DOCUMENT TITLE: DOC.

NO:

TECHNICAL PROPOSAL EATL/BWO/TP/002/19

CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR USING
FORMASHIELD ON FLOWLINE ON-BOARD ABO
FPSO
CONTRACT NO: N/A

TECHNICAL PROPOSAL

FOR

APPLICATION OF FORMASHIELD ON FLOW LINE ON-

BOARD ABO FPSO

BW OFFSHORE

00 24/10/201 Issued for Christopher Idung David Oku Oghenefego Okathe

9 Comment
Pipe Wrap Engineer QA/QC Engineer Project Engineer

REV DATE ISSUE PREPARED BY CHECKED BY APPROVED BY

STATUS
 DOCUMENT TITLE: DOC. NO:

TECHNICAL PROPOSAL EATL/BWO/TP/002/19

CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR USING
FORMASHIELD ON FLOWLINE ON-BOARD ABO
FPSO
CONTRACT NO: N/A

SUMMARY OF REVISION HISTORY

DOCUMENT REVISION
REVISION NUMBER DATE REVISED DESCRIPTION

00 24/10/2019 Issued for Comment

Table of Contents Page Numbers

1.1. SCOPE OF WORK....................................................................................................................4

 DOCUMENT TITLE: DOC. NO:

TECHNICAL PROPOSAL EATL/BWO/TP/002/19

CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR USING
FORMASHIELD ON FLOWLINE ON-BOARD ABO
FPSO
CONTRACT NO: N/A

1.2. REFERENCES...........................................................................................................................4
1.3. DEFINITION............................................................................................................................5
1.4. ASSUMPTIONS.......................................................................................................................6
1.5. Past Experiences....................................................................................................................7
1.6. Award and Accolades...........................................................................................................23
1.7. Project Program...................................................................................................................24
1.8. Project Key Personnel..........................................................................................................24
1.9. Material and Equipment......................................................................................................25
1.10. Safety Precaution.............................................................................................................26
1.11. INSTALLATION PROCEDURES...........................................................................................26
1.12. ACCEPTANCE AND REJECTION CRITERIA..........................................................................28
1.13. NDT INSPECTION OF COMPOSITE REPAIR........................................................................29
2. EXECUTION REQUIREMENTS.......................................................................................................29
3. REPORTING AND DOCUMENTATION...........................................................................................29
4. ATTACHEMENT............................................................................................................................30

1.0

2.0 INTRODUCTION
 DOCUMENT TITLE: DOC. NO:

TECHNICAL PROPOSAL EATL/BWO/TP/002/19

CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR USING
FORMASHIELD ON FLOWLINE ON-BOARD ABO
FPSO
CONTRACT NO: N/A

Costly corrosion problem could be controlled thereby guaranteeing asset life elongation
through the use of our OEM’s composite pipe wrap materials, comprising of: Fiberglass
Fabric, Resin Part A&B, Primer kit, and mixing/application tool kit. For a better result, we
strongly recommend media blasting of the substrate to be repaired to a minimum surface
profile of 2.5mil.

1.1. SCOPE OF WORK

The scope of work shall include but not limited to:
 Wrapping, design calculation to find out number of layers required to withstand
required pressure; this calculation shall be based on ten (10) Years Intended service
life.
 Supply of Composite Materials
 Installation of Composite at ABO FPSO’s open drain
o To be carried out by BWO Personnel
 NDT test of epoxy wrapping
 Final inspection and job Closeout

1.2. REFERENCES
ASME PCC-2 Repair of Pressure Equipment and Piping
ISO 24817 Petroleum, Petrochemical and Natural Gas Industries-Composite Repairs
for Pipework, Designs, Installations, Testing and Inspection
MSDS Clock Spring/Pipewrap Material Safety Data Sheet
B31.3 Process Piping

1.3. DEFINITION
EATECH Engineering Automation Technology Limited
BWO BW Offshore
OEM Original Equipment Manufacturers
ASME American Society of Mechanical Engineers
TM Trade Mark
NACE National Association of Corrosion Engineers
 DOCUMENT TITLE: DOC. NO:

TECHNICAL PROPOSAL EATL/BWO/TP/002/019

CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

1.4. ASSUMPTIONS
In generating Engineering Design for this work scope, certain assumptions were made, such as the pipe/component material which was
assumed to be Carbon Steel for all pipes/components. Summary of other assumptions and the corresponding line number is as presented on
Table 1 below.
Table1 Design Assumptions
OD Thickness Depth of Operating Design Component
defect Pressure Pressure Shape
Project Description Engineering Design Number Inches Inches % of OD Psi Psi N/A
Open Drain EATL/BWO.ABOFPSO/ED/009/019 16 0.32 50% 150 300 Straight
LP Fuel Gas EATL/BWO.ABOFPSO/ED/010/019 8 0.32 50% 150 300 Straight
MSW cooling line to Main Generator (TA) EATL/BWO.ABOFPSO/ED/011/019 8 0.32 50% 150 300 Elbow
condenser. DNV CC 107
SW central cooling discharge line -DNV CC 107 EATL/BWO.ABOFPSO/ED/012/019 8 0.32 50% 150 300 Elbow
SW common discharge line from Main EATL/BWO.ABOFPSO/ED/013/019 8 0.32 50% 150 300 Tee
Generator (TA) condenser- DNV CC 107

1.5. PAST EXPERIENCES

5
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CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

Table 2 EATECH Past Experience of Composite Repairs

S/N CLIENT DATE DESCRIPTION LOCATION PO NO
Mobil Producing
Leaking 3" SS Diesel Line in Turbo Generating
1. Nigeria Unlimited 19/5/2016 USAN 4501224280
Package USAN
- MPNU
Mobil Producing
2. Nigeria Unlimited 19/5/2016 Leaking 10"X12" Tee Repair USAN USAN 4501224280
- MPNU
Mobil Producing
3. Nigeria Unlimited 19/5/2016 Leaking 4" Elbow USAN USAN 4501224280
- MPNU
Mobil Producing
Composite Repair on Scaled/Corroded 2"
4. Nigeria Unlimited 27/6/2016 EHRA 4501236888
Pipeline at EHRA ===== 6, 713.82 USD
- MPNU
Composite Repair on Leaking 14" CUNI SW
5. ESSO Exploration 3/3/2017 EHRA 4501285802
Piping to MMF at EHRA

Composite Repair on Leaking 1-1/2" CS

6. ESSO Exploration 6/3/2017 EHRA 4501285802
Nitrogen Purge Line on OLL-908 at EHRA

6
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CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

Composite Repair on Leaking 3/4" High Point

7. ESSO Exploration 6/3/2017 Vent Fitting on HPC 1 1ST Stage Inlet Cooler at EHRA 4501285802
EHRA
Composite Reapir on 3/4" HP 1 Separator Oil
8. ESSO Exploration 6/3/2017 EHRA 4501285802
Outlet Line Drain Valve Leak at EHRA
Composite Repair on 12" OB Disposal Header
9. ESSO Exploration 9/5/2017 EHRA 4501285802
with Leaks at Elbow at EHRA
Composite Repair on 12" OB Water Disposal
10. ESSO Exploration 9/5/2017 EHRA 4501285802
Header at EHRA
Composite Repair on 12" Pump 8 OB Disposal
11. ESSO Exploration 9/5/2017 EHRA 4501285802
Header with Leaks at Elbow at EHRA
Composite Repair on 12" Overboard Disposal
12. ESSO Exploration 9/5/2017 EHRA 4501285802
Header with Leaks at TEE at EHRA
Composite Repair on 8" Pump 9 Overboard
13. ESSO Exploration 9/5/2017 EHRA 4501285802
Control Valve bypass line at EHRA
Composite Repair on OB Water Disposal
14. ESSO Exploration 10/7/2017 EHRA 4501285802
Header at EHRA
Composite Repair on 8" Overboard Flow
15. ESSO Exploration 10/7/2017 EHRA 4501285802
Control Valve by Pass at EHRA

7
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TECHNICAL PROPOSAL EATL/BWO/TP/002/019

CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

Composite Repair on Leak on 3" Water Leg on

16. Esso Exploration 15/5/2017 USAN 4501302808
1st Stage Sep at USAN
Composite Repair on Leak #2 on 3" Water Leg
17. Esso Exploration 16/5/2017 USAN 4501302808
on USAN 2nd Stage SEP at USAN
Composite Repair on Leak # 1 on 3" Water Leg
18. Esso Exploration 16/5/2017 USAN 4501302808
on USAN 2nd Stage SEP at USAN
Composite Repair on Sea Water Lift Pump at
19. ESSO Exploration 5/10/2017 EHRA 4501338378
EHRA
Composite Repair on 20" Duplex Stainless
20. ESSO Exploration 11/10/2017 EHRA 4501338465
Steel SWLP #4 Elbow at EHRA
Composite Repair on 2"-1KD-DC-661061-E1 -
21. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS19A AT EHRA
Composite Repair on 2"-1KD-DC-661061-E1 -
22. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS20a AT EHRA
Composite Repair on 2"-1KD-ZN-651126-G5 -
23. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS3a AT EHRA
Composite Repair on 2"-1KD-ZN-651128-G5 -
24. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS14a AT EHRA

8
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TECHNICAL PROPOSAL EATL/BWO/TP/002/019

CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

Composite Repair on 2"-1KD-ZN-651128-G5 -

25. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS14b AT EHRA

Composite Repair on 2"-1KD-ZN-651265-G5 -

26. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS16a AT EHRA
Composite Repair on 2"-1KD-ZN-651265-G5 -
27. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS16b AT EHRA
Composite Repair on 2"-1KD-ZN-651265-G5 -
28. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS16c AT EHRA
Composite Repair on 2"-1KD-DC-661052-E1 -
29. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS17b AT EHRA
Composite Repair on 2"-1KD-DC-661058-E1 -
30. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS18a AT EHRA
Composite Repair on 2"-1KD-DC-661061-E1 -
31. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS19b AT EHRA
Composite Repair on 2"-1KD-DC-661061-E1 -
32. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS19c AT EHRA
33. ESSO Exploration 12/10/2017 Composite Repair on 2"-1KD-DC-661061-E1 - EHRA MBL/EHRA/PO/VOV17/123/0

9
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CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

TS19d AT EHRA
Composite Repair on 2"-1KD-DC-661061-E1 -
34. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS19e AT EHRA
Composite Repair on 2"-1KD-DC-661062-E1 -
35. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS20b AT EHRA

Composite Repair on 2"-1KD-DC-661062-E1 -

36. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS20c AT EHRA
Composite Repair on 2"-1KD-DC-661062-E1 -
37. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS20d AT EHRA
Composite Repair on 2"-1KD-DC-661062-E1 -
38. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS20e AT EHRA
Composite Repair on 2"-1KD-TR-661010-F5 -
39. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS22 AT EHRA
Composite Repair on 2"-1KD-DC-661134-E1 -
40. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS26a AT EHRA
Composite Repair on 2"-1KD-DC-661134-E1 -
41. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS26b AT EHRA

10
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CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

Composite Repair on 2"-1KD-DC-6512131-F5 -

42. ESSO Exploration 12/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS28 AT EHRA
COMPOSITE REPAIR ON 2"-1KD-ZN-651126-G5
43. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS3 AT ERHA
COMPOSITE REPAIR ON 1"-1KD-DC-661052-E1
44. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS17a AT ERHA
COMPOSITE REPAIR ON 3"-1KD-DC-661058-E1
45. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS18c AT ERHA

COMPOSITE REPAIR ON 3"-1KD-DC-661058-E1

46. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS18d AT ERHA
COMPOSITE REPAIR ON 3"-1KD-DC-661058-E1
47. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS18f AT ERHA
COMPOSITE REPAIR ON 3"-1KD-DC-661058-E1
48. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS18e AT ERHA
COMPOSITE REPAIR ON 1"-LD-DC-623226-A1
49. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS5 AT ERHA
COMPOSITE REPAIR ON 2"-1KD-DC-651045-F5
50. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0

11
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CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

- TS29a AT ERHA
COMPOSITE REPAIR ON 2"-1KD-DC-651045F5
51. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS29b AT ERHA
COMPOSITE REPAIR ON 2"-1KD-ZN-651264G5
52. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- US3a AT ERHA
COMPOSITE REPAIR ON 2"-1KD-ZN-651264-G5
53. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- US3b AT ERHA
COMPOSITE REPAIR ON 2"-1KD-GX-651099G5
54. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- US6 AT ERHA
COMPOSITE REPAIR ON 2"-1KD-GX-651120G5
55. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- US8 AT ERHA

COMPOSITE REPAIR ON 3"-1KD-GX-651096-F5

56. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- US5 AT ERHA
COMPOSITE REPAIR ON 3"-1KD-GX-651118-F5
57. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- US7 AT ERHA
COMPOSITE REPAIR ON 4"-LD-DC-623101-A1 -
58. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS6a AT ERHA

12
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TECHNICAL PROPOSAL EATL/BWO/TP/002/019

CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

COMPOSITE REPAIR ON 42"-1QD-LN-

59. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
642062A1 - TS36a AT ERHA
COMPOSITE REPAIR ON 42"-1QD-LN-
60. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
642062A1 - TS36b AT ERHA
COMPOSITE REPAIR ON 2"-1QD-HN-655091B1
61. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS8a AT ERHA
COMPOSITE REPAIR ON 2"-1QD-HN-655091B1
62. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS8b AT ERHA
COMPOSITE REPAIR ON 2"-1QD-HN-655091B1
63. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS8c AT ERHA
COMPOSITE REPAIR ON 2"-1QD-HN-655091B1
64. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS8d AT ERHA
COMPOSITE REPAIR ON 2"-1QD-HN-655091B1
65. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS8e AT ERHA

COMPOSITE REPAIR ON 4"-LD-DC-623101-A1 -

66. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS6b AT ERHA
COMPOSITE REPAIR ON 4"-LD-DC-623101-A1 -
67. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0

13
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TECHNICAL PROPOSAL EATL/BWO/TP/002/019

CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

TS6c AT ERHA
COMPOSITE REPAIR ON 4"-LD-DC-623101-A1
68. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS6d AT ERHA
COMPOSITE REPAIR ON 4"-LD-DC-623101-A1 -
69. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS6e AT ERHA
COMPOSITE REPAIR ON 4"-LD-DC-623103-A1 -
70. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS7a AT ERHA
COMPOSITE REPAIR ON 4"-LD-DC-623103-A1 -
71. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS7b AT ERHA
COMPOSITE REPAIR ON 4"-LD-DC-623103-A1 -
72. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS7c AT ERHA
COMPOSITE REPAIR ON 4"-LD-DC-623103-A1 -
73. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TS7d AT ERHA
COMPOSITE REPAIR ON 3"-1KD-DC-661058E1
74. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS18g AT ERHA
COMPOSITE REPAIR ON 3"-1KD-DC-661058-E1
75. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS18h AT ERHA

14
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TECHNICAL PROPOSAL EATL/BWO/TP/002/019

CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

COMPOSITE REPAIR ON 3"-1KD-DC-661058-E1

76. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS18j AT ERHA
COMPOSITE REPAIR ON 3"-1KD-DC-661058-E1
77. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS18h AT ERHA
COMPOSITE REPAIR ON TS3 2"-1KD-
78. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
ZN651126-G5 AT ERHA
COMPOSITE REPAIR ON TS14 2"-1KD-
79. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
ZN651128-G5 AT ERHA
COMPOSITE REPAIR ON TS16 2"-1KD-
80. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
ZN651265-G5 AT ERHA
COMPOSITE REPAIR ON TS19 2"-1KD-
81. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
DC661061-E1 AT ERHA
COMPOSITE REPAIR ON TS20 2"-1KD-
82. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
DC661062-E1 AT ERHA
COMPOSITE REPAIR ON TS22 2"-1KD-
83. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
TR651010-F5 AT ERHA
COMPOSITE REPAIR ON TS26 2"-1KD-
84. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
DC661134-E1 AT ERHA

15
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CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

COMPOSITE REPAIR ON TS28 2"-1KD-

85. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
DC651213-F5 AT ERHA

COMPOSITE REPAIR ON TS29 2"-1KD-

86. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
DC651045-F5 AT ERHA
COMPOSITE REPAIR ON US3 2"-1KD-
87. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
ZN651264-G5 AT ERHA
COMPOSITE REPAIR ON US6 2"-1KD-
88. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
GX651099-G5 AT ERHA
COMPOSITE REPAIR ON US8 2"-1KD-
89. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
GX651120-G5 AT ERHA
COMPOSITE REPAIR ON TS18 3"-1KD-
90. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
DC661058-E1 AT ERHA
COMPOSITE REPAIR ON US5 3"-1KD-
91. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
GX651096-F5 AT ERHA
COMPOSITE REPAIR ON US7 3"-1KD-
GX651118-F5 AT ERHA AND SECURITYBACK
92. ESSO Exploration 19/10/2017 EHRA MBL/EHRA/PO/VOV17/123/0
GROUND CHECK FOR PROVISION OF
COMPOSITE WRAP REPAIR ON EHRA FPSO

16
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CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

COMPOSITE REPAIR ON 10"-1YD-DN-

93. ESSO Exploration 7/11/2017 EHRA MBL/EHRA/PO/VOV17/123/0
989123A1H AT ERHA
COMPOSITE REPAIR ON 2"-1KD-TR-651010-F5
94. ESSO Exploration 7/11/2017 EHRA MBL/EHRA/PO/VOV17/123/0
- TS22 AT ERHA

COMPOSITE REPAIR ON 14" CU-Ni LINE AT

95. ESSO Exploration 17/11/2017 EHRA MBL/EHRA/PO/VOV17/123/0
ERHA
COMPOSITE REPAIR ON 2" DE-AERATOR
96. ESSO Exploration 17/11/2017 EHRA MBL/EHRA/PO/VOV17/123/0
PUMP SUPPLY LINE AT EHRA
COMPOSITE REPAIR ON 2" INSTRUMENT AIR
97. ESSO Exploration 17/11/2017 EHRA MBL/EHRA/PO/VOV17/123/0
SUPPLY MANIFOLD TO MODULE L AT EHRA
COMPOSITE REPAIR ON 1.5" INSTRUMENT AIR
98. ESSO Exploration 17/11/2017 SUPPLY MANIFOLD TO MODULLE L EHRA MBL/EHRA/PO/VOV17/123/0
MEZZANINE AT EHRA
COMPOSITE REPAIR ON 20" DUPLEX
99. ESSO Exploration 5/12/2017 EHRA 4501351804
STAINLESS STEEL SWLP #2 ELBOW AT ERHA
Composite Repair on 20" Duplex Stainless
100. ESSO Exploration 12/12/2017 EHRA 4501353139
Steel SWLP #3 Elbow at EHRA
101. Mobil Producing 6/10/2017 Composite Repair on EC-2059-4"-40-AAA-3 EKPE 4501341941

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CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

Nigeria Unlimited Line 2 at Ekpe

Composite Repair on Leaking 14" CUNI SW
102. ESSO Exploration 3/3/2017 EHRA 4501285802
Piping to MMF at EHRA
Composite Repair on Leaking 1-1/2" CS
103. ESSO Exploration 6/3/2017 EHRA 4501285802
Nitrogen Purge Line on OLL-908 at EHRA
Composite Repair on Leaking 3/4" High Point
104. ESSO Exploration 6/3/2017 Vent Fitting on HPC 1 1ST Stage Inlet Cooler at EHRA 4501285802
EHRA

Composite Reapir on 3/4" HP 1 Separator Oil

105. ESSO Exploration 6/3/2017 EHRA 4501285802
Outlet Line Drain Valve Leak at EHRA
Composite Repair on 12" OB Disposal Header
106. ESSO Exploration 9/5/2017 EHRA 4501285802
with Leaks at Elbow at EHRA
Composite Repair on 12" OB Water Disposal
107. ESSO Exploration 9/5/2017 EHRA 4501285802
Header at EHRA
Composite Repair on 12" Pump 8 OB Disposal
108. ESSO Exploration 9/5/2017 EHRA 4501285802
Header with Leaks at Elbow at EHRA
Composite Repair on 12" Overboard Disposal
109. ESSO Exploration 9/5/2017 EHRA 4501285802
Header with Leaks at TEE at EHRA

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CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

Composite Repair on 8" Pump 9 Overboard

110. ESSO Exploration 9/5/2017 EHRA 4501285802
Control Valve bypass line at EHRA
Composite Repair on OB Water Disposal
111. ESSO Exploration 10/7/2017 EHRA 4501285802
Header at EHRA
Composite Repair on 8" Overboard Flow
112. ESSO Exploration 10/7/2017 EHRA 4501285802
Control Valve by Pass at EHRA
Composite Repair on Leak on 3" Water Leg on
113. Esso Exploration 15/5/2017 USAN 4501302808
1st Stage Sep at USAN
Composite Repair on Leak #2 on 3" Water Leg
114. Esso Exploration 16/5/2017 USAN 4501302808
on USAN 2nd Stage SEP at USAN

Composite Repair on Leak # 1 on 3" Water Leg

115. Esso Exploration 16/5/2017 USAN 4501302808
on USAN 2nd Stage SEP at USAN
ESSO Exploration
COMPOSITE REPAIR ON 3"-1KD-DC-661058-E1
116. and Production 15/3/2018 EHRA MBL/EHRA/PO/VOV17/123/0
- TS18i AT ERHA
Nigeria Limited
ESSO Exploration
COMPOSITE REPAIR ON 3"-1KD-DC-661058-E1
117. and Production 15/3/2018 EHRA MBL/EHRA/PO/VOV17/123/0
- TS18j AT ERHA
Nigeria Limited

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CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

ESSO Exploration
Composite Repair on 2"-1QD-HN-655091-B1
118. and Production 15/3/2018 EHRA MBL/EHRA/PO/VOV17/123/0
TS8- Test Point 7 AT ERHA
Nigeria Limited
ESSO Exploration
and Nigeria Composite Repair on 8" drain nozzle from
119. 9/4/2018 EHRA PIVOT PO
Production MMF 206 and 207 at EHRA
Nigeria Limited
ESSO Exploration
and Nigeria Composite Repair on 2" nozzle for cathodic
120. 9/4/2018 EHRA PIVOT PO
Production protection probe on MMF 205 at EHRA
Nigeria Limited
ESSO Exploration
and Nigeria Composite Repair on HP Separator 2
121. 11/4/2018 EHRA PIVOT PO
Production Produced Water Sampling Line Leak at EHRA
Nigeria Limited

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CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

1.6. AWARD AND ACCOLADES

Some of the honors that EATECH has received from renowned operators in the oil and gas industry
include but not limited to the following as listed in the below table
S/N AWARD & ACCOLADES DATE
1 PRIME SOURCES LTD/ExxonMobil Certificate of Competence in Hydro-test, Leak-test 14-09-2018
and Calibration for Edop QI Fuel Gas Piping Installation for ExxonMobil
2 INSTITUTE OF OIL AND GAS RESEARCH AND HYDROCARBON STUDIES
Best Instrumentation, Mechanical and Process Automation Engineering Award African
Oil and Gas Globe Awards.
3 SHELL NIGERIA EXPLORATION AND PRODUCTION COMPANY BONGA Performance BONGA
Award and Commendation letter 2013 TAM
4 EXXONMOBIL Champion Award – Incident Reporting Positive Attitude Enforcement 27-04-2017
Torque Bolting Services – QIT
5 EXXONMOBIL Supportive role in Yoho Shutdown Activities Hot Bolting Services Yoho 24-08-2017

6 INSTITUTE FOR GOVERNMENT RESEARCH & LEADERSHIP TECHNOLOGY – Award of 28-10-2016

Excellence in Engineering Design, Shop Fabrication and Facility Integrity in Abuja on
7 EXXONMOBIL Recognition of EATECH Contribution towards Safe and Successful 28-08-2015
Completion of ERHA Shutdown
8 EXXONMOBIL Commendation for safe and quick completion of this SOW despite all the 5-06-2013
challenges for Ubit GB SDV Installation on
9 Safety attitude displayed throughout the project and positive safety attitude displayed 24-11-2012
throughout the project execution for Enang JE Gas lift Installation Project
10 GOVERNMENT RESEARCH & LEADERSHIP TECHNOLOGY Award for Cygnus Instruments 2012
(Product of EATECH) Best Oil and Gas Leaking and corrosion detector in Port Harcourt

1.7. PROJECT PROGRAM

The proposed list of personnel and organization for the project is given in Figure 1 and Table3
below.

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PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

Base Manager

Project Manager
QA/QC Engineer Document Controller

Execution Team

Figure 1 Project Organogram

1.8. PROJECT KEY PERSONNEL

S/ Key Personnel Name
N
1 Base Manager Ezikpe Chima

2 Project Manager Okathe Oghenefego

3 QA/QC Engineer David Oku

4 Document controller Eyoh Effiong

5 Execution Team Lead Ekerika Jeremiah

6 Execution Team Lead Magnus Okoye

Execu tion Team

Skill/ Position Quantity
Execution Lead 2

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CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

Installer 4
Blaster/ QC 2

1.9. MATERIAL AND EQUIPMENT

Below table show the items required for the successful installation & completion of the repair on the
flow line on – board Abo FPSO. The quantity required for all stated items are captured in Table 4

Table 4 Material and Equipment Requirement

S/N Material/ Equipment description Quantity Remark

1 Formashield – 6” 17 Rolls Nil
3 Epoxy Putty – EP 400 1212 Sticks Nil
4 Epoxy Paste – EP 420 Part A 124 Tins Nil
5 Epoxy Paste – EP 420 Part B 124 Tins Nil
6 Epoxy Primer – PPR 2G Part A 40 Tins Nil
7 Epoxy Primer – PPR 2G Part B 40 Tins Nil

8 Epoxy Resin – CS 100 Part A 160 Liters Nil

9 Epoxy Resin – CS 100 Part B 50 Litres Nil
10 Application Kit – AK55 30 Bags Nil
11 Acetone 40Litres Nil
12 Constriction Wrap – 6” 20 Rolls Nil
13 Perforator – Small size 3Pcs Nil
14 Disposable coverall 30 Pcs Nil
15 Latex Hand gloves Lots Nil
16 Application stick 30 Sticks Nil
17 Replica Tape 1Roll Nil
18 Surface profile gauge 1Set Nil
19 Durometer/ Hardness tester 1unit Nil

1.10. SAFETY PRECAUTION

The following safety precautions shall be observed while performing the installation:
1. All the personnel involved in the repair shall be properly kitted with the
appropriate PPE.
2. Work procedure shall be strictly adhered to

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CLIENT: PROJECT: REVISION NO: 00

PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

1.11. INSTALLATION PROCEDURES

 SURFACE PREPARATION
 Mark the ends of the designated repair zone. Unless otherwise specified, the Centre
of the defect shall be considered to be the Centre of the repair zone.
 Measure repair area to confirm repair zone
 For a better result, surface shall be prepared using hydro blasting or abrasive
blasting
 Ensure NACE 3 or 2.5 Mil surface profile is achieved using standard surface profile
gauge – this activity shall be witnessed by the Company Representative if surface
preparation is executed by EATECH execution team.
 Solvent wipe with acetone to remove any foreign matter.

 FORMASHIELDTM INSTALLATION
 Mix the load transfer Epoxy Putty by kneading (compressing it back and forth)
for 2‐3 minutes with the index finger and thumb until uniform in colour and
"streak‐free". For large surface area where epoxy paste is required, mix Part
A & B in the ratio of 4:1 until uniform colour is achieved. Gently spread the
mixed epoxy paste on the blasted surface.
 Apply the load transfer filler to all defect areas with greater than 20% wall
loss and blend to a smooth pipe contour. "Tented areas" are also to be
considered.

 Mix epoxy primmer in equal volumes of Part A & B until uniform in colour
without streaks.

 Apply a thin layer of the mixed primer to the entire repair zone.

 Unroll a section of the composite fabric onto the wet‐out work station. Mix
one dump kit of Resin by hand for a minimum of 30 seconds and begin
applying evenly to the fabric. Ensure that the resin is soaking through the
fabric completely. Begin rolling up wetted fabric onto the application stick.

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PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

Continue until entire fabric section is wet and rolled around the application
stick.

 Begin wrapping with composite fabric around the pipe surface (“Repair
Zone”) while
applying uniform tension. When fabric has overlapped itself, begin pulling
tightly on the wrap during the remainder of the application. Repeat Steps
the last two steps as required.

 After Specified number of layers of composite fabric have been applied, as

estimated by the ED, begin wrapping Constrictor Wrap around the repair
using the “cigar” method twice (down and back), resulting in a 4-layer
thickness. Lightly perforate the constrictor wrap.

 Allow the materials to cure for a minimum of two (2) hours.

 After the FormashieldTM is fully cured, remove the Constrictor Wrap, then use
a Shore D Pencil Durometer Tester to measure the hardness of the
Composite material. Acceptable hardness value of 80 Shore D is
recommended.

 Use either a Pi‐Tape or Height Measurements to ensure that the correct

material thickness has been applied.
 Apply topcoat (recommended), to protect the installed composite
material against harsh environmental condition and or ultra violet light.

1.12. ACCEPTANCE AND REJECTION CRITERIA

I. Perform a basic Ultrasonic Test (Tap Test). Lightly "tap" the repaired surface.
Listen for any flat or "dead" sounds. This will indicate the lack of intimate

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PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

compaction of the repair (voids, delamination or dis-bonded region). Any

localized area greater than 1" x 1" is unacceptable.

II. Visually inspect the repair using the Disposition and Acceptance Chart below:

DEPOSITION AND ACCEPTANCE CHART

Measurement Minimum Minimum Corrective Action Instrument

Values Acceptance
Shore D 85 Xxxxxxxxxxxxxxx Allow to cure Pencil
Hardness additional 4 Durometer
hours
Repair Thickness (0.030’’) x (0.030) x (total Apply additional Pi Tape
(Required Layer) required layers) layer
Defect Type Minimum Minimum Corrective Action
Values Acceptance
Void xxxxxxxxxxxxxx 0.5’’ Wide x 1.5’’ Fill with Resin or Puffy
long x 0.78’’ deep
Wrinkle xxxxxxxxxxxxxxx 0.43’’ wide x 12’’ If defect depth is greater than 20%
long of original wall thickness apply
filler

Broken Fibre Xxxxxxxxxxxxxxx Not Allowed If depth ≥ 0.030’’ remove all

material within area up to 0.125’’
beyond the defect. Fill with Putty.
If depth ≥ 0.030’’ additional layers
required after removal and filling
of area.
Dry Fibre Xxxxxxxxxxxxxxx 0.125’’ wide If depth ≥ 0.030,’’ apply additional
1.5’’ long resin. If depth ≥ 0.030’’
additional layers required after
removal and filling of area.

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PROVISION OF COMPOSITE REPAIR
USING FORMASHIELD ON FLOWLINE ON-
BOARD ABO FPSO
CONTRACT NO: N/A

Dimple xxxxxxxxxxxxxxx 1’’ Diameter Fill with putty

0.125’’ deep

1.13. NDT INSPECTION OF COMPOSITE REPAIR

Inspection shall be done using thermographic camera by our competent personnel. This
inspection shall be done after the composite repair has been put to service.

2. EXECUTION REQUIREMENTS

I. Personnel requirement - This repair shall require a minimum of eight (8) personnel;
2 Execution Lead, 4 Installers, & 2 Blaster/ Quality Control.
II. Job duration – This job will require minimum of 8 days.
III. Material – See material & equipment in Section 2.1 below
Note: For effective and optimum result, installation MUST be done by only trained and
competent personnel

3. REPORTING AND DOCUMENTATION

All post repair documents will be submitted to client after repair system has been
commissioned within 72 hours of demobilization.

4. ATTACHEMENT
Each, engineering Design shall have a corresponding Engineering Report with the following
attachment:

 Engineering Designs
 QA/QC checklist
 Photos of the before repair and after repair

27