Course No.
2004
4. Bilge System &
Oil Pollution Prevention System in E/R
Bilge System - E/R
• Purpose of the rules/regulations;
Safe and efficient drainage of the engine room
Slide 2
Bilge System - E/R
• Basic requirements ;
− An efficient drainage system is to be
provided. or
Pass between the E/R and
− The arrangement is to be such that sea other compartment.
water can not unintentionally enter the
E/R
− Two non-return valves in series are to except for Direct and emergency bilge
be installed between sea/ballast system suctions in the E/R.
and bilge suctions. For these one non-return
valve is acceptable
− All direct and branch suctions are to be fitted with screw-down non-return valves
Slide 3
Bilge System - E/R
• Specific requirements ;
− It should be possible to pump out water through at least two suctions.
One suction is to be a branch suction connected to the main bilge line.
The other is to be a direct suction led directly to a bilge pump.
If an emergency suction is arranged to a self-priming pump, the direct
bilge suction may be omitted on the side of the emergency suction.
At least 3 branch bilge suctions are to be fitted.
Slide 4
Bilge System - E/R
• Specific requirements ;
− All bilge pump connections to the main line are to be fitted
with stop valves.
− The bilge pumps are to be so arranged that either can be used
while the other is being overhauled.
− The direct bilge suctions are to be so arranged that they can be
used at the same time as the other bilge pumping unit is drawing
from the main bilge line.
Slide 5
Bilge System - E/R
• Main Bilge Line;
D = 1.68 √L(B+D) + 25 (mm)
L = Distance on the summer load waterline from the fore side of the
stem to the axis of the rudder stock (SLWL LBP) (m)
B = Greatest breath of ship at summer load waterline (m)
D = Vertical distance from baseline to uppermost continuous deck
measured amidship (m).
Branch Bilge :
1.68 → 2.15
L→1
1 = length of space
Slide 6
Bilge System - E/R
• Direct Bilge Suction Line;
d ≥ 1.4 × branch bilge suction diameter
But, need not exceed the diameter of the main line.
If emergency suction is fitted, the diameter is to be taken
equal to that of the suction side of the pump.
But
Need not exceed 400 mm
Slide 7
Bilge System - E/R
• Direct Bilge Suction Line;
− At least two independently driven bilge pumps are to
be provided.
Independently driven = Function and power supply
Independent of main engine.
(Commonly, power supply
from aux. engines)
These pumps are common for engine room and cargo
hold bilge systems
− The bilge pumps to be delivered with DNV certificate.
Slide 8
Bilge System - E/R
• Bilge Pumps;
Capacities :
Q = 5.75 d² / 10³ [m³ / h]
d = Normally
Main bilge diameter
Tankers (where the E/R pumps are not used for bilge drainage
outside the machinery space) :
d - may be based on
2 × A (branch bilge for E/R)
Slide 9
What is Bilge Water ?
• The definition of bilge water is thus much wider in
scope than merely the contents of a ship’s bilge, the
enclosed area between the frames of the ship where its
sides curve to form the ship’s bottom.
• Bilge water is thus composed of a mixture of water,
detergents and other chemicals, fuel oil, lubricating oil,
hydraulic oil, catalytic fines, oil additives, soot and dirt..
Slide 10
Slide 11
BILGE SYSTEM
TO SHORE
DISCH.CONN.
DIRECT BILGE SUCTION
Bilge Water Separator
• This mixture is collected in the bilge water holding tank,
which generally is maintained at an elevated
temperature.
• This high temperature facilitates primary separation due
to the force of gravity in the bilge water tank and
preferably is of the two- or three-stage type.
Slide 12
Bilge Water Separator
Slide 13
Bilge Water Separator
Small oil droplets collect at the lower edge Coalescing effects in the microfibre bed,
of the profiles and coalesce into larger Patented microfibre elements consist of
droplets. These droplets flow upward and various layers of different types of
onward into the oil dome, where oil is micrometre thin fibres of a special
collected and drained into the waste oil the oleophilic material.
waste
Slide 14
oil tank.
Bilge Water Separator
FLOW DIAGRAM
Reference : www.alfalaval.com
Slide 15
MONO PUMP
• The main components of the pump are: a rotating part
called the Rotor and a stationary part called the Stator.
• When the rotor turns inside the stator, the pumping
product moves continuously from the inlet to the outlet
of the cavities thus producing continued delivery.
• This pump is very weak to dry running. It should be
considered to provide a protection device of dry-running
Slide 16
MONO PUMP
1. The Motor
2. The Drive Shaft
3. The Shaft Sealing
4. The Pump Suction Flange
5. The Coupling Road
6. The Joint
7. The Stator
8. The Rotor
Slide 17 9. The End-stud
STRAINER
Rose box Mud box
Slide 18
BILGE SYSTEM- E/R
•Case 1: Please review the below design and present your comments, if any. B.W(P)
OILY OILY
WATER WATER UPP.DK
SEPAR SEPAR
ATOR ATOR
FIRE
HYDRANTS
FM FRESH WATER
SUPPLY SYSTEM
F.W.
STEERING
TANK
GEAR ROOM
(S)
BILGE, FIRE &
GENERAL SERVICE PUMP
A.P
TANK
FM S.W MAIN
CROSSOVER LINE
NO.1 MAIN
C.S.W PUMP EM/CY
B.W.
BILGE
SUCTION
VOID SPACE
FROM SEWAGE COLL. TK
SEE P/D OF ACCOMODATION
B.W(S)
Slide 19
Bilge System - E/R
•Case 2: Please calculate the size/capacity of the:
- Main bilge line
- Branch bilge lines
- Direct bilge suction line
- Bilge pumps
L = 265m
B = 40m
D = 25m
l = 50m
Slide 20
Oil Pollution Prevention - E/R
• Purpose of the rules and regulations;
To Prevent pollution by discharge of oily water and oil
residues from E/R.
To achieve safe and reliable handling of oily water and oil
residues.
Slide 21
Oil Pollution Prevention - E/R
• General requirements ;
Fore peak tanks and other tanks forward of the collision
bulkhead are not to be arranged for carriage of oil.
Combined fuel oil and ballast water tanks are normally not
permitted.
Requirements applicable for ships of 400 GRT and above.
Slide 22
Oil Pollution Prevention - E/R
• Requirements to oil residue handling system ;
− Collecting tank(s) for oil residues
Including sludge,
waste oil, drain oil etc.
is to be arranged with a minimum aggregate capacity of ;
V = K × C × D (m³)
K = 0.015 if HFO is purified for M/E use.
K = 0.005 if fuel oil does not need purification.
C = Daily fuel oil consumption (m³).
D = Length of voyage in days, but not less than 30
unless restricted service notation.
Where the ship is fitted with sludge incinerator, the tank
Slide 23
capacity may be reduced by 50%
Oil Pollution Prevention - E/R
• Requirements to oil residue handling system ;
Where HFO is purified onboard, at least 80% of the above
capacity is to be in tank(s) suitable for sludge from the purifiers.
Tanks for oil residues are to be arranged with suitable access
possibilities to facilitate cleaning.
Tanks for sludge from HFO purifiers are to be fitted with
heating arrangements.
Slide 24
Oil Pollution Prevention - E/R
• Requirements to transferring system ;
− Arrangements for transferring
oil residues and oily bilge Description Dimension
Outside diameter 215mm
water to reception facilities Inner diameter According to pipe outside diameter
are to be provided. Bolt circle diameter 183mm
6 holes 22mm in diameter equidistantly
placed on a bolt circle of the above
Slots in flange
diameter, slotted to the flange periphery.
The slot width to be 22mm
Flange thickness 20mm
Bolts and nuts: quantity, 6, each of 20mm in diameter and of
The reception facility diameter suitable length
The flange is designed to accept pipes up to a maximum internal
connection flange(s) shall diameter of 125mm and shall be of steel or other equivalent material
having a flat face.
be suitably located and This flange, together with a gasket of oilproof material, shall be
with dimensions as given suitable for a service pressure of 6 bar.
Slide 25
Oil Pollution Prevention - E/R
The reception facility connection flange(s)
Slide 26
Oil Pollution Prevention - E/R
• Requirements to transferring system ;
− The oil residue handling system shall have no
direct over board connection
Other than the reception facility connection flange
− The oil residue handling system shall have no connections to
the bilge water system, except for :
1. A possible common line leading to a common
reception facility connection flange.
2. Connections for draining settled water from sludge
tanks to bilge water holding tanks or bilge wells
provided
Fitted self-closing valves or equivalent arrangement.
Slide 27
Oil Pollution Prevention - E/R
• Requirements to transferring system ;
− An oily-water separating/oil filtering equipment to be installed
Capable of producing effluent with oil content of less than 15ppm.
For ships above 10,000 GRT;
- Alarm > 15ppm (acoustic & visual)
- Automatically stop discharge to sea
- Direct discharge to bilge tank/bilge well.
For special areas this requirement is also valid for ships
of less than 10,000 GRT.
Slide 28
Oil Pollution Prevention - E/R
• Requirements to transferring system ;
− Where the bilge separator pump is arranged for automatic start
The oil content detecting device must initiate automatic stop of
overboard discharge when the oil content exceeds 15ppm.
Slide 29
SHOPE CONNECTION
(P) SHORE CONNECTION
(S)
OILY WATER SEPARATOR
WITH PUMP TO INCINERATOR
WO TANK
FW
SUPPLY
SLUDGE PUMP
E/R BILGE PUMP
FROM SLUDGE/DRAIN
DRAIN TANKS
FROM
MISCL. TK
E/R BILGE
E/R SLUDGE DRAINS
DRAINS
LAH LAH
BILGE HOLDING TANK FROM E/R
BILGE WELLS
SEPARATED BILGE OIL TANK
Slide 30
Bilge System - E/R
• References ;
− SOLAS 1974 as amended Ch.II-1 Part B Reg. 21
− DNV Rules for Ships Pt.4 Ch.6 Sec.4
− International Convention on Load Lines 1966
Slide 31
Oil Pollution Prevention - E/R
• Reference;
- DNV Rules for Ships Pt.4 Ch.6 Sec.4M
- MARPOL 73/78 as amended Annex I
- IMO resolution MEPC 107 (49)
Slide 32
• Case 1 : Please review the design below and present your
comments, if any.
SHOPE CONNECTION
(P) SHORE CONNECTION
(S)
OILY WATER SEPARATOR
WITH PUMP TO INCINERATOR
WO TANK
FW
SUPPLY
SLUDGE PUMP
E/R BILGE PUMP
FROM SLUDGE/DRAIN
DRAIN TANKS
FROM
MISCL. TK
E/R BILGE
E/R SLUDGE DRAINS
DRAINS
LAH LAH
BILGE HOLDING TANK FROM E/R
BILGE WELLS
Slide 33 SEPARATED BILGE OIL TANK
Oil Pollution Prevention - E/R
• Case 2 : Please calculate the required capacity for the oil
residue/sludge tank(s) given that ;
1. HFO is purified for M/E use.
2. The vessel will have no restricted service notation.
3.The vessel is fitted with sludge incinerator.
4. Daily M/E fuel consumption is 200m³.
Slide 34