Viton Select Guide
Viton Select Guide
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Rev. 6, November 2005
Selection Guide
Introduction
Viton® fluoroelastomer was introduced in 1957 to meet the needs of the aerospace industry for a
high-performance seal elastomer. Since then, the use of Viton® fluoroelastomer has expanded to
many other industries, especially in the automotive, fluid power, appliance, and chemical fields. With
over 40 years of proven performance, Viton® fluoroelastomer has developed a reputation for
outstanding performance in high temperature and extremely corrosive environments.
Viton® that is best suited for both a given end-use application and for a specific manufacturing
process.
Table 1
Polymer Fluorine Content versus Fluid Resistance and Low Temperature Flexibility
Standard Types Specialty Types
A B F GLT-S GFLT-S ETP-S
Nominal Polymer Fluorine 66 68 70 64 67 67
Content, wt%
Percent Volume Change in Fuel 4 3 2 5 2 4
C, 168 hr at 23°C*
Percent Volume Change in 90 40 5 90 5 5
Methanol, 168 hr at 23°C*
Percent Volume Change in >200 >200 >200 >200 >200 19
Methyl ethyl Ketone, 168 hr at
23°C*
Percent Volume Change in 30% (Samples too swollen and degraded to test) 14
Potassium Hydroxide,
168 hr at 70°C*
Low Temperature Flexibility, TR- -17 -13 -6 -30 -24 -12
10, °C*
*Nominal values, based on results typical of those obtained from testing a standard, 30 phr MT (N990) carbon black-filled, 75 durometer
vulcanizate. These are not intended to serve as specifications.
Table 2
A Comparison of Cure Systems Used in Crosslinking Viton®
Type of Cure System
Property, Processing Characteristic Diamine Bisphenol Peroxide*
Processing Safety (Scorch) P-F E E
Fast Cure Rate P-F E E
Mold Release/Mold Fouling P G-E G-E
Adhesion to Metal Inserts E G G
Compression Set Resistance P E E
Steam, Water, Acid Resistance F G E
Flex Fatigue Resistance G G G
Rating: E=Excellent G=Good F=Fair P=Poor
*Luperco 101-XL (trademark of Pennwalt Corporation) and Varox Powder (trademark of R.T. Vanderbilt Co., Inc.) are commonly used.
As in the case of physical properties, different polymer compositions will result in inherent differences
with regard to fluid resistance.
Table 4 outlines the differences that exist between types of Viton® products, in terms of their
resistance to various classes of fluids and chemicals.
Because as certain types of Viton® products may exhibit performance that is superior to other types
in one regard, but not quite as good in some other aspect, it is important to consider the requirements
of the part to be manufactured, in terms of both physical property requirements and fluid or chemical
resistance needs.
Using Tables 3 and 4, the compounder can select the best type of Viton® product for a given end-use
application, based on the best combination of physical property and fluid resistance characteristics.
Table 4
Differences in Fluid Resistance Between Types of Viton® Fluoroelastomer
Type of Viton® Fluoroelastomer
A B F GBL-S GF-S GLT-S GFLT-S ETP-S
Cure System
Bisphenol Peroxide
Hydrocarbon Automotive, Aviation 1 1 1 1 1 1 1 1
Fuels
Oxygenated Automotive Fuels NR 2 1 2 1 NR 1 1
(containing MeOH, EtOH, MTBE,
etc.)
Reciprocating Engine Lubricating 2 1 1 1 1 1 1 1
Oils (SE-SF Grades)
Reciprocating Engine Lubricating 3 2 2 1 1 1 1 1
Oils (SG-SH Grades)
Aliphatic Hydrocarbon Process 1 1 1 1 1 2 1 1
Fluids, Chemicals
Aromatic Hydrocarbon Process 2 2 1 1 1 2 1 1
Fluids, Chemicals
Aqueous Fluids: Water, Steam, 3 2 2 1 1 1 1 1
Mineral Acids (H2SO4, HNO3, HCl,
etc.)
Amines, High pH Caustics (KOH, NR NR NR 3 3 3 3 1
NaOH, etc.)
Low Molecular Weight Carbonyls NR NR NR NR NR NR NR 1
(MTBE, MEK, MIBK, etc.)
1=Excellent—Best choice of Viton® type(s) for service in this class of fluid/chemical; minimal volume increase, change in physical properties.
2=Very Good—Good serviceability in this class of fluid/chemical; small amounts of volume increase and/or changes in physical properties.
3=Good—Suitable for use in this class of fluid/chemical; acceptable amounts of volume increase and/or changes in physical properties.
NR=Not Recommended—Excessive volume increase or change in physical properties.
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Each character in the product name indicates a specific characteristic as outlined below:
• Absence of a letter suffix indicates that the product is a gum polymer only and contains no curatives
(may contain process aid).
• “C” indicates that the product is a precompound, containing accelerator and curative.
• “S” indicates that the product incorporates Viton® made with Advanced Polymer Architecture technology
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Within the blocks formed by the “intersection” of a given end-use category (column) and the process
type by which the end products will be manufactured (row), we have listed the types of Viton® that
we believe are appropriate choices for meeting the physical property requirements of the finished
product and that are best suited for the chosen manufacturing process.
The Viton® products we believe will provide the best combination of end-use physical properties,
together with the best processing characteristics for given methods of manufacture, are listed in bold
type.
Additional details for specific types of Viton® can be found in the Viton® Product Listing and in
product-specific data sheets.
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Table 5
Viton® Fluoroelastomer Application Guide
Table 5
Viton® Fluoroelastomer Application Guide (cont’d.)
Table 6
Viton® Fluoroelastomer Product Listing
Polymer Properties Nominal Physical Properties*
Viton®
Volume Fluoroelastomer
Nominal Polymer Temperature Increase, Viton® Product
Viton® Viscosity, Fluorine Compression of After Fluoroelastomer Suggested
Product ML1 + 10 Specific Content, Set, % Retraction 7 days/ Product Uses/
Type at 121°C Gravity % 70 hr/200°C (TR-10) °C MeOH/23°C Description Applications
*Nominal physical properties typical of those that can be expected of vulcanizates based on the specific type of Viton® noted, in a 70A hardness,
MT carbon black-filled formulation. These are not intended to serve as specifications.
**Curative-containing precompounds, and polymers + VC-50 (at levels less than or equal to 2.50 phr rubber) have been determined to be in
compliance with FDA 21 CFR-177.2600—Rubber Articles for Repeated Food Contact.
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Table 6
Viton® Fluoroelastomer Product Listing (cont’d.)
Polymer Properties Nominal Physical Properties*
Viton®
Volume Fluoroelastomer
Nominal Polymer Temperature Increase, Viton® Product
Viton® Viscosity, Fluorine Compression of After Fluoroelastomer Suggested
Product ML1 + 10 Specific Content, Set, % Retraction 7 days/ Product Uses/
Type at 121°C Gravity % 70 hr/200°C (TR-10) °C MeOH/23°C Description Applications
Ultra-low Coatings,
+75 to viscosity: viscosity modifier
A-100 10 1.82 66.0 15 -17
105% excellent polymer for higher
rheology viscosity types
FDA-compliant**,
Low viscosity:
+75 to cured w. VC-50:
A-200 20 1.82 66.0 15 -17 excellent polymer
105% injection molding
rheology
applications
FDA-compliant**,
Intermediate
cured w. VC-50:
+75 to viscosity:
A-500 50 1.82 66.0 15 -17 compression,
105% excellent polymer
transfer, injection
rheology
molding
FDA-compliant**,
High viscosity: cured w. VC-50:
+75 to
A-700 70 1.82 66.0 15 -17 excellent physical compression,
105%
properties transfer, injection
molding
FDA-compliant**,
Ultra-high cured w. VC-50:
+75 to viscosity: compression
A-HV 160 1.82 66.0 15 -17
105% excellent physical molding, high
properties strength
vulcanizates
Transfer, or
injection molded
Slightly improved
goods, where A-
+75 to low temperature
AL-300 30 1.77 66.0 25 -19 types are
105% flexibility. Low
marginal in low-
viscosity
temperature
flexibility
General molded
Slightly improved goods, where A-
+75 to low temperature types are
AL-600 60 1.77 66.0 20 -19
105% flexibility. marginal in low-
Medium viscosity temperature
flexibility
*Nominal physical properties typical of those that can be expected of vulcanizates based on the specific type of Viton® noted, in a 70A hardness,
MT carbon black-filled formulation. These are not intended to serve as specifications.
**Various types of Viton® curative-containing precompounds have been determined to be in compliance with FDA 21 CFR-177.2600—Rubber
Articles for Repeated Food Contact.
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Table 6
Viton® Fluoroelastomer Product Listing (cont’d.)
Polymer Properties Nominal Physical Properties*
Viton®
Volume Fluoroelastomer
Nominal Polymer Temperature Increase, Viton® Product
Viton® Viscosity, Fluorine Compression of After Fluoroelastomer Suggested
Product ML1 + 10 Specific Content, Set, % Retraction 7 days/ Product Uses/
Type at 121°C Gravity % 70 hr/200°C (TR-10) °C MeOH/23°C Description Applications
FDA-compliant**:
Excellent balance
compression –
of resistance to
B-601C 60 1.85 68.5 20 -14 +35 to 45% injection molding
compression
of O-rings, simple
set/fluids
shapes
FDA-compliant**:
Excellent
high shear
extrudability;
extrusion
B-202 20 1.86 68.5 25 -14 +35 to 45% lower MeOH
applications—
permeability than
fuel hose veneer,
A-types
coatings
Intermediate
viscosity, FDA-compliant**:
excellent polymer compression,
B-600 60 1.86 68.5 20 -14 +35 to 45%
rheology, transfer, and
superior fluids injection molding
resistance
*Nominal physical properties typical of those that can be expected of vulcanizates based on the specific type of Viton® noted, in a 70A hardness,
MT carbon black-filled formulation. These are not intended to serve as specifications.
**Various types of Viton® curative-containing precompounds have been determined to be in compliance with FDA 21 CFR-177.2600—Rubber
Articles for Repeated Food Contact.
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Table 6
Viton® Fluoroelastomer Product Listing (cont’d.)
Polymer Properties Nominal Physical Properties*
Viton®
Volume Fluoroelastomer
Nominal Polymer Temperature Increase, Viton® Product
Viton® Viscosity, Fluorine Compression of After Fluoroelastomer Suggested
Product ML1 + 10 Specific Content, Set, % Retraction 7 days/ Product Uses/
Type at 121°C Gravity % 70 hr/200°C (TR-10) °C MeOH/23°C Description Applications
Improved
FDA-compliant**:
polymer base vs.
compression
F-601C—
F-605C 60 1.90 69.5 30 -8 +5 to 10% molded goods
improved
requiring best
rheology,
fluids resistance
compression set
F-Types: Gum Polymers
FDA-compliant**:
Injection transfer,
Low viscosity
GF- or compression
25-30 1.91 70.0 35 -6 +3 to 5% version of GF-
200S molded goods
600S
requiring best
fluids resistance
Superior
FDA-compliant**:
resistance to
Compression
GF- broad range of
65 1.91 70.0 35 -6 +3 to 5% molded goods
600S fluids and
requiring best
chemicals,
fluids resistance
including MeOH
Low-Temperature Types of Viton® Polymer
GLT Types
FDA Compliant**
Injection –
20-30 Mooney GLT:
transfer molded
+75 to best FKM low-
GLT-200S 25-30 1.78 64.0 30 -30 automotive fuel,
105% temperature
chemical,
flexibility
petroleum
industry seals
FDA Compliant**
Transfer –
compression
+75 to Medium viscosity molded
GLT-600s 65 1.78 64.0 35 -30
105% version of GLT automotive fuel,
chemical,
petroleum
industry seals
GBLT Types
Low-temperature Fuel systems
flexibility/fluid parts: resistance
resistance to low
GBLT-200S 25-30 1.80 65.0 40 -26 +65 to 90%
intermediate oxygenates, low-
between GLT/GFLT temperature
types flexibility
Low-temperature Fuel systems
flexibility/fluid parts: resistance
resistance to low
GBLT-600S 65 1.80 65.0 35 -26 +65 to 90%
intermediate oxygenates, low-
between GLT/GFLT temperature
types flexibility
*Nominal physical properties typical of those that can be expected of vulcanizates based on the specific type of Viton® noted, in a 70A hardness,
MT carbon black-filled formulation. These are not intended to serve as specifications.
**Various types of Viton® curative-containing precompounds have been determined to be in compliance with FDA 21 CFR-177.2600—Rubber
Articles for Repeated Food Contact.
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Table 6
Viton® Fluoroelastomer Product Listing (cont’d.)
Polymer Properties Nominal Physical Properties*
Volume Viton®
Nominal Polymer Increase, Viton® Fluoroelastomer
Viton® Viscosity, Fluorine Compression Temperature After Fluoroelastomer Product
Product ML1 + 10 Specific Content, Set, % of Retraction 7 days/ Product Suggested Uses/
Type at 121°C Gravity % 70 hr/200°C (TR-10) °C MeOH/23°C Description Applications
GFLT Types
Bonded fuel
30 ML GFLT: best
systems parts:
combination of low-
resistance to
GFLT-200S 25-30 1.86 66.5 35 -24 +5 to 10% temperature
oxygenates, low-
flexibility/fluids
temperature
resistance
flexibility
Bonded fuel
65 ML GFLT: best
systems parts:
combination of low-
resistance to
GFLT-600S 65 1.86 66.5 40 -24 +5 to 10% temperature
oxygenates, low-
flexibility/fluids
temperature
resistance
flexibility
Viton® Extreme™ Types
Outstanding
resistance to FDA-compliant**:
fluids/chemicals, Transfer –
ETP-600S 60 1.82 67.0 40 -12 +10 to 15% including low compression
molecular weight molded seals,
acids, aldehydes, gaskets
ketones
*Nominal physical properties typical of those that can be expected of vulcanizates based on the specific type of Viton® noted, in a 70A hardness,
MT carbon black-filled formulation. These are not intended to serve as specifications.
**Various types of Viton® curative-containing precompounds have been determined to be in compliance with FDA 21 CFR-177.2600—Rubber
Articles for Repeated Food Contact.
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Applications
Automotive
Parts produced from Viton® fluoroelastomer are widely used in the automotive industry because of
their outstanding heat and fluid resistance. They are used in the following areas:
Powertrain Systems
• Crankshaft seals, Valve stem seals, Transmission seals
• Air Intake Manifold gaskets
Fuel Systems
• Veneered fuel hose
• In-tank fuel hose and tubing
• Pump seals, Diaphragms and Injector O-rings
• Accelerator pump cups
• Filter caps and filter seals
• Fuel sender seals, Carburetor needle tips
Appliances
The heat and fluid resistance of Viton® fluoroelastomer, coupled with its good mechanical strength,
makes it a natural choice for many appliance parts. The use of seals and gaskets of Viton® has
resulted in design of appliances in challenging environments. Here are some typical success stories:
• In one commercial automatic dry cleaning machine, no less than 107 components are made of
Viton®: door seals, sleeve-type duct couplings, shaft seals, O-rings, and various static gaskets.
They perform in an atmosphere of perchloroethylene fumes at temperatures up to 88°C,
conditions that would quickly degrade other elastomers.
• A fluid-activated diaphragm-type thermostat for gas or electric ranges owes its success to the
designer’s choice of Viton® for the actuator element. Because Viton® adheres well to brass is
virtually impermeable to and is not swelled or deteriorated by the fluids used, can withstand
operating temperatures of 149 to 204°C, and has the mechanical strength to resist repeated
flexing.
Chemical Industry
Viton® fluoroelastomer is essentially a universal seal for chemical process equipment. Its application
in the chemical industry is illustrated by the following examples:
• In a pumping station that handles more than 80 different solvents, oils, and chemicals, seals of
Viton® are used in the piping’s swivel and telescoping joints. When these joints were inspected
after two years’ service, they were found to be as good as new.
• Valves lined with Viton® reduce heat and corrosion worries in many plants.
• Hose made of Viton® transfers solvents and reactive petrochemicals to and from processing
and distribution facilities. There are installations on ocean tankers as well as on highway trailers.
• Processing rolls for hot or corrosive service are covered with Viton®.
• Flange gaskets for glass-bodied valves in a paper bleaching plant are of Viton®.
• Viton® replaced caulking on a process equipment enclosure, previously plagued with
hot solvent leaks, and saved $4,000 per year in maintenance costs.
• Aerosol-propelled solvent solutions of Viton® are sprayed on chemical process equipment as
multi-purpose maintenance coatings.
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Industrial Use
The good mechanical properties of Viton® fluoroelastomer have permitted it to replace conventional
elastomers in a range of applications that cut across industry lines. To cite a few:
• Stable-dimensioned O-rings in the meters of automatic gasoline blending pumps
• High vacuum seals for the world’s most powerful proton accelerator
• Heat- and corrosion-resistant expansion joints for a utility company’s stack gas exhaust ducts
• Tubing and seals for a variety of top-quality industrial instruments
• Compression pads for heavy-duty vibration mounts used for portable missile ground control
apparatus
• Conveyor rolls for a solvent cleaning machine
• Packing rings for hydraulic activators on steel mill ladles
• Clamp cushions for parts dipped in 285°C solder
• Jacketing for steel mill signal cable
• Deflector rolls on high-speed tinplating lines
• Precision-molded balls for check valves in oil or chemical service
• O-ring seals for test equipment in an automotive manufacturer’s experimental lab
Aerospace
Reliability of materials under extreme exposure conditions is a prime requisite in this field. Aircraft designers
report that O-rings of Viton® fluoroelastomer have a useful thermal range of –54 to 316°C and that Viton®
exhibits “long and consistent life,” even at the upper end of this range. Higher temperatures can be tolerated for
short periods. Viton® also resists the effects of thermal cycling, encountered in rapid ascent to and descent from
the stratosphere. Other desirable characteristics of Viton® that are pertinent to aerospace applications are its
excellent abrasion resistance and its ability to seal against “hard” vacuum, as low as 10–9 mm Hg (133 nPa),
absolute.
The high-performance properties of Viton® have been demonstrated in these typical aircraft and missile
components:
• O-rings and Manifold gaskets
• Coated fabric covers for jet engine exhausts between flights
• Firewall seals
• Abrasion-resistant solution coating over braid-sheathed ignition cable
• Clips for jet engine wiring harnesses
• Tire valve stem seals
• Siphon hose for hot engine lubricants
Fluid Power
Designers and engineers are discovering that seals of Viton® fluoroelastomer work better and last longer than
any other rubber in most fluid power applications. Viton® seals effectively up to 204°C and is unaffected by most
hydraulic fluids, including the fire-resistant types. Seals of Viton® can also cut maintenance costs under more
moderate service conditions (below 121°C) by providing longer, uninterrupted seal reliability.
Some applications in which seals of Viton® can reduce fluid loss and minimize downtime include the following:
• Actuators are the hydraulic components most likely to develop small, steady leaks when rubber seals wear
and lose resilience, which can be extremely expensive. In a working year, day-to-day leakage from the
average hydraulic system wastes enough fluid to completely fill the system more than four times. Viton®
prevents or reduces leakage by maintaining its toughness and resilience longer than other rubber seal
materials under normal fluid power conditions.
• In pumps, poor sealing performance increases operating costs by wasting power. When internal seals lose
resilience and allow more slippage than the pump design permits, power is wasted. When seals swell and
drag, power is wasted. Seals of Viton® keep their resilience and don’t swell, thus preventing power waste
and helping hold down operating costs.
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Test Procedures
Property Measured Test Procedure
Compression Set ASTM D3955, Method B (25% deflection)
Compression Set—Low Temperature ASTM D1299, Method B (25% deflection)
Compression Set, O-Rings ASTM D1414
Hardness ASTM D2240, durometer A
Mooney Scorch ASTM D1646, using the small rotor. Minimum viscosity and time to a
1-, 5-, or a 10-unit rise are reported.
Mooney Viscosity ASTM D1646, ten pass 100°C and 121°C
ODR (vulcanization characteristics ASTM D2084
measured with an oscillating disk cure
meter)
Property Change After Oven Heat- ASTM D573
Aging
Stress/Strain Properties
100% Modulus ASTM D412, pulled at 8.5mm/s (20 in/min.)
Tensile Strength
Elongation at Break
Stiffness, Torsional, Clash-Berg ASTM D1043
Temperature Retraction ASTM D1329
Volume Change in Fluids ASTM D471
*Note: Test temperature is 24°C, except where specified otherwise
For further information please contact one of the offices below, or visit our website at
www.dupontelastomers.com/viton
South & Central America Headquarters - Brazil Asia Pacific Headquarters - Singapore
Tel. +55-11-4166-8978 Tel. +65-6275-9383
Fax +55-11-4166-8989 Fax +65-6275-9395
The information set forth herein is furnished free of charge and is based on technical data that DuPont Performance Elastomers believes to be
reliable. It is intended for use by persons having technical skill, at their own discretion and risk. Handling precaution information is given with the
understanding that those using it will satisfy themselves that their particular conditions of use present no health or safety hazards. Since
conditions of product use and disposal are outside our control, we make no warranties, express or implied, and assume no liability in connection
with any use of this information. As with any material, evaluation of any compound under end-use conditions prior to specification is essential.
Nothing herein is to be taken as a license to operate or a recommendation to infringe on patents.
Caution: Do not use in medical applications involving permanent implantation in the human body. For other medical applications, discuss with
your DuPont Performance Elastomers customer service representative and read Medical Caution Statement H-69237.
DuPont™ is a trademark of DuPont and its affiliates.
Viton® and Viton® Extreme™ are trademarks or registered trademarks of DuPont Performance Elastomers.
Copyright © 1998, 2004, 2005 DuPont Performance Elastomers. All Rights Reserved.