Pedestrian Headform Impact Tests
Pedestrian Headform Impact Tests
Koji Mizuno
Hideki Yonezawa
Traffic Safety and Nuisance Research Institute
Japan
Janusz Kajzer
KABIMEC Engineering
Sweden
Paper Number 278
Mizuno, 1
Accident data show that the injury risk to children 0.76 mm, which are the specifications commonly used
when struck by the SUV (Sports Utility Vehicle) is for windscreens.
higher than for cars [4]. Some steel bull of aftermarket To compare the performance of the current and
can be installed to SUV, which may cause high injury previous car models, headform impact tests were also
risk to a child’s head. Therefore, the head injury risk to performed for the current 1999 car models, such as
children was examined for the SUV with or without a Honda Life, Nissan Sunny and Toyota Ipsum (Picnic).
bull bar from child headform impact tests. Since present The Life is a minicar with countermeasures taken for
genuine bull bars are made from plastic, a test was also head impacts [6]. The impact locations are the bonnet
performed on this plastic bull bar to examine the top and windscreen frame (see Figure 1). The HIC and
reduction of the injury risk to the head. force-deformation characteristics of these cars are
compared with those of the 1990 Corolla.
METHODOLOGY Roof edge center
A pillar top
Current accident data show that the pedestrian A pillar belt line
head frequently makes contact with and around the
windscreen. Therefore, headform impact tests were Windscreen lower frame center
carried out to evaluate injury risk to the head on impact Figure 1. Headform impact locations on the
with and around the windscreen. The adult headform windscreen frame.
impactor prescribed for the proposed EEVC pedestrian
test procedures [3] was used. The outer layer of the Child Headform Impact Test
impactor is composed of a skin and sphere, with a mass
of 4.8 kg. The acceleration is measured at the impactor’s Test on bonnet top To examine the head injury
center of gravity. The impact velocity is 40 km/h, and risk for children, impact tests using a child headform
the impact angle is 65 degrees from the horizontal plane. were performed with the Corolla, Life, Sunny and
Various locations such as the hood top (WAD of 1500 or Mitsubishi Pajero. The child headform (2.5 kg)
more), cowl, fender, windscreen and its frame were employed is the one proposed by the EEVC [3]. The
impacted. In the case of the windscreen, the impact hood and hood/fender boundary were impacted at WAD
positions varied in proportion to the distance from the of 1200 mm. For all tested cars, this WAD corresponds
windscreen frame and A pillar. The Head Injury Criteria to the hood. Figure 2 shows the conditions for the adult
(HIC) were calculated for impacts on each area of the and child headform impact tests. In some tests, the adult
car. and child headform were impacted on the same car
Velocity has a large effect on the injury risk to the locations. The HIC and force-displacement
pedestrian. Mathematical simulation showed that the characteristics are compared.
pedestrian’s head hit the vehicle at differing velocities Child Adult
depending on the vehicle shape [4]. Therefore, we headform headform
Mizuno, 2
member. Table 1 shows the test matrix. The WAD of RESULTS
impact locations was about 1000 mm, which is almost
the head center height of a child aged 5 or 6 years. In the Headform Impact Test with and around Windscreen
SUV without the bull bar, the bonnet leading edge
(WAD 1000 mm) was impacted at 40 km/h, and the The impact locations and calculated HICs are
results were compared with cars. An impact velocity of shown in Figure 4. A total of 40 impact tests were
30 km/h was selected for the steel bull bar since even at carried out on the hood, fender, cowl, windscreen, and
this low velocity the HIC is predicted to be high level. windscreen frame including A pillar. In the hood, cowl
For comparison, the 30 km/h impact tests were also and fender areas prescribed in the EU test procedures,
performed for the SUV without a bull bar. the HICs for only two locations are less than the injury
The impact angle of 50 degrees which is the same threshold (HIC 1000). The rear hood and hood/fender
as used in the EEVC test procedures, was selected for areas produce high HICs. The HICs are extremely high
the SUV without the bull bar because the upper body of (over 5000) for the hood hinge, hood stopper, corner of
child rotates after the pelvis or femur make contact with the windscreen frame, and bottom of the A pillar.
the bumper. When the child is impacted by the SUV
with bull bar, the rotation angle of the upper body is
small, so an impact angle of zero was selected.
The plastic bull bar was attached on the SUV HIC
S1 S2 S3
S4 S5 S6 S7 B1 B2 B3 B4
Mizuno, 3
were found to have a major effect on both the 25 25
WAD 1500 WAD 1500
force-deformation characteristics and the HIC. 20 WAD 1600
Force (kN)
20 WAD 1600
Force (kN)
The force-deformation characteristics were 15 15
shows an inertial spike of about 7.5 kN in the initial (a) Hood (b) Hood/Fender
phase when the glass breaks. After that, the force 25 Hinge 25
Wiper pivot
Hood stopper
increases, and the force-deformation curve is similar to 20 Cowl left
Force (kN)
20
Force (kN)
Cowl right
that of the windscreen frame. For the impact on the 15 15
0 0
kN, which is due to stretching of the PVB film of the 0 20 40 60 80 0 20 40 60 80
HPR glass. In this area, the effect of the stiffness of the Deformation (mm) Deformation (mm)
(c) Hinge, Hood stopper (d) Cowl top
windscreen frame on the force-characteristics is small.
These results show that the force-deformation 25
Lower location
25
Roof edge (center)
Center location
characteristics of the windscreen are mainly affected by 20 A pillar top
Force (kN)
20
Force (kN)
Top location
those of the windscreen frame. 15 15
10 10
The relation between the HIC and the distance
5 5
from the windscreen frame is examined along the three
0 0
paths shown in Figure 7. The HIC value is a maximum at 0 20 40 60 80 0 20 40 60 80
Deformation (mm) Deformation (mm)
the windscreen frame for all paths, and it decreases with
(e) A pillar (f) Roof
the distance from the frame.
The tendency to a lower HIC varies with each Figure 5. Force-deformation characteristics of the
windscreen frame. The HIC of path A decreases car from headform impact tests (40 km/h).
gradually with the distance from the lower windscreen
frame because the headform impactor contacts the top of 15 15
Force (kN)
10 10
does not contact the A pillar when the distance from the 0 0
0 50 100 150 0 50 100 150
A pillar is greater than 100 mm. The corner of the -5 -5
Deformation (mm) Deformation (mm)
windscreen frame is so stiff that the HIC in the Windscreen
Lower windscreen frame
windscreen around this corner reaches a high value (path (50 mm from lower frame)
Force (kN)
Mizuno, 4
8000 the HIC for impact with the windscreen is still less than
7000 the injury threshold even at the impact velocity of 50
6000 Path C km/h, it is considered the injury risk to the head is low in
Path B
5000 x the center of the windscreen.
Path A
HIC
4000 x x
Path C 1400
3000 Path A
1200 Hood
2000 Windscreen
1000
1000
Path B 800
HIC
0
0 100 200 300 400 600
400
Distance from the windscreen boundary, x (mm)
200
Figure 7. Relation between HIC and distance from
windscreen frame of the tested car (40 km/h). Path A 0
0 10 20 30 40 50 60
is from the lower windscreen frame, path B from the
Impact velocity (km/h)
A pillar, and path C from the corner of the
windscreen. For path C, the lateral axis indicates the Figure 9. Effect of the impact velocity on the HIC
distance from the lower windscreen frame. for the tested car.
Mizuno, 5
8000 10000
9000 Corolla (1990)
7000 Car body Life (1999)
Windscreen 8000
6000 7000 Sunny (1999)
Ipsum (1999)
6000
5000
HIC
5000
HIC
4000 4000
y = 13.3 x-1.80 3000
3000 R2=0.956
2000
2000 y = 4.07 x-2.13 1000
R2=0.929 0
1000 A pillar A pillar A pillar Roof Windscreen Hood Hood/
top center belt line edge lower hinge fender
0 center frame boundary
0.000 0.050 0.076 0.100 0.150 center
Dynamic deformation (m) Impact locations
Figure 10. HIC versus dynamic deformation in Figure 11. HICs for various locations in four vehicle
headform impact tests for the tested car (40 km/h). models (40 km/h).
HICs compared with current and old car models The force-displacement characteristics for the A
pillar, roof edge, lower windscreen frame, hood hinge
The HICs at various impact locations in four cars and hood/fender boundary are compared with four cars
are compared in Figure 11. The A pillar produces high as shown in Figure 12. The A pillar of the Corolla
HIC for all cars, which indicates that the injury risk to collapsed at the force level of 10 kN, whereas for other
the head is particularly high in impact against this cars the A pillars did not collapse and produced high
location. For the 1990 Corolla, the HICs at the A pillar force levels. In an impact against a roof edge, as the roof
are less than 5000, whereas for other current cars the bent from its center, the force level is less than 5 kN and
HICs at the center and belt line of the A pillar are more the force-displacement curves are similar among the
than 7000. Those values are far higher than the injury four cars.
threshold, and the probability of death is very high. At Generally the force curves of the current cars are
the center of the roof edge, the HICs are less than 1000 similar to those of Corolla. However, the Life force
for all cars. levels are low as 5 kN at the lower windscreen frame,
In the hood top area, the HICs of the Corolla are and 10 kN at the stiff parts like the hood hinge and
almost the same as those of current car models except hood/fender boundaries. Thus, from the countermeasure
Life. For the Life in which the countermeasure are for pedestrian, cars have the bonnet with low force level,
conducted for the head impact, the HIC is almost 1000 at and decreases the injury risk to the pedestrian head.
the center of the lower windscreen frame, and less than The sections of the A pillar for the 1990 Corolla
2000 at the hood edge and the hood/fender boundary. and 1999 Sunny after impact tests are presented in
Therefore, at these locations, the countermeasure can be Figure 13. The A pillar of the Corolla consists of one
applied, however, it may be difficult to reduce the HIC layer of thin steel, and the A pillar deformed upon
less than 1000 for all regions on the bonnet top at an impact. On the other hand, the A pillar of Sunny in the
impact velocity of 40 km/h. impact location consists of two or three layers. The A
pillar of the Sunny is so stiff that the deformation was
very small and produced extremely high HIC values.
One reason for this deformed structure may be the
countermeasure for the frontal impact tests, where the A
pillar structure is an important structure for the integrity
of the passenger compartment.
Mizuno, 6
30
Corolla (1990)
Life (1999)
Force (kN)
20 Sunny (1999)
Ipsum (1999)
10
0
0 0.05 0.10
Displacement (m)
Corolla (MY 1990) Sunny (MY 1999)
(a) A pillar (center)
Figure 13. Setions of A pillar after headform impact
30 (40 km/h). Arrow shows impact point.
Corolla (1990)
Life (1999)
Force (kN)
20 Sunny (1999)
Ipsum (1999)
Child headform impact tests
10
20 Sunny (1999)
Ipsum (1999)
Corolla is above 3000 but that of other cars is ranging
from 2000 to 3000. Figure 15 shows the
10
force-displacement characteristics for hood and
0
hood/fender boundary. The curve shapes are similar in
0 0.05 0.10
Displacement (m)
tested cars, and the force level of the Life is smaller than
(c) Lower windscreen frame (center) other cars.
Adult and child headform tests at 40 km/h were
30
Corolla (1990) performed on the same car location (Figure 16). The
Life (1999)
initial stiffness is similar between adult and child
Force (kN)
20 Sunny (1999)
Ipsum (1999) headform, but the final force level is higher for adult
10 headform. The HIC of the child headform is higher than
that of the adult headform. The difference between them
0 is not so very large, although the ratio of the impactors is
0 0.05 0.10
Displacement (m) 1.92 (=4.8/2.5).
(d) Hood hinge
30 4000
Corolla (1990)
Corolla (1990)
Life (1999)
Life (1999) 3000
Sunny (1999)
Force (kN)
20 Sunny (1999)
HIC
Pajero (1995)
Ipsum (1999) 2000
10
1000
0 0
0 0.05 0.10
Displacement (m) Hood Hood/Fender
Figure 12. Force-displacement characteristics for Figure 14. HICs in child headform impact tests (40
various locations in adult headform impact tests (40 km/h).
km/h).
Mizuno, 7
10 Bull bar tests The HICs of the SUV are high
Corolla (1990)
even without the bull bar. Since the WAD 1000 mm
Life (1999)
Force (kN)
Sunny (1999) corresponds to the hood leading edge of the SUV, the
5 Pajero (1995) HIC is above 2000. Especially at the center of the hood
leading edge where there is a hood latch, the HIC is 3415.
The WAD 1000 mm is for the hood of the car, whereas it
0 is the hood leading edge for the SUV. Therefore, the
0 0.05 0.10
Displacement (m) injury risk to the head of child is higher for SUV than
(a) Hood (center, WAD 1200 mm)
that of cars, since the head is likely to contact an area of
10 high stiffness. This may be one reason for the high
Corolla (1990)
Life (1999) injury risk to children aged 5 or 6 years old in an impact
Force (kN)
lamp (B3) or corner (B4), the HICs are less than those
6
without the bull bar (S6, S7). However, a small-diameter
4
of the bull bar in these locations may cause focal injury
2
to the head because of force concentration from the bull
0 bar [9]. Generally, the injury risks from the steel bull bar
0 0.05 0.10
Displacement (m) are higher than those of the SUV without the bull bar.
(a) Hood
2
S1 Hood leading edge (center) 40 50 3415
S2 Hood leading edge (right) 40 50 2189
0
0 0.05 0.10 S3 Hood/fender boundary 40 50 3763
Displacement (m)
(b) Hood/Fender boundary S4 Hood leading edge (hood 30 50 1459
S5 Hood leading edge 30 50 1169
Figure 16. Force-displacement characteristics in an S6 Hood leading edge 30 50 1194
impact at the same location by adult and child S7 Hood/fender boundary 30 50 1724
headform (40 km/h).
B1 Steel bull bar (center top) 30 0 3272
B2 Steel bull bar (strut) 30 0 3793
B3 Steel bull bar (top, around 30 0 994
B4 Steel bull bar (corner) 30 0 446
GP Plastic bull bar 40 0 1106
Mizuno, 8
600
Resultant acceleration (G)
CONCLUSIONS
B1
400 B2
B3
Head injury risk in pedestrian impact with
B4 vehicles was examined based on headform impact tests.
200
The results are as follows:
0 1. From the adult headform impact tests, the
0 10 20 30 40 distributions of the HIC in the windscreen were
Time (ms) obtained and the HIC was maximal at the
Figure 17. Acceleration-time histories for steel bull windscreen frame.
bar (30 km/h). 2. The A pillar produces high HIC, and this tendency
is more remarkable for current cars due to the high
stiffness of the A pillar.
The plastic bull bar in a child headform impact is 3. A car with built-in the countermeasures to protect
presented in Figure 18. The bull bar was cracked and the pedestrian head produces low HIC and force
absorbed impact energy. Figure 19 shows the levels.
acceleration-time history. The acceleration is low and 4. A steel bull bar produces higher injury risk to the
the duration time is long. The HIC is slightly more than child head than the SUV without SUV, whereas a
1000 at 40 km/h, far lower than that of SUV with or plastic bull bar can absorb the impact energy and
without the steel bull bar. reduce the injury risk.
REFERENCES
Mizuno, 9
8. MacLaughlin, T. F., Kessler, J. W., “Test Procedure
– Pedestrian Head Impact Against Central Hood”,
SAE Paper No. 902315, Society of Automotive
Engineers, 1990.
9. Lawrence, G., Rodmell, C., Osborne, A.,
“Assessment and Test Procedures for Bull Bars”,
TRL Report 460, 2000.
Mizuno, 10