Lube Oil Top Up GG-1790 A/B/C
OPS-NAO-NAP-SOP-xxxx
‘Helping me do my job better’ VICO Indonesia
Lube Oil Top Up GG-1790 A/B/C
Author Rahmady / M. A.Alfat (Production Engineer)
Alex Purwoko / Agung Susanto
Reviewer Reviewer
(NA Plant Operation Superintendent)
Henry Simanjuntak/Ade Diar Suhendar
Approver Approver
(Northern Area Manager)
VMS Primary VMS Secondary
12.3
Element Reference Element Reference
Date of Issue 6-Jul-2015 Next Review Date 6-Jul-2018
Revision Number B.02 Document Level 5 - Work Instruction
NOT CONTROLLED WHEN PRINTED OR DOWNLOADED
Lube Oil Top Up GG-1790 A/B/C
OPS-NAO-NAP-SOP-XXXX
‘Helping me do my job better’ VICO Indonesia
Revision History
Amendment Date Revision Amender Amendment
Number Initials & Job
Title
03 july 2015 B.02 Bambang Sutriaji 1. Revise Title
(plant operator) 2. Add Technical Data Sheet & Safe
Operating Limit
3. Add P&ID and PFD at Appendix as
reference
4. Approver
Related Documents
Document Number Document Name
P&ID SBH-M-10A-176 REV.3 S-13 GAS GENERATOR UTILITIES
P&ID SBH-M-10A-179 REV .3 S-13 FUEL GAS FILTER FACILITY (CATER-PILAR INSTRUCTION MANUAL)
Document Roles
Role Name Job Title
Consulted Andi Aksarulah Semberah Shift Supervisor
Reviewer M. Arif Alfat NA Process Engineer
Alex Purwoko NA Plant Superintendent
Supriyono NA HSE Coordinator
Approver Ade diar suhendar NA Manager
Informed All Semberah Plant Ops
TINJAUAN
Tujuan Prosedur ini dibuat sebagai petunjuk untuk penambahan / pengisian olie pelumas
GG-1790
Subject Matter Plant Superintendent
Experts Production Supervisor
Perhatian Khusus Gunakan Personal Protection Equipment (PPE)
Jangan melakukan shut down sebelum mendapat ijin dari Control room
Referensi P&ID SBH-M-10A-176 REV.3 (S-13 GAS GENERATOR UTILITIES)
P&ID SBH-M-10A-179 REV.3 (S-13 FUEL GAS FILTER FACILITY)
CATER-PILAR INSTRUCTION MANUAL
Peralatan Khusus Personal Protective Equipment (PPE):
(Ear plugs, gloves, safety helmet and safety shoes)
Isi Dokumen Berikut ini adalah daftar isi:
Topics See Page
Safe Operating Limit 4
Persiapan 5
Prosedur Lube Oil Top up 5-6
Test Pengetahuan 7
SAFE OPERATING LIMIT GG-1790
No. Items Value Unit
Modified by PT. Sanggar Sarana Baja
1 Designed Basis ASME VIII DIV.I
2 Designed Capacity
3 GE-2170 A/B/C 400 KW
4 C-1770 A/B 11 SCFM
5 PHASE 3 Ø
6 FREQUENCY 50 HZ
7 VOLTAGE 380 V
8 PSV-1171A/B 70 Psig
9 PSV-1310,1320,1340 270 Psig
10 PSV-1770A/B 270 Psig
Persiapan
Persiapan awal yang utama pada saat filling up oli engine Gas Generator
Z-1790 A/B/C:
NO DESCRIPTION
1 Pastikan Stik pengukur oil level engine berfungsi dengan bagus.
2 Check reading pemakaian oli engine.
3 Pastikan lube oil pump pressure berfungsi normal.
4 Pastikan tidak ada lube oil leaks.
5 Pastikan tipe lube oil engine sesuai dengan yang di rekomendasikan
(NG LUBE 40 SAE)
6 Pastikan pemakaian lube oil dan record oil level sebelum topping up.
7 Persiapkan pompa hand pump dan hose.
Prosedur NO DESCRIPTION
Pengisian
1 Pindahkan penutup dari engine lube oil filling point.
Filling point of lube oil
2 Posisikan drum oli berdiri dan buka penutupnya.
3 Pasang pompa hand pump pada drum oli.
5 Letakkan ujung hose pada engine lube oil storage point.
6 Lakukan pemompaan ke drum storage, catat level sebelum dan
sesudah pengisian.
7 Tambahkan oli engine sesuai batas maksimun di Stik Ukur.
Calkulasi berapa jumlah yang di isikan.
8 Laporkan dan catat di Log Book berapa jumlah pengisian.
Start Up GG-1790 A/B/C
OPS-NAO-NAP-SOP-XXXX
‘Helping me do my job better’ VICO Indonesia
Semberah’s SOP Page 1 of 8
Gas Generator Z-1790A/B/C Lube Oil Top Up file:478968774.docx
Rev-4 : July,2015
Start Up GG-1790 A/B/C
OPS-NAO-NAP-SOP-XXXX
‘Helping me do my job better’ VICO Indonesia
Tes Pengetahuan
1. Apa saja yang dipersiapkan saat pengisian lube oil engine pada Z-1790
A/B/C
2. Mengapa posisi drum harus berdiri ?
3. Mengapa harus dilakukan record level oli engine ?
Semberah’s SOP Page 2 of 8
Gas Generator Z-1790A/B/C Lube Oil Top Up file:478968774.docx
Rev-4 : July,2015