8702en PDF
8702en PDF
BA 8702 EN 06.98
                     for ARPEX® All Steel Couplings of all types
                                 Series ARS-8
                              Sizes 251-8 to 722-8
A. Friedr. Flender AG, Postfach 1364, D-46393 Bocholt, Tel. 02871/92-0, TX 813841, Telefax 02871/922596
                           Manufacturer´s Declaration
               according to the meaning of the EU directive 89/392/EWG appendix II B
           With this manufacturer‘s declaration, all coordinated standards are taken into
           account, in as far as they apply to our products, which are published by the EU
           commission in the gazette of the European Union.
           Bocholt, 02.06.1998
                                                  Signature (Engineering)
1.        Technical data
1.1       Dimensions of ARPEX components                                                            6
1.2       Weights of ARPEX components                                                               6
2.        General information
2.1       General                                                                                   7
3.        Safety information
3.1       Safety notes for the user                                                                 8
3.1.1     Marking of safety notes in the operating instructions                                     8
4.2 Transport 9
4.3       Storage                                                                                   9
4.3.1     Storage of coupling parts                                                                 9
4.3.2     Storage of plate packs                                                                    9
4.3.2.1   General information                                                                       9
4.3.2.2   Store                                                                                     9
5.        Technical specification
5.1       General description                                                                      10
6.        Assembly
6.1       Information on machining finish bores, axial safeguarding, setscrews, balancing          11
6.1.1     Finish bores                                                                             11
6.1.1.1   Keyways                                                                                  12
6.1.2     Axial safeguarding                                                                       12
6.1.3     Setscrews                                                                                12
6.1.4     Balancing                                                                                13
6.6       V-supports                                                                               17
6.6.1     Assembly                                                                                 17
6.6.2     Disassembly                                                                              17
6.12 Alignment 23
8.         Operation
8.1        General operating data                                                        26
10.        Maintenance
10.1       General                                                                       27
10.2       Replacing plate packs                                                         27
     The following lists of technical data contain the most important details of the coupling. These data
     and the contractual agreement for the coupling determine the limits of its use according to the terms
     of the contract.
The nominal torques TKN shown in the following lists are valid for:
• Continuous operation up to 24 h
     • Shock loads of up to twice the nominal torque are allowed up to five times per hour on starting
       or during operation.
     • Operation within a temperature range from -20 °C up to +280 °C (ambient temperature resp.
       shaft end temperatures)
                                                                                                F-flange
                Hub                  Plate pack                  H-spacer
               Weight
    Size        Hub       Plate pack        F-flange                  H-spacer
     da                                                    l3 = 1000 mm per 100 mm tube
    mm           kg          kg                kg                kg             kg
   251-8         11,7        5,5              12,8               46,9           4,3
   285-8         16,5        8,0              17,1               53,3           4,7
   314-8         22,8       10,3              24,0               77,1           6,9
   372-8         35,9       15,8              37,9               93,5           8,0
   407-8         48,6       19,7              46,0              114,5           9,8
   442-8         62,4       25,5              60,6              142,6          12,2
   487-8         87,1       32,3              79,4              166,2          13,7
   522-8        106,6       39,7              99,6              197,1          16,4
   572-8        141,9       51,9             129,1              246,9          20,4
   602-8        166,3       62,5             151,6              288,3          23,5
   667-8        236,7       77,6             193,4              337,0          26,1
   722-8        304,8       98,5             241,9              381,4          29,6
2.1 General
These operating instructions should always be kept accessible near the coupling.
      Only exact knowledge of the operating instructions ensures trouble-free coupling operation.
      Therefore, it is in the interest of our customers that these instructions are read, understood and
      in all aspects observed by personnel responsible for transport, assembly and operation.
      Note:     We cannot be held responsible for damages and operating hold-ups, resulting from failure
                to comply with the operating instructions.
      The “coupling” dealt with in these instructions, has been designed for stationary applications in
      general mechanical engineering.
      Possible applications for couplings of this series are e.g. waste water treatment, dredgers,
      chemical industry, printing machines, iron and steel industry, conveyors, hoisting equipment, food
      industry, paper machines, pumps, cable railways, ventilators, compressors, cement industry etc.
      The coupling is designed only for the application range stated in section 1 “Technical data”.
      Deviating operating conditions necessitate a new contractual agreement.
The coupling described herein, corresponds to the state of technology at the time of going to press.
      In the interest of further development, whilst maintaining the essential characteristics, we reserve
      the right to make changes, which are deemed to increase its capacity and safety.
      Reproductions whole or in part, without our permission, are not permitted: it must not be used for
      the purpose of unauthorised competition or made available to third parties.
                               Flender AG
                               46393 Bocholt
                               Tel.  : 02871/92-0
                               Fax. : 02871/92-2596
                               Telex : 813841
      or to one of our service centers. A list of centers can be found in section 11 “Stocking of spare parts,
      addresses of service centres”
        • The coupling has been designed according to the state of technology and is supplied in a safe
          to operate condition. Unauthorized modification, which interfere with the operational safety are
          not permitted. This applies also to guarding devices, which have been put up against
          unintentional contact.
        • The coupling is to be installed and operated only within the scope of conditions laid down in the
          supply contract.
        • The customer has to ensure that all personnel engaged in assembly, operation, care and
          maintenance, have read and understood these operating instructions and that they strictly
          observe all points to:
and
        • The relevant regulations and instructions concerning health and safety at work, and environment
          protection have to be observed for transport, assembly and disassembly, operation and
          maintenance.
• The coupling is to be operated and maintained only by authorised and trained personnel.
• All work has to be carried out carefully and from the point of view of “safety”.
        • Any work on the coupling has to be carried out whilst it is at rest. The driver is to be safeguarded
          against unintentional starting (e.g. by locking the key switch or removing fuses in the mains
          supply). A notice should be placed at the start-up location which says that work is being carried
          out on the coupling.
        • The driver is to be switched off at once, if, during operation, any changes such as changed
          running noise, can be noticed on the coupling.
        • When the coupling is incorporated in machines or equipment, the manufacturer of the machine
          or equipment is obliged to include all instructions, notes and descriptions of these operating
          instructions in his operating instructions.
Any important instructions which refer to safety and operational protection, have been marked by:
         Attention !      This symbol refers to safety measures which must be observed to avoid
                          damage to the coupling.
        The extent of supply is listed on the transport documents. Its completeness should be checked on
        delivery. Possible transport damage and/or missing parts should be reported immediately in
        writing. After consultation with Messrs. Flender an expert should be called in.
4.2 Transport
        Subject to transport route and size, the coupling is packed differently. If not specially agreed in the
        contract, the packing corresponds to guide lines HPE. Symbols on the packaging should be noted.
        They have the following meaning:
4.3 Storage
        The coupling is supplied with a protective coating and can be stored for up to 6 months, indoors
        at a dry location. In case longer storage is intended, a corresponding long-term conservation is
        necessary (refer to Flender).
        Properly stored plate packs remain unchanged in their characteristics. Storage under unfavourable
        conditions and improper handling will have a negative influence and a change of physical properties
        will result. These changes can come about through reaction to oxygen, ozone, extreme temperatures
        or damp.
4.3.2.2 Store
        The storage place should be dry and dust-free. The plate packs are not to be stored together with
        corrosive chemicals, acids, alcaline solutions etc.
        Attention !       Damp storage places (relative humidity above 65%) are unsuitable.
                          Care should be taken that no condensation develops.
        ARPEX couplings are all steel couplings. The plate packs are placed between flanges of coupling
        parts and spacer and alternately bolted with them.
        Individual thin steel plates are assembled on bushings and are pressed tightly together by an
        inserted, internally bevelled, retaining ring. The retaining ring is fastened by the expanded end of
        the bushing, which fits snugly against it. As all joints are built-up like this, the plate pack forms a
        compact unit.
        By this arrangement of plate packs, the ARPEX coupling is torsionally stiff and torque is transmitted
        without backlash.
        ARPEX couplings of series ARS-8 size 251-8 to 722-8 have octagonal plate packs (see illustration).
        Collar bolts with collar nuts connect plate packs with spacer- and coupling part flanges.
By virtue of the modular design concept, ARPEX couplings can be assembled almost at random.
        The size identification of the coupling is on the outside diameter (da) of coupling flange in mm. This
        identification is complemented by a preceding combination of letters, which specify the coupling
        components.
        In order to machine finish bores components have to be carefully aligned. Limits for concentric and
        offset mislignment are listed in table 6.1. Parts have to be held at the planes marked thus ( ).
        Attention !         The max. permissible bore diameters apply to drive type fastenings
                            without taper action according to DIN 6885/1 and must not be
                            exceeded under any circumstances.
        If instead of the planned drive type fastening other shaft- hub connections (e.g. splined hub profiles,
        tapered or stepped bores, stressed type fastenings with taper action) are to be used, consult
        Flender.
                                                                     Bore limits
                     Type of fit     Shaft limits   Reversing operation One-direction operation
                    Interference         h6                 P7                    N7
                 fit with keyway         k6                 M7                    H7
                                        m6                  K7                    H7
                                         n6                 J7                    H7
                                         p6                 H7                    F7
                    Shrink fit      Customer´s
                 without keyway     specification       on request            on request
6.1.1.1 Keyways
        Keyways have to be machined to suit the existing keys. For keyways, the tolerance band of hub
        keyway width ISO P9 has to be kept to.
        A setscrew or endplate can be used for axial safeguarding of coupling parts. If end plates are to
        be used, contact Flender with regard to the recessing of coupling parts.
6.1.3 Setscrews
To avoid damaging the shaft, the setscrew bore should be machined over the keyway.
        The setscrews are to be located at the centre of the hub core, as shown in above illustration. If this
        is not practical, please note that the clearance distance (e) to the setscrew is to be at least
        M x 1,5.
Hexagon socket setscrews with cup point according to DIN 916 should be used.
                          The setscrew length should fill the threaded hole but not project
                          above the hub (L min = M x 1,2)
6.1.4 Balancing
        Rough drilled couplings resp. rough-drilled coupling parts are supplied in an unbalanced condition.
        For these components it is recommended that they are balanced, subject to their intended use, after
        finish boring (for this purpose, we refer to DIN 740, DIN ISO 1940 part 1).
        Balancing is usually achieved by removing metal through drilling. In order to limit the material to be
        removed to a minimum, a rather large equalizing radius should be chosen.
        Finish bored couplings or coupling parts are supplied in a balanced state according to customer‘s
        specification.
           Arrangement of balancing holes in case of hubs with keyway when balancing in one plane
                                        (balanced after keywaying).
        Care should be taken, already at the planning stage, that adequate space is available for assembly
        and subsequent maintenance work.
        Prior to starting, finish bores and surfaces for spacer rings and nuts resp. close fitting bolts (subject
        to assembly procedure, see sect. 6.10) have to be thoroughly cleaned and rust protection removed.
        The same applies to shaftends.
        Shaft ends should not protrude over hub inside faces. If neces-
        sary, place spacers or distance rings to bridge the gap between
        coupling and shaft shoulder. Axial safeguarding by setscrew or
        endplate.
         Attention !       Tighten setscrews only with hex. key according to DIN 911,
                           without extention pipe.
        For hubs with key connection it is recommended to warm the coupling hubs to max. 150 °C, this
        will facilitate mounting.
                                          Plate
                                                      Bar is threaded into shaft end; size of thread depends on
                                                      available shaftdiameter. Put a plate of appropriate size
                                                      over the threaded bar. By tightening the nut the hub
                                                      moves onto the shaft.
                                           Nut
Threaded bar
        To pull a coupling hub from the shaft, the plate packs have to be disassembled first. Then remove
        the endplate if applicable resp. loosen setscrew. With the aid of a three-armed puller resp. by
        placing a pulling device in the threaded holes (only in existence if demanded), remove the hub from
        the shaft.
        In case of a tight fit, warm the hub uniformly with a burner and carefully pull the hub with a pulling
        device from the shaft.
        Check disassembled components carefully before reuse or return them, if necessary, to Flender
        for repairs.
                                   Pulling holes
6.5.1 Assembly
        Cylindrical shrink connections are joined by heating the outer part. To avoid premature binding,
        joining should be carried out speedily in a draught-free space.
        To disassemble a coupling hub with a cylindrical shrink fit, the plate packs and the spacer have to
        be disassembled first.
When disassembling in cold surroundings, the shrink connection should be slightly warmed up.
        Depending on the length of the coupling hubs, there are one or more oil grooves. The oil must be
        pressed into the shrink fit with the aid of one or more pumps, subject to the number of oil grooves.
        The axial movement is realized with the help of a separate hydraulic press or mechanical puller.
        The coupling hubs are furnished with at least one oil groove. A motor driven pump must be installed
        at the transition from the smaller to the bigger diameter of the shaft, due to the large amount of oil
        which is needed in a short time. A hand-operated pump is sufficient for all other oil connections.
        The axial movement is caused by the pressure effect at the grade.
        Under normal temperature conditions thin-bodied, pure mineral oil with a viscosity of 6 to 10°E at
        50°C serves best as pressure oil.
        However, should oil escape in masses, so that the pressure cannot be held on disassembly, the
        use of more heavy-bodied oil is possible.
        Plate packs of ARPEX couplings are axially flexible and thus cannot support the weight of a spacer
        in a vertical application. Support plates are optionally available, which direct the spacer weight as
        an axial thrust force to the machine bearing, without straining the plate pack.
        For applications of this type, spacers and connecting pieces are fitted, fully functional, at the factory.
        The support plates are adapted and fitted to suit the coupling combination.
                                                                        Support plate
                                                                           spacer
                                                                      Support plate
                                                                          hub
6.6.1 Assembly
        When assembling a N-hub, the factory fitted support plate has to be removed by unscrewing the
        three studscrews with an Allan key. The hub is then mounted on the shaft end as described in
        section 6.3.
        After mounting, reassemble the support plate in the hub, locate it properly and screw in the three
        studscrews. Take care that the support plate seating is flat.
        Now the plate pack is positioned on the hub face and the spacer with the factory fitted support plate
        is located on the lower support plate; after this, the second plate pack and close fitting bolts are
        inserted and assembled (see section 6.10 f).
6.6.2 Disassembly
        Remove spacer and plate packs in reverse order. Unscrew the three studscrews and with two
        forcing screws in the support plate, lift it out of the recess. When replacing plate packs, check the
        V-support plates and renew them if necessary.
F- flanges are supplied, subject to agreement, as single parts or ready assembled with a spacer.
6.7.2 Assembly
Before assembling, clean coupling parts carefully with the help of a suitable solvent.
        • Check recesses and contact faces of F-flanges for possible damage and rework them if
          necessary.
        • Take great care in making recess connections.
        • The connecting bolts have to be tightened evenly one after the other with the specified torque
          (see table 6.4), being careful that the recess connection is not tilted.
F-flange
                                                                                        Customer
                Customer                                                                connection
                connection
                                                                            connecting bolt
                    Connecting bolt
                                                F-flange
      Couplings which are summation balanced, have a 4-digit number stamped on each component
      flange OD. Take care on assembly, that only coupling parts are bolted together which have the same
      numbers on their flange OD. The components have to be arranged so that numbers are in one line,
      to be readable from one direction (see illustration). Only this arrangement guarantees the
      requirements.
AAAA
AAAA
AAAA
                                                            AAAA
                                                                             readable from
                                                                             here
               Close fitting
               bolt with collar
Bush
                                                                                      Ring
       ARPEX-flange
                                                                                                   ARPEX-flange
Note!
Disks, bushes and rings are supplied as
                                                      Disks
ready assembled, compact units.
In case of open link design (possible from size
251-8 up) one bush and one ring is supplied
loose. These must be inserted appropriately
                                                                       Collar nut
when assembling (see figure).
              • The tightening torque for the bolts must be applied to the nuts
                                                                                                 Fig. I
                and the bolt head be secured against turning. This protection
                against turning must be supported on the flange to which the
                plate pack is fastened. Tighten the nuts as follows:
       The couplings can compensate for misalignment of shafts to be connected up to the data listed in
       6.13. The radial and angular misalignments of shaft ends is to be kept as small as possible.
       Couplings featuring two plate packs can accomodate axial, radial and angular misalignments.
       Couplings with only one plate pack, accept just angular and axial misalignment.
       On aligning machine parts, use a caliper gauge to measure gap "S1" (see illustration) between
       coupling flanges at several measuring points. If the measured flange gaps are within the value range
       S1 min/S1 max (see table 6.6), then the alignment is sufficiently good.
       Attention !       The assembly misalignment values must not exceed values for
                         S1 min and S1 max (table 6.6). In order to have misalignment
                         reserves for the operating process, it is advisable to align the
                         couplings such that the assembly misalignment is smaller than
                         stated below (see also sect. 6.13 f).
                              Size         S1        S1      Size        S1       S1
                                          min.     max.                 min.    max.
                                          [mm]     [mm]                 [mm]    [mm]
                             251-8        24,6      25,4    487-8       40,3     41,7
                             285-8        26,6      27,4    522-8       43,2     44,8
                             314-8        29,6      30,4    572-8       46,2     47,8
                             372-8        31,5      32,5    602-8       49,1     50,9
                             407-8        34,4      35,6    667-8       54,0     56,0
                             442-8        37,4      38,6    722-8       58,9     61,1
        Misalignments of coupling parts relative to each other can occur from inaccurate alignment on
        installation or can be caused by operating factors (heat extension, shaft bending, machine frame
        too weak etc.).
S - ∆Ka
∆Kr
∆Kw
L S + ∆Ka
        Table 6.7 lists perm. misalignments in angular and at the same time, axial direction, whereby values
        for axial misalignment refer to 1 plate pack.
        The listed values are the total allowable misalignments which are allowed to occur during operation;
        misalignments which occurs during the assembly process must be considered appropriately.
        Permissable radial misalignment depends on the allowable angular misalignment and on center
        distance of plate packs.
        Required:
        Perm. misalignment values for an ARPEX coupling type ARS-8 NHN 251-8 with a shaft distance
        of S8 = 1000 mm.
b) Allow. axial misalignment at ∆Kw = 0,2° = ± 1,06 mm (2 plate packs = 2 x 0,53 mm)
0,4
0,3
                ∆ KW [°]
                           0,2                           ARS-8
0,1
                            0
                                 0,0             33,3              66,7              100,0
                             ∆ Ka [%]     See the following table (6.7) for absolute values
       The listed axial misalignment ∆Ka must be understood as permissible tolerance values according
       to the S1-value (see table 1.1).
        Check all bolt connections and retighten them if necessary. Alignment and gap dimension S1
        should also be checked and corrected if necessary (see table 6.6 and 6.7). Then mount the
        coupling guard, protection against unintentional contact.
8. Operation
9.1 General
The following listed failures can only be clues in the search for any cause of faults.
In complex drive situations, all other components have to be included in the search.
        During all operating phases, the coupling should run with low noise and without vibration. Different
        operating behaviour should be seen as a fault, which has to be remedied promptly.
10. Maintenance
10.1 General
       ARPEX couplings should be visually checked corresponding to the maintenance schedules of the
       plant, but at least once a year. Special attention is to be paid to the condition of the plate packs.
       Should individual plates or whole strands be broken, then the particular plate pack has to be
       replaced; in these cases, check also the coupling flanges for damage.
       Original ARPEX plate packs should only be used as replacement, to guarantee proper torque
       transmission and trouble-free function.
       Note!     As a rule, replacing plate packs is possible without the necessity to shift
                 coupled drive members. Exceptations are combinations with F-flanges
                 and special designs.
       For reassembly, carefully note instructions of section 6 “Assembly” and section 7 “Putting into
       service”.
        Storage of important spare and wearing parts at the site is an essential requirement for operational
        availability of the coupling.
        Number of pieces, name of parts, size              ( provided it is available, state also DRG. no. and
                                                             position of spare part on the spare parts list.)
If coupling parts are required with finish bore and balanced, specify the following:
        Example of an order: 1 pc.          ARPEX hub, series ARS-8, size 285-8 with bore 100 H7 and
                                            keyway according to DIN 6885-1, single part dynamically
                                            balanced G 2.5 - after keywaying, speed 1000 rpm
          Attention !     We expressly draw client’s attention to the fact that spare parts and
                          accessories not supplied by us, have not been checked and
                          released by us. Their assembly and/or use can possibly alter
                          design characteristics negatively and thereby impair the active
                          and/or passive safety. Flender AG excludes any liability and
                          guarantees for any damage which results from the use of non-
                          original spare parts and accessories.
        Please note that for individual components special manufacturing and supply specifications
        frequently exist and that we always offer spare parts according to the state of technology and latest
        legal requirements.
A. FRIEDR. FLENDER AG
D-46393 BOCHOLT • Tel.: (02871) 92 - 0 • TX.: 813 841 • Fax.: (02871) 92 25 96
Lieferanschrift: ALFRED-FLENDER-STRASSE 77 • D-46395 BOCHOLT
BABCOCK - ZENTRUM
c/o Deutsche Babcock AG H2 / 529
Duisburger Straße 375, D-46049 Oberhausen
Tel.: (02 08) 8 33 - 14 30
Fax.: (02 08) 833 - 21 87