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Lube Oil Top Up Procedure GG-1790

1. The document provides work instructions for topping up the lube oil on GG-1790 A/B/C at the Semberah plant. It outlines the necessary preparations, procedures, and safety considerations for the task. 2. The key preparations include ensuring the oil level stick, pumps, and lines are functioning properly, checking the current oil usage and level, and having the correct type of lube oil. The procedures describe positioning the oil drum, attaching the hand pump hose, and adding oil until reaching the maximum level on the stick. 3. A knowledge test at the end quizzes the reader on what preparations are made, why the drum must be upright, and why the engine

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adi Saputra
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0% found this document useful (0 votes)
371 views8 pages

Lube Oil Top Up Procedure GG-1790

1. The document provides work instructions for topping up the lube oil on GG-1790 A/B/C at the Semberah plant. It outlines the necessary preparations, procedures, and safety considerations for the task. 2. The key preparations include ensuring the oil level stick, pumps, and lines are functioning properly, checking the current oil usage and level, and having the correct type of lube oil. The procedures describe positioning the oil drum, attaching the hand pump hose, and adding oil until reaching the maximum level on the stick. 3. A knowledge test at the end quizzes the reader on what preparations are made, why the drum must be upright, and why the engine

Uploaded by

adi Saputra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Lube Oil Top Up GG-1790 A/B/C

OPS-NAO-NAP-SOP-xxxx
‘Helping me do my job better’ VICO Indonesia

Lube Oil Top Up GG-1790 A/B/C

Author Rahmady / M. A.Alfat (Production Engineer)

Alex Purwoko / Agung Susanto


Reviewer Reviewer
(NA Plant Operation Superintendent)

Henry Simanjuntak/Ade Diar Suhendar


Approver Approver
(Northern Area Manager)

VMS Primary VMS Secondary


12.3
Element Reference Element Reference
Date of Issue 6-Jul-2015 Next Review Date 6-Jul-2018
Revision Number B.02 Document Level 5 - Work Instruction
NOT CONTROLLED WHEN PRINTED OR DOWNLOADED
Lube Oil Top Up GG-1790 A/B/C
OPS-NAO-NAP-SOP-XXXX
‘Helping me do my job better’ VICO Indonesia

Revision History
Amendment Date Revision Amender Amendment
Number Initials & Job
Title

03 july 2015 B.02 Bambang Sutriaji 1. Revise Title


(plant operator) 2. Add Technical Data Sheet & Safe
Operating Limit
3. Add P&ID and PFD at Appendix as
reference
4. Approver

Related Documents
Document Number Document Name
P&ID SBH-M-10A-176 REV.3 S-13 GAS GENERATOR UTILITIES
P&ID SBH-M-10A-179 REV .3 S-13 FUEL GAS FILTER FACILITY (CATER-PILAR INSTRUCTION MANUAL)

Document Roles
Role Name Job Title
Consulted Andi Aksarulah Semberah Shift Supervisor
Reviewer M. Arif Alfat NA Process Engineer
Alex Purwoko NA Plant Superintendent
Supriyono NA HSE Coordinator
Approver Ade diar suhendar NA Manager
Informed All Semberah Plant Ops
TINJAUAN

Tujuan Prosedur ini dibuat sebagai petunjuk untuk penambahan / pengisian olie pelumas
GG-1790

Subject Matter Plant Superintendent


Experts Production Supervisor

Perhatian Khusus  Gunakan Personal Protection Equipment (PPE)


 Jangan melakukan shut down sebelum mendapat ijin dari Control room

Referensi P&ID SBH-M-10A-176 REV.3 (S-13 GAS GENERATOR UTILITIES)


P&ID SBH-M-10A-179 REV.3 (S-13 FUEL GAS FILTER FACILITY)
CATER-PILAR INSTRUCTION MANUAL
Peralatan Khusus Personal Protective Equipment (PPE):
(Ear plugs, gloves, safety helmet and safety shoes)

Isi Dokumen Berikut ini adalah daftar isi:

Topics See Page

Safe Operating Limit 4

Persiapan 5

Prosedur Lube Oil Top up 5-6

Test Pengetahuan 7
SAFE OPERATING LIMIT GG-1790

No. Items Value Unit


Modified by PT. Sanggar Sarana Baja

1 Designed Basis ASME VIII DIV.I

2 Designed Capacity

3 GE-2170 A/B/C 400 KW

4 C-1770 A/B 11 SCFM

5 PHASE 3 Ø

6 FREQUENCY 50 HZ

7 VOLTAGE 380 V

8 PSV-1171A/B 70 Psig

9 PSV-1310,1320,1340 270 Psig

10 PSV-1770A/B 270 Psig

Persiapan
Persiapan awal yang utama pada saat filling up oli engine Gas Generator
Z-1790 A/B/C:

NO DESCRIPTION

1 Pastikan Stik pengukur oil level engine berfungsi dengan bagus.

2 Check reading pemakaian oli engine.

3 Pastikan lube oil pump pressure berfungsi normal.

4 Pastikan tidak ada lube oil leaks.

5 Pastikan tipe lube oil engine sesuai dengan yang di rekomendasikan


(NG LUBE 40 SAE)

6 Pastikan pemakaian lube oil dan record oil level sebelum topping up.

7 Persiapkan pompa hand pump dan hose.


Prosedur NO DESCRIPTION
Pengisian
1 Pindahkan penutup dari engine lube oil filling point.

Filling point of lube oil

2 Posisikan drum oli berdiri dan buka penutupnya.

3 Pasang pompa hand pump pada drum oli.

5 Letakkan ujung hose pada engine lube oil storage point.

6 Lakukan pemompaan ke drum storage, catat level sebelum dan


sesudah pengisian.

7 Tambahkan oli engine sesuai batas maksimun di Stik Ukur.


Calkulasi berapa jumlah yang di isikan.

8 Laporkan dan catat di Log Book berapa jumlah pengisian.


Start Up GG-1790 A/B/C
OPS-NAO-NAP-SOP-XXXX
‘Helping me do my job better’ VICO Indonesia

Semberah’s SOP Page 1 of 8


Gas Generator Z-1790A/B/C Lube Oil Top Up file:478968774.docx
Rev-4 : July,2015
Start Up GG-1790 A/B/C
OPS-NAO-NAP-SOP-XXXX
‘Helping me do my job better’ VICO Indonesia

Tes Pengetahuan

1. Apa saja yang dipersiapkan saat pengisian lube oil engine pada Z-1790
A/B/C

2. Mengapa posisi drum harus berdiri ?

3. Mengapa harus dilakukan record level oli engine ?

Semberah’s SOP Page 2 of 8


Gas Generator Z-1790A/B/C Lube Oil Top Up file:478968774.docx
Rev-4 : July,2015

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