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Welding Electrodes Catalogue

This document provides information on several welding electrodes: - The Premium Super 7 E6013 electrode is a general purpose electrode for all welding positions with low spatter and smoke. - The S Pro electrode is for maintenance welding of contaminated surfaces and has high yield and tensile strengths. - The Chisa Sh E6013 electrode produces a smooth arc for general purpose mild steel welding. - The Citox E7018-1 electrode is for ship building and pressure vessels with crack resistance and high mechanical properties. - The Ferrox E7024 electrode is for high speed welding with high metal recovery and strengths. - The Super Power Gouge electrode efficiently removes metal for gouging and cleaning

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Firoj Al Hasan
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0% found this document useful (0 votes)
509 views7 pages

Welding Electrodes Catalogue

This document provides information on several welding electrodes: - The Premium Super 7 E6013 electrode is a general purpose electrode for all welding positions with low spatter and smoke. - The S Pro electrode is for maintenance welding of contaminated surfaces and has high yield and tensile strengths. - The Chisa Sh E6013 electrode produces a smooth arc for general purpose mild steel welding. - The Citox E7018-1 electrode is for ship building and pressure vessels with crack resistance and high mechanical properties. - The Ferrox E7024 electrode is for high speed welding with high metal recovery and strengths. - The Super Power Gouge electrode efficiently removes metal for gouging and cleaning

Uploaded by

Firoj Al Hasan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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WELDING ELECTRODES

WELDING ELECTRODES
PREMIUM SUPER 7 E6013 ELECTRODE
Application:

SUPER 7 E6013 is a high quality rutile


coated general purpose electrode
for welding in all positions. SUPER 7
E6013 has a low spatter and smoke,
the initial strike and restrike is ex-
cellent. The slag is easily detached from fillet
and butt welds, in most cases is self-lifting. The
weld appearance is excellent.

Classification: Welding Position:


AWS A5.1 E6013
SABS 455 E4313/0315
Chemical Compisition
C Mn Si P S
0.05-0.1 0.35-0.60 0.2-0.5 0.025 MAX 0.025 MAX

Mechanical Compisition
Yield Strength Tensile Strength Charpy at 20°C Elongation
460 Mpa 480 Mpa 80 J 24%

PINNACLE CLASS LEADING S PRO ELECTRODE


Application:

S Pro is an extra high quality rutile


coated general purpose mild steel
electrode. S Pro is a maintenance
welding rod for wet, dirty and
contaminated surfaces, including
grained and structural steels, thin gauge steel plates,
tubing, pipes and other sections.

Classification: Welding Position:


AWS A5.1 E6013
EN ISO 2560 B 43 13 A
Chemical Compisition
C Mn Si P S
0.03-0.08 0.40-0.65 0.2-0.5 0.020 MAX 0.01 MAX

Mechanical Properties
Yield Strength Tensile Strength Charpy at 20°C Elongation
480 Mpa 500 Mpa 90 J 28%

Made in South Africa by


19
WELDING ELECTRODES
CHISA SH E6013 MILD STEEL
An all purpose welding electrode for mild steel which produce a
smooth, quiet, medium penetrating arc that is readily maintained
with minimal spatter loss. The slag lifts easily, fine rippled bead
contour. Ideally suited for general purpose welding, even with low
OCV.
Chemical Composition (%)
C Mn Si S P Fe
0.08 0.45 0.18 0.012 0.014 Rem

Size (mm) Welding Current (A) Code


Applications:
1kg 1-100119
Sheet metal, fence, general light fabrication 2.0 40-70
4kg 1-100124
Features: 1kg 1-100120
2.5 60-95
• Conforms to AWS A5.1 E6013 5kg 1-100125
• All positional welding 1kg 1-100121
3.2 80-120
• Tensile strength up to 450 MPa 5kg 1-100126
• Yield strength up to 460 MPa 4.0 100-150 5kg 1-100127
• Elongation -25% 5.0 140-200 5kg 1-100128

CITOX E7018-1 LOW HYDROGEN


A high deposition electrode for low and medium carbon steel. It
is an efficient low hydrogen electrode with excellent mechanical
properties; crack resistance, and x-ray quality welds. This electrode
offer a quiet, stable, spatter-free arc.

Applications:
Ship building, pressure vessels, boilers, piping, heavy duty
equipment
Features:
Chemical Composition (%)
• Conforms to AWS A5.1 & ASME SFA 5.1 E7018-1
C Mn Si S P Fe
• All positional welding 0.08 1.00 0.60 0.011 0.021 Rem
• Tensile strength up to 560 MPa
Size (mm) Welding Current (A) Code
• Yield strength up to 480 MPa
2.5 65-95 1-100201
• Elongation -29.4%
3.2 90-130 1-100202
• Vacuum packed
4.0 130-190 1-100203
5.0 190-250 1-100204

FERROX E7024 IRON POWDER


FERROX is a heavily coated rutile iron powder electrode for
high speed welding of H-V fillers and flat butt joints. Has a metal
recovery of approximately 160%.

Applications:
Chemical Composition (%)
Ship building, boilers, heavy duty equipment
C - 0.09 Mn - 0.65 Si - 0.35 P - 0.017 S - 0.008
Features:
• Conforms to AWS A5.1 & ASME SFA 5.1 E7024 Size (mm) Welding Current (A) Code
• Tensile strength up to 560 MPa 3.2 120-150 1-100301
• Yield strength up to 480 MPa 4.0 160-225 1-100302
• Elongation -27% 5.0 220-330 1-100303

20
WELDING ELECTRODES
SUPER POWER GOUGE
A special formulated stick electrode for gouge purpose. Produces
the most efficient metal removal performance. No air or oxygen
required.

Applications:
• Create U-groove for weld joint
• Remove old welds
• Gouge out cracks
• Cleaning and repairing castings
• Remove hard surface material Size (mm) Welding Current (A) Code
• Rough machining 3.2 170-300 1-100410
• Pierce hole 4.0 225-400 1-100411

SUPERCLAD 667A
A rutile coated DC electrode for hard surfacing depositing a
martensitic weld having a hardness of approximately 50-59 HRC
ressistance to moderate impact.

Applications:
• Sugar mill roll roughening
• Excavator bucket lips & teeth
• Dragline buckets Chemical Composition (%)
• Conveyor screws C - 3.5 Mn - 1.5 Cr - 29 Si - 0.8
• Rock chutes
Size (mm) Welding Current (A) Code
Features:
3.2 110-150 1-100420
• Conforms to DIN 8555 E10-UM-55-GPR
4.0 140-180 1-100421
• Hardness 50-59 HRC
5.0 170-210 1-100422

SUPERCLAD 667B
A rutile coated DC electrode specially designed for wear ressistant
application. Can withstand impact under relatively abrasive
conditions.

Applications:
• Earth moving equipment
• Grader blades
• Earth scoops, bucket lips
• Conveyor screws
• Blast hole augers Chemical Composition (%)
Features: C Mn Cr Si
4.0 2.0 30 1.0
• Conforms to DIN 8555 E10-UM-60-GPR
• HARDNESS 55-60 HRC Size (mm) Welding Current (A) Code
3.2 110 - 150 1-100430
4.0 140 - 180 1-100431
5.0 180 - 240 1-100432

21
WELDING ELECTRODES
SUPERCAST 55
A nickel-iron alloy electrode (AC-DC), general purpose electrode
for production, salvage and repair of all cast irons.

Applications:
Suited for joining, filling and buildup of grey and alloyed
cast irons, can be used for pump housings, valves, cast-
Chemical Composition (%)
ings, deposits are machinable and have high strength.
C Mn Si Ni Cu
Features: 2.0 2.5 4.0 55 2.5
• Conforms to AWS A5.15 ENiFe-Cl
Size (mm) Welding Current (A) Code
• Close colour match
2.5 50-80 1-100501
• Good Machinability
3.2 80-120 1-100502
4.0 110-140 1-100503

SUPERCAST 99
A general purpose, high nickel electrode for production and repair
of cast iron.

Applications:
Suitable for buildup, jointing, filling holes, breaks and
cracks in all types of cast iron. It has very good out-of-
Chemical Composition (%)
position welding characteristics.
C Mn Si Ni Cu
Features: 2.0 1.0 4.0 90 2.5
• Conforms to AWS A5.15 ENi-Cl
Size (mm) Welding Current (A) Code
• Excellent Machinability
2.5 30-70 1-100504
• Close colour match
3.2 70-110 1-100505
4.0 90-130 1-100506

ALUWELD Si5
A 5% silicon aluminium arc welding electrode with self lifting slag.
Can be used as brazing alloy.

Applications:
Suitable for arc welding wrought and cast aluminium al- Chemical Composition (%)
loys, alloyed with copper, silicon and magnesium. Also for Si Mn Cu Fe Mg
joining dissimilar grades of aluminium 5.25 0.002 0.01 0.17 0.002
Features:
Size (mm) Welding Current (A) Code
• Conforms to AWS A5.3 E4043
2.5 50 - 80 1-100520
• Convenient arc aluminium welding
3.2 70 - 120 1-100521
4.0 110 - 150 1-100522

22
WELDING ELECTRODES
STAINARC 316L
A low carbon, 19% Cr, 12% Ni and 2.5% Mo, rutile coated
electrodes. For welding 316 and 316L grade stainless steel.

Applications: Chemical Composition (%)


Used such as high tempreture equipment, heat exchang- C Mn Si Cr Ni Mo S P
er, checmical storage, tanks, oil refining equipment and 0.04 1.0 0.7 19 12 2.5 0.02 0.03
pharmaceutical equipment.
Size (mm) Welding Current (A) Code
Features:
2.5 50-90 1-100601
• Conforms to AWS A5.4 E316L-16
3.2 70-130 1-100602
• Tensile - 650 MPa, Yield - 440 MPa, Elongation - 35%
4.0 100-170 1-100603

STAINARC 308L
A low carbon19% Cr, 9% Ni rutile coated electrodes for welding
grade 304, 304L, 301 and 302 stainless.

Applications:
Used on brewing equipments, vacuum pump spares, dairy Chemical Composition (%)
equipments, chemical handling equipments and food C Mn Si Cr Ni S P
processing. 0.03 1.0 0.7 19 9.5 0.01 0.03
Features:
Size (mm) Welding Current (A) Code
• Conforms to AWS A5.4 E308L-16
2.5 50-90 1-100604
• Tensile - 570 MPa, Yield - 380 MPa, Elongation - 40%
3.2 80-130 1-100605
4.0 100-170 1-100606

STAINARC 309L
A low carbon, 23% Cr, 12% Ni rutile coated electrodes for welding
corrosion ressistant and heat resistant steels of 309 types.

Applications:
Used on furnace pares, aircraft components, heat ex- Chemical Composition (%)
changers and chemical processing equipment. Can be C Mn Si Cr Ni S P
used for welding dissimilar carbon steel to low alloy steel, 0.03 1.0 0.75 23.6 12.5 0.01 0.03
welding stainless steel to mild steel and a buffer for hard-
facing applications. Size (mm) Welding Current (A) Code
Features: 2.5 50-85 1-100607
• Conforms to AWS A5.4 E309L-16 3.2 80-120 1-100608
• Tensile - 650 MPa, Yield - 450 MPa, Elongation - 30% 4.0 100-150 1-100609

23
WELDING ELECTRODES
STAINARC 312
A rutile coated low carbon electrode of 29% Cr, 9% Ni. An universal
electrode designed for welding steels of low weldability and
materials of unknown compositions. Welding of dissimilar steel from
carbon steel to stainless steel.

Applications:
Chemical Composition (%)
Weld on dissimilar steels, tool steel, dies and springs.
C Mn Si Cr Ni Mo S P
Features: 0.10 1.5 0.8 29 9 0.15 0.02 0.02
• Conforms to AWS A5.4 E312-16
• Tensile - 700 MPa, Yield - 620 MPa, Elongation - 24% Size (mm) Welding Current (A) Code
2.5 45-80 1-100613
• Light blue coating for unique identification
3.2 75-110 1-100614
4.0 110-150 1-100615

STAINARC 310
A rutile coated electrode of 25% Cr, 20% Ni for all positional
wleding, used for 310 grade stainless steel.

Chemical Composition (%)


Applications:
C Mn Si Cr Ni Mo S P
Used on welding of resists scaling in oxidising atmospheres 0.1 2.0 0.7 25 21 0.2 0.02 0.02
up to 1,100 ºC while maintaining joint strength.
Features: Size (mm) Welding Current (A) Code
2.5 50-70 1-100620
• Conforms to AWS A5.4 E310-16
3.2 80-95 1-100621
• Tensile - 650 MPa, Yield - 400 MPa, Elongation - 30%
4.0 95-130 1-100622

24

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