Chap 73
Chap 73
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
OBJECTIVES:
After studying Chapter 73, the reader should
be able to:
• Explain wheel bearing inspection procedures
and causes of spalling and brinelling.
• List the installation and adjustment procedures
for front wheel bearings.
• Explain how to inspect, service, and replace
rear wheel bearings and seals.
dynamic seals
inner ring
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Ball Bearings Hardened steel balls between the inner and outer
race to reduce friction in ball bearings . They cannot support the
same weight as roller bearings, however, there is less friction in
ball bearings and they generally operate at higher speeds.
These bearings are installed into the axle housing and are often
press fitted to the axle shaft. Many front-wheel-drive vehicles use
sealed double-row ball bearings as a complete sealed unit and are
nonserviceable except as an assembly. See Figure 73–3.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–3 Radial load is the vehicle weight pressing on the wheels. The thrust load occurs as
the chassis components exert a side force during cornering.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Roller Bearings Rollers between the inner and outer race to
reduce friction allow roller bearings a greater (longer) contact
area that can support heavier loads than a ball bearing.
Figure 73–4
Roller bearing line contact.
The rollers are held in place by a cage between the inner race
(called the inner ring or cone) and the outer race (also called the
outer ring or cup). Tapered roller bearings must be loose in the
cage to allow for heat expansion. Tapered roller bearings should
always be adjusted to allow for heat expansion.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Inner and Outer Wheel Bearings Many rear-wheel-drive
vehicles use an inner and an outer wheel bearing on the front
wheels.
Between the inner wheel bearing and the spindle, there is a grease
seal, which prevents grease from getting onto the braking surface
and prevents dirt and moisture from entering the bearing.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–7 Non-drive-wheel hub with inner and outer tapered roller bearings. By angling the
inner and outer in opposite directions, axial (thrust) loads are supported in both directions.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Standard Bearing Sizes Bearings use standard dimensions for
inside diameter, width, and outside diameter. The standardization
of bearing sizes helps interchangeability.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Sealed Front-Wheel-Drive Bearings Most front-wheel-drive
(FWD) vehicles use a sealed nonadjustable front wheel bearing.
This type of bearing can include either two preloaded tapered roller
bearings or a double row ball bearing. This type of sealed bearing
is also used on the rear of many front-wheel-drive vehicles.
Double row ball bearings are often used because of their reduced
friction and greater seize resistance.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–8
Sealed bearing and hub assemblies are used on the front and rear wheels of many vehicles.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–9 Sealed bearing and hub assemblies are serviced as a complete unit as shown. This
assembly includes the wheel speed sensor.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
BEARING GREASES
Grease is an oil with a thickening agent to allow it to be installed
in places where a liquid lubricant would not stay. Greases are
named for their thickening agent, such as aluminum, barium,
calcium, lithium, or sodium
Grease Additives Commonly used additives in grease include:
Antioxidants
Antiwear agents
Rust inhibitors
Extreme pressure (EP) additives as sulfurized fatty oil or chlorine
Grease contains a dye to not only provide product identification
but to give a consistent color. A solid such as molybdenum
disulfide (moly), or graphite acts as an antiseize additive. Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
What Do Different Grease Colors Mean?
Nothing. According to grease manufacturers, grease is colored for
identification, marketing, and for consistency color reasons.
• Identification. The color is often used to distinguish one type of
grease from another within the same company. Blue grease from
one company may be totally different from the blue grease produced
or marketed by another company.
• Marketing. According to grease manufacturers, customers tend to
be attracted to a particular color of grease and associate that color
with quality.
• Consistency of color. All greases are produced in batches, and the
color of the finished product often varies in color from one batch to
another. By adding color to the grease, the color can be made
consistent.
Always use the grease recommended for the service being performed.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Grease is also classified according to quality. Wheel bearing
classifications include the following:
GA—mild duty
GB—moderate duty
GC—severe duty, high temperature
(frequent stop and go service)
Static seals are used between two surfaces that do not move.
Dynamic seals are used to seal between two surfaces that move.
Wheel bearing seals are dynamic type seals that must seal between
rotating axle hubs and the stationary spindles or axle housing.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Most dynamic seals use a synthetic rubber lip seal encased in metal.
The lip is often held in contact with the moving part with the aid of
a garter spring.
With the vehicle off the ground, rotate the wheel by hand, listening
and feeling carefully for bearing roughness. Grasp the wheel at the
top and bottom and wiggle it back and forth, checking for bearing
looseness.
NOTE: Excessive looseness in the wheel bearings can cause a low brake
pedal. If any of the above symptoms are present, carefully clean and
inspect the bearings.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Symptoms of defective wheel bearings include the following:
1. A hum, rumbling, or growling noise that increases with
vehicle speed
2. Roughness felt in the steering wheel that changes with the
vehicle speed or cornering
3. Looseness or excessive play in the steering wheel especially
while driving over rough road surfaces
4. A loud grinding noise in severe cases of a defective front
wheel bearing
5. Pulling during braking
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
“Bearing Overload”
It is not uncommon for vehicles to be overloaded. This is particularly
common with pickup trucks and vans. Whenever there is a heavy load, the
axle bearings must support the entire weight of the vehicle, including its
cargo. If a bump is hit while driving with a heavy load, the balls of a ball
bearing or the rollers of a roller bearing can make an indent in the race of
the bearing.
This dent or imprint is called brinelling, named after Johann A. Brinell, a
Swedish engineer who developed a process of testing for surface hardness
by pressing a hard ball with a standard force into a sample material to be
tested. Once this imprint is made, the bearing will make noise whenever
the roller or ball rolls over the indent.
Continued use causes wear to occur on all of the balls or rollers and
eventual failure. While this may take months to fail, the cause of the
bearing failure is often overloading of the vehicle. Avoid shock loads and
overloading for safety and for longer vehicle life.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–12 Removing the grease cap
with grease cap pliers.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
6. Remove the spindle nut (castle nut).
7. Remove washer and outer wheel bearing.
8. Remove the bearing hub from the spindle. The inner bearing
will remain in the hub and may be removed (simply lifted
out) after the grease seal is pried out.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
9. Most vehicle and bearing manufacturers recommend
cleaning the bearing thoroughly in solvent or acetone.
If there is no acetone, clean the solvent off the bearings
with denatured alcohol to make certain that the thin
solvent layer is completely washed off and dry.
All solvent must be removed or allowed to dry from the
bearing because the new grease will not stick to a layer
of solvent.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
10. Carefully inspect the bearings and the races for the following:
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
11. Pack the cleaned or new bearing thoroughly with clean, new,
approved wheel bearing grease using hand packing or a
wheel- bearing packer. Clean out all of the old grease before
applying the recommended type of new grease.
Due to compatibility
problems, it is not
recommended that
greases be mixed.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
12. Place a thin layer of grease on the outer race.
13. Apply a thin layer of grease to the spindle, being sure to
cover the outer bearing seat, inner bearing seat, and shoulder
at the grease seal seat.
14. Install a new grease seal (also called a grease retainer) flush
with the hub using a seal driver.
15. Place approximately 3 tablespoons of grease into the grease
cavity of the wheel hub. Excessive grease could cause the
inner grease seal to fail, with the possibility of grease getting
on the brakes. Place the rotor with the inner bearing and seal
in place over the spindle until the grease seal rests on the
grease seal shoulder.
16. Install the outer bearing and the bearing washer.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
17. Install the spindle nut and, while rotating the tire assembly,
tighten to about 12 to 30 lb. ft. with a wrench to “seat” the
bearing correctly in the race (cup) and on the spindle.
Figure 73–19
The wheel bearing adjustment procedure as specified for rear-wheel-drive vehicles.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
18. While still rotating the tire assembly, loosen the nut
approximately one-half turn and then hand tighten only (about
5 lb. in.).
19. Install a new cotter key. (An old cotter key could break a part
off where it was bent and lodge in the bearing, causing major
damage.)
20. If the cotter key does not line up with the hole in the spindle,
loosen slightly (no more than 1/16 in. of a turn) until the hole
lines up. Never tighten more than hand tight.
NOTE: If the wheel bearing is properly adjusted, the wheel will still have
about 0.001 to 0.005 in. (0.03 to 0.13 mm) end play. This looseness is
necessary to allow the tapered roller bearing to expand when hot and not
bind or cause the wheel to lock up.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
21. Bend the cotter key ends up and around the nut, not over the
end of the spindle where the end of the cotter key could rub
on the grease cap, causing noise.
Figure 73–20
A properly secured
wheel bearing adjust
nut.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
22. Install the grease cap (dust cap) with a rubber mallet or soft-
faced hammer to help prevent denting or distorting the grease
cap. Install the wheel cover or hub cap.
NOTE: Loose wheel bearings can also cause the brake pedal to sink due
to movement of the rotor, causing the caliper piston to move. This sinking
brake pedal is usually caused by a defective master cylinder. Before
replacing a master cylinder, check the wheel bearings.
Figure 73–21
A rear wheel sealed
bearing hub assembly.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–22 Removing the drive axle shaft hub nut. This nut is usually very tight and the drift
(tapered) punch wedged into the cooling fins of the brake rotor keeps the hub from revolving
when the nut is loosened.
Continued
See Figure 73–23.
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–23 A special puller makes the job of removing the hub bearing from the knuckle easy
without damaging any component.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Diagnosing a defective front bearing on a front-wheel-drive
vehicle is sometimes confusing.
A drive axle shaft U-joint (CV joint) can also be the cause of noise
on a front-wheel-drive vehicle, but usually makes more noise
while turning and accelerating.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
REAR-DRIVE AXLE CLASSIFICATIONS
There are three rear-drive-axle classifications:
Full-floating
Three-quarter-floating
Semi-floating
These classifications indicate whether the axle shafts or the axle
housing supports the wheel.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Full-Floating Axle The bearings are mounted and retained in the
hub of the brake drum or rotor. The hub and bearing mount onto the
axle housing, and are held in place by a bearing retainer or
adjustment nuts and safety locks.
The flanged end of the drive axle is attached to the hub by bolts or
nuts. The inner axle end splines into the differential side gears.
The wheel mounts onto the hub, and lug bolts or nuts retain it.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–24 A typical full-floating rear axle assembly.
The axle shafts “float” in the axle housing and drive the wheels
without supporting their weight. Because the axle shafts do not
retain the wheel, the axle shafts can usually be removed from the
vehicle while it is standing on the wheels.
Most three-quarter-ton pickups, all heavy-duty truck tractors, and
trailers use full- floating axles. Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Three-Quarter-Floating Axle The bearings are mounted and retained in the brake drum or rotor
hub, which mounts onto the axle housing.
The outer extension of the hub fits onto the end of the axle, which is usually splined and tapered,
and a nut and cotter pin secure the hub to the axle. The axle shaft splines to the side gears inside the
differential.
The wheels are mounted on the hub and retained by lug bolts or nuts. As in the full-floating axle,
the axle housing and bearings in the hub support the weight in a three-quarter-floating axle.
Because of the construction of a three-quarter-floating axle, the wheel must be removed before
removing the axle shaft from the vehicle.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Semi-Floating Axle The wheel bearings either press onto the axle
shaft or are installed in the outer end of the axle housing.
A retainer plate at the outer end of the axle shaft or a C-clip inside
the differential at the other end keeps the axle shaft in the housing.
The brake drum or rotor fits onto the end of the axle, and lug bolts
or nuts fasten the wheel to the drum or rotor and to the axle.
The outboard end of the shaft retains the wheel and transmits the
weight of the wheel to the housing.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–25 Rear axle shafts may be full-floating, three-quarter-floating, or semi-floating,
depending on whether the shafts or the axle housing support the wheels.
The rear axle must be removed from the vehicle to replace the rear
axle bearing. There are two basic types of axle retaining methods,
retainer plate-type and the C-lock.
NOTE: If the axle flange has an access hole, then a retainer plate-type
axle is used.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Retainer Plate-Type Rear Axles Uses four fasteners that retain the
axle in the axle housing. To remove the axle shaft and the rear axle
bearing and seal, the retainer bolts or nuts must be removed.
The hole(s) in the wheel
flange permit a socket
wrench access to the
fasteners.
Figure 73–26 A retainer plate-type
rear axle bearing. Access to the
fasteners is through a hole in the
axle flange.
Figure 73–27
A slide hammer-type axle
puller can also be used.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
It is often necessary to remove the axle to perform a visual
inspection especially if trying to diagnose driveline noises.
Figure 73–28 The ball bearings fell out onto the ground when this axle was pulled out of the
axle housing. Diagnosing the cause of the noise and vibration was easy on this vehicle.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
NOTE: Some replacement bearings are available that are designed to ride
on a fresh, unworn section of the old axle. These bearings allow the use of
the original axle, saving the cost of a replacement axle.
(a) (b)
Slide
Hammer
Trick -
Part 2
The straight rollers do not have an inner race. The rollers ride on the
axle itself. If a bearing fails, both the axle and the bearing usually
need to be replaced.
The outer bearing race holding the rollers is pressed into the rear
axle housing. The axle bearing is usually lubricated by the rear-end
lubricant and a grease seal is located on the outside of the bearing.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–30 To remove the C-lock (clip), Figure 73–31 The axle must be pushed inward
the lock bolt has to be moved before the slightly to allow the C-lock to be removed. After
pinion shaft. the C-lock has been removed, the axle can be
easily pulled out of the axle housing.
Continued Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Once the C-lock has been removed, the axle simply is pulled out
of the axle tube. Axle bearings with inner races are pressed onto
the axle shaft and must be pressed off using a hydraulic press
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–33 Removing an axle seal
using the axle shaft as the tool.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–35 (a) When corrosion etches into the surface of a roller or race, the bearing should
be discarded. (b) If light corrosion stains can be removed with an oil-soaked cloth, the bearing
can be reused. (Courtesy SKF USA Inc.)
(a)
Continued
(b)
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–36 (a) When just the end of a roller is scored, it is because of excessive preload.
Discard the bearing. (b) This is a more advanced case of pitting. Under load, it will rapidly lead
to spalling. (Courtesy SKF USA Inc.)
(a)
Continued
(b)
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–37 (a) Always check for faint grooves in the race. This bearing should not be reused.
(b) Grooves like this are often matched by grooves in the race (above). Discard the bearing.
(Courtesy SKF USA Inc.)
(a)
Continued
(b)
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–38 (a) Regular patterns of etching in the race are from corrosion. This bearing should
be replaced. (b) Light pitting comes from contaminants being pressed into the race. Discard the
bearing. (Courtesy SKF USA Inc.)
(a)
Continued
(b)
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–39 (a) This bearing is worn unevenly. Notice the stripes. It should not be reused.
(b) Any damage that causes low spots in the metal renders the bearing useless.
(Courtesy SKF USA Inc.)
(a)
Continued
(b)
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–40 (a) In this more advanced case of pitting, you can see how the race has been
damaged. (b) Discoloration is a result of overheating. Even a lightly burned bearing should be
replaced. (Courtesy SKF USA Inc.)
(a)
Continued
(b)
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Figure 73–41 (a) Pitting eventually leads to spalling, a condition where the metal falls away in
large chunks. (b) In this spalled roller, the metal has actually begun to flake away from the
surface. (Courtesy SKF USA Inc.)
(a)
Metal Fatigue Long vehicle
usage, even under normal
driving conditions, causes
metal to fatigue & crack.
(b)
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
Shock Loading Dents can be formed in the race of a bearing,
which eventually leads to bearing failure.
Figure 73–42
These dents resulted from the
rollers “hammering” against the
race, a condition called brinelling.
(Courtesy SKF USA Inc.)
Wheel bearing noise will remain constant while driving over different types of road
surfaces while tire tread noise usually changes with different road surfaces.
In fact, many defective bearings have been ignored by the vehicle owners and
technicians because it was thought that the source of the noise was the aggressive
tread design of the mud and snow tires. Always suspect defective wheel bearings
whenever you hear what seems to be extreme or unusually loud tire noise.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
PHOTO SEQUENCE Rear Axle Bearing (cont.)
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
SUMMARY (cont.)
4. A defective bearing can be caused by metal fatigue that leads to
spalling, shock loads that cause brinelling, or damage from
electrical arcing due to poor body ground wires or improper
electrical welding on the vehicle.
Continued
Automotive Technology: Principles, Diagnosis, and Service, 3rd Edition ©©2008
2009Pearson
PearsonEducation,
Education,Inc.
Inc.
By James D. Halderman Pearson
PearsonPrentice
PrenticeHall
Hall- -Upper
UpperSaddle
SaddleRiver,
River,NJ
NJ07458
07458
SUMMARY (cont.)
7. Defective wheel bearings usually make more noise while
turning because more weight is applied to the bearing as the
vehicle turns.