Providing expert solutions for the safe handling, transfer, monitoring, measuring

and protection of hazardous bulk products worldwide.

A - Petroleum Manholes Assemblies B - Vapor Recovery Vent

1985SV 1986SV
SSV111110

D - Vapor Recovery H - Overfill Detection F - Manifol

Adaptors & Dust Cap System

1711T 3202-3202 4820R

633LVB-AL40

200
611FB 611T-AL40-NPT 4401-4401 GS1000 4100-4100
 E - CivaControl H - Overfill & Retain Detection System

1051-007 1000R
CCP-4

d System G - API Bottom C - Internal

Loading Adaptors (Emergency) Valves

VA5162 VA6162
891BA 871ED-AL40

876-AL40 875 VA7162

 The Only Single Source Tank Truck System Package

A - Petroleum B - Vapor Recovery F - Overfill Detection Systems

Manholes Vents (also available in new ROM LinkTM version)

D - Vapor
Recovery
Adaptors C - Internal Valves G - Manifold System E - Bottom Loading Adaptors

Our System Component Package offers Special Package Savings

PLUS - Our System Package includes an extended, 3-Year, full

Component Warranty that includes Seals and Wear Surfaces.

PHONE: (816) 741-6600 • (888) 526-5657 • FAX: (816)741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com

24 hour Technical Service at (800) 254-8226

 Tank Truck Package - Component Selection Guide
Check desired items from each product category. Specify particulars when required.
Fax or E-mail a copy of this page to Civacon or your Account Manager.
We will contact you with our special package price and organize the rest!

A - Petroleum Manholes Assemblies F - API Flat Bottom Loading Adaptors

□ 16” Offset Fill Cover Assy. (SSV Series) w/ Two Piece Body
□ With Weld Ring □ Openable w/o Sight Glass Part #: 891A

□ Without Weld Ring □ Openable w/ Sight Glass Part #: 891BA

□ Non-Openable w/o Sight Glass Part #: 891N
B - Vapor Recovery Vent □ Non-Openable w/ Sight Glass Part #: 891NB
□ 3” Threaded Hood Part #: 1986SV
□ Dust Cap w/ Single Cam Part #: 875
(for 16” SSV Series Manhole)
□ Gravity Drop Adaptor, Male Part #: 876-AL4030
C - Internal (Emergency) Valve Cam & Groove, 3” Male Outlet
□ 3” 90º Valves
(w/ standard Viton™ GFLT Seals) G - Overfill Detection System
□ Victaulic Outlet Part #: VA1050 □ ROM II Onboard Monitor System, 2-Wire no Retain Sensors
□ Flanged Outlet Part #: VA2050 □ Liberty Onboard Monitor System, 5-Wire no Retain Sensors
□ Screen for 3” Valves Part #: 11297 □ API Optic Socket, 3 J-Slots (Blue Cap)
□ Screen for 3” Valves Part #: 11297 □ API Thermistor Socket, 4 J-Slots (Green Cap)
□ 4” MaxAir™ Valves Part #: consult factory □ Dual Socket w/ Both 3 & 4 J-Slot Faceplates (pre-wired)
(90º or Straight in Victaulic or Flanged Outlet □ 2-Wire Optic (Quick-Start™) Sensors & API Thermistor
w/ standard Tef-O-Sil™ Seals Socket (no Onboard Monitor)
□ Screen for 4” MaxAir Valves Part #: 9438 □ 5-Wire Optic Sensors & API Optic Socket(s)
(no Onboard Monitor)
D - Vapor Recovery Adaptors, Dust Cap & □ Saf-T-Ground Bolt Part #: GS1000
Air Interlock
□ 4” Flanged with Sight Glass & Poppet Part #: 611FB □ ROM Link Plug-N-Load Wiring Option for above system.
TM

□ 4” Flanged with Sight Glass, no Poppet Part #: 610FB

□ Orange Plastic Vapor Dust Cap Part #: 1711T
□ 3-Way Air Interlock Valve, 1” Round Button Part #: 200
Fleet / Contact: _____________________________________
E - Manifold Systems No. of Compartments: _________ No. of Tanks: __________
□ Civaflo TM
Single Manifold System (for single pump truck)
Tank Mfg.: _________________________________________
□ Civaflo TM
Dual Manifold System (for dual pump truck)
Date: _____________________________________________
NOTE: See our Manifold Configurator for complete details
Company: _________________________________________

Address: __________________________________________

City: _______________________ State: ____ Zip: _______

Phone #: __________________ Fax: __________________

E-mail: ___________________________________________

Signature: _________________________________________

REV. 2 (7-22-09)
 Civaflo Manifold

CivaFlo Dual Manifold System

The CIVAFLO Dual Manifold & Fuel Control
System by CIVACON helps improve the quality
and performance of your delivery service.
Single Manifold also available (Not shown).

Eliminate the number of adaptors, couplers, and

jumper hoses needed to unload fuel:

• Improves driver productivity.

• Improves driver safety.
• Eliminates mess and hassles.
• Reduces potential environmental hazards and
clean-up costs.

Ensure that pipe connections are correctly

matched with fuel compartments before any fuel
can be unloaded:

• Ensures Quality Control On

All Deliveries.

• Reduces Potential Product Cross

Contamination.
Bottom Loading
• Enhances Security The guard bar is released
to provide access to the
API coupler. Both manifold
Manifold Valve valves remain closed
The air activated manifold chamber is a
providing for high,
double-acting cylinder assembly that
guarantees valve opening/closing every unobstructed flow rates
time. Its closed loop pneumatic system
keeps debris from entering the valve.
The manifold chamber open/close
status is clearly indicated by a “red” Diesel
Air Open
Gas
Air Closed
Diesel
Air Closed
Gas
Air Open
indicator visible through the
transparent lens located on the top of
each manifold valve.

Interlocked/Independent Diesel Gas

Manifold Galleries
Two different fuel types can be
dispensed from the same vehicle by
simply selecting between the two
independent manifold galleries. The air
Diesel to Pump
activation system only allows one Gas to Pump

manifold to be opened at any time. The

manifold galleries are specific to either
the gasoline or the diesel PTO and Pump Unloading – Manifold and Valve Operation
pump, this means that the manifold During pump unloading, the appropriate manifold and valve is selected
chambers are discriminate depending to allow the flow of fuel into the collection tubes, through the pump
on the fuel selected to ensure that cross and then dispensed through the meter and hose.
contamination is never a problem.

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
For Quoting Choose Your Options and
Fax to Inside Sales @ 1-888-634-1433
Customer 7/22/2009 QUOTE ONLY ORDER 2009 cc
Number: REV A

Company Name: E-Mail: Knappco / Civacon

4304 Mattox Rd.
Riverside, MO 64150
City / State / Zip: Fax: Phone 888-526-5657
Fax 888-634-1433
Contact Name: Phone:

End User / Project

Name: Manifold and Fuel Control System

Quantity: PO Number:

CONFIGURATION

Single Double
i MANIFOLD
j k l m PART
n o pNUMBER
q r s t u
- - -
NUMBER OF COMPARTMENTS
ALL OPTIONS MUST BE SELECTED FOR PRICING
2 3 4 5 6 7 8
UNIT PRICE FOR COMPLETE MANIFOLD KIT
CENTERS SPACING
11" 14" OTHER

PUMP OUTLETS Order The Additonal Components You Need

Victaulic Victaulic End
Std. Location Non-Std. Locations Outlets Other On Our Truck Package Options Page !!
PLEASE NOTE ANY NON-STD OR "OTHER" REQUIRMENTS IN THE SPECIAL INSTRUCTIONS BELOW

SIGHT GLASS SIGHT GLASS LOCATIONS

None One (Front) Two Standard Non- Std.

PRODUCT RETURN (2" NPT)

None Product Returns

INDICATE ANY SPECIAL REQUIREMENTS
IN THE SPECIAL
API GUARD BAR AND LOCK
INSTRUCTIONS BELOW.
No Yes

API ADAPTER
None Openable NON- Openable NON Openable Other
891BA 891N 891NB W / Sight Glass
DUST CAPS OR DROP ADAPTER

None #875 # 876-AL4030 Other

Dust Caps Drop Adapter

Items above this line are included in the manifold part number.
Items below this line must be ordered using their own part number.
CONTROL TYPE

Air Controls Electronic Controls None Other

SPECIAL INSTRUCTIONS OR COMMENTS:

(Some special configurations may require a part number change. The final assigned part number will appear on your order acknowledgement.)
All prices subject to change without notice.
Normal lead time is 2-3 weeks.
Please consult factory for exact availability
Prices quoted are in US Dollars.
Unauthorized distribution is not permitted.
© 2006 OPW Fluid Transfer Group
 CivaControl™ Air System

Take Control of Your

Entire Tank System
During Loading and
Unloading
Fail Safe Operation
Our CivaControl Air System will provide a simple
Control for the entire tank system during loading
and unloading. CivaControl Air Systems bring
together the control of Compartment Vents,
Vapor Recovery Valves, Internal Valves, Overfill
Detection and Vehicle Drive Away systems.

Tank Protection
Fully-sequenced operation ensures the tank can
only be loaded or unloaded when the truck is in Easy to Install
a totally ready condition. All valves are conveniently pre-mounted on a stainless
steel panel for easy mounting in a central location.
Purpose Built
Specifically-designed, unique-function, heavy-duty Versatile
pneumatic control valves ensures reliable CivaControl Air Systems control the full spectrum of
performance in extreme operating conditions. tank truck and tank trailer functions. Whether installed
• Temperature range (-40º F to 150º F). on petroleum transport trailers or tank trucks equipped
• Robust controls are ergonomically positioned for with Civacon Manifolds, you’re always in complete
ease of operation. control. Conveniently mounted air pressure gauge and
visual indicator advise the readiness of the system.
• Available for tanks with 1 to 12 compartments.

CivaControl Ordering Information

Number of
Compartments Part Number Panel Length ‘L’
1 CCP-1 4.5" Square
2 CCP-2 12.0"
3 CCP-3 12.0"
4 CCP-4 12.0"
5 CCP-5 12.0"
6 CCP-6 13.8"
7 CCP-7 17.2"
8 CCP-8 17.2"
9+ Consult Factory
CCP-1 used as a Load Valve to release the Guard Bar Lock
over APIs. Pop-Up confirms Vapor Vents are “open”. NOTE: CCP-1 has no Pressure Gauge.

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 Petroleum Tanker Manhole Covers

Our Petroleum Manhole

Covers Offer the Security,
Access & Safety for Real
World use. They Meet and
Exceed Industry Standards.
Civacon’s Petroleum Manhole Covers are the
perfect choice for all of your Petroleum cargo tank
applications. Our Manhole Covers are ideal for use
in new construction, or as a replacement cover for all
DOT406 and older MC306 cargo tanks. They meet
HM183 replacement requirements and 178.364-10 16” Offset Model Shown Above
venting requirements. They’re precision design and (with SV1986 and Sensor installed)
construction limits leakage in a roll-over situation to
less than one liter, as required by standards. Each
features a versatile 10'' aluminum vent, which is set
Features
to open at not less than 3.63PSI, and, if needed, can • All include (1) Model NV2001 Pressure / Vacuum
be safely and easily disassembled for field repairs. Valve installed in fill cover.
• Emergency vent is 363,500 SCFH at 6.25PSI.
So, specify Civacon – our manhole covers set the • Retrofits to existing weld rings.
industry standard for precision and durability. We
offer models for both 16” and 20” manhole openings, • Reversible PAF opening (hinge) direction.
in centered and offset fill cover styles. Easy, single • Cover can be made self-latching in the field in
ordering part numbers are available, for assemblies minutes by adding our Part No. 6261 Latching Kit.
with and without weld rings. • Buna-N gaskets are standard – optional materials
are available upon request.
• 10” vent can be safely and easily disassembled in
the field for repairs.
• Offset Models include holes for the Vapor Valve and
Overfill Detection Sensor, plus a ¼-inch NPT weld
coupling for a brass plug.
• Aluminum Weld Ring, 3-inch high x ¼-inch thick,
type 6061, included on models so designated.

Ordering Specifications

SSV111110 16” Offset Manhole with Weld Ring

16” Offset
SSV101110 16” Offset Manhole without Weld Ring
Model shown
above SST111100 16” Centered Manhole with Weld Ring
SST101100 16” Centered Manhole without Weld Ring
20” Centered SSW101120 20” Offset Manhole with Weld Ring
Model shown SSW111120 20” Offset Manhole without Weld Ring
at left SSU101100 20” Centered Manhole with Weld Ring
SSU1111100 20” Centered Manhole without Weld Ring
4754 16” Weld Ring only
4755 20” Weld Ring only

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 Pressure Vacuum Vent

NV3000 Pressure Vacuum Vent

Civacon’s New High Flow
Pressure Vacuum Vent with
Rollover Protection Built for
Durability and Performance to
Meet Today’s Regulations…

The newly designed pressure vacuum vent is more

durable to withstand extreme shock and vibrations
experienced in the field. This durability is a result of
light weight polymers used for the horizontally posi-
tioned vacuum poppets. Vibration tests shows this
design to last 10 times longer than current vents avail-
able today.

Protection...
The NV3000 meets DOT406 and MC306 standards
for rollover protection and has been designed to pass
the California Resources Board (CARB) tests.

Purpose...
This new vacuum relieving system features an addi-
tional vacuum poppet for greater flow and reliability. Features
These poppets are strategically placed on the side • Flow capacity of 1,445 SCFH @ 3 PSIG Venting
body and located in a shielded bore to protect against
damage due to high impact from trailer bounce and • Flow capacity of 5,478 SCFH @ 1 PSIG Vacuum
surge forces of the petroleum product being trans- • Removable filter for easy quick cleaning
ported. The new push and twist removable carrier is
• Exceeds EN and CARB specifications
designed for easy vent maintenance or replacement.
This unique design requires no tools making inspec- • Viton GF Seals
tions and cleaning as easy as 1-2-3. Experience less • Quick strip in place design, no tools required
time between maintenance with the dust screen
manufactured to keep foreign material out of the work- • Can be installed in any existing 10” fill cover
ing portions of the vent. Stronger poppet springs and • Die-cast aluminum, stainless steel and acetal
higher set pressure improve annual leakage test. components
Vacuum Flow Pressure Flow • Lightweight durable design (14.8 oz.)
• Double dovetail grooves for poppet O-Rings for a
more secure and longer lasting seal
• Higher flow rate than competitor’s normal vent

   PHONE: (816) 741-6600 • (888) 526-5657 • FAX: (816)741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 
 1985SV & 1986SV Sequenced Compartment Vapor Valves

Superior Sequential Vapor

Valve Technology Offers
Real World Performance
and Safety for Product
Loading & Unloading Model 1985SV Shown
Civacon’s 1985SV & 1986SV air-operated sequenced
compartment vapor vent valves connects each tank
compartment to the rollover rail vapor recovery system. When
closed, they effectively seal the tank compartments during
product transportation and open to allow full, unrestricted
vapor flow during loading and unloading.

Features
• Sequential operation or stand alone versatility.
• Low-profile designs keep the vents below the overturn
rail for better protection in a rollover situation.
Model 1986SV Shown
• High-grade Viton® poppet disc gives these valves
near universal product compatibility. Ordering Specifications
• 1995SV Style meets 4-inch TTMA mounting standard. 1985SV & 1986SV Valves
• Connects to a 3-1/2” I.D. vapor hose. 1985SV Vapor Vent Valve for 20” Manhole (bolted)
• Two ¼-inch NPT outside airline connection ports.
Vapor Vent Valve for 16” Manhole
1986SV
• Stainless steel hardware for corrosion resistance. (threaded)

Benefits

• When installed and operated sequentially,operation of • Ultra-low pressure drop saves time by maximizing air
truck systems is prevented until all valves are fully throughput and decreasing back pressure during
open. loading.

• Both valves may also be used as a stand-alone vapor • Model 1985SV bolts onto a conventional 20-inch
valves by plugging the sequential output port during manhole.
installation. • Model 1986SV mounts into a conventional 16-inch
• U-cup Teflon® seals withstand the harshest climates. manhole with included spanner nut.
• Disasembles from the top for easy maintenance.
• Flat, machined sealing surface for proper gasket
mating and sealing.
• Lightweight, one-piece aluminum construction
minimizes weight and allows maximum payload.
• Guaranteed to operate over extreme temperature
ranges.

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 T195SV & T196SV Vapor Recovery Vent

Civacon’s Vapor Recovery Vent

has improved flow along with
pressure drop reduction. This
design is retro-fittable and has
a new rotation feature. T196SV

The Civacon T195SV & T196SV Vapor Re-

covery Vents are designed and tested to take
the punishment of the temperature range
rated at -40ºF to 160ºF (-40C to 71C). A new
cap design threads into the top of the vent al-
lows for a better seal and corrosion free de-
T195SV
sign.
The new design retrofits the current 1985SV
and 1986SV. The presence of a locking ring
prevents additional leak paths that were cre-
ated by the bolt on feature of the previous
1985SV. The locking ring allows more free- Features:
dom for mounting the vent, you are no longer
restricted to the normal TTMA bolt pattern. • Lightweight aluminum body
• Double Piston Seals
Seals have been improved to be more com- • Improved Seal Chemical Compatibility and
patible with chemicals that could potentially
Temperature Rating
come into contact with them.
• New Cap Design
• Added Exhaust Port to help vent close faster
• Improved Flow Rating and Pressure Drop
Reduction
• New Rotation Features allows you to mount
the vent from 0 - 45º
• Retrofits current 1985SV design.
• Locking Ring prevents additional leak paths
from the Vapor System

Ordering Specifications:
T195SV - Vapor Recovery Vent, 20” Manhole
T196SV - Vapor Recovery Vent, 16” Manhole

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 Air Internal Valve

Our Air Internal Valves set the standard for real world
performance—maximum flow characteristics and the
rugged reliability, with minimal maintenance, you
expect from Civacon equipment.

Features
• Unique integrated design moves the mounting of the
piston inside tank creating less wear, while reducing
exposure to the environment.
• No moving parts in the flow path for superior flow
rates, faster drops and maximum profits —Matches the
performance of the costly 6" valve.
• Exclusive TSS™ triple seal system protects piston to
deliver maximum reliability, minimal maintenance.
VA6162
• Valve opens fully every time for faster product delivery.
• Cold climate field tested and rated at -40°F, plus 100,000
cycle testing assures real world reliability and
maximum value.
• Pneumatic override allows for the valve to be opened in VA7162
the event of pressure loss.
• Mounts to a standard 4" TTMA sump.
Ordering Specifications
• Available in a variety of configurations for standard Air Internal Valve
compatibility and easy installation.
VA5162 90° Elbow/Victaulic/TFE-O-Sil® Seat

VA6162 90° Elbow/Flanged/TFE-O-Sil® Seat

VA7162 Straight/Victaulic/TFE-O-Sil® Seat

VA8162 Straight/Flanged/TFE-O-Sil® Seat

3" Model Available

VA1050 90 Elbow/Victaulic/Viton GF Seat

VA2050 90 Elbow/Flanged/Viton GF Seat

• Pneumatic actuation can be “single acting”

or “sequential”.
• Slotted tank flange to ease installation.
• Valve opens fully every time for faster
product deliver.
VA1050
• Cold climate field tested and rated at -40°F,
plus 100,000 cycle testing assures real
world reliability and maximum value.

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 API Tank Truck Adaptor

Real World Engineering-

Its two-piece aluminum
construction with a
rotatable, hard coated
adaptor assures reliable
service and a longer life.
The Civacon 891 API bottom loading adaptor is
precisely engineered and manufactured to match the
standard loading coupler and to deliver superior value
and performance. Its two-piece aluminum construction
with a rotatable, hard coated adaptor assures reliable
service and a longer life. The one-piece heavy-duty
poppet with an acetal resin bearing gives the 891
smoother opening characteristics. With the wide range
of applicable options the 891 adaptor offers, it’s easy
to match specific bottom loading needs and situations
to enhance operational performance, minimize
downtime and maximize profits.

Features
• High flow API adaptor with flat bottom for reduced
product retention
• Light weight aluminum handle comes standard on all
Civacon API Heads
• Super smooth lever action
• Innovated design for high flow and reduced product
retention
• Precision manufactured for long dependable
operation
Ordering Specifications
API Adaptor with Handle
• Quick strip for fast service turnaround, poppet seal
replaced with valve mounted on the tank API Adaptor with Aluminum Handle, two-
891A
• Lightweight with incredible strength piece design, hard coated nose piece
• Stainless Steel internals for strength and durability API Adaptor with Aluminum Handle and
• Conforms to API 1004 and EN13083 891BA sight glass, two-piece design, hard coated
• Compatible with diesel, biodiesel, gasoline, ethanol nose piece
and methanol API Adaptor without Handle
API Adaptor non-openable, two-piece
891N
design, hard coated nose piece
API Adaptor non-openable with sight
891NB glass, two-piece design, hard coated nose
piece

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 Vapor Recovery Adaptors

Civacon has a full range of

Vapor Recovery Adaptors for all
installations that offers Real
World Durability that Exceed
Industry Standards.
Civacon’s Vapor Recovery Adaptors are built to API
Standards and offer a full range of features to meet all Model Series 610T & 611T
applications and installation.
(610T shown)
The Model 610 (non-poppeted) and Model 611
(poppeted) series adaptors provide the compact
installation size and ease of installation needed for
tank truck installations where high loading rates of
multiple compartments are not required. Available in
4-inch NPT threaded or TTMA flanged mounting
styles, with or without a Bubble Sight-Glass, we have
one to meet your exact needs.

The Model 633LVB is the highest flowing, lowest

backpressure vapor recovery connection available.
The 633LVB Vapor Adaptor also features a Bubble Model Series 610F & 611F
Sight-Glass to clearly indicate to the operator if there is (611FB shown)
any condensed liquid vapor inside the adaptor and
vapor recovery header.

Features and Benefits

• Conforms to API RP 1004 and European
EN13083 standards.
• The threaded “T” Models feature a standard
4-inch NPT female thread and internal gasket.
• The flanged “F” Models feature a standard
4-inch TTMA mounting flange.
• 3-inch vapor recovery piping on smaller tank
trucks is easily accommodated with standard
reducers (pipe or flanged).
• Bubble Sight-Glasses (“B” designation in part
numbers) provided clear indication if any Model 633LVB
condensed liquid vapors are inside the adaptor.
• Stainless steel hardware.
Ordering Specifications
• The 633LVB High-Flow design handles maximum
loading and unloading rates.
610T 4” NPT without Poppet or Sight Glass
• Viton seals are gasoline and MTBE resistant. 611T-AL40-NPT 4” NPT with Poppet & no Sight Glass
• The “F” Model Series and Model 633LVH feature 610F 4” TTMA without Poppet or Sight Glass
a ¼-inch NPT brass Drain Plug.
610FB 4” TTMA without Poppet & with Sight Glass
• Both the “T” and “F” Model Series feature a dual 611F0 4” TTMA with Poppet & no Sight Glass
position mounting pad for the Model 200 Air
Interlock Valve. 611FB 4” TTMA with Poppet & Sight Glass
633LVB 4” TTMA, High-Flow, with Poppet & Sight
• The Model 633LVB uses the Model 201 Air
Glass
Interlock Valve.

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 Air Interlock Valve Model 200 and 201

The Model 200 and 201 air interlock valves are

installed on bottom loading adaptors and vapor
recovery fittings to lock the brakes to prevent drive-
aways during loading. Pneumatic valve can be used
in a number of different application for additional
safety features.

Features and Benefits

• Corrosion resistant nickel-plated aluminum body.
• Main shaft wiper seal will prevent contaminants
from entering seal area.
• Compact design fits in all air valve locations.
• Universal mounting fits all current API adaptors and
vapor fittings.
• Rigid mounting for extended valve life.
Air Interlock Valve Model 200

Air Interlock Valve Model 201

Ordering Specifications
Air Interlock Valve: Model 200 and Model 201
Air Interlock Valve, 3 way, for API RP 1004
200
Tank Truck
Air Interlock Valve, 3 way, for 633LVB
201
Vapor Recovery Adaptor

Vapor Recovery Adaptor with Air Interlock Valve Model 201

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 875 API Dust Cap

Our Civacon 875 API

Dust Caps offer Real
World Durability that
Exceed Industry
Standards.
Civacon 875 API Dust Caps are designed and
tested to take the punishment of the long haul.
Requiring just a one handed operation, the caps
not only seal and hold pressure, but they also
retain their shape even if dropped
or mishandled. The Caps are lightweight,
corrosion resistant, and best of all, utilize a
special, proprietary coating that makes them
extremely durable. The black finish will not chip or
peel. Even under the most extreme conditions,
Civacon 875 API Dust Caps provide the
durability—and more importantly—the pressure
rated seal that you demand.

Features
• Lightweight die-cast aluminum construction for
maximum strength.
• Extends life and protects poppet face of API Head.
• Ease of operation due to radial cam and lug design.
• Dust cap meets API RP 1004 specification.
• Pressure Rated Cap — secondary seal.
• Durable wide nitrile gasket creates pressure rated
positive seal.
• Pre-cast Hole in cap provides for Security Seal Tab.
• Each cap is tethered with a standard jacketed stainless
steel cable.
• A one handed operation to install or remove cap.

Ordering Specifications
875 API Dust Cap
875 API Dust Cap

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 876-Series Gravity Couplers

NEW Model 876 Series

Gravity Couplers
• Maximum
Performance
• Minimum Wear
• Maximum Safety

The NEW Civacon Model 876 Series Gravity

Couplers provide fast, safe and sure unloading
of your products through the openable API
Adaptor. Purpose-built for this application, this
gravity coupler meets new world-wide
requirements while offering the rugged reliability
and minimal maintenance you’ve come to
expect from Civacon equipment.

Features and Benefits

• Fast, positive connection to a standard 4" API RP- 4" Male Outlet (876-AL40) Shown
1004 Loading Adaptor via a new Single-Cam Lever
design.
• One-Handed operation to install or remove the
coupler.
• Cam Block “slides” down behind API lip at the top
to minimize wear. Ordering Specifications
• New “Multi-Lip” Gasket provides multiple sealing 876 Series Gravity Couplers
surfaces against API Adaptor face. 876-AL40 4" Male Cam & Groove Outlet
• Drop adaptor is pressure tested & rated to 3 Bars
(45 PSIG). 876-AL4030 3" Male Cam & Groove Outlet

• Industry Standard 3" & 4" Male Cam & Groove 3"
& 4" Female Drop Hoses.
• Cold climate field tested and rated to -40 Degrees
F (-40 Degrees C).
• Standard Low-Swell Nitrile Gasket.
• 19” Stainless Steel Cable for strong securement.

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 1711VL-AL30 3” Vapor Recovery Elbow

VAPOR RECOVERY ELBOW PROBLEMS?

• Too hard to couple?

• Too many breaking parts?
• Maintenance headaches?

HAS THE
SOLUTION!

Switch to our
1711VL-AL30
3” Vapor Recovery Elbow

Features:
• Solid design for increased durability
• Reduced coupling effort
• 5 degree angled outlet
Civacon’s 1711VL-AL30 3” Vapor Recovery Elbow
• Easy maintenance with no special
tools required
• 13 1/8” height (16 3/4” overall height)
The Best Choice!
• Lightweight 11.5 lbs.

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 Overfill System Wiring Innovation for
Petroleum Tankers by

The Old Way The New Way

New
I n t r o d u c i n g

Only From Civacon

The Fast, Easy, Hassle-Free Way to Get Connected…

and Stay Connected.
Our new ROMLink™ wiring system eliminates the slow, messy, and at times unreliable
cut, strip & crimp method of wiring. Replace it with Plug-N-Load™ simplicity.
• Simple and quick for the OEM to install. • Always the right connection, with
Just mount, plug & test. color-coded simplicity. Makes Overfill Detection System
testing a breeze, too!
• Easy for the repair shop to retrofit. Saves
their time and your money “chasing a • Reliable in any environment – high
problem” in old wiring. performance cabling with pressure
over-molded “best-in-class” triple
• Keeps your tank in service longer and
sealed connectors and splices that
getting that “green light at the rack.”
guard against water and corrosion.
Your drivers will thank you!
Available for all standard
configurations of petroleum tankers

Connect with Civacon. To learn more call 888-526-5657

4304 Mattox Road • Kansas City, MO • 64150
Phone: 888.526.5657 • Fax: 816.741.1061
www.civacon.com
 ROMLink™ “Plug-N-Load” System
Rev. A, May 2009

Civacon’s retrofit kit, is a link

to a fast installation and worry
free future. The ROMLink™
gives you a hassle free
installation which allows you
to “Plug-N-Load”.
The Civacon ROMLink™ “PLUG-N-LOAD”
System represents a major revolution in the
Overfill Detection World. Since the introduction
of overfill electronics on petroleum and other
product hauling tankers, OEM’s, Installers,
Repair Shops and End Users have been
frustrated by the way in which electronics and
other components are connected together in the
system. Unless the crimps are installed with
absolute precision, the longevity of the system is
compromised.

In the desire to eliminate this frustrating cycle,

Civacon has developed the ROMLink™ “PLUG-
N-LOAD” System. This system not only
improves trouble points, but eliminates them.

Before After Features and Benefits

• Crimp Free Installation
• No Special Tools or Training Required
• Fits All Compartment Layout Configurations
• Can be added to existing trucks with overfill systems
• Completely Sealed harness system that will last in
any environment
• Components color coded for easy identification

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 ROM II Overfill Detection System Monitor

Overfill Detection
Engineered and
Manufactured to Handle
Real World Demands

Companies involved in the transportation and

handling of hazardous bulk commodities rely on real
world safeguarding against costly overfills every day
and they rely on Civacon to provide it.
The ROM™ II Overfill Detection System is
manufactured to deliver years of worry-free
performance under the most rigorous conditions.
Its flexible 2-wire optic sensing system interfaces
with optic, thermistor or float-type rack monitors.
Unique patented, built-in diagnostics differentiate
between non-operating sensors, broken or corroded
connections. The ROM II continuously checks for any
single-point system failures more than 90 times
per second. • Advanced 2-wire optic sensing system interfaces with
optic, thermistor or float-type rack monitors.

• Patented diagnostics differentiate between non-

operating sensors, broken or corroded connections.

• Automatically monitors and continuously checks for

single-point system failures more than 90 times
per second.

• Three auxiliary inputs for vapor collection, brake

interlock, pressure sensors or other add-ons.

• Socket status lights to confirm proper “connection-to-

the-rack” signals.

Ordering Specifications
Retained—Overfill On-Truck Monitoring System
1-6 Compartment onboard ROM II
3202-3202
Monitor, Indicator lights

3252-3252 Replacement Onboard ROMII Monitor

Replacement Onboard ROM Monitor

3252 Rug-3252
Upgrade Kit (from ROM to ROMII)

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 Optic Sensors

Optic Sensors are designed for overfill detection of

liquid petroleum products. They are instantly
permissive and specially designed for safe, trouble-free
use with all Rack Monitors.

Features and Benefits

• Conforms to API RP 1004 and EN13922 standards.
• Intrinsically safe.
• Instant permissive signal (no warm-up time).
• Easy adjustable shaft when shorter length
is necessary.
• UL approved for use in Class I, Division II, Groups C
and D hazardous locations.
• ATEX approved for Zone 0 hazardous locations
II 1 G EEx ia II B T4.
• Continuous self checking system operation.
• Withstands steam cleaning of the tank. 5-Wire Optic Sensor

2-Wire Optic Sensor

Ordering Specifications
Optic Sensors
Adjustable 5-Wire Optic Sensor, with 2"
1110-1110
NPT Housing, 7'' Shaft Length

Replacement 5-Wire Optic Sensor,

1300-1300
7'' Shaft Length, No Housing
Adjustable 2-Wire Optic ROM Overfill Top
1051-007 Sensor, with 2" NPT Housing, 7'' Shaft
Length, (replaces 1050-1050)
Optic Retain Bottom Sensor w/ weld coupling
Replacement 2-Wire Optic ROM Overfill
1351-007 Sensor, 7'' Shaft Length, No Housing
(replaces 1350-1350)
Adjustable 2-Wire Quick Start™
1551-007 (Thermo-Optic) Sensor, with 2'' NPT
Housing, 7'' Shaft Length
Replacement 2-Wire Quick Start™
1651-007 (Thermo-Optic) Sensor, 7'' Shaft Length,
No Housing (replaces 1650-1650)
Optic Retain Bottom Sensor with Bottom
1000R
In-Line Housing and Weld Coupling

Sensors also available in other lengths upon request.

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 Single API Socket

Vehicle-mounted Sockets connect optic,

Thermister or Float type level sensors on trailers
and truck tanks to compatible control monitor
plugs installed at loading terminals. When
properly installed, an overfill prevention system
provides for automatic shutoff of product flow at
a predetermined liquid level and warns of an
impending overflow condition.

Features
• Electrochemical hardcoat finish for long wear.
• Stainless steel contact pins.
• Pin connectors included with all shipments.
• Color coded for easy identification.
• Lightweight, durable, low cost caps with raised
surfaces for better grip.
• Expanded wire holes for ease of wire/ wire pin
installation.
• Stainless steel hardware.

Ordering Specifications
Single API Socket
API Pattern Socket (Button) For Optic
4100-4100
Output: Blue Nameplate

Scully Pattern Socket (Button) For Optic

4201-4201
Output: Blue Nameplate

J560 Pattern Socket (Pin) For Optic

4300-4300
Output: Blue Nameplate
API Pattern Socket (Button) For
4401-4401
Thermistor Output: Green Nameplate

J560 Pattern Socket (Pin) For

4500-4500
Thermistor Output: Green Nameplate

Replacement Cap and Cable Assembly For

4150-4150
Models 4100-4201: Blue
Replacement Cap and Cable Assembly
4450-4450
For Model 4401: Green

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 Dual API Sockets

The Convenience
of Dual API Sockets,
The Real-World
Reliability of Civacon

Civacon, the name you trust for quality

overfill prevention system technology,
introduces the Dual Face Socket Assembly. Its two
API-compatible sockets allow it to interface with any
optic or thermistor control monitor plugs located at
the loading terminal. When used in conjunction with
any truck overfill monitoring system, the Dual Face
Socket provides a solid electrical link to send the
pump shut off signal in case of an impending Features
overflow condition. • Pre-wired, tested and ready for installation –
long hours of wiring and troubleshooting are
eliminated, saving you time and money.
• Powder coated housing, stainless steel hardware &
electrical contacts, and unique moisture evacuation
enclosure provide corrosion resistance.
• Durable, hard coat annodized J-slot wear rings can
easily and individually be replaced.
• Color-coded caps make matching corresponding
color-coded control monitoring plugs a snap.
• Interfaces with either optic or thermistor control
monitoring plugs.
• API Standard 3 J-slot optic (blue) and 4 J-slot
thermistor (green) connections interface with all
mating rack monitor plugs.

Ordering Specifications
Overfill Prevention Dual Sockets

4820L Cable out of the left side

4820R Cable out of the right side

C40151-THERM Replacement thermistor faceplate

C40151A-OPTIC Replacement optic faceplate

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 Model GS1000 – SAF-T Ground Bolt
Kit

The Civacon Model GS1000

SAF-T Ground Bolt Kit
offers the safety, compatibility
and value you expect.

The Civacon Model GS1000 SAF-T Ground Bolt Kit

includes our Ground Verification Bolt for use on
Tankers that load at Terminals where the Loading
Rack Monitor requires a special modified signal as part
of their ground verification operation.

The Civacon Model GS1000 SAF-T Ground Bolt is a

direct replacement of other similar Ground Bolts, and
fully compatible with all Loading Rack Monitors that
require this type of device.

For proper operation, it MUST be securely fastened to

the tanker chassis, and wired to Pin No. 9 of the
Overfill Detection Sockets) to provide proper ground
verification.

The Civacon Model GS1000 SAF-T Ground Bolt Kit

comes with all of the hardware needed to provide a
secure, trouble-free installation on any tanker
configuration.

Features and Benefits

• Strong, Stainless Steel Construction.
• Long, 5-1/2 foot (165cm) Wire.
• Two Internal-Tooth Stainless Steel Lockwashers.
• Corrosion-resistant Strain Relief Fitting.
• Two Electrical Terminals to fit all Socket Styles.
• Sturdy Round Label to identify the Ground Bolt
and cover and protect area around it.

Ordering Specifications

GS1000 SAF-T Ground Bolt Kit

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 Civacon – World-Class Technology,
First-Class Service and Support
Every day, Civacon’s mission of providing effective solutions for companies involved in the
transportation and handling of hazardous bulk commodities is put to the test. To meet this challenge,
Civacon equipment, around the world, sets the standard for performance—safeguarding against costly
spills, overfills and fugitive vapor emissions, while delivering operating efficiencies over the road and at
the fueling terminal.

Civacon takes its mission seriously. Our safety components and systems help protect the very environment
we, and future generations, will live in. With so much at stake, only Civacon has the global scope and the
world-class resources capable of delivering its promise of real-world solutions to our customers.

Innovative technology
As the world's leading provider of cargo tank product safety components and technology, we continuously
strive to advance the meaning of "systems solutions." But to deliver tomorrow's technology, today, we don't
simply rely on engineering expertise or manufacturing might. Innovation comes as much, and maybe more so,
from an organization's ability to "hear" what the marketplace wants. So, at Civacon, we listen closely to our
customers. We actively seek out industry influencers. We help to shape and drive the industry. Then we marry
this market data with our scaleable engineering and production resources. Because it's not just about being
first to the market; it's about being the best.

Of course we do have dedicated, world-class engineering, quality control labs and testing capabilities. Which
might be why Civacon holds numerous patents for cargo tank component systems–more than any other
company in the industry. We're ISO 9001 certified and our advanced manufacturing processes, CAD design
environments, Finite Element Analysis (FEA) and rapid prototyping technology all enable us to react quickly
and precisely to market feedback. Here again, our goal is never to be first with new technology–it's to be first
with real-world solutions.

Technology you can trust, people you can depend on

To earn and keep your trust, we must consistently deliver real solutions, at every level–this fundamental
drives our business. And while technology is important to this realization, people are more important. So
while we've invested millions of dollars in technological resources and capital improvements, including the
institution of the Oracle ERP system to better manage our customer and vendor transactions, we invest even
more heavily in our people. Why? Because ultimately business is conducted on a human level, between
people, not companies. It's a personal commitment to customer satisfaction, held by every one of our
employees, that makes Civacon the brand you can count on, today and tomorrow.

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
 OPW Fluid Transfer Group (OPWFTG), part of Dover Corporation (NYSE:DOV), is comprised of market-leading operating companies, each dedicated to
designing, manufacturing and distributing world-class solutions for the safe handling and transporting of hazardous bulk products. In addition to these
companies, OPWFTG has manufacturing plants in North America, Europe, Brazil and India; and sales offices in Singapore, and China.
Throughout the world, OPWFTG companies are hard at work ensuring the safe processing, loading, transporting and unloading of hazardous bulk products
and safeguarding against costly petroleum and chemical spills, tank overfills and fugitive vapor emissions. Whether your need is in the chemical plant,
at the terminal loading rack, or outfitting a fleet of rail tank cars, cargo tanks or dry-bulk trailers, OPWFTG systems set the standard for safety, performance
and peace-of-mind assurance in the most rigorous and demanding applications. If the safe, profitable handling of hazardous liquids and dry bulk commodities
such as gasoline and diesel, chlorine, chlor-alkali products, LPG, acids, cement, flour and starch, among others, is your concern, trust OPWFTG.

EXPERT SOLUTIONS FOR THE SAFE HANDLING & TRANSPORTING OF HAZARDOUS BULK PRODUCTS
Chemical & Industrial
Applications Processing Load Transporting Unload
Processing Market Unit
• Bellow Sealed Valves • Loading Arms Cargo Tanks Rail Tank Cars • Drylok Couplers • Food Processing
• Sample Valves • Couplers • Manholes • Pressure Relief Valves • Adaptors
• Gasoline
• Lined Ball Valves • Rack Monitors • Vapor Vents • Plug Valves • Delivery Elbows
• Chemical Plants
PETROLEUM

• Ethanol • Electronics • Ball Valves • Petroleum Loading Stations

• Lined Butterfly Valves • Dry Disconnects • Vapor Recovery Elbows
• Alcohols • Internal Valves • Level Measurement
• Industrial Valves • API Coupler • Swivels • Steel Processing, Pulp & Paper
• Fuel Oil • API Adaptors • Autoloks
• ISO Rings • Swivels
• LPG • Sealed Parcel • Kamvaloks • Waste Water Treatment
• Sight Flow Indicators • Pneumatic • Dryloks
• Diesel
• Biodiesel
• Globe Valves Controls • Rupture Disc Devices • Pharmaceutical
• Swivels • Manifold Systems • Angle Valves
• Dry Disconnects
• Breweries
• High-Purity Liquids
• Bellow Sealed Valves • Loading Arms Cargo Tanks Rail Tank Cars • Loading Arms
• Sample Valves • Autoloks • Manholes • Safety Valves • Autoloks • Ethanol Processing
• Chlorine • Lined Ball Valves • Kamvaloks • Vapor Vents • Plug Valves • Kamvaloks • Biodiesel Processing
• Acids & Bases • Lined Butterfly Valves • Dryloks • Electronics • Ball Valves • Dryloks
CHEMICALS

• Amines • Industrial Valves • Loading Manholes • Internal Valves • Level Measurement • Valves
• Anhydrous • ISO Rings • Sealed Parcel • Autoloks • Actuators Rail Market Unit
• Valves
Ammonia • Sight Flow Indicators • Epsilon • Kamvaloks • Safety Breakaways
• Actuators
• Propylene • Globe Valves • Dryloks • Swivels • Pressure & General Purpose
• Swivels • Rupture Disc Devices • Epsilon
• Butadiene • Swivels • Epsilon • Angle Valves
Rail Tank Cars
• Hazardous Liquids • Dry Disconnects
• Quick Disconnects • Epsilon • Dry Bulk Rail Cars
• Epsilon • Ethanol Rail Tank Cars
• Industrial Valves • Loading Arms Cargo Tanks Rail Cars • Aerators • Diesel
• Sight Flow Indicators • Aerators • Manholes • Manholes • Butterfly Valves
• Butterfly Valves • Hatch Covers • Check Valves • Hatches • Tank Hatches
• Biodiesel
DRY BULK

• Swivels • Swivels • Hopper Tees • Access Ports • Pressure Relief

• Cement
• Butterfly Valves • Check Valves • Vacuum Relief
• Flour/Starch
• Pharmaceuticals
• Aerators • Hopper Tees
• Temperature Monitoring Cargo Tank Market Unit
• Weld Rings • Butterfly Valves
• Aerators • Gasoline & Diesel
• Pressure Vacuum Valves • Dry Bulk
• Ethanol
• Lined Ball Valves • Loading Arms Cargo Tanks Rail Tank Cars • Loading Arms
INDUSTRIAL/GENERAL

• Lined Butterfly Valves • Couplers • Manholes • Safety Valves • Couplers • Biodiesel

• Food Processing • Sample Systems • Vapor Vents • Plug Valves
• Rack Monitors • Rack Monitors
• Pharmaceuticals • Sight Flow Indicators • Electronics • Ball Valves
• Swivels • Swivels
• Waste Water • ISO Rings • Weld Rings • Level Measurement
• Dry Disconnects • Dry Disconnects
• High-Purity Liquids • Dry Disconnects • Hopper Tees • Autoloks
• Quick Disconnects • Quick Disconnects
• Breweries • Swivels • Pneumatic • Kamvaloks
• Butterfly Valves Controls • Dryloks • Butterfly Valves
• Pulp and Paper • Quick Disconnects
• High-Performance • Epsilon • Sealed Parcel • Rupture Disc Devices • Epsilon
• Steel Processing
Butterfly Valves • Dry Disconnets • Angle Valves
• Epsilon • Epsilon • Epsilon

2726 Henkle Drive 11172 State Highway O 7733 Gross Point Road
Lebanon, OH 45036 USA Mineral Point, MO 63660 USA Skokie, IL 60077 USA
Telephone: +1 513 696 1500 Telephone: +1 573 438 5000 Telephone: +1 847 677 0333
Fax: +1 513 932 9845 Fax: +1 573 438 4853 Fax: +1 847 677 0138
www.opw-es.com www.suresealinc.com www.midlandmfg.net

OPW FLUID TRANSFER GROUP -

SOUTH AMERICA
Rua Manuel Augusto de Alvarenga, 155
4304 Mattox Road Boekweitstraat 1, P.O. Box 32,
São Paulo, São Paulo, Brazil
Kansas City, MO 64150 USA 2150 AA Nieuw-Vennep, Netherlands
CEP 04402-050
Telephone: +1 816 741 6600 Telephone: +31 252 660 300
Telephone: +55 11 5564 6466
Fax: +1 816 741 1061 Fax: +31 252 687 258
Fax: +55 11 5679 7960
www.civacon.com www.opwftg.nl
www.opwftg.com.br/
OPW FLUID TRANSFER GROUP -
OPW FLUID TRANSFER DIVISION - OPW FLUID TRANSFER GROUP CHINA
INDIA ASIA PACIFIC Suite 25 B, Suntime
36 Marol Co-op. Ind. Est. Ltd. Telephone: +65 9679 1762 International Mansion
2nd Floor, M.V. Road., Marol 450 Fushan Road,
Andheri (E), Mumbai – 400 059 Shanghai, China 200122
Tel: +91 22 2851 7296, 91 22 2851 7355 Tel: +011 86 21 5830 7595
Fax: +91 22 2851 7333 Fax: +011 86 21 5830 7535
World Headquarters 4680 Parkway Dr., Suite 203 Mason, Ohio 45040 USA Tel. +1 513-696-1798 Fax. +1 513-204-5770 www.opwftg.com
ftgbiod-1/08 • 0M