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4T65E
4 SPEED FWD (Electronic Control)

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Revision 11/2009
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4T65E
4 SPEED FWD (Electronic Control)

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 A
4T65E
4 SPEED FWD (Electronic Control)

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4T65E
4 SPEED FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS FRICTION PLATES Cont...
Kit Overhaul Kit (Except Volvo) (Transtec) 252A Fourth Clutch External Spline (Inc Volvo)
(To Fit Volvo Requires The Following: (89mm ID x 1.50mm x 3T) ........ 99-ON 2 4T65E.FRP04
1 x 4T65E.MCS03 & 1 x 4T65E.GK02) 253C Second Clutch
.................................................. 97-ON 1 4T65E.OHK01 (139mm OD x 1.80mm x 42T) .. 97-ON 6 4T65E.FRP01
Kit Overhaul Kit (Volvo) (Transtec) 97-ON 1 4T65E.OHK02 254F 3rd Clutch (1 Sided Internal Spline)
Kit Valve Body Gasket (Volvo) ....... 99-ON 1 4T65E.GK02 (112mm OD x 2.00mm x 32T) .. 97-ON 5 TH440.FRP05
Kit Overhaul Kit (Transtec) 255F 3rd Clutch (1 Sided External Spline)
(Transfer Case) ......................... 97-ON 1 4T65E.OHK03 85.70mm OD x 2.00mm x 12T) 97-ON 5 TH440.FRP06
256F Input Clutch
(118mm OD x 1.65mm x 32T) .. 97-02 4 4T60E.FRP01
GASKETS 256F Input Clutch
(118mm OD x 1.65mm x 30T) .. 03-ON 4 4T65E.FRP05
100A Side Cover, Outer (Aftermarket) 97-ON 1 4T65E.GAS01
100A Side Cover, Outer (OEM).......... 97-ON 1 4T65E.GAS02
101A Oil Pan (Rubber) ....................... 97-ON 1 4T60E.GAS01 STEEL PLATES
103A Upper Channel Plate
(1 Piece Design) ....................... 97-ON 1 4T60E.GAS02 Kit Steel Plate ................................ 97-ON 1 4T65E.STK01
103B Channel Plate to Case (Upper). 97-ON 1 4T65E.GAS05 Kit Friction & Steel Plate (Alto)
104B Channel Plate to Case (Lower). 97-ON 1 4T65E.GAS06 (Volvo Only) .............................. 99-ON 1 4T65E.FRK51
105A V.B. Separator Plate to Kit Friction & Steel Plate (Alto)....... 97-00 1 4T65E.FRK52
Valve Body (US Models) ........... 97-ON 1 4T65E.GAS03 Kit Friction & Steel Plate (Alto)....... 01-ON 1 4T65E.FRK53
106A V.B. Separator Plate to 300A Fourth Clutch
Channel Plate (US Models) ...... 97-ON 1 4T65E.GAS04 (89.23mm ID x 2.10mm x 3T) ... 97-ON 2 4T65E.STP01
303D Second Clutch
(98.55mm ID x 1.70mm x 36T) . 97-ON 5 4T65E.STP03
RUBBER COMPONENTS 306F Input Clutch
(89.33mm ID x 1.93mm x 26T) . 97-ON 4 TH440.STP10
120A Side Cover Inner Seal
(Lathe Cut) ................................ 97-ON 1 4T65E.SQR01
132A Filter Seal, (Multi Lip) ................ 97-ON 1 TH440.RUB01
PRESSURE PLATES
402F 3rd Clutch
METAL CLAD SEALS (3.88mm) .................................. 97-ON 1 TH440.PP04
403F Input Clutch (Apply)
150A Converter (Volvo) ...................... 97-ON 1 4T65E.MCS01
(4.83mm) .................................. 97-ON 1 TH440.PP05
150A Converter (Except Volvo) .......... 97-ON 1 TH125.MCS01
151A Manual Lever ............................ 97-ON 1 TH125.MCS03
152A Axle, Right Hand (Ex Volvo) ..... 97-ON 1 TH125.MCS02
152A Axle, Right Hand (Volvo)........... 97-ON 1 4T65E.MCS03 SPRINGS & CIRCLIPS
153B Axle, Left Hand (All) .................. 97-ON 1 4T65E.MCS04
419B Spring, 3-4 Accumulator (Outer) 97-ON 1 4T65E.SPR01
420B Spring, 3-4 Accumulator (Inner) 97-ON 1 4T65E.SPR02
MOULDED PISTONS
170D Second Clutch (13.60mm OD).. 97-ON 1 4T65E.PIS02
171E Third Clutch (No Check Ball) .... 97-ON 1 4T65E.PIS01 FILTERS
450A Filter, Oil Pan ............................ 97-ON 1 4T60E.FIL01
451B Oil Pump Pressure Screen ....... 97-ON 1 TH440.FIL02
SEALING RINGS NI Screen, TCC Solenoid .............. 97-ON 1 TH440.FIL04
NI Screen, Shift Solenoid .............. 97-ON 3-4 TH440.FIL07
NI Screen, 1-2 Servo ..................... 97-ON 1 TH440.FIL08

FRICTION PLATES
BANDS
Kit Friction Plate
500D Reverse Brake Band................. 97-00 1 4T60E.BAN03
(Not Volvo 2002 On) ................. 97-00 1 4T65E.FRK01
501H 1-2 Brake Band ......................... 97-ON 1 4T60E.BAN01
Kit Friction Plate
502H Forward Brake Band ................. 97-00 1 4T60E.BAN02
(Including Volvo) ....................... 01-ON 1 4T65E.FRK02
Kit Friction Plate (Pawl Type OWC
Design) ..................................... 03-ON 1 4T65E.FRK03
Kit Friction & Steel Plate (Alto) BUSHINGS
(Volvo Only) .............................. 99-ON 1 4T65E.FRK51
Kit Friction & Steel Plate (Alto)....... 97-00 1 4T65E.FRK52 Kit Bush Kit (12 Bushings) ............. 97-ON 1 4T65E.BK01
Kit Friction & Steel Plate (Alto)....... 01-ON 1 4T65E.FRK53 550A Sleeve, Channel Plate .............. 97-ON 1 4T65E.SL01
250A Fourth Clutch (Not Volvo) 552A Stator Support (Front) ............... 97-ON 1 TH700.BUS11
(136mm OD x 1.80mm x 32T) .. 97-99 2 4T65E.FRP02 553A Converter Hub .......................... 97-ON 1 TH125.BUS02
251A Fourth Clutch Internal Spline (Inc Volvo) 555C Bush, Driven Sprocket Support 97-ON 1 TH440.BUS08
(136mm OD x 1.50mm x 32T) .. 99-ON 2 4T65E.FRP03

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4T65E
4 SPEED FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
BUSHINGS Cont... ELECTRICAL COMPONENTS Cont...
561H Bush, Rear Sun Gear 704B Sensor, Input Speed (TSS)
(Front Wide) .............................. 97-ON 1 4T60E.BUS03 (Except Volvo)........................... 97-ON 1 4T65E.ELE02
562H Bush, Rear Sun Gear 704B Sensor, Input Speed (TSS)
(Rear narrow)............................ 97-ON 1 4T60E.BUS04 (Volvo Only) .............................. 97-ON 1 4T65E.ELE03
563H Bush, 2-1 Coast Drum 705B TCC Solenoid (PWM) ............... 97-ON 1 4T65E.SOL02
(31.75mm Wide) ....................... 97-ON 1 4T60E.BUS05 706B EPC Solenoid (Borg Warner)
564J Bush, Final Drive Internal Gear (Click here for Info) ................... 97-02 1 4T40E.SOL01
(Front) ....................................... 97-ON 1 TH440.BUS09 706B EPC Solenoid (Silver Bosch) .... 03-ON 1 4T40E.SOL05
565J Bush, Final Drive Internal Gear 707B 1-2/3-4 Shift Solenoid ('A') ........ 97-ON 1 4T65E.SOL03
(Rear)........................................ 97-ON 1 TH440.BUS09 708B 2-3 Shift Solenoid ('B') .............. 97-ON 1 4T65E.SOL03
709A Internal Wiring Loom (14 Pin) ... 97-ON 1 4T65E.ELE06
709A Internal Wiring Loom (19 Pin) ... 00-ON 1 4T65E.ELE07
THRUST WASHERS & BEARINGS
Kit Thrust Washer .......................... 97-ON 1 4T65E.TK01 VALVE BODY PARTS
Kit Repair, Final Drive Planet
(16 Large Steel Washers) ......... 97-ON 1 TH440.TK02 Kit Shift Kit ..................................... 97-ON 1 4T65E.SK01
Kit Bearing Kit ................................ 97-ON 1 TH440.TK03 Kit Boost Valve & Sleeve
600A Thrust Washer, Drive Sprocket (Sonnax®)................................. 97-ON 1 4T65E.VA01
to Case Cover ........................... 97-ON 1 4T65E.THW02 Kit 1-2 & Reverse Servo Boost Valve
601A Thrust Washer, 4th Hub (Sonnax® Click here for Info)
to Case Cove ............................ 97-ON 1 4T65E.THW07r (Requires Tool 4T60E.VA15) .... 97-ON 1 TH440.VA10
602A Thrust Washer, Drive Sprocket Kit Tool Kit For TH440.VA10 .......... 97-ON 1 4T60E.VA15
to Support ................................. 97-ON 1 4T65E.THW04 Kit Oversize Pressure Regulator Valve
602A Thrust Washer Kit, Drive Sprocket (Requires 4T60E.VA17 Toolkit)
to Support (Early & Late Types) 97-ON 1 4T65E.THW06 (Sonnax® Click here for Info) ... 97-ON 1 4T60E.VA16
603A Thrust Washer, 4th Clutch Hub Kit Toolkit for 4T60E.VA16
to Driven Sprocket ................... 97-ON 1 4T65E.THW01 (Sonnax®)................................. 97-ON 1 4T60E.VA17
604A Thrust Washer, Driven Sprocket Kit TCC Regulator Apply valve Kit
to Support (3 Legs) ................... 97-ON 1 4T65E.THW03 (Sonnax® Click here for Info) ... 97-ON 1 4T65E.VA02
605C Thrust Washer, Driven Sprocket Kit TCC Apply Valve Kit
Support to 2nd Clutch Drum) .... 97-ON 1 4T65E.THW05 (Requires 4T65E.VA04 Reamer)
610G Oil Dam, Front Planet (Sonnax® Click here for Info)) .. 97-ON 1 4T65E.VA03
(Plastic) ..................................... 97-ON 1 TH440.THW01 NI (Reaming Tool For 4T65E.VA03)
650A Bearing, Converter Reactor (Sonnax®)................................. 97-ON 1 4T65E.VA04
(Presses Inside) ........................ 97-ON 1 TH125.THW15 Kit Oversized TCC Apply Valve Kit
651A Needle Bearing, Ext Housing.... 97-ON 1 TH440.BE02 Requires Tool 4T65E.VA06 and
652C Bearing, Driven Sprocket Sup .. 97-ON 1 TH440.BE02 Valve Body Fixture AG4.VA05
656G Bearing, Front Planet (Sonnax® Click here for Info) ... 97-ON 1 4T65E.VA05
to Rear Planet ........................... 97-ON 1 TH440.THW10 NI Reaming Tool for 4T65E.VA05
657H Bearing, Rear Planet (Sonnax®)................................. 97-ON 1 4T65E.VA06
to Sun Gear Drum..................... 97-ON 1 TH440.THW11 NI Universal Valve Body Fixture
658J Bearing, Reaction Drum (Sonnax® Click here for Info) ... 97-ON 1 AG4.VA05
to Internal Ring Gear ................ 97-ON 1 TH440.THW12
659J Bearing, Park Gear
to Ring Gear ............................. 97-ON 1 TH440.THW17
660E Bearing, 2nd Clutch Drum HARD PARTS
to Input Drum ............................ 97-ON 1 TH440.THW14
805A Pump Drive Shaft (254mm) ...... 97-ON 1 4T65E.SH01
661E Bearing, Input Drum (Rear) ...... 97-ON 1 TH440.THW15
807A Reluctor Ring, Input Speed Sensor
662H Bearing, 1-2 Sprag to
(25 Teeth).................................. 97-ON 1 4T65E.SEN01
Forward Band Drum ................. 97-ON 1 TH440.THW16
808A Hub & Shaft, 4th Clutch ............ 97-ON 1 4T60E.DRU05
664J Bearing, Sun Gear to Diff Carrier
809A Chain, (w/ Mouse Ear Link & D Pins)
(57.15mm O.D.) ........................ 97-ON 1 TH440.THW18
(12.70mm Wide) (Dual Chains) 97-ON 1 4T65E.CH01
NI Bearing Axle Stabiliser, R.Hand
810A Gear, Drive Sprocket
(Bearing & Seal Teckpak) ......... 97-ON 1 TH125.BE05
(35Teeth)................................... 97-ON 1 4T65E.GE03
ELECTRICAL COMPONENTS 810A Gear, Drive Sprocket
(33Teeth Dual Chain) ................ 97-ON 1 4T65E.GE04
701A Switch, Manifold 812A Gear, Driven Sprocket
(Pressure Range Sensor) ......... 97-ON 1 4T65E.ELE01 (35Teeth)................................... 97-ON 1 4T65E.GE01
701A Switch, Manifold 812A Gear, Driven Sprocket
(Pressure Range Sensor) ......... 03-ON 1 4T65E.ELE10 (33Teeth Dual Chain) ................ 97-ON 1 4T65E.GE02
702A Internal Mode Switch ................ 97-ON 1 4T65E.ELE08 814A Turbine Shaft (158.75mm) ........ 97-ON 1 4T65E.SH02
703A Sensor, Output (VSS) Not Volvo 815A Stator/Drive Sprocket Support .. 97-ON 1 4T65E.SUP03
(2 Prong 50.80mm Tall) ............ 97-99 1 4T60E.ELE01 833B Piston Assembly, 3-4 Accumulator
703A Sensor, Output (VSS) Not Volvo (Aluminium Replacement) ........ 97-ON 1 4T65E.ACC02
(Long Connector) ...................... 99-ON 1 4T60E.ELE11 834B Pin, 3-4 Accumulator................. 97-ON 1 4T65E.PIN01
703A Sensor, Output Speed (VSS) 837B Pump Vane, (17.970mm) .......... 97-ON 11 TH440.PUM03
(70cm Loom Volvo Only) .......... 97-ON 1 4T65E.ELE04 838B Ring, Pump Vane ...................... 97-ON 2 TH440.PUM06

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4T65E
4 SPEED FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
HARD PARTS Cont...
844C Driven Sprocket Support Assy .. 97-ON 1 4T65E.SUP02
846E Input Drum ................................ 97-ON 1 4T60E.DRU08
847E Piston, Input Clutch................... 97-ON 1 TH440.PIS03
850F One Way Clutch Assy, 3rd Roller
(Complete Assy) ....................... 97-02 1 4T60E.OWC01
854G Sun Gear, Input
(With 2 Flats on Splines)........... 97-ON 1 4T60E.SUN02
856G Front Planetary (12 Lug Outer) . 97-ON 1 4T65E.PL01
858G Rear Planetary (Interior Spline
Beveled Both Ends) .................. 97-ON 1 TH440.PL02
860H One Way Clutch, 1-2 Roller
(14 Rollers, Plasic Cage) .......... 97-ON 1 4T60E.OWC04
862J Ring Gear, Final Drive
(70 Right Angled Teeth) ............ 97-ON 1 4T60E.PL06
863J Parking Gear............................. 97-ON 1 TH440.GE02
866J Sensor Ring (VSS 29T) ............ 97-ON 1 4T65E.ELE05
867A Piston, 2-3 Accumulator (Deep Design
Without Spring Recess) ............ 97-ON 1 TH440.ACC01
867A Piston, 2-3 Accumulator (Deep Design
With Spring Recess) ................. 97-ON 1 TH440.ACC02
868A Piston, 1-2 Accumulator (Deep Design
Without Spring Recess) ............ 97-ON 1 TH440.ACC01
868A Piston, 1-2 Accumulator (Deep Design
With Spring Recess) ................. 97-ON 1 TH440.ACC02
869A Pin, 2-3 Accumulator (Sonnax Oversized)
(Allows Re Use of Worn Piston) 97-ON 1 TH440.VA01
870A Pin, 1-2 Accumulator (Sonnax Oversized)
(Allows Re Use of Worn Piston) 97-ON 1 TH440.VA01
871B 3-4 Accumulator Piston
(Sonnax®, Click Here for Info) .. 97-ON 1 4T65E.ACC01
875J Final Drive 3.29 Ratio
(34 Tooth Sungear) ................... 97-ON 1 4T65E.DIFF01

SPECIAL ITEMS
NI Diff Lube Tube Retainer
(Sonnax® Click here for Info) ... 97-On 1 4T60E.RET01

TOOLS & MANUALS

NI Input Shaft Teflon Seal
Installation Kit ........................... 97-ON 1 4T60E.TOOL03
NI ATSG Repair Manual ................ 97-ON 4T65E.MAN01
NI ATSG Update Manual ............... 97-ON 4T65E.MAN04
NI Volvo Repair Manual................. 99-ON 4T65E.MAN02
NI Universal Valve Body Fixture
(Sonnax® Click here for Info) ... 97-ON 1 AG4.VA05

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