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206-06 Hydraulic Brake Actuation 2019 Ranger
Description and Operation Procedure revision date: 06/8/2015
Hydraulic Brake Actuation
ABS/ESC Vehicle
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Item Part Number Description
1 — Front brake flexible hoses
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2 — Brake master cylinder
3 — Brake fluid reservoir
4 — Rear brake tubes
5 — Rear brake flexible hoses
6 — Hydraulic control unit (HCU)
Non ABS Vehicle
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Item Part Number Description
1 — Front brake flexible hoses
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2 — Brake master cylinder
3 — Brake fluid reservoir
4 — Rear brake tubes
5 — Rear brake flexible hose
6 — Brake load sensor proportioning valve
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206-06 Hydraulic Brake Actuation 2019 Ranger
Removal and Installation Procedure revision date: 11/15/2018
Brake Fluid Reservoir
Materials
Name Specification
Motorcraft® DOT 4 LV High Performance Motor Vehicle Brake Fluid WSS-M6C65-A2
PM-20
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Remove the brake master cylinder.
Refer to: Brake Master Cylinder (206-06 Hydraulic Brake Actuation, Removal and Installation).
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2. Remove the pin and the brake fluid reservoir. Discard the pin.
3. NOTICE: Only use the specified material to lubricate the seals.
NOTE: Make sure a new component is installed.
Remove and discard the brake fluid reservoir seals.
Material: Motorcraft® DOT 4 LV High Performance Motor Vehicle Brake Fluid / PM-20 (WSS-M6C65-A2)
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Installation
1. To install, reverse the removal procedure.
2. Bleed the brake system.
Refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General
Procedures).
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206-06 Hydraulic Brake Actuation 2019 Ranger
Removal and Installation Procedure revision date: 11/15/2018
Brake Master Cylinder
Base Part Number: 2A032
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Disconnect the brake fluid level sensor electrical connector.
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2.
Disconnect the 2 brake tube fittings.
1. Disconnect the primary brake tube fitting.
Torque: 21 lb.ft (28 Nm)
2. Disconnect the secondary brake tube fitting.
Torque: 17 lb.ft (23 Nm)
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3. Remove the 2 nuts and the brake master cylinder.
Torque: 159 lb.in (18 Nm)
4. Make sure that the master cylinder-to-booster seal is removed with the master cylinder.
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Installation
1. To install, reverse the removal procedure.
2.
l If installing a new brake master cylinder, bleed the master cylinder.
Refer to: Component Bleeding (206-00 Brake System - General Information, General Procedures).
l If the brake master cylinder was removed to access other components, bleed the brake system.
Refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General
Procedures).
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206-06 Hydraulic Brake Actuation 2019 Ranger
Removal and Installation Procedure revision date: 11/15/2018
Brake Pedal and Bracket
Base Part Number: 2455
Removal
NOTICE: Do not service the brake pedal or brake booster without first removing the stoplamp switch.
This switch must be removed with the brake pedal in the at-rest position. The switch plunger must be
compressed for the switch to rotate in the bracket. Attempting to remove the switch when the plunger is
extended (during pedal apply) will result in damage to the switch.
NOTE: Removal steps in this procedure may contain installation details.
1. Disconnect the stop-lamp switch electrical connector.
2. Turn the stoplamp switch clock-wise and remove the switch. cardiagn.com
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3. Remove and discard the lock pin assembly.
4. Remove the nuts and remove the brake pedal and bracket.
Torque: 133 lb.in (15 Nm)
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Installation
1. NOTICE: Make sure that the brake booster push rod is correctly located.
NOTICE: An incorrectly set Stop Lamp Switch causes either over-heating brakes in the case of the
pedal being pushed down or ABS faults in the case of it being lifted during Stop Lamp Switch
installation. To avoid damages to the brake system, remove the Stop Lamp Switch and install with
the brake pedal in neutral position.
To install, reverse the removal procedure.
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