22.
Bulk The Conext SW is bulk-charging the batteries from qualified
AC input from an AC generator or grid. AC input is also passed
through to the load while bulk-charging.
Absorption The Conext SW is absorption-charging the batteries from
qualified AC input from an AC generator or grid. AC input is
also passed through to the load while absorption-charging.
ABS Finish The Conext SW has completed the absorption stage and is
waiting for other Conext SWs in the system to complete
absorption. This status can occur only when there is another
Conext SW also charging the battery.
Equalize Equalization has been turned on, and the Conext SW is
equalizing the batteries after completing a full charge cycle.
Operation
Select Device The Select Device menu displays a list of Xanbus-enabled devices in the
Menu system, including the Conext SW and the SCP. The Select Device menu is
where you can access the Setup menus for each device in the system. The
length of the Select Device menu depends on how many Xanbus-enabled
devices are installed.
The Select Device menu also contains the Clock menu (where the time and
date are set) and the System Settings menu (where system-level settings can
be configured). The System Settings, SCP, and Clock menus are always
available from the Select Device menu, regardless of the number of Xanbus-
enabled devices installed.
◆ Highlight the device name on the Select Device menu by using the up and
down arrow buttons, and then press Enter on the highlighted device.
-Or-
When a particular device is selected, it is possible to change its settings and operate
the device using the Device Setup menu screen. For more information on how to
operate the Conext SW, see “Changing Operational Settings” on page 3–16.
Meters Screen The Meters screen displays total system power production, generator voltage
and current status, and load voltage and current status.
◆ On the Conext SW Setup menu highlight Meters, and then press Enter.
Operation
1. From the System Status screen (see 1A), press Enter to view the Select
Device menu. Go to step 2.
Or
From the Conext SW Home screen (see1B), press Enter. The Conext SW Setup
menu appears.
2. Highlight the Conext SW device name, and then press Enter.
1A 1B
System Status CSW4024E 00: Home
Battery 13.8A 24.0V Status Invert
BatLev E--F Battery -16.4A 26.2V
Load 1750W Load 1750W
AC In 230V 1750W AC1 0.0V 0W
menu 1:37AM May 11 setup system
NOTE: Meters and View Device Info are not operational settings rather they are
informational. Basic and Advanced Settings are covered in another section of the
guide.
Operation
1. From the device Setup menu screen, use the up or down arrow buttons to
highlight any operational setting you wish to change.
2. Press Enter then use the up or down arrow buttons to move between
selections. For example, the inverter setting can be changed to either
Enabled or Disabled.
3. Press Enter to confirm the selection.
4. Press Exit (twice) to go back to the System Status menu screen.
1. From the device Setup menu screen, use the up or down arrow buttons to
highlight Clear Faults/Warnings.
2. Press Enter to clear the highlighted selection.
4 Configuration via
SCP
The SCP has an internal clock that controls the time for all Xanbus-enabled
devices in the system. You can set the time, time format, and date on the Clock
menu. The Clock menu is accessible on the Select Device menu.
◆ From the Setup menu, scroll to the bottom of the screen to highlight Basic
Settings and press Enter. See Figure 4-2.
1. On the desired configuration menu, press the up arrow or down arrow button
to highlight the setting you want to change.
2. Press Enter to highlight the current value of the setting.
3. Press the up arrow or the down arrow button to change the value. Hold down
the button to scroll through a large range of values quickly.
The previously set value appears with an asterisk (*) beside it.
4. Press Enter to select the value.
5. If you have another setting to change, return to step 1.
Or
If you have no more settings to change, press Exit until the SCP displays the
desired screen or menu.
Advanced Settings The Advanced Settings option gives you access to the full range of Conext SW
menu settings, including everything displayed on the Basic menu. As a safeguard
against unintended Advanced configuration, the SCP displays the Basic settings
by default. To view the Advanced settings, you must perform a special keypress.
NOTICE
EQUIPMENT DAMAGE
The advanced settings are intended for qualified installation/service personnel
only. Before changing advanced settings, you must be familiar with the
settings and the system-wide impact of changing those settings. Setting
parameters incorrectly could damage connected equipment (such as
batteries) or could severely affect the performance of your system. Incorrect
charging configuration can lead to battery damage.
Failure to follow these instructions can result in equipment damage.
NOTES:
◆ From the Setup menu, with Basic Settings or Advanced Settings highlighted,
press Enter. See Figure 4-2.
1. On the desired configuration menu, press the up arrow or down arrow button
to highlight the setting you want to change.
2. Press Enter to highlight the current value of the setting.
3. Press the up arrow or the down arrow button to change the value. Hold down
the button to scroll through a large range of values quickly.
The previously set value appears with an asterisk (*) beside it.
4. Press Enter to select the value.
5. If you have another setting to change, return to step 1.
Or
If you have no more settings to change, press Exit until the SCP displays the
desired screen or menu.
Item Description
Batt Type Sets the system battery chemistry and type: Flooded,
AGM, Gel, and Custom.
Item Description
Low Batt Cut Same description as “Basic Settings” on page 4–8.
Out
LBCO Delay LBCO Delay controls how long the inverter is allowed to
operate at or below the Low Batt Cut Out level before
turning off due to a low battery voltage condition. The
inverter will stop producing AC output only after the Low
Batt Cut Out level has been reached for this
uninterrupted period of time.
Once the inverter has shut off, the battery voltage must rise
4 volts above the Low Batt Cut Out setting for inverter
operation to resume.
Item Description
Hi Batt Cut Out Hi Batt Cut Out sets the maximum battery voltage at which
the inverter will operate. If the battery voltage exceeds this
limit for more than one minute, the Conext SW displays a
fault message and shuts down. The inverter will not support
AC loads when in this condition. If a qualified AC source is
present, the unit passes AC through to the loads. The
inverter automatically restarts when the voltage drops to
3 volts below the Hi Batt Cut Out setting. If battery
voltage continues to rise after shutdown, an external
charger may still be charging the batteries. The Conext SW
cannot control how external chargers operate.
Search Watts Search Watts sets the Conext SW’s search sensitivity when
search mode is enabled. When a load larger than this
setting is present, the inverter starts producing AC output.
Enabling search mode from the Setup menu can minimize
power draw from the battery during periods of low demand
from loads. Also see “Using Search Mode” on page 4–11.
Search Delay Search Delay sets the time between search pulses. When
searching for loads, the Conext SW sends out search
pulses to determine if a load is present. If the Conext SW
finds a load above the Search Watts setting, the inverter
turns on. Conext SW power draw while in search mode
decreases when Search Delay is increased, but the Conext
SW’s response time to active loads is slower.
Inv Block Start Sets the time to halt inverting. See “Using Inverter Block” on
page 4–12 for more information.
Inv Block Stop Sets the time to resume inverting. See “Using Inverter
Block” on page 4–12 for more information.
Using the Low Battery Cut Out and LBCO Delay Settings
The Low Batt Cut Out setting is the lowest battery voltage level acceptable for
use by the inverter. When the batteries discharge to the Low Batt Cut Out setting
and are held at or below this level for the LBCO Delay time, the inverter output
shuts down and transfers any available AC source (like an AC generator) to the
charger to bring the battery level back above the Low Batt Cut Out setting. After
shutdown, the inverter does not support any AC loads, and AC loads must be
powered by an AC generator.
If using an automatic generator starting system with the start trigger set to the
same voltage as the LBCO voltage, do not set the LBCO Delay for less than the
amount of time it takes the generator to start and connect. Otherwise, inverter
output turns off before the generator automatically starts, causing the battery
voltage to recover slightly. This may then stop the Xanbus AGS from starting the
generator or result in the inverter cycling on and off multiple times before the
generator automatically starts.
The Conext SW has a no-load power draw of about 38 W (SW 2524 230) and
40 W (SW 4024 230). Enabling Search mode reduces this power draw to less
than 8 W for all models.
Single units When a single Conext SW has Search mode enabled, the inverter sends
electrical search pulses through its AC output. These search pulses search for
connected AC loads. The delay between search pulses is set using the Search
Delay setting.
After a load larger than the Search Watts setting is detected, the inverter
turns on.
Multiple units To use Search mode in multiple unit installations with two paralleled Conext SW
units, the master unit must have Search mode disabled. The slave unit must have
Search mode enabled.
When Search mode is disabled on the master unit and Search mode is enabled
on the slave unit, only the master Conext SW operates, and the slave unit comes
online only when the load exceeds approximately 60% of the rated output of the
master unit. When the load drops below 20% of the master’s rated output, the
slave unit turns off.
When to set up The Search mode feature is only valuable if the inverter can spend a couple of
Search mode hours “sleeping” each day. Therefore, if Search mode is to be used it must be
adjusted properly. The initial adjustment should be made so that the inverter
comes on only when needed.
Certain types of loads can cause Search mode not to work as expected. These
types of loads are described on “Problem Loads” on page 5–3 of the
Troubleshooting chapter. If these kinds of loads are in the system, follow the
suggestions given to eliminate the problem. If the problem loads cannot be
eliminated, there are two work-around solutions:
1. Disable Search Mode from the main Conext SW Setup menu, causing the
inverter to always remain at full output voltage.
2. Use a search-friendly companion load whose only purpose is to be switched
on to wake up the inverter to power the load that is unable to bring the
inverter out of Search mode.
NOTES:
• Search mode, by function, cannot work with clocks and timers or devices
that need power 24 hours a day. Examples of devices with timers include
video recorders, coffee makers with brew timers, refrigerators, and freezers
with defrost timers. Examples of devices that need power 24 hours a day
include telephone answering machines, alarm systems, motion detection
lights, and some thermostats.
• When the inverter is searching the output for loads, lights that have a
wattage lower than this setting may flash momentarily.
The Inverter setting must be initially Enabled in order for the Inverter Block to
work as intended. The Inv Block Start setting disables inverter function if the
inverter is initially enabled and then Inv Block Stop enables the inverter
function. However, if the Inverter setting is initially Disabled when Inv Block
Start commences, then the succeeding Inv Block Stop will not enable inverter
function automatically. The inverter will remain disabled.
Setting the Inv Block Start and Inv Block Stop to the same time disables
Inverter Block. Disabling Inverter Block means that inverting is allowed to occur
at any time when the right conditions for inverting exist.
NOTE: In a multiple unit configuration, set the same Inverter Block settings to
both the master and slave units.
Item Description
Batt Type Sets the system battery chemistry and type: Flooded, AGM, Gel,
and Custom.
NOTE: If the AC input fails or drops below the lower VAC limit (as set in AC
Settings), the complete multi-stage charge cycle (Bulk, Absorption, Float/No
Float) restarts once the source AC returns to within tolerance condition. If the
batteries are already nearly full, the charge cycle will take little time to complete.
Bulk Stage Bulk charge is the first stage in the charging process and provides the batteries
with a controlled, constant current. Once the battery voltage rises to the bulk
voltage threshold, the charger switches to the Absorption stage.
Absorption Stage Absorption charge is the second stage of battery charging and provides the
batteries with a controlled, constant voltage. During this stage, the current drawn
by the batteries slowly decreases. When this current falls below 2% of the battery
capacity, or when the configurable Absorb Time expires, the charger switches to
the Float or NoFloat stage, depending on the selected charge cycle.
NOTE: If there are DC loads on the batteries, the charger’s current may never
decrease to a level to initiate the next stage of charging. In this case, the
charger would stay in absorption until the Absorb Time setting is reached.
To make sure the charger does not remain in absorption for too long, adjust
Absorb Time on the Charger Settings menu. The timer begins at the start of the
absorption stage and terminates absorption charging if the charge current does
not decrease to below 2% of the battery capacity before the Absorb Time
setting expires. The Absorb Time setting may be increased if the charge cycle
continually runs the full Absorb Time in the absence of DC loads. This is an
indication of too large a battery bank for the selected Absorb Time setting.
Float Stage Float charge maintains a trickle charge on the batteries whenever AC is present
on the Conext SW input. Float charging reduces battery gassing, minimizes
watering requirements (for flooded batteries), and makes sure the batteries are in
a constant state of readiness. When three-stage charging is selected, the
charger automatically switches to the float stage after the batteries have received
a bulk and absorption charge. The batteries will be maintained at the default float
voltage level for the selected battery type or the voltage selected under Float
Voltage on the custom battery Settings menu.
NOTE: The battery voltage can increase above the float voltage when using an
external charging device such as PV arrays, wind turbines, or micro-hydro
generators. Be sure to include appropriate charge management equipment
with all external DC sources.
Two-Stage Two-stage (bulk and absorption only, no float) mode differs from an ordinary
three-stage charge mode in that it does not continuously maintain the battery at
float voltage. Instead, the Conext SW begins charging the battery in bulk mode
whenever the battery voltage drops below the recharge level. While the battery
voltage is above the recharge level, the inverter continues to pass power through
from the AC source to the loads but does not actively charge the batteries.
Over time, the battery’s electrolyte can become stratified, causing inactive areas
in the plate material. If this condition is allowed to continue for extended periods,
the battery plates can sulfate and become unusable. Equalizing the batteries is a
controlled overcharging method that mixes up the electrolyte and reactivates the
unused areas of the plate material, restoring batteries to a full state of charge.
WARNING
EXPLOSION HAZARD
Provide adequate ventilation and remove all sources of ignition to prevent
explosion.
Failure to follow these instructions can result in death or serious injury.
If the charger is operating (that is, in Float, Absorption, Bulk, or Equalize stage) at
the Chg Block Start time, charging stops immediately and the charger enters
an idle state identical to No Float (see “Two-Stage” on page 4–16). When the
Charger Block period is over, the charger does not resume the charge stage that
Chg Block Start interrupted. Instead, if the batteries are above the ReCharge
Volts setting, the charger remains idle. If the battery voltage falls below the
ReCharge Volts setting during the Charger Block period, the Conext SW
Inverter/Charger begins a new charge cycle with the Bulk stage after the
Charger Block period has expired (at the Chg Block Stop time).
Setting the Chg Block Start and Chg Block Stop to the same time disables
Charger Block. Disabling Charger Block means that charging is allowed to occur
at any time when the right conditions for charging exist.
NOTICE
EQUIPMENT DAMAGE
Consult your battery manufacturer and associated documentation before
setting a custom battery type and before battery charging or equalization.
Failure to follow this instruction may cause damage to the battery.
Follow procedures on “To select and change a configurable setting:” on page 4–6 to
change the settings.
The Custom Battery Settings menu can be viewed if Custom is selected as the
Batt Type. This menu allows you to adjust charging and equalization voltage for
batteries with specifications that fall outside the default settings for the battery
types the Conext SW offers. You can also adjust the temperature compensation
constant for the battery temperature sensor on this menu.
IMPORTANT: All settings for configuring a custom battery type are based on the
default settings for a flooded battery type.
Item Description
Eqlz Support Enables or disables the ability to enter an equalization cycle.
Refer to the battery manufacturer’s specifications to determine
whether equalization is recommended.
Eqlz Selects the equalization voltage. Consult your battery
Voltagea manufacturer for equalization voltage setting.
Bulk Voltage Sets the bulk voltage for a custom battery type. See note
below.
Absorb Sets the absorption voltage for a custom battery type.
Voltage
Float Sets the float voltage for a custom battery type. See note
Voltage below.
Batt Temp Battery temperature compensation for a custom battery type.
Comp This setting is the coefficient that the BTS uses to adjust the
charging voltage when the temperature is above or below
25 °C.
a.The Eqlz Voltage setting is displayed when Eqlz Support is set to Enabled.
NOTE: If a warning is received indicating that a setting is not accepted by the
SCP, gradually increase the value of the setting until the SCP accepts it. This
type of warning means that an internal minimum threshold value is being crossed
and therefore the setting cannot be saved.
AC Settings
The AC Settings menu configures the voltage and frequency limits for AC In.
These are the limits at which the Conext SW considers input voltage qualified—
that is, suitable for charging batteries or powering loads. If the input voltage is
not qualified according to these settings, the Conext SW transfers from using AC
input to inverting.
Follow procedures on “To select and change a configurable setting:” on page 4–6 to
change the settings.
Generators have a limited output current and it is possible to reach this limit when
operating heavy loads. The Conext SW is designed to assist the generator when
heavy current demands load down the generator by supplying additional power
from the batteries.
In addition, the battery charger can reduce its charging current to the batteries
so the combined charge AC current and total load current does not exceed the
capacity of the generator or trip its output breakers or fuses.
NOTE: Running and start-up (peak) currents are limited to the maximum current
limits of the inverter.
Follow procedures on “To select and change a configurable setting:” on page 4–6 to
change the settings.
The Conext SW supports the generator when the AC load current drawn from the
generator exceeds the GenSup Amps setting for one to two seconds.
The system can enter this state if the battery voltage is above Low Battery
CutOut (LBCO) plus 1 volt and generator support is enabled.
Follow procedures on “To select and change a configurable setting:” on page 4–6 to
change the settings.
1.In Conext SW Inverter/Chargers, multiple unit configuration (installation) is limited to two units -
one master unit and one slave unit.
When installing a multiple unit system, every setting on the Multi Unit Config
menu (except for Dev Name) must be configured for each Conext SW in the
system. The settings should be configured in the following order: Dev Number
then Invtr Mode.
AC In setting The Conext SW accepts only a single AC source - either from the grid or from a
generator. In a power system where the Conext SW is solely connected to the
grid and an AGS is neither present nor required, the AC In setting can be either
Gen1 or Grid1. Therefore, the default value of Gen1 need not be changed.
In a situation where the AC source is a generator and the AGS is being used to
start the generator to produce AC power, the AC In setting must be set to Gen1.
Therefore, the default value of Gen1 must remain unchanged.
In a power system where the two AC sources are available but only one AC
source can be used, an external transfer switch becomes necessary. When an
external transfer switch is used and an AGS (with a B+ signal connection) is also
present, change the AC In setting to Grid1.
• A to Z
• a to z
• 0 to 9
• space
NOTE: Increasing the number of characters in a device name may cause other
text on the same line to run off the edge of the screen. Device names should be
limited to 10 characters or less.
If only one of each device is installed in the networked power system, you do not
need to set the device number. However, setting the device number to a value
other than 00 is recommended in case you need to use the Restore Defaults
command. After performing the command, checking that the device number has
returned to 00 indicates that the command was successfully completed.
Follow procedures on “To select and change a configurable setting:” on page 4–6 to
change the settings.
NOTICE
EQUIPMENT DAMAGE
Do not use the Restore Defaults command while the Conext SW is
operating. De-energize the power system and disconnect the Conext SW AC
input before using the Restore Defaults command. Reconfigure the Conext
SW before reconnecting the AC input and re-energizing the power system.
Failure to follow these instructions can damage the inverter/charger.
1. Put the system in Standby mode. See “To change an operational setting:” on
page 3–18.
2. Change the EuroFreq to Disable. See “To select and change a configurable
setting:” on page 4–6.
NOTICE
EQUIPMENT DAMAGE
Do not change the frequency to 60 Hz unless the equipment and appliances
connected to the inverter’s output can operate in this frequency setting.
Failure to follow these instructions can result in equipment damage.
Configuration Sheet
Configuration Sheet
SETTING DESCRIPTION DEFAULT YOUR SETTING
Inverter Settings Low Batt Cut Out Select battery voltage below which batteries will be cut out 21.0V
LBCO Delay Select the time delay before low battery cut out is engaged 10sec
Hi Batt Cut Out Select the voltage above which batteries will be cut out 29.0V
Search Watts Select Watts at which level Search Mode triggers on 50W
Search Delay Select delay time before Search Mode triggers on 2sec
Inv Block Start Sets the time to halt inverting 12:00AM
Inv Block Stop Sets the time to resume inverting 12:00AM
Charger Settings Batt Type Select your battery type (FLOODED, GEL, AGM, etc…) Flooded
Custom Settings Makes BATTERY CUSTOM SETTINGS screen visible --
Eqlz Support Enable battery EQUALIZE function Enabled
Eqlz Voltage Select maximum EQUALIZE voltage 32.0V
Bulk Voltage Select maximum BULK charge voltage 28.8V
Absorb Voltage Select maximum ABSORPTION charge voltage 28.8V
Float Voltage Select maximum FLOAT charge voltage 27.0V
Batt Temp Comp Select BATTERY TEMPERATURE COMP coefficient -54mV/C
Batt Capacity Select battery bank capacity 250Ah
Max Chg Rate Select maximum charge rate 100%
Charge Cycle Select 2 or 3 stage charge cycle 3Stage
Default Batt Temp Select system default battery temp setting Warm
ReCharge Volts Select voltage at which charger will initiate a charge cycle 25.0V
Absorb Time Sets the maximum Absorption time 180min
Auto Chg Enable Select automatic charging, overrides Charger setup Enabled
Chg Block Start Sets the time to halt charging 12:00AM
Chg Block Stop Sets the time to resume charging 12:00AM
AC Qualify Time Sets charger waiting time 5sec
AC Settings AC Breaker Select AC Input current limit 30A
AC Lo Volt Select lowest acceptable AC voltage 170V
AC Hi Volt Select highest acceptable AC voltage 270V
AC Lo Freq Select lowest acceptable AC frequency 45Hz
AC Hi Freq Select highest acceptable AC frequency 55Hz
Generator Support GenSup Mode Enables Generator Support function Disabled
GenSup Amps Generator current level at which Generator Support Starts 24A
Multi Unit Config Dev Name Select unique device Name for each unit CSW4024E
CSW2524E
Dev Number Select unique device number for each unit 00
Invtr Mode Select Master or Slave designation for each unit Master
AC In Select AC source type Gen1
Battery Identify batteries HouseBatt1
Restore Defaults -- Restores all system default settings --
Advanced Features EuroFreq Sets AC output frequency to 50 Hertz Enabled
4–30
ConextSWEUROwnersGuide.book Page 1 Wednesday, December 5, 2012 10:33 AM
5 Troubleshooting
Troubleshooting
1. Check for a warning or fault detection message on the SCP or a fault code on
the inverter information panel. If a message is displayed, record it
immediately.
2. As soon as possible, record the conditions at the time the problem occurred.
These details should include the following as well as any other information
asked for on the page. These details are:
• Firmware revision of the Conext SW
• Type of loads the Conext SW was running or attempting to run
• Battery condition at the time of fault detection (battery voltage or
temperature, for example), if known
• Recent sequence of events (for example, charging had just finished, AC
generator had stopped but the inverter did not come on)
• Any known unusual AC input factors such as low voltage or unstable
generator output
• Extreme conditions which may have existed at the time (temperature or
moisture, for example)
3. Attempt the solution indicated in these guidelines.
4. If your inverter front panel or SCP is not displaying a Fault detection light,
check the following list to make sure that the present state of the installation
allows proper operation of the unit. Read these guidelines carefully.
❐ Is the Conext SW located in a clean, dry, adequately ventilated area?
❐ Have the AC input breakers opened? If so, your pass-through load may have
exceeded the rating of one or more of the input breakers.
❐ Are the battery cables adequately sized and short enough? See the
Installation Guide for more information.
❐ Is the battery in good condition and are all DC connections tight?
❐ Are the AC input and output connections and wiring in good condition?
❐ Are the configuration settings correct for your particular installation?
❐ Are the display panel and the communications cable properly connected
and undamaged?
❐ Is the battery temperature sensor and its cable properly connected and
undamaged?
5. Contact Customer Service for further assistance. Please be prepared to
describe details of your system installation and provide the model and serial
number of the unit. See the front and/or back of the manual for contact
information.
Inverter Applications
Inverter Applications
The Conext SW performs differently depending on the AC loads connected to it.
If you are having problems with any of your loads, read this section.
Resistive Loads Resistive loads are the easiest and most efficient to drive. Voltage and current
are in phase, which means they are in step with one another. Resistive loads
generate heat in order to accomplish their tasks. Toasters, coffee pots, and
incandescent lights are typical resistive loads. It is usually impractical to run
larger resistive loads—such as electric stoves and water heaters—from an
inverter due to their high current requirements. Even though the inverter may be
able to accommodate the load, the size of battery bank will limit inverter run time.
Motor Loads Induction motors (AC motors without brushes) require up to six times their
running current on startup. The most demanding are those that start under load
(for example, compressors and pumps). Of the capacitor start motors (typical in
drill presses and band saws, for example), the largest you can expect to run is
1 horsepower. Universal motors are generally easier to start. Check that the
Locked Rotor Amps (LRA) rating of the motor load does not exceed the
maximum surge current rating of the inverter. Since motor characteristics vary,
only testing will determine whether a specific load can be started and how long it
can be run.
If a motor does not start within a few seconds or loses power after running for a
time, it should be turned off. When the inverter attempts to start a load that is
greater than it can handle, the inverter may shut down from an AC overload fault.
Problem Loads Very Small Loads If the power consumed by a device is less than the threshold
of the search mode circuitry, and search mode is enabled, the inverter will not
run. Most likely the solution will be to disable Search Mode or lower the sense
threshold.
Clocks You may notice that your clocks are not accurate. Some of the clocks on
your appliances may reset when the Conext SW is in search mode.
Searching When the inverter is in search mode, it may not start some loads
even though the rated wattage on the load is more than the Search Watts
setting. Disable Search or apply an additional load (companion load) to make the
inverter exit search mode.
Troubleshooting
• Fault detections
• Warnings
• Events
1. From the device Setup menu screen, use the up or down arrow buttons to
highlight View Device Info.
2. Press Enter. The Dev Info screen appears.
3. Use the up or down arrow buttons to select which information log you want to
view then press Enter to confirm a selection. The log screen appears.
4. Use the up or down arrow buttons to scroll the list then press Enter to view
the particular log entry.
5. Press the Exit button to return to previous screens.
If you cannot resolve the problem, record the necessary information. This
information will help Customer Service to assist you better when you contact
them.
DANGER
ELECTRICAL SHOCK HAZARD
Do not disassemble the inverter/charger. The Conext SW contains no user-
serviceable parts.
Failure to follow these instructions will result in death or serious injury.
When a fault detection or warning message appears, you can acknowledge the
message to clear the screen. To acknowledge a fault detection or warning
message, press the Enter button on the SCP. This action does not clear the fault
detection or warning condition, so you should consult Table 5-3 for suggested
actions after you have acknowledged the message. Refer to the System Control
Panel Owner’s Guide for more information on faults and warnings.
Troubleshooting
Warning Types
There are two types of warnings: automatic and manual. When the Conext SW
detects a warning condition, it displays a warning message on the SCP.
Table 5-2 describes how they differ in their behavior and in how you can respond
to them when they appear on the SCP.
Table 5-3 provides a detailed description of the fault detection messages and
solutions. If you are unable to resolve the problem after referring to this table,
contact customer service.
Troubleshooting
Troubleshooting
Table 5-4 provides a detailed description of the warning messages and solutions.
If you are unable to resolve the problem after referring to this table, contact
customer service.
5–12
ConextSWEUROwnersGuide.book Page 1 Wednesday, December 5, 2012 10:33 AM
6 Specifications
Specifications
Inverter Specifications
NOTE: All inverter specifications are at nominal conditions: ambient temperature
of 25 °C, 230 VAC, 50 Hz input, unless otherwise specified
Charger Specifications
Charger Specifications
NOTE: All charging specifications are at nominal conditions: ambient
temperature of 25 °C, 230 VAC, 50 Hz input, unless otherwise specified.
Specifications
AC Transfer Specifications
NOTE: All transfer specifications are at nominal conditions: ambient temperature
of 25 °C, 230 VAC, 50 Hz input, unless otherwise specified.
Physical Specifications
SW 2524 230 SW 4024 230
L×W×H 387×343×197 mm 387×343×197 mm
Net Weight 28 kg 34.5 kg
Environmental Specifications
SW 2524 230 SW 4024 230
Nominal ambient temperature 25 °C
Operating temperature range –20 to 60 °C,
starts derating above 25 °C (see following graph)
Regulatory
W
Full power at ambient
3750
SW 4024 230 3500W
3500
3250
3000W
3000
2750
SW 2524 230 2500W
2500
2250
2000W
2000
1750
1500
-20 -10 0 5 10 15 20 25 30 35 40 45 50 55 60 °C
Figure 6-1 Inverter Output Power versus Temperature Derating Graph
Regulatory
All Models
Safety CE marked for the Low Voltage Directive 2006-95-EC and RCM
marked for Australia and New Zealand, per:
• IEC/EN 62109-1, Safety of power converters for use in
photovoltaic power systems – Part 1: General
requirements.
• IEC/EN 62109-2, Safety of power converters for use in
photovoltaic power systems – Part 2: Particular
requirements for inverters
EMC CE marked for the
EMC Directive 2004-108-EC, per:
• EN 61000-6-3 (generic residential EMC emissions)
• EN 61000-6-1 (generic residential EMC immunity)
RCM marked for Australia and New Zealand, per:
• AS/NZS 61000.6.3, EMC generic emission standard for
residential, commercial and light-industrial environments
6–6
ConextSWEUROwnersGuide.book Page 1 Wednesday, December 5, 2012 10:33 AM
Index
Numerics F
2-stage charge mode 16 fault/warning LED Xanbus System Control Panel) 8
Float 13
A float charging stage 16
ABS Finish 12
Absorption 12 G
absorption charging stage 15 generator support 12
AC bypass 5 generator support menu
AC settings menu description 22
description 20
ACGood 13 H
Adjustable frequency 3 High surge capacity 3
Advanced menu 5
automatic generator start 11 I
Information about Your System form ii
B Invert 12
battery equalization 16 inverter
Battery power 5 serial number ii
battery type 7, 13, 14 Inverter Block, start and stop 12
Bulk 12 inverter settings menu
bulk charging stage 15 description 7, 9
C K
Charger Block, start and stop 17 keypress for system standby mode 9
charger settings menu
description 13 L
charging LdSenseActv 13
battery temperature sensor 4
built-in charge formulas 4
dead battery 4
M
meters screen 15
equalization 4
Multiple Unit Configuration 5
load management 4
multi unit menu screen 23
custom battery menu 18
Multi-stage charging 3
D
default settings, restoring 27
N
no float charging stage 16
Down arrow button 8
NoFloat 13
E
Enter button 8
P
Power factor correction 3
equalize charging 16
Power Share 6
equalize mode 12
proof of purchase ii
Exit button 8
Index
Q
qualifying AC 12
R
restore default settings 27
S
Schneider Electric
web site iv
search mode 17, 9, 10, 11
serial number ii
standby button 8, 9
system home screen 10
system standby mode 9
T
Temperature-controlled 3
troubleshooting
general guidelines 2
motor loads 3
problem loads 3
resistive loads 3
True Sine Wave output 3
two-stage charge mode 16
U
Up arrow button 8
X
Xanbus SCP
device setup menus 14
features 8
select device menu 14
Xanbus-enabled 3
Schneider Electric
www.schneider-electric.com
For other country details please contact your local Schneider Electric Sales Representative or visit the Schneider Electric website at:
http://www.schneider-electric.com/sites/corporate/en/support/operations/local-operations/local-operations.page