100% found this document useful (1 vote)
311 views68 pagesPromat Book
Piping Fittings
Uploaded by
PaulCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
100% found this document useful (1 vote)
311 views68 pagesPromat Book
Piping Fittings
Uploaded by
PaulCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
/ 68
r setting the standard
wr
for integrity, safety
and veliahility © ONE WELDING OPERATION
© ONEN.
© REDUCED SEF UP TIME,
© ONE SET OF MATERIAL CERTIFICATES
‘© REDUCES TOTAL FABRICATION WEIGHTS:
© CONTINUOUS SYMETRICAL
FORGED GRAIN FLOW
(© DESIGN CODE APPROVED
© BNHANCED SYSTEM INTEGRITY
© COST EFFECTIVE,
SPECIFIED WORLDWIDE RUN PEPE
THE “OV WER’’ WAY
| CONVENTIONAL THREE PIECE BRANCH ASSEMBLY
?
© INTERRUPTED GRAIN
FLOW
© HEAT AFFECTED ZONE
(MAY NEED STRESS RELIEF)
© DISSIMILAR METALS
© DIFEERENT WALL THICKNESSES
TE. Scus0 WITH Sco'80
© N.D.T. INSPECTION
(100% CATEGORY. 1.)
BORE TO BE CLEARED
OVER PENETRATION
ROOT-RUN CAUSES
INTERNAL TURBULENCE
ANGE TO NIPOLET
SET UP/OLE CENTRES
‘TO RUN PIPE ALIGNMENT
DIFFICULTIES
RUN PIP ® PROMAT
TRODUCTION
‘The Promat Technical Manual now in your possession, has been compiled as a “handston” aid for
project, design, construction and maintenance engineers.
The Promat fittings featured i.e. WELDOFLANGE / NIPOFLANGE etc. are designed to eliminate
stress problems and reduce cost to industry.
Included in the manual you will find components as applied within engineering design and
fabrication of piping systems and pressure vessels, i.e. lightweight fittings, vent - drain spacers
extended weld neck flanges, pad flanges, bulkhead flanges, swept outlet, weld neck / slip-on / blind
flanges etc, which are within the capacity of Promat manufacture and supply (see index page iii).
Note: Promat can and will accommodate any variations which may be required with regards to
material / dimensions etc. at the client’s request for the products shown.
In conclusion, should you, the user, find any errors in the document, or feel that you can input any
suggestions to increase the usefulness by additional information within the manual please do not
hesitate to contact Promat (Dundee).
DEX TO APPENDICE
i ABOUT THE FITTING.
ii FITTINGS INDEX.
iii | BRANCH SCHEDULE X HEADER RANGE.
iv INSTALLATION INFORMATION.
vy WELD DETAILS.
vi ORDERING INFORMATION. ® PROMAT conrovrep sopmp FLANGE BRANCH FITTINGS
PROMAT FITTINGS REPRESENT A NEW GENERATION OF FLANGED BRANCH
CONNECTIONS - A UNIQUE SINGLE FORGING WHICH COMBINES THE COMPONENTS OF
A CONVENTIONAL BRANCH ASSEMBLY INTO A SINGLE FITTING.
REDUCED FABRICATION COSTS
As a single fitting, only one weld is required to complete
the Promat contoured bodied flanged branch
connection.
‘This eliminates the need for one, possibly two, extra
welds and so reduces the welding time and associated
labour, material and N.D-T. inspection costs.
INCREASED STRENGTH AND SAFETY
‘Manufactured from close tolerance forgings, Promat
fittings offer substantial advantages over conventional
assemblies.
As the number of welds are reduced, Promat fittings
significantly increase the overall strength and safety of
the branch connection, one of the most vulnerable
points in piping networks.
IMPROVED INTEGRITY
‘The single, close-tolerance forgings provide a uniform
grain flow which increases the inherent integrity of the
fitting and overall integrity of the branch connection.
PRODUCTION AND TESTING
Promat fittings have been developed by experienced
piping engineers using the latest computer-aided design
facilities. This combination of practical experience and
high technology has produced a range of fittings which
‘will withstand the pressure, vibration, erosion,
corrosion and fatigue induced stresses which occur in,
piping systems.
In addition, Promat fittings are easier to install than
conventional assemblies, and therefore save on
tallation costs.
In order to ensure that the fittings meet the highest
standards of safety, performance and reliability they
have undergone a rigorous test programme including:
DESTRUCTIVE TESTING
METALLURGICAL ASSESSMENT
STRESS ANALYSIS
FINITE ELEMENT ANALYSIS
STRESS INTENSIFICATION ANALYSIS
PROMAT MANUFACTURE TO AND ARE
ACCREDITED TO BS EN ISO 9002
THE RANGE “4
Promat produce a range of fittings to sult different
applications.
WELDOFLANGE - short length 90 degree branch
connection.
NIPOFLANGE ~ extended length 90 degree branch
connection.
REINFORCED NIPOFLANGE - self reinforcing fixed
length 90 degree branch connection.
ELBOFLANGE — centre line branch connection for
pipe bends.
LATROFLANG!
connection.
= 45 degree angular branch
CALCULATIONS
Promat can produce area replacement calculations for
the range of fittings which comply with the standards of
the design codes stated below.
‘If required, full design criteria must be supplied at time
of order.
TECHNICAL DETAILS
Promat contoured bodied flanged branch fittings have
Lloyds type approval for the following applications:
Marine, Offshore and Onshore Oil and Gas
Petrochemical Plant, Power Generation, General
Process Plant, Nuclear Industry, Pressure Vessels and
Associated Equipment.
Approval covers the following design codes:
ANSIB311. Power Generation Piping.
ANSIB313. Chemical Plant and Petroleum
Refinery Piping,
ANSIB3L4, Offshore Piping.
ANSI B38. Gas Transmission Pipelines.
ASME 8. American Pressure Vessel Code.
BS 806 British Piping Code.
BS 5500 British Pressure Vessel Code.
IT IS THE RESPONSIBILITY OF THE.
PURCHASER TO DECIDE THE SUITABILITY
OF EACH PRODUCT FOR HIS APPLICATION,
For further information and advice contact:
PROMAT ENGINEERING SERVICES LTD
Unit 3, Tom Johnstone Road
‘West Pitkerro Industrial Estate,
Dundee DD4 8XD. Scotland.
‘Telephone : +44 (0)1382 732999
Fax : 444 (0)1382 73266
Email: promat@sol.co.uk
Website: www.sol.co.uk/p/promat ® PROMAT (FITTINGS INDEX)
'YPE OF FITTING
Weldoflange
Nipoflange
Reinforced Nipoflange
Elboflange
Latroflange
ightweight Weldoflange
Lightweight Nipoflange
Lightweight Elboflange
Lightweight LatroNlange
Reducing Flanged Fitting
Promat Contoured set in Flanged Fitting
Promat Extended Weld Neck Flange
Pro-(Clamp Type) Hubs
Branch Welding Outlet
Branch Welding Outlet (Socket, Threaded & Nipple)
Branch Welding Outlet (Elbow & Lateral)
Swept Radial Outlet
Branch Vessel Insert Connections
Vent-Drain Spacer (Plain) 150#/300#
Vent-Drain Spacer (Bolted) 150#/300#
Vent-Drain Spacer (Bolted) 150%#/2500#
Pad Flange - Studded Outlet (Radial)
Pad Flange ~ Studded Outlet (Parallel)
Bulkhead Flange 150# - 2500#
SAE Type Flanges
Anchor Flanges
Swivel Ring Flanges
Orifice Flanges
Weld Neck Flanges
Slip-on Flange 150# - 2500#
Blind Flange 150# - 2500#
Fitting Applications for Valves
FLANGE / HUB RATING
ANSI 150#
ANSI 3004
ANSI 600#
ANSI 9004
ANSI 1500#
ANSI 25004
APT 2000
API 3000
APT S000
APT 10000
API 15000
APT 20000
BS/DIN FLANGES ORDERED BY PN. RATING
EG. BS.PNI6
Pro-(Clamp Type) Hub
BRANCH SIZE.
As specified by purchaser
Pages 11-12,
Page 13.
Page 14.
Page 15.
Page 16.
Page 17.
Page 18,
Page 19,
Page 20.
Page 21.
Pages 22-23.
Page 24
Page 25.
Page 26.
Pages 27-29.
Page 30.
Page 31.
Pages 32-33.
Page 34.
Page 36.
Page 37.
Page 38.
Page 39.
Page 40.
Page 41.
Pages 42-48,
Page 49.
Pages 50-51.
Pages 52-54.
Pages 55-57.
Page 58.
Page 59.
Pages 60-63.
MATERIAL MATERIAL
ASTM A350/LF2/LF3 + CARBON STEEL
Eanes’ * moe erm
AIST 4130 cate
ASTM A182 F304/L_ * SUPER DUPLEX
seek: en
ASTM A182 F51 Lo
ASTM A182 FS3 * HASTELLOY
ASTM A182 F5
ASTM A182 F9 OTHER MATERIALS
ASTM A182 FIL UPON REQUEST
ASTM A182 F12
ELANGE FACING TYPE
Raised Face Smooth
BRANCH(/ RUN PIPE SCHEDUL
1H 108/10
SCH 20
SCH 30
SCH 40/STD
SCH 40s
SCH 80S/XS
SCH 80
SCH 100
SCH 120
SCH 160
SCH Xxs.
BORE SIZES CAN ALSO
BE MANUFACTURED
SPECIFIC TO CLIENTS
REQUIREMENTS.
RUN PIPE SIZE
As specified by purchaser ® PROMAT
BRANCH SCHEDULE X HEADER RANGE
BRANCH BRANCH cd
NOM. BORE SCHEDULE, NOM. BORE SCHEDULE’ |
12" 40 112" 40 2"
12" 40 112" 40 ay
2" 40 112" 40 a"
12" 80 1172" 40 6" 12"
12" 80 112" 40 14" - 36"
12" 80 112" 80 2
12" 160 1" 112" 80 3"
12" 160 11/2" - 36" 112" 80 a"
in" XXS 1" 112" 30 6" 12"
12" XXS 11/2" - 36" 112" 80 14" - 36"
112" 160 2"
112" 160 3".a"
112" 160 6" 36"
3/4" 40 112". 11/2" XXS 2
3a" 40 4" 36" 112" XXS 3.4"
3a" 80 112" -3" 112" XXS 6" - 36"
3/a"" 80 4". 36"
3a" 160 11/2" - 36"
3/4" XXS 11/2" - 36"
2" 40 3"
1" 40 112" a 40 a"
1" 40 an 2" 40 6" - 10"
1" 40 3".a" 2" 40 12" - 36"
iy 40 6" - 36" 2" 80 3"
1" 80 112" 2" 80 4"
” 80 2" 2" 80 6" 10"
1" 80 3" ea" 2" 30 12" - 36"
1" 80 6" - 36" 2" 160 3".4"
1” 160 112" ay 160 o" = 10"
iy 160 2" ea" 2" 160 12" - 36"
1" 160 6" - 36" 2" XXS 3-4"
ig XXS 112" 2" XXS 6" - 10"
1" XXxs, 2"-4" a XXS 12" - 36"
fi XXS 6" -36"
NOTE!
(1) Branch sizes 3" & greater to individual
header size
Note : To provide minimum weld requirement,
full design criteria to be specified. ® PROMAT
INSTALLA’
ON INFORMATION
Promat contoured bodied flanged branch fittings are designed to comply with current legislation
and standards governing all aspects of the fittings and their applicati
‘The fittings are manufactured to the relevant legislation, standards and purchasers requirements,
specifications regarding fitting type, branch size, run size, flange type and rating, branch schedule
and material type as detailed in the ordering information section.
The design and manufacture of Promat contoured bodied flanged branch fittings affords optimised
use of labour and equipment required for the fitting’s installation and avoids the need to employ
sp
equipment for alignment ete.
‘The base of each fitting can be profiled du
manufacture to match the run pipe diameter
specified by the purchaser and therefore is self
aligning on the run pipe thereby avoiding the
need for site adjustments (figure 1). Refer to
note (3) ordering information.
ig (tT
It should be noted that in accordance with ————
normal practice flange bolt holes are drilled
two holes square as standard.
When installing a Promat contoured bodied flanged branch fitting the fitting itself can be used to
determine the opening to be made in the run pipe. This is achieved by positioning the fitting on the
run pipe and marking around the fitting base. The fitting landing edge (figure 2) should then be
deducted and the opening in the run pipe can be made by burning or drilling as site procedures
and restrictions dictate.
' roma conrounan Depending on the fitting application the
i
i
T
! Banca nirve. penetration of the run pipe can be achieved
i
1
i
i
i
after installation of the fitting has been
coat
completed by use of “hot tapping equipment.” ® PROMAT (WELD DETAILS)
PROMAT CONTOURED BODY FLANGED FITTINGS.
SINGLE BE a SINGLE Vee-GROOVE
GROOVE WELD \ WELD
L Vi
sme ms J xoorwa oo
wn squenera, wenn sequence m
LONGITUDINAL — TRANVERSE.
NOT
Every “Promat” fitting is shaped to fit the pipe and is self-aligning.
“Longitudinal Section”, wide base at crotch section distributes internal and external stresses.
Gradual changes of section eliminates stress concentrations. Cone shaped opening gives improved
flow conditions.
“Transverse Section”, note the blending of the welding end to the run pipe to avoid sudden change
in the intersection. The throat of the weld at this point is designated by the weld end bevel.
To prepare the fitting for welding the fitting is positioned over the hole cut in the run pipe and the
weld gap set, as dictated by the weld procedure being used. The fitting can then be mechanically
fixed in position by means of tack welds and the weld gap spacers removed.
Using a weld procedure approved for the application, the fittin;
is then fully welded out, Firstly
the root weld is formed followed by the deposition of weld metal forming the body of the weld
(filler weld). On completion of filler weld beads the weld is capped to achieve the desired weld
profile.
The profile of the weld should present a smooth transition between fitting and run pipe thereby
eliminating high stress points which are undesirable.
‘The installation of the fitting is now complete and the assembly ready for NDT and testing as
required. ® PROMAT
ORDERING INFORMATION TO PROMAT.
To ensure an accurate description of the Promat product you require it is suggested that you
use the following system. i
Fitting
[Size
Header
Rating [Face [ Sehedute
Size
Schedule
Material
Quantity
EXAMPLE:—
Nipoflange - 2” 300# RF Schd. 80 x 6” Schd. 40 ASTM A105N, 2 OFF
(1) STATE
Q) STAI
(3) ST:
(4) NOTE:—
Weldoflange / Nipoflange / Reinforced Nipoflange / Elboflange / Latroflange /
Branch Welding Outlet / Nipple Welding Outlet / Pro-Clamp Type Hub.
Flange Face Requirement.
Fitting to be supplied scalloped as per Branch Schd. X header range sheet (see
page iv) or to customer's requirements.
All Promat fittings are designed in accordance with ANSI B31.3. / ANSI B16.5.
unless otherwise requested. [@ PROMAT
WELD VOLUME 6008 MM"
WELD VOLUME 7470 MM"
11/2 3008 RF SCH 10-2 OLET R/R/NIPOFLANGE
roma Filings ave designed to edace stress a exten the
Iaigue fe on Branch Conetons, This
umber of fate:
oi
(A) Due tothe was body shape of Broa Fitings the
stress levels at te tee a the weld are vehced
() Prorat Fanings ae designed in accordance wih
165, 3-3 and 16/MSS SPA4 uae able
prvide the required weld ara yt avo excenive
‘weld volume, unlike aleve fing, within
secognised standard.
(©) Provide ta te ot design enter is supped
the ime of ander, Proms Engineering could
reduce the welding volume by opto 75% and
avoid overappieation of welds, thereby rehiing
HAZ (Heat AMtoced Zone) nd he posstity oF
racking sr eventual fatigue fiir leakage
CRINE,
Engineering Initiative
Promat has develope ne innovion det indy
demands. This preduet provides all Pramas features which
rede ess level, enend the fatigue life a enhance
vcr itprity,
“The main benefit incorporates an inweased Ot Connection
with reduced ange. resulting i the Following beni:
erie oeemesarnae
eee
PB ov ercing tes cine combina a
tote anc ma rene whch wil
ines the pte of van, Tiwi ey
‘eos Me eapecan is WN ise bec m0
hen wl stsred ade fl cp oats
Sie een tee wt ge stent
thei nd ack of age a shown oc iin
Provided thatthe fl design niteria is supped at the time of
‘ower Promat Engineering could educe the welding volune
by upto 75%and avoid overappicton of welds. thereby
redocing the HAZ (Heat Affected Zane) an avoiding the
problem ascited with the HAZ.
MANUFACTURERS OF BRANCH OUTLET FITTINGS ® PROMA
Historically the Long Well Neck Type iting was penealy
sed on Pressure Vessels incorporating & Compensation Pa
Ring. This soften eontaed a dec eplacement fo a Forge
Branch O"let and Weld Neck Flange or Proms Contoured Body
Flange Branch Ping. 11 portant recognise the flowing
regarding LWN’s beter specifying
11/2 3008 RF SCH 10 LONG WELD NECK FLANGE
(1) They require excess welding which increases th
affected zone and related costs whilst deeveasing
joint inept
@ When subjected to increased bending moments n or
(Our of Pane bending the EWN astute high sesses
the ioe ofthe weld und back ol Tange,
©) There we proven cise sties showing that where
Increased vibration and eyes los exis the Fatigue
lies reduced to les than the life expetaney of the
plant design when LWAN's ae wed
(They are outwith he codes of pretce within ANSI
6s and 313,
(8) Ityou specify LWN's ealeslations shouldbe essential
as they are out he codes
on ema uce
ne
ASME /ANSI STANDARD USED MINIMUM WELD DESIGNED ‘TO
STANDARD R/NIPOFLANGE, CUSTOMERS REQUIREMENTS
1) 150# S|S SCH 40 1) 150# S]S SCH 10
APPROX APPROX,
(WELD VOLUME WELD VOLUME
7540? 28150"
| | I | 1
iol 48014, l| AL exo. ||
Loon. | [iiiiafexeeresanne
Te aboveitiions sow conan, when et he fling design ian ASME ANS anc
No DESIGN CRITERIA SPECIFIED DESION CRITERIA SUPPLIED
ASME /ANSI Design Stzndards Ure, ‘Actual Operating Pressure, Operating Temperature
Corrosion Allowance, Wall Thickness and Material Grade, ® PROMAT
CASE STUDY
© 1500#RT J SCH XXS X 24” SCH 160 WELDOFLANGE
STANDARD WELDOFLANGE
APPROX WELD VOLUME
848318mm*
las
IGN CRITERIA
MATERIAL BRANCH PIPE ]
CORROSION A10SN ‘A106 GRB
‘TOLERANCE 0.8mm 12.5%
ALLOWABLE STRESS: 160.695 Nimm* 137.931 N/mm* ~|
(ASME B31.3)
DESIGNED TO CUSTOMER REQUIREMENTS
|
APPROX WELD VOLUME
407543mm’
sia m8
10 | ® PROMAT CONTOURED BODIED WELDOFLANGE 1/2" - 2"
NOTES:- Provided that a fll design erteria
1. Flange dimensions to ANSI is supplied at the time of the order,
isies Promat Engineering could reduce
ee the welding volume by up to 75%
2p ienenioae Dacor) and avoid over-appligation of
modified to suit purchaser's Welds thereby yeducing HAZ.
requirements (Heat Affected Zone) and the
3. Dimensions ‘BY & «D* possibilty of eracking and
includes raised face thickness eventual fatigue failure or leakage.
4. Bore (ch) ‘C’ purchaser to Design Criteria to include =
specify + Actual Operating Pressure
5. Larger outlet sizes are : ‘Temperature
available on application : Allowance
6 Parallel bores are available + Wall Thickness
‘on request. Material Grade
ANSI 150# ANSI 300#
BRANCH FLANGE] OVERALL LENGTH FLANGE ]weiGnt] | [BRANCH ]FLANGE] OVERALL LENGTA — |FCANGE [wEIGHT|
Ne | oD B mk | Ke xB | op B THK | Kg
K : D_|avrrox| A - D APPROX]
| 89 [6s | 65 [75 Ta] 10 |/fiay | 96 | 70 | 70 | 80 [143] 10
[3/4" g9 | 75 | 75 | 85 | 12.7] 15 |} [3"@m | 117 | 80 | 80 | 90 | 158 | 20 |
res | 108 | 85 | 85 | 95 | 143 | 20 |} les) [124 | 90 | 90 | 100 | 175 | 20
nie aol 127 | 95 | 95 | 15 | 17.5 | 3.0 |} [ive] 156 | 100 | 100 | 120 | 206 | 40
20 _] 152 [ 105 | 105 | 120 | 19.0 | 4.0 | [2-0 | 165 | 110 [10 | 125 | 224 | so
ANSI 600# ANSI 900#
BRANCH FLANGE] OVERALL LENGTH —|FLANGE |weiGHt] | [ BRANCH [FLANGE] OVERALL LENGTH [FLANGE |weicHt|
ns | op B THK | Ke xe | op B THK | ky
A | p_|aerxox' A D_|APrRox
weras) | 96 | 80] 80 | 90 [206] 10 || fimay [121 [85 | a5 | 95 [287 | 25
ava" 20) | 117 | 85 | 85 | 95 | 22.1 | 2.0 |] {sao | 130 | 100 | 100 | 110 | 31.8 | 30
jas) | 124 | 95 | 95 | 105 | 23.9] 2.0 |Ifiras) | 149 | tos | 105 | 120 | 348 | 45
liv" ao| 156 | 110 | 110 | 130 | 28.7 | 45 178 [125 [125 | 141 [38.1 | 7.0 |
2" so) _| 165 | 120 | 120 | 135 | 318] 65 | loco | 216 | 145 | 145 | 165 | 44s [125
ANSI 1500# ANSI 2500#
[BRANCH [FLANGE] OVERALC LENGTH [FLANGE [weicar] | [ BRANCH [FLANGE] OVERALL LENGTH JPLANGE |warcir]
Ns | op B THK | Ke np | op B THK | Ke
A —- + D_ |APPROX A D__ APPROX)
vai | 3s | 85 | 95 | 287 | 25 |} {ics | 133 | 100 | 100 | 110 | 366] 35
130 | 100 | 100 | 110 | 31.8 | ~3.0 || {s4"2 | 140 | 110 | 110 | 120 [38.1 | 40
149 | 105 [105 | 120 | 34.8] 45 |Ifir@s | 159 [125 | 125 [135 | 414 | 60
178 | 125 | 125 | 140 | 38.1 | 7.0 |} {112 @o| 203 | 150 [150 | 170 | 50.8 | 12.0
2" (so) | 216 | 145 | 14s | 165 | 44.5 | 125 |] [2"Go. | 235 | 170 | 170 | 190 | 574 [200
PATENTS HELD INTERNATIONALLY DESIGN REGISTERED COPYRIGHT
uw ® PROMAT CONTOURED BODIED WELDOFLANGE 3" - 12"
NOTES: Provided that a full design criteria
1, Flange dimensions to ANSI is supplied atthe time ofthe order,
ies Promat Engineering could reduce
2, Dimensions ‘Ban be te wen ature
modified to suit purchaser's welds, thereby reducing HAZ,
requirements (Heat Affected Zone) and the
aoe possibilty of eracking and
includes raised face thickness eventual fatigue faiure oF leakage.
4. Bore (ch) *C* purchaser to Design Criteria to include :
specify + Actual Operating Pressure
5. Larger outlet sizes are + Operating Temperature
available on application + Corrosion Allowance
6. Parallel bores are available ;
on request. Material Grade
ANSI 150# ANSI 300#
BRANCH ]FLANGE] OVERALL LENGTH [FLANGE [wercu] | [BRANCH [FLANGE] OVERALL LENGTH [FLANGE [waxGnT|
xs | op B THK | Kg xp | op B THK | kg
A |p |anpnox A . Dp |arrrox
‘so _| tor | 115 | [14s [23.9 | 75 || [3 210 | 125 | 125 | 150 | 285 | 100|
a" 100) | 229 | 130 160 [23.9 [115 |} {a coo) [254 | 140 [140 | 170 | 16.0
e150) | 279 | 150 195 [25.4 [235 |} [eras | 318 | 160 | 175 | 205 | 32.0
8" 200) | 343 | 175 215 | 28.5 | 32.0 ||{s* on) | 381 | 180 | 210 | 220 | 41.2 | 45.0
10" 250) | 400 | 130 230 | 30.2 | 44.5 ]{{10" so | 445 | 195 | 210 | 240 | 62.0
12" 00 | 483 [200 [250 131.8 | 64.0 || [12" Goo) | 521 | 215 | 235 | 265 91.0
ANSI 600# ANSI 900#
TRANGH [FLANGE] OVERALL LENGTN jwazon) | [DRANGHT JHANGE] OVERALL LENGTH’ LANGE wna]
xe | op B Ke xa | op B Tak | Ke
a APPROX A : Dp |sPrRox
210 | 135 | 135 | 165 | 382 | 135 || [so | 241 | 155 | 155 | 180 | 445] 170
273 | 160 | 160 | 195 | 44.5 | 24.0 |][4* 100) | 292 | 170 | 170 | 205 | sos | 28.0]
356 230 | 54.1 | 49.5 |||6"aso) | 381 | 210 | 225 | 250 | 62.0 | 62.5
[3*<00)_| 419. [250 {62.0 | 69.0} |e" 200) [470 | 240 | 265 | 280 | 62.9 | 88.0
10° 250) | 508 285 | 69.9 [107.0 || 10" @s0) | 546 | 270 | 285 | 315 | 76.2 [1390
12 00) | 559 i 300 [72.9 [130.0 || [12" Goo) | 610 | 295 | 310 | 340 | 85.6 [179.0
ANSI 1500# ANSI 2500#
TRANG [FLANGE] OVERALL LENGTH’ FLANGE | wan) | [BRANCH ]ilaNGE] OVERALL LENGHT LANGE wna
xp | op B THK | ky xp | op a THK | Ke
| A TD |APPROX| Ab — —| pp APPROX}
{3* @)_| 267 | 170 | 200 | 54.1] 25.0]]/3"c@o) | 305 | 220 | 220 | 250 | 72.91 45.5
[4" oo) | 311 | 180 | 215 | 60.2| 38.0 ||[4" wom | 356 | 250 | 250 | 281 | 82.4] 70.
lo" iso) | 304 | 240 _ 285 | 88.9 | 97.5 |} [ois | 483 | 340 | 360 | 385 | 1143
|" c2o0)_[ 483 [290 330 | 98.3 [139.0 |} |" 200) | 553 | 395 | 425 | 435 [133.4
10° (250) | 584 | 340 385_| 114.3 [227.0 || 10" 250) | 673 [505 | 520 | 550 |171.5 | 508.5
12" 00) | 673 [375 425 [130.3 [340.5 || [12" 300) | 762_| 555 [575 | 605 |190.5 |719.5
PATENTS HELD INTERNATIONALLY DESIGN REGISTERED COPYRIGHT
2 c n my
@ PROMAT CONTOURED BODIED NIPOFLANGE
NOTE Provided that a full design criteria
1, Flange dimensions to ANSI is supplied at the time of the order,
nice Promat Engineering eould reduce
2. Dimensions “Bean be stem
modified to suit purchaser's rae heat ee An
requirements (Heat Affected Zone) and the
3. Dimensions “BY & —D* Dostbiliyof cracking and
includes raised face thickness eventual fatigue flare or leakage.
4, Bore (sch) ‘C’ purchaser to Design Criteria to include :
specify ‘Actual Operating Pressure
5. Larger outlet sizes are + Operating Temperature
available on appliation | + Corrosion Allowance
6 Parallel bores are available 7 + Wall Thickness
on request Pak, Material Grade
ANSI 150# ANSI 300#
BRANCH | FLANGE [OVERALL] FLANGE | WEIGHT | | {BRANCH | FLANGE [OVERALL] FLANGE | WEIGHT
np | Op. | LENGTH) THK | Kg xp | op |LENGTH| THK | Ke
APPROX APPROX
A B D A B D
1/2" (15) 89 140 11.2 1.0 1/2" (15) 96 140 14.3 1.0
3/4" (20) 99 145 12.7 i} 3/4" (20) wT 150, 15.8 2.0
res) 108 145 | 143 | 20 [I ies) 124 | __150 175 2.0
11/2" (40) 127 150_ 175 3.5 11/2" (40) 156 160 | 206 45
2"(50) 152, 155 19.0 5.0 2" (50) _ 165 | :160 22.4 6.0
ANSI 600# ANSI 900#
BRANCH | FLANGE |OVERALL| FLANGE | WEIGHT BRANCH | FLANGE |OVERALL| FLANGE | WEIGHT
NB op |iencrn) THK | Ke Np | op |encrn| THK | Kg
APPROX APPROX
A B D A B D
| 12" 5), 96 150 20.6 1.0 12" (15) 121 155 28.7 | 2.5
3/4" (20) 7 155 22.1 2.0 | 3/4" (20) 130 165 318 3.0
(25) 124 160 23.9 2.0 | 1" @5) 149 170 34.8 45
11/2" (40) 156 _ 165 28.7 5.0 |] 11/2" 0) _178 180 | 38.1 75 |
2" (50) 165 170 318 75 2°50) | 216 200 44.5 13.5
ANSI 1500# ANSI 2500#
BRANCH [FLANGE [OVERALL] FLANGE | WEIGHT || {GRANCH | FLANGE [OVERALL] FLANGE | WEIGHT
NB | op) |Lencru| THK | Kg NB | OD) |LENGTH| THK | Kg
APPROX APPROX
A B D A B D
v2" (sy "| 121 155 28.7 2.5 U2" (15) 133 _170 36.6. 3.5 |
(20) 130 165 | 318 3.0 3/4" (20) 140 175 38.1 40
| 1" Qs) 149 170 34.8 AS 1" (25) 159 185 414 6.0 |
| 11/2" (40) 178 180 38.1 75 }]| 12" 40) 203 205 | 50.8 12.5
2" (50) 216 200 44.5 13.5 2" (50) 235 225 57.4 21.0
PATENTS HELD INTERNATIONALLY DESIGN REGISTERED copyRiGut
B ® PROMAT CONTOURED BODIED REINFORCED NIPOFLANGE
NOTES:- t ity Provided that a full design criteria
1. Flange dimensions to ANST fe TI is supplied at the time of the order,
BI6S !
ay the welding volume by up (0 75%
: . and avoid over-application of
modified to suit purchaser's | welds, thereby reducing’ HAZ,
requirements + (Heat Affected’ Z« ud the
3. Dimensions ‘BY & 4 i possibility of cracking and
includes raised face thickness \ eventual fatigue failure or leakage
4. Bore (sch) ‘C’ purchaser to ! i t Design Criteria to include +
specify + Actual Operating Pressure
Operating Temperature
Corrosion Allowance
Wall Thickness
5. Larger outlet sizes are
available on application
6. Parallel bores are available
on request, © Material Grade
ANSI 150# ANSI 300#
[BRANCH | FLANGE [OVERALL] WHGHT] | [BRANCH | FLANGE [OVERALL] FLANGE | WEIGHT
NB | OD. | LENGTIE Kg. NB | OD |LENGTH| THK Ke
A B APPROX A B D_| APPROX
vas) | 89 150 | 112 i mcs) | 96 150 | 143 [115
3a 20) |__ 99° 150 | 12.7 1.65 || sao | 17 | 150 | 158 17
108 150 | 143 22 ras) | 124 150 | 17.5 2.25
127 150 | 17.5 3.85_||[ 112" ao | 156 150_| 206 | 395
152 | 150_| 19.0 42 260 | 165 150 | 24 | 60
ANSI 600# ANSI 900#
BRANCH | FLANGE [OVERALL] FLANGE | WEIGHT) | [BRANCH | FLANGE JOVERATI| WaIGhiT
NB op) | LENGTH| THK Kg NB op | LENGTH Kg
A B D | APPROX iA B APPROX
waras) | 96 150 | 206 | 1.25 |\[imas) | 121 150 25
sa a0) | 117 150 | 22.1 1.85 ||| 3° @o) | 130 150 30
1 25) 124 150 | 239 | 24 1" @5) 149 150 [45
[112 4 | 156 150| 28.7 | 4.75 || [unc] 178 150 725 _|
2"(50) | 165 150 | 318 7.0 2" (50) 216 150 ~ 12.0
ANSI 1500# ANSI 2500#
BRANCH | FLANGE [OVERALL] WeIGNT || [BRANCH] FLANGE [OVERALL] FLANGE | WEIGHT
NB OD. | LENGTH Kg NB op | LENGTH | THK Kg
A B APPROX A B Dp | APPROX
121 150 was) | 133 150__|_ 366
__130 150 3a" (20) | 140 150 | 38.1
res | 149 [150 ves | 159 150 | 414 _|
liao) | 178 | 150 a | 203
2 (50) 216 150 _| 0) 235 165 | s74_| 195
PATENTS HELD INTERNATIONALLY N REGISTERED. COPYRIGHT
“4 NOTES:
1, Flange dimensions to ANSI
BIOS
Dimensions ‘B? can be
modified to suit purchaser's
requirements
Dimensions ‘B’ & ‘D’
{includes raised face thickness
Bore (sch) ‘C’ purchaser to
specify
Larger outlet sizes are
available on application
Parallel bores are available
on request.
® PROMAT CONTOURED BODIED ELBOFLANGE
Provided that a full design criteria
is supplied at the time of the order,
Promat Engineering could reduce
the welding volume by up to 75%
and avoid over-application of
welds, thereby reducing HAZ.
(Heat Affected Zone) and the
possibility of cracking and
eventual fatigue failure or leakage.
Design Criteria to include :
© Actual Operating Pressure
© Operating ‘Temperature
+ Corrosion Allowance
+ Wall Thickness
+ Material Grade
ANSI 150# ANSI 300#
BRANCH [FEANGE [OVERALL [FLANGE | watciir || [RANCH] FLANGE | OVERALL | ANGE | whic
xa | op LENGTH THK | Ke ns | op LENGTH TK | Ke
A |B D__ | arrrox a LB Dp | armox
wras) | 89 | as [95 [12 | 125||fieas {96 | 90 | 100 [143] 15
sia" a0) | 99 [100 | 10s 12.7 | 1s |} Ya" ey | i17 | 100 | 0 | 158 | 20 |
res | 108 [uo | us [143 [25 |iles | iz [ns | 120 [175 | 30
ua2rao| 127 | 120 [130 [175 | 45 |I{ue@o| is6 | 130 | 140 | 206 | 60
eo | is2 [13s | 145 [190 [55 ||foo [6s [140 | 150 | 224 | 76
ANSI 900#
BRANCH | FLANGE WIANGE | weicr ]| [BRANCH | FLANGE | OVERALL | FLANGE] warcuT
xe | op mK | ke ne | op LENGTH ma | Ke
A Dp | srreox A B D | APPROX
juoras) | 96 | 100 | tos [206 | ts |{fianas | i2i | ios | 15 | 287 | 30
sara | 7 | wo [is [221 [25 || [se eam | 130 [120 [130 | 318 | 35
res | 124 | 120 | 125 | 239 | 30 ||fres | 149 | 130 | 135 | 348 | 50
ue ao| 156 | 135 [145 | 287 | 65 ||[1 ao! 178 | 150 | 160 | 381 | 90
2s | 165 | 150 | 160 | 318 | 90 |I[2wo [ 216 | 180 | 190 | 445 | 140
ANSI 1500# ANSI 2500#
BRANCH | FLANGE OVERALL | FLANGE ] weicur || [ BRANCH | FLANGE OVERALL LANGE | WEIGHT
xe | op LENGTH TUK | Ke xs | op LENGTH THK | kg
A L_B D_ | approx A B D | APPRox
veras) | i21_ | ios [is [287 | 25 |\fieray | 33 [us | 1s [366 | 35
ava" c20) | 130 | 120 | 130 | 318 | 35 |! [sao | 140 | 130 | 135 | 381 | 45
[rey [149 [130 | 135 [348 [50 |Ifeos [159 | 145 | 150 | 414 65,
ural 178 _| 150 | 160 [38.1 | 90 ||fr ao) 203 | 175 | 185 | 508 | 145
20 | 216 | 180 | 190 | 445 | 15.0 |}foro | 235 | 205 | 215 [574 | 225 |
PATENTS HELD INTERNATIONALLY IN REGISTERED COPYRIGHT
15 ® PROMAT CONTOURED BODIED LATROFLANGE
Nores: Provided that a full design criteria
1. Flange dimensions to ANSI is supplied at the time of the order,
BI6S Promat Engineering could reduce
2 pare the welding volume by up to 75%
Dimensions ‘B? can be and avoid over appiation of
‘modified to suit purchaser's welds, thereby reducing HAZ,
requirements (Heat Affected Zone) and the
3. Dimensions ‘B? & ‘D* possibility of eracking and
includes raised face thickness eventual fatigue failure or leakage.
4. Bore (sch) *C? purchaser to Design Criteria to inelude :
specify + Actual Operating Pressure
5. Larger outlet sizes are C7 + Operating Temperature
available on application + Corrosion Allowance
6. Parallel bores are available Wall Thickness
on request. + Material Grade
ANSI 150# ANSI 300#
BRANCH | FLANGE | OVERALL MANGE | wacur || [RANCH | WANGE ] OVERALL | FLANGE | waicur
NB op LENGTH mK | kg NB op LENGTH THK | Kg
A B__| p_| arerox A BL D | APPRox
so [| 90 | 95 | 2 [ 15 96 100 | 143 [ 15
99 | 100 [| 10 [127 | 15 17 ns | 158 | 20 |
10s | is | 120 | 143 | 25 [][ive@s) [124 125 | 17.5 | 30
127 [130 | 145 | 175 | 45 |} [ue-ao| 156 iso | 206 | 60
1s2_| 145 | 160 | 19.0 | 6.0 |{2"o | 165 | 150 | 165 | 224 | 75
ANSI 600# ANSI 900#
BRANCH | FLANGE ‘OVERALL E | weicaT || [ BRANCH | FLANGE ‘OVERALL FLANGE | WEIGHT
NB op LENGTH Ky NB op LENGTH THK | Ke
im B APPROX A BB |p| arrrox
was] 96 | 100 | 110 | 206 | 15 |}firusy] 121 | no | is | 287 | 25 |
34" a | 17_[ io | 120 | 221 | 25 |}\s@m | 130 | 125 | 135 | 318 | 35 |
[wresy [124 | 125 | 130 | 239 | 3.0 |/[rren | 149 [135 | 140 [348 | 5.0
12a] 156 | 145 | 155 | 287 | 65 |] {reo 178 | 155 | 170 | 381 | 9.0 |
2s) | 165 | 160 | 175 | 318 | 90 |}[2o | 216 | 190 | 205 | 445 | 15.0
ANSI 1500# ANSI 2500#
BRANCH ] FLANGE | OVERALL | FLANGE | weicur || [BRANCH | FLANGE | OVERALL | FLANGE | WRIGHT
NB ‘op LENGTH THK | ky NB ‘op LENGTH Tuk | Ke
A B D__ | arPRox A B Dp | arrrox
vas) | 121 | no | us | 287 [25 133 | 120 | 130 | 366
130 [125 | 135 | 318 | 35 |} [34a | 140 [135 [145 | 38.1
149 | 135 | 140 | 348 | 5.0 |][res | 159 | 155 | 160 | 414 | 65]
178_| 155 | 170 | 381 | 90 || {12-0 203 | 185 | 200 | 508 | 140 |
260) | 216 | 190 | 205 | 445 | 15.0 || [oo | 235 | 215 | 230 | 574 | 225]
PATENTS HELD INTERNATIONALLY DESIGN REGISTERED COPYRIGHT
16 ®_ PROMAT LIGHTWEIGHT CONTOURED BODIED WELDOFLANGE|
NOTES:- Provided that a full design criteria
1, Flange dimensions to ANST is supplied at the time of the order,
BI6S Promat Engineering could reduce
the welding volume by up to 75%
‘and avoid over-application of
‘welds, thereby jeducing HAZ,
(Heat Affected'Zone) and the
possibility of cracking and
eventual fatigue failure or leakage.
Design Criteria to include :
+ Actual Operating Pressure
+ Operating Temperature
+ Corrosion Allowance
+ Wall Thickness
2. Dimensions ‘B? ean be
modified to suit purchaser's
requirements
3. Dimensions ‘B? &