DLE-35RA: Operator's Manual
DLE-35RA: Operator's Manual
Operator’s Manual
Specifications
Displacement: 34.5 cc [2.13 cu. in.]
Performance: 4.1HP / 8,500 rpm
Idle Speed: 1,600 rpm
Ignition Style: Electronic Ignition
Recommended Propellers: 18 u 8, 18 u 10, 19 u 8, 20 u 8, 20 u 10
Spark Plug Type: CM6
(Gap) 0.018in.– 0.020 in. [0.45mm – 0.51mm]
Diameter × Stroke: 1.5 in. [38.5 mm] u1.18 in. [ 30mm]
Compression Ratio: 7.6:1
Carburetor: DLE with Manual Choke
Weight: Main Engine − 2.08 lb [947g]
Muffler − 2.85 oz [81g]
Electronic Ignition − 4.69 oz [133g]
Engine Mount Standoffs − 3.06 oz [87g]
™ Fuel: 87− 93 Octane Gasoline with a 30:1
gas/2-stroke (2-cycle) oil mixture
4
Installation Instructions
Prepare the engine for installation
1. Check to see that all screws and bolts are tight. Check carefully for
any cracks, broken or missing parts.Tighten or replace any damaged
or missing parts before proceeding.
2. Install the silicone wire cover over the pick up lead coming from
the engine (cut the excess silicon wire cover) and connect the lead
to the pick–up lead from the Electronic Ignition Module. Secure
the connection with the included three pin connector securing clip.
3. Connect the on/off switch lead to the red connector from the
ignition control module using the lead from the on/off switch or
with the included three pin connector with pig tail. Use one of the
5 included three pin securing clips to secure the connection.
Switch (Not included)
Charge Lead
Battery Lead
KILL
SWITCH
Rx Batt
Ignition Rx Lead
Tachometer Lead/
RPM Signal Output
ELECTRONIC IGNITION
SYSTEM
Tachometer
OPTIONAL
(Not included) DLEG5525
Pick-Up
Ignition Wire Sensor Wire
(To Sensor
(To Spark Plug)
On Engine)
7
Supply Line Make connection line
Fuel Tank to T-Fitting between T-Fitting and
Carb
Carburetor as short
as possible.
2-LINE
Clunk Line
SET UP T-Fitting
Filler Cap
Fuel fill line or Plug
Clunk Lines
3-LINE Carb
SET UP Supply Line
to Carburetor
4. Install the throttle servo at least 12" [305 mm] away from the
engine. Make sure that you get the carburetor’s full range of rotation
with your servo travel. Be sure to use a non-metallic linkage.
8
6. Connect the
ignition wire from
ignition module
to the spark plug.
7. I n s t a l l t h e
muffler onto the
engine. Be sure to
use threadlocker
and that the
ignition wire does
not contact the
muffler.
1. Remove the cowling from the aircraft. Use the included propeller
washer to mark the centering hole on the propeller
2. Once the location is established, use a drill press with a 13/32
(.406/10.31mm) drill bit. In order to achieve a clean hole opening on
both sides of the propeller, drill only half way through the propeller
with the 13/32 (.406 /10.31mm) drill bit. Then flip the propeller over
and drill completely through the hole.
9
3. Next, set the engine at the beginning of the compression stroke.
Note the position of the ignition magnet with engine inverted.
10
6. Remove the propeller from the engine and drill the outer hole
on the drill press using a #35 (.110"/ 2.81mm) drill bit as a pilot hole.
Next use a #22 (.157"/ 4.01mm) drill bit to finish the hole. In order
to achieve a clean finish on both sides of the propeller, drill only
half way through the propeller with the finishing drill bit. Then flip
the propeller over and drill completely through the hole.
9. Mount the propeller to the engine using the 4x40 mm SHCS with
4 mm lock washers and flat washers. Be sure to use threadlocker.
Starting Procedures
There are two recommended ways to start the DLE-35RA:
A. Manual Starting
Note: When hand starting the DLE-35RA, use a thick glove or heavy
duty starter stick to protect your hand.
1. The propeller should be installed on the drive washer so that
it is at the one o’clock position and at the beginning of the
compression stroke so that it is comfortable to flip it through
compression.
2. Have someone help you hold the airplane while you start the
engine.
3. Close the choke on the carburetor and open the throttle slightly
from the idle position.
4. Switch on, or power your radio system and make sure you
have control of the throttle visually at the carburetor. Also make
sure that the reversing position of the servo is correct at the
transmitter and that the throttle is at the minimum position.
5. Switch the ignition to ON. If you installed the optional TX
activated gas engine kill switch (DLEG9205) properly between
the manual on/off switch and the ignition, make sure that the
11
TX switch assigned is in the on position. The LED should be
illuminated red to indicate that the ignition is armed.
6. Flip the propeller counter clockwise several times briskly.
7. After you hear some initial firing sounds, move the choke lever
to the OPEN position.
8. Set the throttle to a high idle. Set the propeller so that it’s at the
beginning of the compression stroke
9. Flip the propeller through compression rapidly. If this is done
properly, the engine will start after several brisk flips of the
propeller.
10. After starting, let the engine idle for 30 to 45 seconds. Open
and close the throttle slowly until the engine runs smoothly at
idle and at full throttle. Acceleration should also be smooth. If
acceleration is not smooth adjustments to the carburetor may
be necessary. (See Adjustment of the Engine on page 14.)
11. If your engine does not start, repeat steps 6 through 10.
B. Electric Starter Starting
1. A 24 volt electric starter is recommended to start the DLE-35RA.
Make sure you use a high quality, lightweight aluminum spinner.
2. Have someone help you hold the airplane while you start it.
3. Close the choke on the carburetor and open the throttle slightly
from the idle position.
4. Switch on, or power your radio system and make sure you
have control of the throttle visually at the carburetor. Also make
sure that the reversing position of the servo is correct at the
transmitter and that the throttle is at the minimum position.
5. Switch the ignition to ON. If you installed the optional TX
activated gas engine kill switch (DLEG9205) properly between
the manual on/off switch and the ignition, make sure that the
TX switch assigned is in the on position. The LED should be
illuminated red to indicate that the ignition is armed.
6. Using the starter, turn over the engine till popping sound is
heard. Next, open the choke.
7. Use your electric starter to turn over the engine until it starts.
8. After starting, let the engine idle for one to two minutes. Open
and close the throttle slowly until the engine runs smoothly at
idle and at full throttle. Acceleration should also be smooth. If
acceleration is not smooth, adjustments to the carburetor may
be necessary. (See Adjustment of the Engine on pages 10 –12.)
* This can be done by removing the spark plug from the cylinder
of the engine, inserting the plug onto the plug cap, and contacting
the plug to the outside of the crankcase. Have an assistant turn the
engine over while checking this and be sure to have the spark plug
firmly plugged into the ignition wire. Warning: The high voltage
from the ignition can cause bodily harm, especially when checking
for spark in this manner.
13
Adjustment of the Engine
Each DLE Engine has been factory preset. However, higher
elevations will influence the performance of the carburetor. To
obtain optimum output of the engine, slight adjustment of the
carburetor maybe necessary. For safety reasons do not make
adjustment to the carburetor while the engine is running.
2. Throttle Control
3. Idle Adjustment
Screw (adjust
the idle speed)
4. (L) Low-speed
Needle (adjusts
the fuel/air
mixture at low
speeds)
5. (H) High-speed
Needle (adjusts
the fuel/air
mixture at high
speeds)
Idle Adjustment
Turning the Idle Adjustment Screw (No.3) clockwise will increase the
idle speed. Turning the Idle Screw counter-clockwise will decrease
the idle speed.
Turning the Low-speed Needle (No.4) clockwise will lean the fuel/air
mixture at low speeds.Turning the Low-speed Needle (No.4) counter-
14 clockwise will richen the fuel/air mixture at low speeds. (The default
or factory setting of the Low-speed Needle is as follows: turn the
needle to the fully stop/closed position and then turn back 1.5 turns)
Problem:
If The idle is not steady.
Solution:
The low-speed needle “L” valve is too rich. Close it 1/8 of a turn
and try again.
15
Problem:
If Engine stops at full throttle.
or Engine hesitates when accelerated rapidly.
or The engine will not come up to full rpm at full throttle.
Solution:
The high-speed needle valve “H” is too lean. Open it up 1/8 of
a turn and try again.
Problem:
If Your engine does not reach full rpm.
or Carbon build-ups appear consistently on your spark plug.
Solution:
The high-speed needle valve “H” is too rich. Close it up 1/8 turn
and try again.
16
Optional Digital Tachometer (not included)
An optional DigitalTachometer
(DLEG5525) is available that
can be directly connected
to the ignition and display
the RPMs of the engine. This
unit can be installed on the
aircraft or used to spot check
the Engine RPMs. Do not
install or uninstall the Digital Tachometer while the engine is running.
Engine Maintenance
Please clean the fuel filter in the carburetor periodically. Failure to do
so may result in mis-calibration of the needle adjustments. In order
to do this it is necessary to remove the phillips head screw which
secures the Carburetor Filter Cover and the Carburetor Filter Gasket.
Use only carburetor cleaner to spray the opening around the filter.
17
18
Warranty Information
The DLE-35RA has a two year limited warranty through Hobby
Services beginning at date of purchase. Please retain your receipt
as your proof of purchase.
Contact Us
Hobby Services
3002 N. Apollo Drive Suite #1 Ph: 217-398-0007
Champaign, Il 61822 Fax: 217-398-7721
E-mail: hobbyservices@hobbico.com
Web address: www.hobbyservices.com
19
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Replacement Parts
Mfg
Key Stock Stock
No. No. No. Description
1 DLEG3101 35RA-K1 Propeller Washer
2 DLEG3502 35RA-K2 Propeller Drive Nut
3 DLEG3503 35RA-K3 Propeller Drive Hub
4 DLEG3504 35RA-K4 Bearing Front
5 DLEG3505 35RA-K5 Crankcase
6 DLEG3506 35RA-K6 Crankshaft Spacer
7 DLEG3507 35RA-K7 Bearing Rear
8 DLEG3508 35RA-K8 Woodruff Key
9 DLEG3509 35RA-K9 Crankshaft
10
12
16 DLEG3510 35RA-K10 Gasket Set
24
30
11 DLEG3511 35RA-K11 Carburetor Heat Block
13 DLEG3513 35RA-K13 Reed Valve Assembly
14 DLEG3514 35RA-K14 Reed Valve Petal
15 DLEG3515 35RA-K15 Reed Valve Plate
17 DLEG3517 35RA-K17 Carburetor Complete
18 DLEG3518 35RA-K18 Engine Mount Stand Offs
19 DLEG3519 35RA-K19 Needle Bearing
20 DLEG3520 35RA-K20 Piston w/ Pin
21 DLEG3521 35RA-K21 Piston Pin
22 DLEG3522 35RA-K22 Piston Pin Retainer
23 DLEG3523 35RA-K23 Piston Ring
25 DLEG3525 35RA-K25 Cylinder w/ Gasket
26 DLEG3526 35RA-K26 Spark Plug
27 DLEG3527 35RA-K27 Spark Plug Cap
28 DLEG3528 35RA-K28 Electronic Ignition #6
29 DLEG3529 35RA-K29 Ignition Sensor
31 DLEG3531 35RA-K31 Muffler
32 DLEG3532 35RA-K32 Exhaust Clamp
33 DLEG3533 35RA-K33 Exhaust Tube
34 DLEG3534 35RA-K34 Screw Set
Optional Parts (not shown)
DLEG5525 Onboard Digital Tachometer
DLEG9205 Gas Engine Kill Switch V2.0
DLEQ0301 Prop Drill Guide (30, 35RA)
21
4.33 in.
[110 mm]
22
3.15 in. [80 mm]
2.13 in.
[54 mm]
23
DLE-35RA Mounting Pattern
2.13 in.
[54 mm]