Catalog 2017 PDF
Catalog 2017 PDF
Mechanism)
                                                                          All routine tests as specified in IEC, are conducted on the fully
CPSI assembles SFM type Outdoor SF6 Gas Circuit Breakers (GCBs)           assembled GCBs at our factory. In addition to the specified tests as per
ranging from 72.5kV to 170kV. These GCBs are of live-tank design,         IEC, the following tests are also carried out on each breaker:
with motor / manual charged spring-opening spring-closing operating        MECHANICAL OPERATION TESTS
mechanism and are capable of interrupting all possible switching           CONTROL & AUXILIARYCIRCUIT CHECK
duties. The breakers are single break interrupter design and employ        MEASUREMENT OF SPEED & TIME (NO LOAD
dual flow puffer action for current interruption ensuring high                 OPERATINGCHARACTERISTICS)
operational reliability and safety of power transmission systems.          DCRM TEST as per Customer requirement.
                                                                           CONTACT RESISTANCEMEASUREMENT
The GCBs are capable of clearing the severe rate of rise of recovery
                                                                           HIGH VOLTAGE TEST ON MAIN CIRCUIT
voltage due to short line faults and high recovery voltage peak due to
out of phase switching. Small currents such as capacitor bank              HIGH VOLTAGE TEST ON CONTROL & AUXILIARY CIRCUIT
switching current, transformer magnetizing current, cable / line           GAS LEAKAGE TESTS
charging current are interrupted smoothly without any re-strikes or re-    GAS DENSITY SWITCH OPERATION TESTS
ignition and the over-voltages observed are minimum.                       MEASUREMENT OF TRIPPING & CLOSING COIL RESISTANCE
Construction & Operation                                                  CPSI testing laboratory is fully equipped with the latest testing
                                                                          equipment:
Depending upon the application, type SFM GCBs are divided into two         1000 kV Resonant Test System
types as follows:                                                          Gas Leak Detector (with capability to detect leaks as low as 1
1. Three phase auto re-closing circuit breaker with one common                ppm).
    mechanism for Transformer applications.                                Multi-Channel Breaker Speed / Time Analyzers.
2. Single / Three phase auto re-closing circuit breaker with three
                                                                           Mechanical Endurance Controller
    separate spring mechanisms for Line applications.
                                                                           Contact Resistance Meter (Static)
The breaker consists of three main parts:                                  Dynamic Contact Resistance (Signature)
1. Vertical porcelain units containing puffer type interrupter.
2. Spring-spring operating mechanism and control equipment in a           Transport & Site Installation
    single housing.
3. Base Frame and support columns.                                        All the Circuit Breakers are factory tested and then depending on the
                                                                          type involved are partly dismantled into packing units which are
The SF6 GCB Product Features                                              dispatched. All the sub-assemblies are individually wrapped to reduce
                                                                          the harmful effects of atmosphere.
   Easy & convenient in installation, fault-detection and operation.
   In compliance with the new IEC-62271-100 and ANSI standards.          The Circuit Breaker Poles are filled with a small quantity of SF6 Gas for
   Insulation with enhanced cree page distance allows for installation   Transportation (at a gauge pressure of 0.5 kg/cm²) to avoid moisture
    in highly polluted areas without changes in dimensions.               ingress and evacuation at site.
   Type tested at recognized international laboratories: CESI Italy,
    KERI Korea, KEMA Netherlands.                                         Customer Support & After Sales Service
   All range of Circuit Breakers is certified to achieve C2 & M2class    We provide solutions to all possible Technical requirements to
    as per IEC 62271-100.                                                 Customer through our highly qualified Engineers.
The SF6 Gas Circuit Breaker (GCB) Products range is High Voltage Gas      Our Service Engineers, Technicians and Authorized Representatives
Circuit Breaker (HV GCB):                                                 can provide services supervision of Erection and Commissioning and
 72.5kV outdoor type up-to 3150A, 40kA                                   After Sales Service at site.
 170kV outdoor type up-to 3150A, 40kA
                                                           http://www.cpsindonesia.com
Guaranteed Technical Particular
72.5kV SF6 Gas Circuit Breakers (Spring-Spring Mechanism)
Optionals
 No.                         Description                  Units                        3 Phase Auto Re-Closing                                1 Phase Auto Re-Closing
                                                                   http://www.cpsindonesia.com
Current Transformers                                                         both sides with port land cement for providing optimum mechanical
                                                                             strength.
(72.5 kV and 170 kV)
                                                                             The top housing is made of corrosion resistant aluminum alloy, form
                                                                             fitted to the internal active body. The insulated primary and secondary
                                                                             windings are assembled in the top housing. Primary terminals, with
                                                                             ratio changeover arrangements are accessible on the sides.
                                                                             The fully encapsulated CT is impervious to rain, snow and ice and can
                                                                             sustain considerable temperature variations. High quality CRGO grade
                                                                             silicon steel, Mu-metal cores of wound ring type are used. Up to 6
                                                                             cores of various accuracy classes, burdens and Rated Normal Current
                                                                             can be accommodated in one CT to meet different metering and
                                                                             protection requirements. The secondary winding is uniformly
CPSI assembles type CT and Type IOSK, CTs are of live tank type with         distributed over the circumference of the core. This minimizes the
rated voltage of 72.5 and 170 kV. All our Current Transformers adhere        reactance of the winding and helps in obtaining accurate
to the requirements of the international quality standards and our           transformation ratio.
quality system, environment management system, safety management
systems are certified to ISO 9001–2008, ISO 14001 and ISO                    The CT base structure is made of Aluminum Alloy. The secondary
18001respectively.                                                           terminal box, oil sampling valve and earthing pads are provided on the
                                                                             base. Main lifting lugs and mounting holes are also provided on the
Design                                                                       base.
The primary winding consists of aluminum sections accommodated in            To provide stability during lifting and for erecting up from prone
the top housing. The primary winding is rigid, concentric and                position, two additional lugs are provided on the top housing.
distributed uniformly around the insulated secondary winding in order
to have optimum mechanical endurance against short circuit forces.           Tests And Performance
The primary windings are terminated on the sides of the top housing          The performance and reliability of these Current Transformers has
with provisions for convenient primary ratio change over. The cores          been verified at renowned international testing laboratories like
and secondary windings are enclosed in a well-contoured, rigid               KEMA(Netherlands) and CPRI (India). The CTs are type tested for short
aluminum shell, which is fully insulated from the top housing.               circuit performance, Thermal Stability Test, Multiple Chopped wave
                                                                             Impulse test, wet Lightning Impulse Test, partial discharge etc. as per
The secondary leads are taken to the base of the CT through an oil           IEC 44-1 - 1996, IEC: 61869-1 (2007) & IEC: 61869-2(2012)
impregnated paper (OIP) insulated condenser bushing. The insulation
structure is specially designed to have a uniform drop of electric field     Transport
radially as well as longitudinally across the bushing. This is achieved by
specially-contoured electrodes, uniform insulation around the                All CTs are to be transported in horizontal position only. For further
electrodes and fine potential grading along the bushing. High quality        details please refer to the instruction manual.
insulating Kraft paper is used for insulation. The paper insulation is
dried under heat and vacuum and impregnated with oil to achieve              Maintenance
excellent insulation as well as ageing properties. The fully assembled
CTs are dried and oil filled under vacuum in evacuated heating               The product is self-contained, maintenance free and does not require
chambers.                                                                    spares. For regular and periodic checks on the equipment, please
                                                                             refer the instruction manual supplied with the CTs.
Construction
Brown glazed porcelain Insulator with shed profile as per IEC 815 is
used. Gray porcelains or variant shed profiles can also be supplied on
request. The porcelains are cemented to aluminum alloy flanges on
                                                              http://www.cpsindonesia.com
Guaranteed Technical Particular
Current Transformers
16 Cantilever Load : kg In Accordance with IEC - 60044 - 1 : 2003 &IEC : 61869 - 1&2
                                         A2      :      mm                670                                        685
21    Total Weight                               :       kg               325                                        525
22    Quantity Of Oil                            :       kg               80                                         110
23    Oil Level Indication                       :       -                       Bellow Level Indicator Provided At The Top
24    Pressure Relief Device                     :       -                       Stainless Steel Bellow Provided At The Top
      Provision For Compensation Of Oil Volume
25                                               :       -                         Stainless Steel Below Provided At The Top
      Expansion Contraction
26    Type Of Secondary Terminal Blocks          :       -                                    Clip On Stud Type
Optional
Type Designation                                        Unit         CGC 36/70/170                           IOS K 170/325/750
                                                     http://www.cpsindonesia.com
                                                                         The processed capacitor stack is assembled inside a porcelain
Capacitive Voltage Transformers                                          insulator with corrosion resistant aluminum alloy end fittings. Brown
(72.5 kV and 170 kV)                                                     glazed porcelain insulators with shed profile as per IEC 815 are used.
Electromagnetic Unit
The Coupling Capacitor (CC) acts as a voltage divider and converts the   Maintenance
system voltage to a medium voltage. The active part of the CC consists
of a large number of oil impregnated paper (paper and film) capacitor    The product is self-contained, maintenance free and requires no
elements connected in series.                                            spares over its entire life span. We recommend regular and periodic
                                                                         checks as per pre-specified schedules (specified in the Instruction
Super calendared capacitor tissue paper and pure aluminum foils are      Manual supplied with the CVTs).
used to make the capacitor elements. The capacitor elements are
pressed and held in insulating supports to ensure a stable capacitance   Optional / Accessories
even for large temperature variations. The electrical connections
between the capacitor elements are designed for a natural frequency
much above 600 KHz in order to avoid interference with carrier           •   Terminal Connector (Aluminum/Bimetallic, NEMA or as per
communication.                                                               customer specifications)
                                                                         •   Three element Carrier Protection Device Level (comprising Drain
                                                                             Coil, surge Arrester & Earth Switch)
                                                                         •   Cable Glands
                                                           http://www.cpsindonesia.com
Guaranteed Technical Particular
Capacitive Voltage Transformer
Optional
1    Highest System Voltage                       :     kV                72.5                                    170
2    Voltage Factor                               :     -                                    1.9 For 30 Sec
3    Creepage Distance                            :   mm/kV                                      31.35
4    Total Simultaneous Burden / Accuracy         :     -                                   100 VA / CL 0.2
5    Seismic Acceleration                         :     g                                         0.5
                                            http://www.cpsindonesia.com
Surge Arresters
                                                                            Explanation of Terms
Voltage Rating
Surge arresters are used to protect power system installations and          An arrester must be selected with a high enough voltage rating to with
equipment against Lightning, Over-Voltages, Switching Surges etc.           stand temporary over voltages, which might be caused by various
Generally arresters are connected across the equipment to be                occurrences on the system. The most common event causing a
protected, typically between phase and earth for three phase                temporary overvoltage is a single line to ground fault. For an
installations.                                                              effectively grounded system such faults will normally be cleared in less
                                                                            than one second. Therefore an overvoltage capability based on
CG metal oxide Surge Arresters consist of active part, which is a series    duration of one second is usually recommended. Also, below table
of highly nonlinear ceramic resistors made essentially of Zinc Oxide.       shows Temporary Overvoltage Capability for a time range of 0.1
Fine Zinc Oxide crystals are surrounded by other metal oxides               to1,000 seconds.
(additives).
                                                                            Arrester Voltage Ratings
Special Features                                                            The chart below indicates the minimum MCOV customers need to
                                                                            specify for an arrester as a function of system voltage. The minimum
                                                                            recommended ratings for solidly grounded systems allow for a
•   Unique doughnut construction of ZnO elements offers high-energy         temporary voltage rise of at least 40% over a period of one second.
    capability; provide uniform density and temperature distribution.
•   Shatter proof performance.                                              Higher temporary over voltages may require higher MCOV.
•   Simple, robust construction of Arresters.
•   Extremely high non-linearity of ZnO elements.                           Over Voltage Period (in sec)          TOV per unit of MCOV with prior
•   Positive locking of Zinc Oxide elements.                                                                      duty
•   Low power loss resulting in enhanced performance at elevated            0,1                                   1,21
    temperatures.                                                           1                                     1,16
•   Controlled environment assembly line.                                   10                                    1,1
•   Ultra stable elements resulting in enhanced over voltage                100                                   1,05
    protection capacity.                                                    1000                                  1,02
•   Available in Brown & ANSI-Grey Porcelains & composite.
All Arresters in this Catalogue are designed in line with the               Arrester Application Information
requirements of ANSI-IEEE Standard C62.11 & IEC 60099-4.
                                                                            CG Arresters are designed to use at altitudes of 1000 m. Arresters can
Note: CG Ltd. reserves the right to change design and specifications in
                                                                            be customized to meet requirements for higher altitudes. CG arresters
this catalogue without notice, due to continuous product
                                                                            can be used at an average temperature of 40°C & where daily
improvements.
                                                                            maximum temperature does not exceed 60°C (140°F). The energy
                                                                            absorption capability – a two shot energy discharge within one minute,
                                                                            signifies the switching surge capability of these arresters.
                                                              http://www.cpsindonesia.com
                                                                                            am meter. Where Surge Counters is a requirement, it is supplied with
Wherever Grading Ring is a requirement, it is dispatched along with the                     suitable Insulating bases (IBs) for Arrester isolation.
Arresters.
                                                                                            Ultrasonic Cleaning Arrangement from earth. All Arresters are identified
The base mounting & Terminal options can be customized to specific                          with a unique serial number; multi-stack arresters have unit
needs in addition to the options provided in this Catalogue. Surge                          nameplates indicating position of the unit in the column. Arrester
Counters to monitor Arrester discharges are available with built in milli-                  nameplates have information on the rated voltages, MCOV, Pressure
                                                                                            relief current, serial number, etc.
With available Surge Arrester parameters and from appropriate table, other ratings of Surge Arrester can be determined. The tables show typical
requirements from customers. Surge Arrester with different parameters can also be supplied.
Class – 2
Reference Standard                                          -                        IEC 60099-4, ANSI IEEE Std C62.11, IS 3070 (Part-3)
Arrester Type & Class                                       -                        Gapless, Station class
Rated Frequency                                             Hz                       48-62 Hz
Line Discharge                                              -                        Class 2
Nominal Discharge Current                                   kAp                      10
Pressure Relief Class                                       kArms                    A / 40
Energy Handling Capability                                  kJ / kV of Rating        4.0
Continuous Leakage current at MCOV                          Resistive (Max.)         micro-amps – 400 & Capacitive (Max.) – micro-amps – 1500
Cantilever strength                                         Kg-m                     325
Product Range 2.7 kV to 144 kV
Class –3
Reference Standard                         -                                         IEC 60099-4, ANSI IEEE Std C62.11, IS 3070 (Part-3)
Arrester Type & Class                      -                                         Gapless, Station class
Rated Frequency                            Hz                                        48-62 Hz
Line Discharge                             -                                         Class 3
Nominal Discharge Current                  kAp                                       10kAp
Pressure Relief Class                      kArms                                     A / 65
Energy Handling Capability                 kJ / kV of Rating                         6.0
Continuous Leakage current at MCOV         Resistive (Max.)                          micro-amps — 400 & Capacitive (Max.) micro-amps – 1500
Cantilever strength                        Kg-m                                      725
Product Range                              -                                         2.7 kV to 420 kV
Residual Voltage Values for ZLA3 in Doughnut Block (D7) Design
                                                                           http://www.cpsindonesia.com
Guaranteed Technical Particular
Surge Arrester Class-3
                                      Steep Impulse    Switching Impulse   Switching Impulse     Lightning Impulse RV (8/20 micro-sec) at   Creepage     Overall
  Unique        Rated
                           MCOV      RV at10KA (1/2       RV at 250A       RV at 1kA (30/60                                                 distance      Height
  Ref. No.     Voltage                                                                           1.5kA    3kA     5kA      10kA      20kA
                                        microsec)      (30/60 microsec)        microsec)                                                       mm        (H) mm
  ZLA3048        60         48             171                124                 127            144      146     147      155       174      1815        1090
  ZLA3057        72         57            202                147                  151            171      173     175      184       206      1815       1090
  ZLA3106        132        106           374                272                  279            316      320     323      340       381      3625       1600
  ZLA3115        144        115           407                296                  303            344      348     352      370       414      4495       1600
Class –3
Reference Standard                           -                       IEC 60099-4, ANSI IEEE Std C62.11, IS 3070 (Part-3)
Arrester Type & Class                        -                       Gapless, Station class
Rated Frequency                              Hz                      48-62 Hz
Line Discharge                               -                       Class 3
Nominal Discharge Current                    kAp                     10 kAp
Pressure Relief Class                        kArms                   A/40
Energy Handling Capability                   kJ / kV of Rating       6
Continuous Leakage Current at MCOV           -                       Resistive (Max.) micro-amps — 400 & Capacitive (Max.) micro-amps – 1500
Cantilever Strength                          Kg-m                    725
Product Range                                -                       2.7 kV to 216 kV
Residual Voltage Values for ZLA3 in Solid Block (D6) Design
Class –4
Reference Standard                           -                       IEC 60099-4, ANSI IEEE Std C62.11, IS 3070 (Part-3)
Arrester Type & Class                        -                       Gapless, Station class
Rated Frequency                              Hz                      48-62 Hz
Line Discharge                               -                       Class 4
Nominal Discharge Current                    kAp                     20 kAp
Pressure Relief Class                        kArms                   A/65
Energy Handling Capability                   kJ / kV of Rating       8 - 12
Continuous Leakage current at MCOV           -                       Resistive (Max.) micro-amps — 500 & Capacitive (Max.) micro-amps – 2000
Cantilever strength                          Kg-m                    725
Product Range                                -                       2.7 kV to 420 kV
                                                            http://www.cpsindonesia.com
Guaranteed Technical Particular
Surge Arrester Class-4
Class - 3 Polymeric LA
Reference Standard                             -                         IEC 60099-4, ANSI IEEE Std C62.11, IS 3070 (Part-3)
Arrester Type & Class                          -                         Gapless, Station Class
Rated Frequency                                Hz                        48-62 Hz
Line Discharge                                 -                         Class 3
Nominal Discharge Current                      kAp                       10 kAp
Pressure Relief Class                          kArms                     A/65
Energy Handling Capability                     kJ / kV of Rating         6 to 10
Continuous Leakage current at MCOV             -                         Resistive (Max.) micro-amps — 400 & Capacitive (Max.) micro-amps – 1500
Cantilever strength                            Kg-m                      225
Product Range                                  -                         54kV to 420kV
Model No.                                      -                         ZPL-3
                                                              http://www.cpsindonesia.com
Guaranteed Technical Particular
Surge Arrester Class-3Polymeric LA
Class - 4 Polymeric LA
Reference Standard                          -                       IEC 60099-4, ANSI IEEE Std C62.11, IS 3070 (Part-3)
Arrester Type & Class                       -                       Gapless, Station Class
Rated Frequency                             Hz                      48-62 Hz
Line Discharge                              -                       Class 4
Nominal Discharge Current                   kAp                     20 kAp
Pressure Relief Class                       kArms                   A/65
Energy Handling Capability                  kJ / kV of Rating       8 to 12
Continuous Leakage current at MCOV          -                       Resistive (Max.) micro-amps — 500 & Capacitive (Max.) micro-amps – 2000
Cantilever strength                         Kg-m                    225
Product Range                               -                       54kV to 420kV
Model No.                                   -                       ZPL-4
                                                           http://www.cpsindonesia.com
                                                      PT CROMPTON PRIMA SWITCHGEAR INDONESIA
                                                      Jl. Wijaya I No. 61, Kebayoran Baru, Jakarta Selatan 12170
                                                      No. Telp. 62-21-27510363
                                                      No. Fax. 62-21-27510362
www.cpsindonesia.com
A joint venture between Crompton Greaves Ltd. and     PT Crompton Prima Switchgear Indonesia, 2017
               PT Prima Layanan Nasional Enjiniring   All Rights Reserved.
http://www.cpsindonesia.com