MCV 400/500

VERTICAL MACHINING CENTER

본사 및 공장

SMEC Co., Ltd.

157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, Korea
Tel +82 55 340 4800 Fax +82 55 340 4740
http://www.esmec.com www.esmec.com

❖ Design and specifications subject to change without notice. Ⓔ SMEC 2017.07-NO.1

 Smart One, Global One

Direct drive Std.

•1988 - Started as Samsung Heavy Industries Machine Tools Business To providing powerful cutting and low vibration we adjust
•1989 - Horizontal and vertical machining center technology partnership with OKK Japan direct spindle which has 12,000r/min as an option.
•1991 - Turning center and vertical machining center technology partnership with Mori Seiki As standard motor base cooling is provided as well as head
•1996 - 5-sided processing center technology partnership with Toshiba spindle to realize high precision machining.

•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd Spindle Speed Spindle Motor

SMEC 12,000 rpm 18.5/15/11 kW

Company
Main spindle cooling method
Engineering
Machine Tools Adopting semipermanent Grease lubrication system on bearing,

Samsung minimize thermal displacement by Jacket circulation cooling

through Fan Cooler on bearing housing, showing stable
performance to take longer spindle life time.
Minimize thermal displacement by standard spindle motor base
cooling system.

MCV 400/500
By adopting main and Z, W axis motor base cooling as standard
minimize thermal displacement on Y/Z axis.

Spindle motor base Spindle in&out circulation

cooling(Direct) cooling structure
2 3

SMEC Machine Tools

Opt. Belt drive

MCV 400
Entrance for Exit for air
air cooling cooling and By using 4 raws P4 speedy angular ball bearing
and circulation circulation reducing temperature increasing and forcing to thermal

MCV 500
displacement on belt air fan to realize high speed and
precision machining.

Spindle Speed Spindle Motor

8,000 rpm 11/9 kW
Spindle Speed Spindle Motor
High Speed And Precision Vertical Machining Center!
12,000 rpm 18.5/15/11 kW
High Rigidity Structure!
12,000RPM Belt Drive
- Low centered one piece Bed with triangle Rib design ❹ Cooling In
Minimize thermal displacement by
- Biggest X axis stroke(2,100mm) and table in its class ❺
in&out cooling of Head Body.
- Realizing high rigidity and precision with high rigidity Saddle and Column structure
1. Head body right outside cooling
- 2 raws Y axis linear guide way preventing overhang
2. Spindle outside cooling
- High speed and precision direct spindle 3. Spindle inside cooling ❸
4. Head body left outside cooling ❶
5. Head body front outside cooling
❷
MCV 400/500
VERTICAL MACHINING CENTER

the most advanced mechanism

High-speed tool changer being of high-speed technology

driven by enhanced technologies

HYD. UNIT
By using HAWE Hydraulic Unit from Germany
product we realize that life time enhancement
and lower power consumption with high
reliability.
- Adopting accumulator
Enhance durability and tool change time by
friction down of each internal part through
reducing pumping time
- E p o c h-m a k i n g p o w e r c o n s u m p t i o n

MCV 400/500
down(90%) by using pump when actuator is
working(In case of HYD. UNIT)

1 4 5

SMEC Machine Tools

Double Swing arm type auto tool changer
It is Double swing arm swing type by memory random method and has no error during tool changing and 2
minimize idle time.

Tool to Tool : 1.3 sec(60Hz) Servo Motor 1

Spindle Power & Torque Diagram All axis are connected by servo motor directly in order
to realize precision axis moving.
10,000RPM 12,000RPM
- There is no intermediate channel to transmit power
POWER b12T/10,000 TORQUE POWER aii12/12,000 TORQUE
[kW] [N.m] [kW] [N.m]
30 150 24 150 but using coupling
22.2kW, Max. acc. output
- Minimize back lash during axis moving
20 125
24 120 18.5kW, S3 25% operating zone

18 90
16 15kW, S3 15% operating zone 100
Roller type LM guide way 2
12 75
11kW, const. operating zone
141.4Nm, Max. acc. output
12 60
117.8Nm S3 25% operating zone
The use of LM Guides with superb responsiveness
8 50

95.5Nm, S2 30min, increased rapid traverse speeds and reduced non-

S3 15% operating zone
6 30
4 25 cutting time while minimizing noise during travel.
2500 70.0Nm, cont. operating zone
10000
- Strengthen speed, rigidity, durability
1500 3500
0
0 2000 4000 6000 8000 10000 0 1500 3000 6000
SPINDLE SPEED[rpm]
9000 12000
- Much better durability comparing with Ball LM Guide
SPINDLE SPEED[rpm]
to realize precision moving and longer life time
MCV 400/500
VERTICAL MACHINING CENTER

Octagonal ATC/MG
Z-Axis column & headstock
Designed with a standard 30 tool
magazine, offering the largest-in-class
Wide surface with high rigidity column stabilize heavy duty cutting.
magazine capacity, with short travel
distance to enable quick tool changes.

X-Axis saddle & table Magazine Capacity : 30ea

Wide surface saddle realize high precision machining during long

working hour.

Y-Axis bed & saddle Pendant arm / Operation panel

MCV 400/500
By adopting low centered Box structure with high rigidity one piece Pendant/panel design by considering user space and
bed and wide span saddle minimize overhang. convenience improve working environment

Z-Axis
6 7

High performed spindle

SMEC Machine Tools

- High precision and efficient cooling
system

X-Axis
770 mm (MCV 400) High efficiency Spindle Head Cooling System
-B
 y adopting Quill type head realize
high speed and precision cutting
with high rigidity. Making standard
thermal release structure to minimize 1,050 mm (MCV 500) For long-term continuous high-speed operation, a coolant system
may be installed to maintain room temperature. The coolant system
thermal displacement.
X-Axis circulates coolant oil around the spindle bearings to prevent thermal
250 Y-Axis expansion due to the spindle temperature, ensuring high precision

xis
430 mm (MCV 400) machining.
(12K Direct : Standard)
120
Y-A 540 mm (MCV 500)
Z-Axis Automatic Lubrication Dispenser
510 mm (MCV 400) - Pump Unit : AMZ-III-100S-30LP

520 mm (MCV 500) - Oil Used : ISO Viscosity Grade 68

- Tank Capacity : 3ℓ (0.79gals)
- Output Flow : 90cc/min(50HZ), 100cc(60HZ)
- Output Pressure : 1.5MPa(15kgf/cm^2)
- Output Power : 18W(50HZ)/19(60HZ) x AC100
MCV 400/500
VERTICAL MACHINING CENTER Smart One, Global One

Fully enclosed Splash Guard! High rigidity & performance travel system
Secured a view of ATC Magazine

Travel type

Directly connecting with servo motor(Y/Z)

There is no intermediate channel to transmit power but
using coupling and minimize back lash during axis moving

Roller type LM guide axis moving system

Best-in-class high performance guideways (for all axes)

Speed  Reducing unnecessary time to move faster and stable
User friendly design Rigidity  Strengthen axis moving during heavy cutting
Durability  Much better durability comparing with Ball LM Guide to
- When door opened crane can move in up to middle of
realize precision moving and longer life time
table so it provides excellent convenience when heavy

MCV 400/500
work piece moving. Applied 4 raws bearing for all axis(X-Y-Z)
- Minimize distance from cover to table for user friend
High rigidity with 4 times the lifetime
By sustaining 8 bearings on each axis realizing high rigidity and life
time. 8 9

SMEC Machine Tools

Environment friendly chip disposal

By additional coil conveyor 2 sets coolant and chip

disposal is improved, realizing perfect chip disposal
Chip Conveyor & Coolant Tank
through process in order
Removable coolant tank
Put coolant tank on left side of the machine for easy OPT. ChipConveyor
OPT. CHIP CONVEYOR coolant exchange and cleaning as well as pump
(LIFT UP, HINGE) maintenance.
STD. Coolant Pump

OPT. Coolant 20 bar Unit

OPT. Coolant Gun Pump

OPT. Oil Skimmer(Belt)

STD. COIL CONVEYOR

OPT. Bed Flushing Pump
(BED INSIDE 2SET)

OPT. Coolant Pump

OPT. Coolant Level Switch

MCV 400/500
VERTICAL MACHINING CENTER Smart One, Global One

Cutting Capacity (BT40 11/15KW) Table & T-Slot Unit : mm

MCV 400
Face mill Carbon Steel (SM45C) Face mill Alumium (AL6061) End mill Carbon Steel (SM45C)
Ø100mm Face mill (5Z) Ø80mm Face mill (5Z) Ø30mm End mill (6Z)

42.5
Cutting amount Cutting amount Cutting amount
182 ㎤/min 403 ㎤/min 65 ㎤/min

125
18
Spindle speed Spindle speed Spindle speed
600 r/min 1,500 r/min 230 r/min

62.5 62.5

32
4.0 mm Feedrate 5.0 mm Feedrate 45 mm Feedrate

12
70 mm 650 mm/min 64 mm 1,260 mm/min 48 mm/min

0.5
30

125
High Precision

42.5
920
<O.D. cutting>
5.80㎛
Roughness Surface Roughness
MCV 500

MCV 400/500
12㎛

0.091㎛R y
Roundness

82.5
10㎛
Machine MCV 400/MCV 500 18

125
Material A 1050P
-10㎛ 10 11
Tool Ø25×4T

62.5 62.5
-12㎛

SMEC Machine Tools

Spindle Speed 1,500RPM

32
540
20㎛

12
0.5
Optional Accessories 30

125
82.5
1200

Tool Shank Unit : mm

Auto Tool Length Measurement System Coolant Gun

BBT40
PULL STUD

Oil Mist System CNC Rotary Table Chip Conveyor

MCV 400/500
VERTICAL MACHINING CENTER Smart One, Global One

Machine Dimensions Unit : mm

Machine Dimensions Unit : mm

MCV 400 MCV 500

858.04 Machine with : 2,370 Machine with : 2,940
923 Door open : 1,094 923 385 600 475
696 Door Open : 978 696 2,987 Side door

146

Max. machine height : 2,778

Max. machine height : 2,644.5

Side Door:740 310

Side Door : 740
640

2,380
Botton to table : 920
Botton to table : 905

1,059.5

925

MCV 400/500
876

12 13

SMEC Machine Tools

ATC Interference Unit : mm
ATC Interference Unit : mm

MCV 400 MCV 500

MCV 400/500
VERTICAL MACHINING CENTER Smart One, Global One

Machine Specification NC Specifications / Fanuc Series

Item MCV 400 MCV 500 Item Description

X-axis mm 770 1,050 Controlled axes X, Y, Z, (A)

Controlled axes Max. simultaneously controlled axes Positioning (G00)/ Linear Interpolation (G01) Circular Interpolation (G02, G03)
Y-axis mm 430 540
Travel Least input increment 0.001 mm / 0.0001”
Z-axis mm 510 520
Spindle speed control S5 (5 Digit)
Distance from table surface to spindle nose mm 150~660 130-650
Spindle function Spindle speed override 50~120%
Table Size mm 920×460 1,200×540 Spindle orientation M19

Table Loading capacity kgf 500 800 Feedrate override (10% increase) 0~200%

Table & T Slot mm 18H8×p125×4ea 18H8 T-slot×p125×4ea Dwell G04

Reference position return G27 / G28 / G29 / G30
Max. Spindle Speed rpm Direct 12,000 Direct 12,000 Feed function
Manual pulse generator 0.001/0.01/0.1mm
Maximum Torque(cont./30min) N.m Direct 70/95.5 Direct 70/95.5
Cutting feed override 0 ~ 5,000 mm/min
Spindle Bearing inner Dia. mm Ø70 Ø70 Rapid traverse override F0(Fine Feed), 25/50/100%
Spindle Drive Motor(30min/Cont.) kW Diret 15/11 Diret 15/11 Tool number command T2(2 Digit)

MCV 400/500
Feed motor(X/Y/Z) kW 1.8 / 1.8 / 3 3/3/3 Tool nose radius compensation G43 / G44

Tool function Tool radius compensation G41 / G42

Rapid Traverse(X/Y/Z) m/min 36 / 36 / 30 36 / 36 / 30
Feedrate Tool offset pairs 400 EA
Feedrate(X/Y/Z) mm/min 1-15,000 1-15,000
Tool geometry / wear offset G90 / G91
Tool Shank - BBT40(BT40) BBT40(BT40) 14 15
Canned cycle G70 ~ G72 / G74 ~ G76 / G80 / G83 ~ G88

SMEC Machine Tools

Tooling changing method - Double Arm Swing Double Arm Swing Decimal point input Able to input up to decimal point

Tool Changing Time(T-T) sec 1.3(60Hz), 1.6(50Hz) 1.3(60Hz), 1.6(50Hz) R command circular interpolation R radial programming without using I, J, K values
Programming
Magazine Capacity ea 30 30 SUB program 4 phase
function
ATC Work coordindate system G54 ~ G59
Tool Selection - Memory Random Memory Random
Local / machine coordinate G52 / G53
Max. Tool dia [adjacent empty] mm Ø80[Ø125] Ø80[Ø125]
Max program dimension ±99999.999mm
Max. Tool Length/Weight mm/kgf 300 / 8 300 / 8 M function M3 (3 digit)
Pull stud type - MAS P40T-1 MAS P40T-1 Input code ISO/EIA auto recognition

Power Supply kVA 32 32 Tape Functions I/O interface RS232C

Program storage space 512 Kbyte
Floor Space (L×W×H) mm 2,741×2,370×2,804 3,192×3,590×2,778
Number of stored programs 400ea
Machine Weight kgf 5,500 6,700
Display unit / MDI 8.4” color LCD / Soft input type MDI
CNC System Fanuc Series
Display unit / MDI 10.4” color LCD / Soft input type MDI
※Design and specifications subject to change without notice. Synchronized tapping Rigid tapping function
Background editing Program saving / editing during automatic operation
Standard Accessories Optional Accessories
Backlash compensation Pitch error offset compensation for each axis

- Full splash guard - Hyd. Unit (Direct motor only) - Air gun - Through Spindle Preparation - Lift-up chip conveyor Other features Search function Sequence / program number search
(Hinge Type / Scrapper Type)
- Coolant system (0.75kW) - Door inter lock - Air blow - Through spindle coolant Safety function Emergency stop / overtravel
- Spindle Oil Cooler
- Leveling parts (Level plate, bolt, etc.) - MPG handle - Coolant gun - MPG handle(3ea) Program test function Machine Lock / Single Block
(only std at 12K)
- Standard tools and tool box - Manual and parts list - Rotary table - Air conditioner for electric cabinet
Control function Memory / MDI / Manual
- Lubrication system - Coil Conveyor - Oil skimmer - Tool measuring system
Mirror image M75 / M76
- Work light (LED) - Coolant level gauge - Tool measuring tool
- 3 step patrol lamp - Bed flush - AICC II & Data Server Custom macro #100 ~ #199, #500 ~ #999