Topa0910 Manual
Topa0910 Manual
assumed nor accepted for any damage resulting from Hobby Services
WARRANTY.....Top Fite ®
Model the use by the user of the final user-assembled product. 3002 N. Apollo Dr. Suite 1
Manufacturing Co. guarantees this kit to be free from By the act of using the user-assembled product, the user Champaign IL 61822
defects in both material and workmanship at the date of accepts all resulting liability. USA
purchase. This warranty does not cover any component
parts damaged by use or modification. In no case shall Top If the buyer is not prepared to accept the liability
Flites’ liability exceed the original cost of the purchased kit. associated with the use of this product, the buyer is Include a letter stating your name, return shipping
Further, Top Flite reserves the right to change or modify advised to return this kit immediately in new and unused address, as much contact information as possible
this warranty without notice. condition to the place of purchase. (daytime telephone number, fax number, e-mail address),
a detailed description of the problem and a photocopy of
In that Top Flite has no control over the final assembly or To make a warranty claim send the defective part or item the purchase receipt. Upon receipt of the package the
material used for final assembly, no liability shall be to Hobby Services at the following address: problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
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KIT CONTENTS
17 21
10 11
9 8
5
5
1
6
7
PARTS NOT PHOTOGRAPHED (2) Large Black Control Horn (8) #2 x 3/8" [10mm] Wood Screw (4) Flat Nylon Strap
(1) 2-56 Nylon Ball Link Socket (2) 8-32 x 1" [25mm] SHCS (4) Humped Landing Gear Strap
(2) 2-56 Metal Clevis (4) Nylon Retainer (4) 4-40 x 1/8" [3mm] SHS (3) 4x200mm Nylon Tie Strap
(1) 4-40 Threaded Metal Clevis (2) CA Hinge Strip (8) #2 x 1/2" [13mm] SMS (1) .5 x 1000mm Cable
(2) 4-40 Solder Clevis (5) Faslink (2) .074 x12" Wire [305mm] (2) 8x40mm Nylon Dowel with Pin
(4) Brass Screw Lock Connector (2) 36" Gray outer Pushrod Tube (5) .074 x 6" [152mm] Wire (4) 8x30mm Nylon Dowel
(2) 4-40 Nut (9) Silicone Clevis Keeper (2) 4-40 x 36" [914mm] Threaded Rod (2) 2-56 Brass Connector
(8) 6-32 Blind Nut (8) #4 x 1/2" [13mm] Sheet (32) #6 Flat Washer (8) Pinned Hinge
(2) 8-32 Blind Nut Metal Screw (2) #4 Flat Washer (2) Aluminum Door Mount Brackets
(2) 2-56 Nut (2) 4-40 x 1/4" [6mm] SHCS (20) #2 Flat Washer (8) 2 x 10mm Screws
(3) .080 Nut (32) #2 x 3/8" [10mm] SMS (2) #8 Lock Washer (8) 2mm Nuts
(7) 1/4-20 Blind Nut (16) #6 x 1/2" [13mm] SMS (14) #8 Flat Washer (6) Wheel Collars and Set Screws
(2) Large Nylon Control Horn (4) 8-32 x 1" [25mm] Slotted MS (28) #6 Lock Washer (3) Fiberglass Landing Gear Doors
(6) 1/4-20 Bolts 16 6-32 x 3/4" [19mm] SHCS (4) Crimp Connector (1) 4-40 x 12" [305mm] Fully
(4) 2-56 Nylon Clevis (3) .080 Ball (1) 1/4-20 Thumb Screw Threaded Rod
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PREPARATIONS ASSEMBLE THE WING
❏ 1. If you have not done so already, remove the Install the Ailerons and Flaps
major parts of the kit from the box and inspect for
damage. If any parts are damaged or missing, Assemble the right wing first so your
contact Product Support at the address or telephone work matches the photos.
number listed in the “Ordering Replacement Parts”
section on page 5.
❏ 2. The top and bottom stand components will fit
❏ 2. Remove the tape and separate the ailerons and snugly together. Fit the bottom with the top cradle
flaps from the wing and the elevators from the stab. (the one with the flat cut) as shown.
Use a covering iron with a covering sock on high heat
to tighten the covering if necessary. Apply pressure
over sheeted areas to thoroughly bond the covering
to the wood.
❏ ❏ 3. Cut the strings. Begin sliding the right nacelle ❏ ❏ 5. Drill 3/32" [2.4mm] holes through each of the
in place and at the same time feed the string through two pilot holes located at the back of the nacelle. Drill
❏ 1. Remove the top plate and fuel tank from the the holes in each side of the nacelle. Re-tie the through the nacelle and into the hardwood block
plywood engine nacelle. Set the two plywood strings. Apply a drop of thin CA to the knot to prevent located in the wing. Insert and remove a #6 x 1/2"
engine nacelles on your workbench as shown in the it from coming apart. [13mm] screw into each of the holes. Apply a couple
photograph. Looking at the top of the nacelle you drops of thin CA into the holes to harden the threads.
must note the difference in the angle of the firewall Once the glue has cured install the #6 screws and #6
of each nacelle. Each nacelle has 4° of outward flat washers into each of the holes.
thrust built into it. Write the word “left” and “right” on
each nacelle so you can easily identify each one. ❏ 6. Repeat steps 1- 5 for the left wing panel.
❏ ❏ 2. The wing has strings running through it for ❏ ❏ 4. Slide the nacelle completely into the wing.
pulling servo leads through the wing. The string is taped Attach the nacelle to the wing with an 8-32 x 1"
at the root rib, the wing tip and inside the aileron servo [25mm] socket head cap screw, a #8 lock washer
compartment. Remove the tape and pull the excess and a #8 flat washer. Apply a couple of drops of ❏ ❏ 1. Install the flap servo into the rear servo opening.
string into the front of the wing where the nacelle will be thread locker onto the bolt before tightening the bolt Insert and remove a servo mounting screw into each of
mounted. Re-tape the end of the string to the rib. to the wing and nacelle. the pre-drilled holes. Apply a couple drops of thin CA
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into the holes to harden the threads. Once the glue has
cured re-install the servo mounting screws. Be sure the
servo lead comes up through the slot alongside of the
servo. When installing the flap servo in the right wing
panel, the servo arm should be pointed towards the
wing tip. When installing the servo in the left wing, the
arm should be pointed towards the wing center.
FASLINK
❏ ❏ 4. Test fit the wing tip to the wing. Once you’re ❏ ❏ 2. Position the engine on the engine mount so
satisfied everything fits, apply epoxy into the pocket the distance from the firewall to the thrust washer
in the end of the wing, the plywood tongue on the measures 4-5-8" [118mm]. Mark the location of the
wing tip, the tip of the wing and the root rib of the mounting holes onto the engine mount. Drill and tap
wing tip. Tape the wing tip to the wing. Set it aside the engine mount with a 6-32 tap for each of the four
until the glues has cured. bolts. Mount the engine to the mount with four 6-32 x
3/4" [25mm] socket head cap screws, #6 flat washers
and #6 lock washers.
FUEL TANK
PRESSURE
TAP TO
MUFFLER
SILICONE FUEL
FUEL LINE PIPE
TO NEEDLE
FUEL CLUNK VALVE
❏ ❏ 5. At this point the servo leads as well as the FIREWALL
lead for the wing tip lights should be located at the
nacelle. Untie both of the strings from the servo
leads. If you will be installing retractable landing gear, ❏ ❏ 3. Assemble the fuel tank as shown in the
tape one of the strings to the wing. This will be used sketch. When tightening the center screw be sure not
later to pull the air lines through the wing. Tie all of to over tighten it. You just want it snug enough to pull
the leads to the other string. If you will be installing ❏ ❏ 1. Cut the tabs from the engine mount. Install the rubber stopper tight against the tank.
fixed gear tie two leads to each string. This will make the engine mount to the firewall with four 6-32x 3/4"
it easier to pull the leads through the wing. Pull all of [25mm] socket head cap screws, #6 flat washers and ❏ ❏ 4. Install the tank into the fuselage with the neck
the servo leads and the wing tip light wire through #6 lock washers. of the tank through the firewall.
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A note about the muffler: A wide variety of mufflers
are available. On our O.S .46 we used the Bison
muffler (BISG4046) and cut the pipes to a length of
3/8" [10mm]. This allowed the cowl to slip over the
engine and muffler yet still allows the exhaust to clear
❏ ❏ 7 Install a brass screw lock connector, nylon the inside of the nacelle. Cut the pipes as shown.
retainer ring and a 4-40 x 1/4" [6mm] socket head cap Leave the muffler off the engine for now. This will
screw onto the throttle arm on the engine. Cut the make the installation of the fiberglass nacelle easier.
threaded portion off of a 2-56 x 12" [305mm] pushrod
wire. Slide the wire through the screw lock connector ❏ 9. Repeat steps 1- 8 for the left wing panel.
on the throttle arm, pushing it back towards the throttle
servo. Bend the wire as needed to clear the top of the
fuel tank and reach the screw lock connector. Tighten Install Fiberglass Nacelle
the set screws against the wire pushrod.
❏ ❏ 1. Glue two of the 1/4 x 1-1/8" [6mm x 30mm]
nylon dowels into the leading edge of the wing on
each side of the nacelle with epoxy. The dowels
should extend from the leading edge of the wing
approximately1/2" [13mm].
❏ ❏ 5. From one of the 1/4" x 1/4" x 12" [6mm x 6mm
x 305mm] balsa sticks, cut two sticks to a length of 1"
[25mm]. Insert them into the square openings on each
side of the bottom of the nacelle. Make sure they
extend into the nacelle far enough to support the fuel
tank. Then, glue them in place.
❏ 10. Trial fit the rudder onto the hinges and the
vertical fin. Once satisfied with the fit, remove the
rudder. Apply a small amount of epoxy to the rudder
wire. With the hinges installed in the rudder, slide the
rudder in position. Secure the hinges with thin CA the
same way as was done for the elevator.
❏ 1. Locate the components of the cockpit interior. ❏ 3. Install the cockpit into position with a hot melt
Cut the instrument panel decal from the decal sheet glue gun. This glue sets quickly yet is easily removable
and install it to the instrument panel bulkhead. Glue should you ever need to remove the cockpit. If you do
the four seat backs, the instrument panel and the not have a hot melt glue gun you can also use silicone
back of the cockpit in place. Glue pilot in place. though this will take longer to set up.
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Install Radio, Elevator & Rudder Servos wire with the servo arm. To get a good alignment with
the servo arm, adjust the pushrod wire by making
❏ 1. Plug the wire from the landing light located in the slight bends as needed to the wire. Install a 4-40
nose of the fuselage into the wiring harness inside solder clevis onto the servo arm. Center the elevator
the fuselage. and then mark the pushrod wire and cut it to length.
Remove the clevis from the servo arm.
❏ 4. Test fit the radio and servo tray to the rails you
glued into the fuselage. Note that the trays fit between
the balsa longerons on the fuselage sides. Once you ❏ 7. Solder the clevis to the wire. Slide a clevis
are satisfied with the fit of the trays, drill a 1/16" [1.6mm] keeper over the clevis. Then, attach the clevis to the
hole through the servo and radio trays, drilling through servo arm.
the servo mounting rails. Secure both trays to the rails
with eight #2 x 3/8" [10mm] sheet metal screws and #2
flat washers.
❏ 2. If you plan to install retractable landing gear you
need to install the air tank now. Glue the tank into the
❏ 5. Install a 4-40 nut, 4-40 threaded clevis and
opening on the right side of the fuselage. Hot melt
silicone clevis keeper onto the threaded end of a 4-40
glue or epoxy mixed with microballoons works well.
x 36" [914mm] wire pushrod. From the back of the
fuselage slide the elevator wire into the pre-installed
plastic pushrod tube for the elevator. Attach the clevis
to the elevator control horn.
Nose Gear
❏ ❏ 5. Position two nylon humped landing gear straps ❏ ❏ 7. Place the landing gear plate in position over
❏ ❏ 3. Install the onto the landing gear wire and position the landing the landing gear block. Drill a 1/16" [1.6mm] hole
landing gear into the gear door over the landing gear wire. Mark the location through each of the four holes, drilling through the
landing gear mounting of the holes for the landing gear straps onto the door. hardwood plate. Mount the plate with four #2 x 3/8"
block. Secure the gear On the marks, drill a 5/64" [2mm] hole through the [9.5mm] sheet metal screws.
to the blocks with two door. Secure the door to the landing gear straps with
nylon landing gear four 2mm x 10mm machine screws and 2mm nuts.
straps and four #4 x When positioning the landing gear doors note that the
1/2" [3mm x 13mm] bottom of the door extends beyond the axle.
sheet metal screws.
❏ ❏ 4. Position the landing gear over the hardwood ❏ 9. Repeat steps 1–8 for the opposite landing gear.
rails. Be sure the axle is pointed towards the root rib
of the wing. Drill four 7/64" [2.8mm] holes through the
mounting holes and into the hardwood rails. Use four Skip ahead to Final Assembly.
#6 x 1/2" [13mm] sheet metal screws, #6 lock ❏ ❏ 6. Drill a 3/32" [2.4mm] hole in each of the
washers and #6 flat washers to hold the gear in place. corners of the landing gear plate as shown.
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RETRACTABLE LANDING GEAR drilled, pulling the lines into the radio compartment.
Place the nose gear onto the mounting rails. Mark the
The following instructions will take you through the hole locations and then drill a 7/64" [2.8mm] hole on
installation of the retractable landing gear. To maximize each of the marks. Install the nose gear assembly
the scale appearance of the airplane we have included with four #6 x 1/2" [13mm] machine screws, #6 flat
landing gear doors for the nose gear and the main gear. washers and #6 lock washers.
These doors are intended for use with the installation of
the fixed landing gear. Though we are not providing
instructions for their use on retractable landing gear, the
more “scale-minded” pilot might wish to use them and
create their own door hinging and closure mechanisms.
Nose Gear
❏ 5. Install a 2-56 nut and clevis onto two threaded
brass couplers. Install the clevis onto the outer holes
of the servo arm. Slide a crimp connector onto the
wire. Then, feed the wire through the hole in the side
of the brass coupler and back through the crimp
connector. Do this for both of the wires. Pull the
wires, making them equal in tension and making
❏ 3. Install the nose wheel. Use two #8 flat washers on sure the rudder is centered. Crimp the connectors
each side of the wheel to keep it centered in the fork. against the wire.
❏ ❏ 16. Position the landing gear flange plate over ❏ 2. Install a ball link ball to the control valve with a
the landing gear mounting plate. Drill a 1/16" [1.6mm] .080 nut. Be sure to use a small amount of thread
hole in each corner of the plate. Remove the flange locker when securing the nut. Insert the air control
plate from the wing and drill a 3-32" [2.4mm] hole valve into the plate. Secure the valve to the plate with
through each of the holes you drilled in the flange the nut. Be sure to use a small amount of thread locker
plate. Secure the flange plate to the wing with four #2 when securing the nut.
x 3/8" [10mm] screws and #2 flat washers.
Apply the Decals ❏ 2. With the transmitter and receiver still on, check
all the control surfaces to see if they are centered. If
necessary, adjust the clevises on the pushrods to
❏ 1. You may wish to balance your airplane before center the control surfaces.
deciding on the final location of the battery for the lighting
system, but most likely the battery placement will not be
crucial for purposes of balancing the airplane. Mount the
battery for the lighting system on the opposite side of the
battery/receiver tray from the battery for the radio
system. Use the plastic tie wraps to hold them in place.
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Adjusting the Retractable Landing Gear PREFLIGHT Balance Propellers
After connecting the air lines as instructed in the Identify Your Model
instructions that came with the Air Control kit, fill the
air tank to 100psi and try cycling the landing gear. No matter if you fly at an AMA sanctioned R/C club
The landing gear should cycle up and down freely. If site or if you fly somewhere on your own, you should
they do not, here are some troubleshooting tips: always have your name, address, telephone number
and AMA number on or inside your model. It is
required at all AMA R/C club flying sites and AMA
sanctioned flying events. Fill out the identification tag
❏ 1. The gear does not move up or down: Check to on page 35 and place it on or inside your model.
be sure the control screws on the variable rate valve
are open.
Carefully balance your propellers and spare propellers
before you fly. An unbalanced prop can be the single
most significant cause of vibration that can damage
❏ 2. The landing gear moves up and down but is your model. Not only will engine mounting screws and
not smooth: When mounting the landing gear onto the bolts loosen, possibly with disastrous effect, but
landing gear rails it is important that the rails are vibration may also damage your radio receiver and
exactly parallel to one another. If not, when you tighten Charge the Batteries battery. Vibration can also cause your fuel to foam,
the screws the mounting flange of the gear mechanism which will, in turn, cause your engine to run hot or quit.
can twist slightly. Try loosening the mounting screws a Follow the battery charging instructions that came with
little and try cycling the landing gear again. If the gear your radio control system to charge the batteries. You We use a Top Flite Precision Magnetic Prop Balancer
now works, re-tighten the screws one at a time, cycling should always charge your transmitter and receiver (TOPQ5700) in the workshop and keep a Great
the gear after each screw is tightened. When you find batteries the night before you go flying, and at other Planes Fingertip Prop Balancer (GPMQ5000) in our
out which screw is pulling down too hard on the times as recommended by the radio manufacturer. flight box.
mounting flange, slip a shim under the mounting flange
and then re-tighten the screw.
CAUTION: Unless the instructions that came with
your radio system state differently, the initial
charge on new transmitter and receiver batteries
❏ 3. One of the landing gear goes up while the should be done for 15 hours using the slow-
other goes down: Most likely you have crossed one of charger that came with the radio system. This Ground Check
the air lines. will “condition” the batteries so that the next
charge may be done using the fast-charger of your If the engine is new, follow the engine
choice. If the initial charge is done with a fast- manufacturer’s instructions to break-in the
charger, the batteries may not reach their full engine. After break-in, confirm that the engine idles
capacity and you may be flying with batteries that reliably, transitions smoothly and rapidly to full power
❏ 4. The main landing gear seems to lock in the are only partially charged. and maintains full power–indefinitely. After you run
“gear up” position: The screw that you cut to length the engine on the model, inspect the model closely
to hold the bottom of the landing gear door to the to make sure all screws remained tight, the hinges
strut can extend too far into the thread, causing the are secure, the prop is secure and all pushrods and
gear to bind. Slightly loosen that screw and try connectors are secure.
cycling the gear again. If it now works smoothly grind
a little off the end of the bolt.
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Range Check Check the RPM of each engine. They should be ENGINE SAFETY PRECAUTIONS
close but not necessarily exactly the same. Advance
Ground check the operational range of your radio the throttle to full. The engines should transition
Failure to follow these safety precautions may
before the first flight of the day. With the transmitter similarly. Once at full throttle the engines should have
result in severe injury to yourself and others.
antenna collapsed and the receiver and transmitter an RPM very close to one another. Check this with a
on, you should be able to walk at least 100 feet away tachometer. If you do not have a tachometer listen to
from the model and still have control. Have an the sound of the engines. When they are running • Keep all engine fuel in a safe place, away from high
assistant stand by your model and, while you work the close to the same RPM they will sound the same. heat, sparks or flames, as fuel is very flammable.
controls, tell you what the control surfaces are doing. Run the two engines together for the remainder of Do not smoke near the engine or fuel; and
Repeat this test with the engines running at various the tank, running them throughout the engine range. remember that engine exhaust gives off a great
speeds with an assistant holding the model, using deal of deadly carbon monoxide. Therefore do not
hand signals to show you what is happening. If the run the engine in a closed room or garage.
control surfaces do not respond correctly, do not fly! 3. Reinstall the nacelles and run the engines. A fully • Get help from an experienced pilot when learning
Find and correct the problem first. Look for loose servo cowled engine may run at a higher temperature than to operate engines.
connections or broken wires, corroded wires on old an un-cowled engine. Adjust the needle valves so the
engines run as well with the nacelles as they did • Use safety glasses when starting or running engines.
servo connectors, poor solder joints in your battery
pack or a defective cell, or a damaged receiver crystal when the nacelles were off. Check the RPM • Do not run the engine in an area of loose gravel or
from a previous crash. measurements, making sure the engines are sand; the propeller may throw such material in
synchronized with each other. Once you have the your face or eyes.
engines adjusted to their maximum RPM, richen the • Keep your face and body as well as all spectators
engines, allowing the engines to run 150–200 RPM away from the plane of rotation of the propeller as
ENGINE RUN IN INSTRUCTIONS below the maximum achievable RPM. Running the you start and run the engine.
engine slightly rich will help allow the engines to run
Because of the importance for both engines to run slightly cooler and minimize chances of the engines • Keep these items away from the prop: loose
through the entire flight we recommend that you overheating. When making your final engine clothing, shirt sleeves, ties, scarfs, long hair or
follow these engine pre-flight instructions. adjustments it is most important that the engines are loose objects such as pencils or screwdrivers that
synchronized at full throttle. At lower RPM it is not as may fall out of shirt or jacket pockets into the prop.
1. Before attempting to fly the airplane, remove the crucial that they are in synch. If, when your engines • Use a “chicken stick” or electric starter to start the
nacelles and run a full tank of fuel through one are at full throttle one engine has a higher RPM than engine. Do not use your fingers to flip the propeller.
engine. Put a second tank of fuel through the same another, richen the stronger engine until it is in synch Make certain the glow plug clip or connector is
engine, running it at different speeds from idle to full with the weaker engine. secure so that it will not pop off or otherwise get
throttle. It is important that the engine has a solid, into the running propeller.
reliable idle and that it transitions from idle to mid • Make all engine adjustments from behind the
range and then full throttle without any signs of the 4. It has been our experience that the .46 AX engines rotating propeller.
engine quitting. Adjust the low speed needle valve to will run approximately 10 minutes with the supplied
achieve a good idle and low end transition. Then fuel tanks. We recommend that you run the engines • The engine gets hot! Do not touch it during or right
adjust the high speed needle valve. Once you are on the ground at 3/4 to full throttle and time them to after operation. Make sure fuel lines are in good
confident of the engine performance, repeat the see how long you can expect them to run while in the condition so fuel will not leak onto a hot engine,
procedure for the other engine. air. Use of a timer in flight will assure that you don’t causing a fire.
lose track of time. • To stop a glow engine, cut off the fuel supply by
2. Once you are satisfied with both engines, carefully closing off the fuel line or following the engine
start both of them. When starting a twin engine manufacturer’s recommendations. Do not use
airplane be careful not to get anything or any part of hands, fingers or any other body part to try to stop
you in the prop of the running engine! With both the engine. Do not throw anything into the propeller
engines running, let them idle for a few seconds. of a running engine.
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AMA SAFETY CODE (EXCERPTS) 2) I will not fly my model aircraft in the presence of Section 1.0: SAFETY STANDARD
spectators until I become a qualified flier, unless 1.1 Adherence to Code: The purpose of this Safety
Read and abide by the following excerpts from the assisted by an experienced helper. Code is to provide a structure whereby all
Academy of Model Aeronautics Safety Code. For the participants, including spectators, will be aware of
complete Safety Code refer to Model Aviation 3) At all flying sites a straight or curved line(s) must the inherent dangers in the operation of radio
magazine, the AMA web site or the Code that came be established in front of which all flying takes controlled aircraft. This code is meant to serve as a
with your AMA license. place with the other side for spectators. Only minimum guideline to all participants. It is
personnel involved with flying the aircraft are understood that the ultimate responsibility for the
allowed at or in the front of the flight line. Intentional safety of any aircraft lies with the owner(s), pilot(s)
flying behind the flight line is prohibited. and spectator(s) involved in any event. It is the
General responsibility of all participants to exercise caution
1) I will not fly my model aircraft in sanctioned 4) I will operate my model using only radio control when operating, or observing the operation of all
events, air shows, or model flying demonstrations frequencies currently allowed by the Federal radio controlled aircraft. The pilot/owner of an
until it has been proven to be airworthy by having Communications Commission. aircraft will not be dissuaded from taking whatever
been previously, successfully flight tested. steps they deem necessary, in addition to this
5) I will not knowingly operate my model within three code, to insure that their aircraft is safe.
2) I will not fly my model aircraft higher than miles of any pre-existing flying site except in
approximately 400 feet within 3 miles of an airport accordance with the frequency sharing agreement 1.2 The most current AMA Safety Code in effect is to
without notifying the airport operator. I will give listed [in the complete AMA Safety Code]. be observed.
right-of-way and avoid flying in the proximity of full-
scale aircraft. Where necessary, an observer shall 9) Under no circumstances may a pilot or other person Section 3.0: SAFETY REVIEW
be utilized to supervise flying to avoid having touch a powered model in flight; nor should any part 3.4 Flight Testing: All aircraft are to have been flight
models fly in the proximity of full-scale aircraft. of the model other than the landing gear, intentionally tested and flight trimmed with a minimum of six
touch the ground, except while landing. (6) flights before the model is allowed to fly at an
3) Where established, I will abide by the safety rules IMAA Sanctioned event.
for the flying site I use, and I will not willfully and
deliberately fly my models in a careless, reckless 3.5 Proof of Flight: The completing and signing of the
and/or dangerous manner. Declaration section of the Safety Review form (see
Section 3.2) by the pilot (or owner) shall
5) I will not fly my model unless it is identified with my document, as fact, that the noted aircraft has been
name and address or AMA number, on or in the IMAA SAFETY CODE (EXCERPTS) successfully flight tested and proven airworthy
model. Note: This does not apply to models while prior to the IMAA event.
being flown indoors. Since the Cessna 310 qualifies as a “giant scale”
model and is therefore eligible to fly in IMAA Section 4.0: SPOTTER/HELPER
7) I will not operate models with pyrotechnics (any events, we’ve printed excerpts from the IMAA 4.1 Spotter/Helper Definition: An assistant to aid the
device that explodes, burns, or propels a projectile Safety Code which follows. pilot during start-up, and taxing onto the runway.
of any kind). The spotter/helper will assist the pilot in completing
What is Giant Scale? a safe flight.
The concept of large or giant-scale is generally
considered to apply to radio controlled model aircraft 4.2 Each pilot is required to have a spotter/helper at all
with minimum wingspans of 80 inches for monoplanes IMAA sanctioned events. The event Safety
Radio Control and 60 inches for multi-wing aircraft. Quarter-scale or Committee should be prepared to assist those
1) I will have completed a successful radio larger replicas of person-carrying aircraft with proper pilots who do not have a spotter/helper to make
equipment ground check before the first flight of a documentation (minimum 3-view drawing) which do sure that every registered pilot has the opportunity
new or repaired model. not fit the size requirements will also be permitted. to fly at a sanctioned event.
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Section 5.0: EMERGENCY ENGINE SHUT OFF a minimum of 45 inch/ounces of torque should be model would likely be under powered at an aircraft
(Kill Switch) considered. This should be considered a minimum weight greater than 36 pounds. With the same
5.1 Magneto spark ignition engines must have a coil- for smaller aircraft and higher torque servos are engine, an aircraft weighing less than 15 pounds
grounding switch on the aircraft to stop the engine. strongly encouraged for larger aircraft. The use of would likely be overpowered.
This will also prevent accidental starting of the one servo for each aileron and one for each
engine. This switch shall be readily available to both stabilizer half is strongly recommended. Use of dual • Servo arms and control horns should be rated heavy-
pilot and spotter/helper. This switch is to be operated servos is also recommended on larger aircraft. duty. Glass filled servo arms and control horns are
manually and without the use of the Radio System. highly recommended.
• On board batteries should be, at a minimum, 1000
5.2 Engines with battery powered ignition systems mAh up to 20 lbs., 1200 mAh to 30 lbs., 1800 mAh • Control surface linkages are listed in order
must have a switch to turn off the power from the to 40 lbs., and 2000 mAh over 40 lbs. flying weight. of preference:
battery pack to disable the engine from firing. This The number and size of servos, size and loads on 1. Cable system (pull pull). A tiller bar is highly
will also prevent accidental starting of the engine. control surfaces, and added features should be recommended along with necessary bracing.
This switch shall be readily available to both pilot considered as an increase to these minimums. 2. Arrow-shaft, fiberglass or aluminum, 1/4" or 5/16"
and spotter/helper. This switch shall be operated Batteries should be able to sustain power to the OD. Bracing every six (6) to ten (10) inches is
manually and without the use of the Radio System. onboard radio components for a minimum of one highly recommended.
hour total flying time before recharging. 3. Tube in tube (Nyrod). Bracing every few inches
5.3 There must also be a means to stop the engine from is highly recommended. Inner tube should be
the transmitter. The most common method is to • Dependable, redundant and fail safe battery systems totally enclosed in outer tube.
completely close the carburetor throat using throttle are recommended. 4. Hardwood dowel, 3/8" OD. Bracing every six
trim. However, other methods are acceptable. This (6) to ten (10) inches is highly recommended.
requirement applies to all glow/gas ignition engines • The use of anti-glitch devices for long leads
regardless of size. is recommended. • Hinges should be rated heavy-duty and manufactured
primarily for use in giant-sized aircraft. Homemade
• There is no maximum engine displacement limit, as it and original design hinges are acceptable if
Section 6.0: RADIO REQUIREMENTS is the position of this body that an under powered determined to be adequate for the intended use.
6.1 All transmitters must be FCC type certified. aircraft presents a greater danger than an over
powered aircraft. However, the selections of engine • Clevis (steel, excluding heavy-duty ball links) and
6.2 FCC Technician or higher-class license required size relative to airframe strength and power loading attachment hardware should be heavy-duty 4-40
for 6 meter band operation only. mandates good discretionary judgment by the thread-and-rod type. 2-56 thread size rod is acceptable
designer and builder. Current AMA maximums for for some applications (e.g. throttle). Clevises must have
ADDITIONAL IMAA GENERAL engine displacement are 6.0 cu. in. for two stroke and lock nuts and sleeve (fuel tubing) or spring keepers.
RECOMMENDATIONS 9.6 cu. in. for four stroke engines. These maximums
The following recommendations are included in the apply only to AMA Sanction competition events such • Propeller tips should be painted or colored in a visible
Safety Code not to police such items, but rather to as 511, 512, 515 and 520. All non competition events and contrasting manner to increase the visibility of the
offer basic suggestions for enhanced safety. It is should be sanctioned as Class C events, in which propeller tip arc.
expected that IMAA members will avail themselves of these engine size maximums do not apply.
technological advances as such become available, to
promote the safety of all aircraft and participants. • Generally, it is recommended that no attempt should
be made to fly a radio controlled model aircraft with
• Servos need to be of a rating capable to handle the a gasoline engine in which the model aircraft weight
loads that the control surfaces impose upon the would exceed 12 pounds per cubic inch of engine
servos. Standard servos are not recommended for displacement (under powered), or be less than 5
control surfaces. Servos should be rated heavy-duty pounds per cubic inch of engine displacement
ounces of torque. For flight critical control functions (overpowered). Example: Using a 3 cu. in. engine, a
- 32 -
CHECK LIST ❏ 9. Reinforce holes for wood screws with thin CA FLYING
where appropriate (servo mounting screws,
cowl mounting screws, etc.). The Cessna 310 is a great-flying model that flies
smoothly and predictably. The Cessna 310 does not,
During the last few moments of preparation your
mind may be elsewhere anticipating the excitement
❏ 10. Confirm that all controls operate in the correct however, possess the self-recovery characteristics of
direction and the throws are set up according a primary R/C trainer and should be flown only by
of the first flight. Because of this, you may be more experienced R/C pilots.
to the manual.
likely to overlook certain checks and procedures
that should be performed before the model is flown.
To help avoid this, a check list is provided to make
❏ 11. Make sure there are silicone retainers on all
the clevises and that all servo arms are
sure these important areas are not overlooked.
secured to the servos with the screws included
Many are covered in the instruction manual, so
with your radio.
where appropriate, refer to the manual for complete
instructions. Be sure to check the items off as they
are completed.
❏ 12. Secure connections between servo wires and CAUTION (THIS APPLIES TO ALL R/C
Y-connectors or servo extensions, and the AIRPLANES): If, while flying, you notice an alarming
connection between your battery pack and the or unusual sound such as a low-pitched “buzz,” this
on/off switch with vinyl tape, heat shrink tubing may indicate control surface flutter. Flutter occurs
❏ 1. Fuelproof all areas exposed to fuel or exhaust or special clips suitable for that purpose. when a control surface (such as an aileron or elevator)
residue such as the cowl ring, cowl mounting or a flying surface (such as a wing or stab) rapidly
blocks, wing saddle area, etc. ❏ 13. Make sure any servo extension cords you may vibrates up and down (thus causing the noise). In
have used do not interfere with other systems extreme cases, if not detected immediately, flutter can
❏ 2. Check the C.G. according to the measurements (servo arms, pushrods, etc.). actually cause the control surface to detach or the
provided in the manual. flying surface to fail, thus causing loss of control
❏ 14. Secure the pressure tap (if used) to the muffler followed by an impending crash. The best thing to do
❏ 3. Be certain the battery and receiver are securely with high temp RTV silicone, thread locking when flutter is detected is to slow the model
mounted in the fuse. Simply stuffing them into compound or J.B. Weld. immediately by reducing power, then land as soon as
place with foam rubber is not sufficient. safely possible. Identify which surface fluttered (so the
❏ 15. Make sure the fuel lines are connected and problem may be resolved) by checking all the servo
❏ 4. Extend your receiver antenna and make sure it are not kinked. grommets for deterioration or signs of vibration. Make
has a strain relief inside the fuselage to keep certain all pushrod linkages are secure and free of
tension off the solder joint inside the receiver. ❏ 16. Balance your propeller (and spare propellers). play. If it fluttered once, under similar circumstances it
will probably flutter again unless the problem is fixed.
❏ 5. Balance your model laterally as explained in ❏ 17. Tighten the propeller nut and spinner. Some things which can cause flutter are; Excessive
the instructions. hinge gap; Not mounting control horns solidly; Poor fit
❏ 18. Place your name, address, AMA number and of clevis pin in horn; Side-play of wire pushrods
❏ 6. Use threadlocking compound to secure critical telephone number on or inside your model. caused by large bends; Excessive free play in servo
fasteners such as the set screws that hold the gears; Insecure servo mounting; and one of the most
wheel axles to the struts, screws that hold the ❏ 19. Cycle your receiver battery pack (if necessary) prevalent causes of flutter; Flying an over-powered
carburetor arm (if applicable), screw-lock and make sure it is fully charged. model at excessive speeds.
pushrod connectors, etc.
❏ 20. If you wish to photograph your model, do so
❏ 7. Add a drop of oil to the axles so the wheels will before your first flight.
turn freely.
❏ 21. Range check your radio when you get to the
❏ 8. Make sure all hinges are securely glued in place. flying field.
- 33 -
Takeoff Take it easy for the first few flights, gradually getting Engine Out Procedure
acquainted with it as you gain confidence. Adjust the
Before you get ready to takeoff, see how the model trims to maintain straight and level flight. After flying One of the primary concerns everybody has when
handles on the ground by doing a few practice runs around for a while, and while still at a safe altitude thinking about flying a twin-engine airplane is “what if
at low speeds on the runway. If necessary, adjust with plenty of fuel, practice slow flight and execute an engine quits?” While this is never a desirable
the nose wheel so the model will roll straight down practice landing approaches utilizing the flaps. You situation, through our previous flying experience with
the runway. If you need to calm your nerves before will find that the plane may balloon slightly when the other twin-engine models and our flight testing and
the maiden flight, shut the engines down and bring flaps are deployed. A small amount of down elevator development with this Cessna 310, we have
the model back into the pits. If you have been running will minimize this and as the plane slows the developed a model that will not suddenly react
the engines for any extended period of time prior to ballooning will stop. You may wish to mix in 1 to 2 unexpectedly if an engine quits and can be controlled
takeoff, top off the fuel, and then check all fasteners degrees of down elevator to the flaps but it is best to well enough to get her safely back to the ground.
and control linkages for peace of mind. work on the amount of mix after the first flight.
Continue to fly around, executing various maneuvers
If you are taking off from an asphalt runway there is no and making mental notes (or having your assistant Thankfully, during straight-and-level flight, if an
need to use flaps for takeoff. If you are taking off from write them down) of what trim or C.G. changes may engine does quit the plane will not do anything
grass you will not need to use flaps as long as you be required to fine tune the model so it flies the way sudden or unexpected. The first thing you must do is
allow the plane to gain adequate ground speed. If you you like. Mind your fuel level, use this first flight to recognize that an engine has quit and then
have a short grass field, if it has particularly thick grass become familiar with your model before landing. determine which engine it is. When an engine does
or rough conditions you might consider applying 1/2" quit the plane will gradually yaw towards the dead
[13mm] to 3/4" [19mm] of flap. When the plane breaks engine and will soon begin to lose altitude. At this
ground be sure to maintain a shallow climb out and Landing point you must decide if you are going to try and land
retract the flaps as the plane begins to pick up speed. on one engine or kill the other engine and attempt a
When you’re ready, remember to takeoff into the wind To initiate a landing approach, lower the throttle while dead-stick landing. We have flown left and right hand
and point the model straight down the runway. As the on the downwind leg and lower the flaps. When the turns on a single engine, turning into both the dead
model gains speed begin adding elevator to achieve a flaps are deployed you will find that the plane may engine as well as the engine that is running. Both
smooth take-off. Gain as much speed as your runway balloon slightly. A small amount of down elevator will situations will require the use of the ailerons and the
and flying site will practically allow before gently minimize this and as the plane slows the ballooning rudder. The key to making the turns on a single
applying up elevator, lifting the model into the air. At will stop. You may wish to mix in 1 to 2 degrees of engine is to steer the plane with the rudder and use
this moment it is likely that you will need to apply more down elevator to the flaps but it is best to work on the the ailerons to keep the wings level. Turning with just
right rudder to counteract engine torque. Be smooth amount of mix after the first flight. Allow the nose of the ailerons can result in a stall or a spin depending
on the elevator stick, allowing the model to establish a the model to pitch downward to gradually bleed off on which engine you turn into.
gentle climb to a safe altitude before turning into the altitude. Continue to lose altitude, but maintain
traffic pattern. airspeed by keeping the nose down as you turn onto
the crosswind leg. Make your final turn toward the Turning towards the running engine will result in a tight
runway (into the wind) keeping the nose down to turn so it is important to try and make a flat, gradual
maintain airspeed and control. Level the attitude turn, making the turn with rudder input and keeping
when the model reaches the runway threshold, the wings level using the ailerons. When turning into
Flight modulating the throttle as necessary to maintain your the running engine the rudder and ailerons will be very
glide path and airspeed. If you are going to responsive so gradually input the controls.
For reassurance and to keep an eye on other traffic, overshoot, smoothly advance the throttle (always
it is a good idea to have an assistant on the flight line ready on the right rudder to counteract torque) and
with you. Tell him to remind you to throttle back once climb out to make another attempt. When you’re When making a turn into the dead engine the turn
the plane gets to a comfortable altitude. While full ready to make your landing flare and the model is a will be much wider. Begin the turn with the rudders
throttle is usually desirable for takeoff, this model foot or so off the deck, smoothly increase up elevator and use the ailerons to make any needed correction
flies more smoothly at reduced speeds. until it gently touches down. to keep the wings level.
- 34 -
In either situation it is important to keep the airspeed certain conditions (such as on high or low rates). As
up. With one engine you will have power enough to fly part of out test flying we set up a condition on the
and maintain altitude for a while before slowly begin to radio that would allow control of the throttles
lose altitude. If you lose too much airspeed you will not independently. If you have this ability with your system
be able to recover the airspeed with just the engine. you might want to consider setting your radio up this
You will have to point the nose down towards the way. Once the plane is at altitude you can reduce the
ground to recover airspeed. Of course if you are close throttle to idle on one side or the other to get a feel for
to the ground you will not have this option so flat large what the engine out performance is like. Of course
turns are the key to success. Once you have using this set up you can easily power the engine
determined which engine is running and which engine back up if you should get in trouble while flying on one
is dead, start planning your landing approach. Once engine. This will improve your skills and increase the
you have guided the plane back to the field and are on chances that you will not surprise yourself by
the final leg, cut the engine power just the same as impulsively attempting a maneuver and suddenly
you would if executing a normal approach. If you use finding that you’ve run out of time, altitude or
the flaps on landing, do not deploy the flaps until you airspeed. A flight plan greatly reduces the chances of
are over the runway. Otherwise they may slow the crashing your model just because of poor planning
plane too much, resulting in a stall. Flaps are not and impulsive moves. Remember to think.
required for a single-engine landing.
Have a ball!
If you do not feel you have the proficiency to fly using But always stay in control and fly in a safe manner.
the rudder and ailerons or are afraid you could
become confused executing the procedures just GOOD LUCK AND GREAT FLYING!
stated, it would be safer to take the second approach
which is simply to cut the throttle thus “killing” the
running engine and treating the model as though it
was a single-engine aircraft in a dead-stick landing.
Unveiled in 1932, Beech Aircraft Corporation's Staggerwing was instantly distinguished by its forward-
projecting lower wing. The Staggerwing continues to impress as this 1.60-size sport-scale ARF - a model
that sets new high standards for simplicity of scale detail! Top Flite uses only the best materials - premium Enjoy 9-channel PCM and 8-channel FM capacity, plus easy
woods, high-quality fiberglass, and MonoKote covering - and the finest engineering. For easy transport, the programming - and more! Using the 16K CAMPac module
wings disassemble into four manageable pieces. At the field, the halves plug into joiner tubes and secure included with 9C Super radios, you'll have memory for a
with nylon bolts. The fiberglass wing struts install easily as well, and authentic-looking stringers perfectly whopping 18 models. With a selectable switch through
complement rivets and panel lines molded into the fiberglass fuselage. Elevator and rudder linkages mount channels 5, 7 or 8, you can set up a 2-rate or 3-rate GYA
internally to preserve the scale profile. Add a 1.60-size 2- or 4-stroke engine and you'll have plenty of muscle gyro system for your airplane. Plus, the air brake is switch-
for powering through the air! selectable, and the heli mode's Throttle and Pitch Curves
features a delay that smoothes the transition from hover to
idle-up. 9C Super radios are available in both FM and PCM
modulations on 72MHz, with or without S3151 and/or S9252
O.S.® .50 SX digital servos. All come with full NiCds.
OSMG0550
There's nothing wrong with wanting more out of aerobatics, and the For the ultimate in convenience, choose 9C Super
.50 SX Ring delivers it. It punches out 10% more power than a .46, yet systems that feature the 9C/9CS Synthesized Module and
fits in the same space as a .40. It's a clear gain in performance AND R319DPS Synthesized Receiver PCM. They allow pilots to
options, for sport flying and aerobatics, and here's why. The 1-piece select any channel on 72MHz, without the hassle of
remote needle valve can be repositioned for standard upgright or side selecting and installing crystals!
mounting and the fuel inlet rotates, for ease either way you go. Also
included: dual bearings, an #873 muffler and 2-year warranty.
Displacement: 0.499 cu in (8.18cc) Output: 1.8 bhp @ 17,000 rpm
Bore: 0.866 in (22mm) Practical rpm range: 2000-20,000
Stroke: 0.847 in (21.5mm) Weight: 13.8 oz (391.2g)