DATE :- 25/06/2008

COVER SCAVENGE

PROBLEM
DETAILS
1> SHOT WT. = 660 Gms.
2> WT AFTER GATE = 260 Gms.
3> RUNNER WT. = 440 Gms.
4> OVERFLOW WT. = 425 Gms.
5> ACTIVE SLEEVE LENGTH = 17.0 cm
6> PLUNGER DIAMETER = 50 mm
7> PLUNGER AREA = 19.6 cm2
8> PROJECTED AREA = 190 cm2
9> AVERAGE WALL THICKNESS = 3 mm
10> FILL TIME = 0.02
10> MULTIPLICATION CYLINDER = cm
AREA = #VALUE! cm2

T W Total
10> GATE AREA = 1.0 8 8
= 1.0 20 20
1.0 8 8
0
TOTAL 36 mm2
0.36 cm2

A> FILL RATIO = 79.08 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 52.96 mm wt after gate/2.5*pl.area

5.30 cm

C> SmA = 8.20 cm active sleeve length-35-SF

82.04 mm

D> PI3 = 95.21 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 152 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 182.4 Tons

G> PLUNGER SPEED Vc = 2.65 Mtr/Sec. Sf/ fill time

H> GATE SPEED = 144.44 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 5.07692308 gross wt / (2.5*gate area*gate speed)

DATE :- 23/06/2008
REAR OIL SEAL HOUSING

PROBLEM
DETAILS
1> SHOT WT. = 425 Gms.
2> WT AFTER GATE = 260 Gms.
3> RUNNER WT. = 140 Gms.
4> OVERFLOW WT. = 252 Gms.
5> ACTIVE SLEEVE LENGTH = 20.0 cm
6> PLUNGER DIAMETER = 50 mm
7> PLUNGER AREA = 19.6 cm2
8> PROJECTED AREA = 206 cm2
9> AVERAGE WALL THICKNESS = 6 mm
10> FILL TIME = 0.11
10> MULTIPLICATION CYLINDER = 19 cm
AREA = 283.39 cm2

T W Total
10> GATE AREA = 2.0 15 30
= 2.0 15 30
2.0 15 30
0
TOTAL 90 mm2
0.90 cm2

A> FILL RATIO = 43.28 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 52.96 mm wt after gate/2.5*pl.area

5.30 cm

C> SmA = 11.20 cm active sleeve length-35-SF

112.04 mm

D> PI3 = 95.21 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 164.8 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 197.76 Tons

G> PLUNGER SPEED Vc = 0.48 Mtr/Sec. Sf/ fill time

H> GATE SPEED = 10.51 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 17.9807692 gross wt / (2.5*gate area*gate speed)

DATE :- 23/06/2008
FRONT OIL SEAL HOUSING

PROBLEM
DETAILS
1> SHOT WT. = 1300 Gms.
2> WT AFTER GATE = 850 Gms.
3> RUNNER WT. = 375 Gms.
4> OVERFLOW WT. = 75 Gms.
5> ACTIVE SLEEVE LENGTH = 32.5 cm
6> PLUNGER DIAMETER = 60 mm
7> PLUNGER AREA = 28.3 cm2
8> PROJECTED AREA = 384 cm2
9> AVERAGE WALL THICKNESS = 6 mm
10> FILL TIME = 0.2
10> MULTIPLICATION CYLINDER = 21.5 cm
AREA = 362.87 cm2

T W Total
10> GATE AREA = 2.0 30 60
= 2.0 30 60
2.0 30 60
0
TOTAL 180 mm2
1.80 cm2

A> FILL RATIO = 56.58 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 120.23 mm wt after gate/2.5*pl.area

12.02 cm

C> SmA = 16.98 cm active sleeve length-35-SF

169.77 mm

D> PI3 = 137.11 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 307.2 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 368.64 Tons

G> PLUNGER SPEED Vc = 0.60 Mtr/Sec. Sf/ fill time

H> GATE SPEED = 9.44 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 30.5882353 gross wt / (2.5*gate area*gate speed)

DATE :- 23/06/2008
SUMP

PROBLEM
DETAILS
1> SHOT WT. = 4650 Gms.
2> WT AFTER GATE = 3100 Gms.
3> RUNNER WT. = 1350 Gms.
4> OVERFLOW WT. = 200 Gms.
5> ACTIVE SLEEVE LENGTH = 48.5 cm
6> PLUNGER DIAMETER = 90 mm
7> PLUNGER AREA = 63.6 cm2
8> PROJECTED AREA = 1050 cm2
9> AVERAGE WALL THICKNESS = 7 mm
10> FILL TIME = 0.31
10> MULTIPLICATION CYLINDER = 22.5 cm
AREA = 397.41 cm2

T W Total
10> GATE AREA = 3.0 50 150
= 3.0 50 150
3.0 50 150
0
TOTAL 450 mm2
4.50 cm2

A> FILL RATIO = 60.28 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 194.89 mm wt after gate/2.5*pl.area

19.49 cm

C> SmA = 25.51 cm active sleeve length-35-SF

255.11 mm

D> PI3 = 308.49 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 840 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 1008 Tons

G> PLUNGER SPEED Vc = 0.63 Mtr/Sec. Sf/ fill time

H> GATE SPEED = 8.89 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 46.5 gross wt / (2.5*gate area*gate speed)

DATE :- 23/06/2008
CAMBOX

PROBLEM
DETAILS
1> SHOT WT. = 1950 Gms.
2> WT AFTER GATE = 1285 Gms.
3> RUNNER WT. = 515 Gms.
4> OVERFLOW WT. = 150 Gms.
5> ACTIVE SLEEVE LENGTH = 32.5 cm
6> PLUNGER DIAMETER = 70 mm
7> PLUNGER AREA = 38.5 cm2
8> PROJECTED AREA = 315 cm2
9> AVERAGE WALL THICKNESS = 4 mm
10> FILL TIME = 0.35
10> MULTIPLICATION CYLINDER = 21.5 cm
AREA = 362.87 cm2

T W Total
10> GATE AREA = 2.0 30 60
= 2.0 30 60
0
0
TOTAL 120 mm2
1.20 cm2

A> FILL RATIO = 62.35 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 133.54 mm wt after gate/2.5*pl.area

13.35 cm

C> SmA = 15.65 cm active sleeve length-35-SF

156.46 mm

D> PI3 = 186.62 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 252 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 302.4 Tons

G> PLUNGER SPEED Vc = 0.38 Mtr/Sec. Sf/ fill time

H> GATE SPEED = 12.24 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 53.1128405 gross wt / (2.5*gate area*gate speed)

DATE :- 18/06/2008
CASE TRANSMISSION

PROBLEM
DETAILS
1> SHOT WT. = 24500 Gms.
2> WT AFTER GATE = 17500 Gms.
3> RUNNER WT. = 4500 Gms.
4> OVERFLOW WT. = 2500 Gms.
5> ACTIVE SLEEVE LENGTH = 100.0 cm
6> PLUNGER DIAMETER = 170 mm
7> PLUNGER AREA = 227.0 cm2
8> PROJECTED AREA = 2500 cm2
9> AVERAGE WALL THICKNESS = 5 mm
10> FILL TIME = 0.15
10> MULTIPLICATION CYLINDER = 28 cm
AREA = 615.44 cm2

T W Total
10> GATE AREA = 4.0 60 240
= 4.0 60 240
4.0 60 240
4.0 100 400
TOTAL 1120 mm2
11.20 cm2

A> FILL RATIO = 43.17 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 308.36 mm wt after gate/2.5*pl.area

30.84 cm

C> SmA = 65.66 cm active sleeve length-35-SF

656.64 mm

D> PI3 = 1100.65 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 2000 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 2400 Tons

G> PLUNGER SPEED Vc = 2.06 Mtr/Sec. Sf/ fill time

H> GATE SPEED = 41.67 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 21 gross wt / (2.5*gate area*gate speed)

DATE :- 21/05/2008
CAM COVER 1646

PROBLEM
DETAILS
1> SHOT WT. = 1300 Gms.
2> WT AFTER GATE = 910 Gms.
3> RUNNER WT. = 390 Gms.
4> OVERFLOW WT. = 90 Gms.
5> ACTIVE SLEEVE LENGTH = 48.5 cm
6> PLUNGER DIAMETER = 80 mm
7> PLUNGER AREA = 50.3 cm2
8> PROJECTED AREA = 595.3 cm2
9> AVERAGE WALL THICKNESS = 3 mm
10> FILL TIME = 0.14
10> MULTIPLICATION CYLINDER = 21.5 cm
AREA = 362.87 cm2

T W Total
10> GATE AREA = 2.0 25 50
= 2.0 25 50
2.0 25 50
2.0 25 50
2.0 25 50
2.50 cm2

A> FILL RATIO = 21.33 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 72.41 mm wt after gate/2.5*pl.area

7.24 cm

C> SmA = 37.76 cm active sleeve length-35-SF

377.59 mm

D> PI3 = 243.74 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 476.24 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 571.488 Tons

G> PLUNGER SPEED Vc = 0.52 Mtr/Sec. Sf/ fill time

H> GATE SPEED = 10.40 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 20 gross wt / (2.5*gate area*gate speed)

DATE :- 02/05/2008
OUTER BUSH

PROBLEM
DETAILS
1> SHOT WT. = 910 Gms.
2> WT AFTER GATE = 630 Gms.
3> RUNNER WT. = 280 Gms.
4> OVERFLOW WT. = 70 Gms.
5> ACTIVE SLEEVE LENGTH = 20.0 cm
6> PLUNGER DIAMETER = 50 mm
7> PLUNGER AREA = 19.6 cm2
8> PROJECTED AREA = 212.3 cm2
9> AVERAGE WALL THICKNESS = 3 mm
10> FILL TIME = 0.59
10> MULTIPLICATION CYLINDER = 19 cm
AREA = 283.39 cm2

T W Total
10> GATE AREA = 1.6 15 24
= 1.6 15 24
1.6 15 24
1.6 15 24
TOTAL 96 mm2
0.96 cm2

A> FILL RATIO = 92.68 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 128.33 mm wt after gate/2.5*pl.area

12.83 cm

C> SmA = 3.67 cm active sleeve length-35-SF

36.67 mm

D> PI3 = 95.21 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 169.84 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 203.808 Tons

G> PLUNGER SPEED Vc = 0.22 Mtr/Sec. Sf/ fill time

H> GATE SPEED = 4.45 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 85.2222222 gross wt / (2.5*gate area*gate speed)

DATE :- 05/05/2008
COVER 1659

PROBLEM
DETAILS
1> SHOT WT. = 260 Gms.
2> WT AFTER GATE = 185 Gms.
3> RUNNER WT. = 75 Gms.
4> OVERFLOW WT. = 0 Gms.
5> ACTIVE SLEEVE LENGTH = 15.5 cm
6> PLUNGER DIAMETER = 50 mm
7> PLUNGER AREA = 19.6 cm2
8> PROJECTED AREA = 146 cm2
9> AVERAGE WALL THICKNESS = 2.5 mm
10> FILL TIME = 0.07
10> MULTIPLICATION CYLINDER = 14 cm
AREA = 153.86 cm2

T W Total
10> GATE AREA = 1.6 8.5 13.6
= 1.6 7.5 12
0
0
TOTAL 25.6 mm2
0.26 cm2

A> FILL RATIO = 34.17 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 37.68 mm wt after gate/2.5*pl.area

3.77 cm

C> SmA = 8.23 cm active sleeve length-35-SF

82.32 mm

D> PI3 = 95.21 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 116.8 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 140.16 Tons

G> PLUNGER SPEED Vc = 0.54 Mtr/Sec. Sf/ fill time

H> GATE SPEED = 41.29 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 9.83783784 gross wt / (2.5*gate area*gate speed)

DATE :- 25/04/2008
BEARING CORE

PROBLEM
DETAILS
1> SHOT WT. = 895 Gms.
2> WT AFTER GATE = 630 Gms.
3> RUNNER WT. = 215 Gms.
4> OVERFLOW WT. = 50 Gms.
5> ACTIVE SLEEVE LENGTH = 23.0 cm
6> PLUNGER DIAMETER = 60 mm
7> PLUNGER AREA = 28.3 cm2
8> PROJECTED AREA = 126.75 cm2
9> AVERAGE WALL THICKNESS = 25 mm
10> FILL TIME = 0.41
10> MULTIPLICATION CYLINDER = 19 cm
AREA = 283.39 cm2

T W Total
10> GATE AREA = 1.0 15 15
= 1.0 15 15
1.0 15 15
1.0 15 15
TOTAL 60 mm2
0.60 cm2

A> FILL RATIO = 55.04 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 89.12 mm wt after gate/2.5*pl.area

8.91 cm

C> SmA = 10.59 cm active sleeve length-35-SF

105.88 mm

D> PI3 = 137.11 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 101.4 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 121.68 Tons

G> PLUNGER SPEED Vc = 0.22 Mtr/Sec. Sf/ fill time

H> GATE SPEED = 10.24 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 58.2460317 gross wt / (2.5*gate area*gate speed)

DATE :- 04/06/2008
GREAVES 1628

PROBLEM
DETAILS
1> SHOT WT. = 7661 Gms.
2> WT AFTER GATE = 5630 Gms.
3> RUNNER WT. = 2031 Gms.
4> OVERFLOW WT. = 124 Gms.
5> ACTIVE SLEEVE LENGTH = 59.7 cm
6> PLUNGER DIAMETER = 110 mm
7> PLUNGER AREA = 95.0 cm2
8> PROJECTED AREA = 420.66 cm2
9> AVERAGE WALL THICKNESS = 5 mm
10> FILL TIME = 0.09
10> MULTIPLICATION CYLINDER = 21.5 cm
AREA = 362.87 cm2

T W
10> GATE AREA = 3.0 90
= 3.0 157
3.0 90
2.0 10

A> FILL RATIO = 54.01 %

B> SF = 236.94 mm
23.69 cm

C> SmA = 32.51 cm

325.06 mm

D> PI3 = 460.83 Bar

E> DIE OPENING FORCE
FC1 = 336.528 Tons

F> DIE LOCKING FORCE = 403.8336 Tons

G> PLUNGER SPEED Vc = 2.63 Mtr/Sec.

H> GATE SPEED = 24.27 m/Sec.

I> CAVITY FILL TIME = 12.246714032

S 1628

Total
270
471
270
20
0
10.31 cm2

gross wt./ 2.5*pl.area*active sleeve Length

wt after gate/2.5*pl.area

active sleeve length-35-SF

sp. press*pl.area/multiplicator cyl.dia.

sp.pres*projected area

Sf/ fill time

Vc*PL.AREA/GATE AREA

gross wt / (2.5*gate area*gate speed)

 COVER ROCKER-1661
DATE :- 14 -04 2008

DETAILS
1> SHOT WT. = 2100 Gms.
2> WT AFTER GATE = 1500 Gms.
3> RUNNER WT. = 600 Gms.
4> OVERFLOW WT. Gms.
5> ACTIVE SLEEVE LENGTH = 23 cm
6> PLUNGER DIAMETER = 80 mm
7> PLUNGER AREA = 50.24 cm2
8> PROJECTED AREA = 261 cm2
9> AVERAGE WALL THICKNESS = 6 mm
10> FILL TIME = 0.52
11> MULTIPLICATION CYLINDER AREA = 19 cm
= 22.47 cm2

T W
10> GATE AREA = 4.73 18 85.14
= 4.73 20 94.6
4.73 18 85.14
4.73 18 85.14
4.73 20 94.6 mm2
4.73 18 85.14 cm2 5.2976

A> FILL RATIO = 72.69 % Shot wt./ 2.5*Pl.Area*Active Sleeve Length

B> SECOND PHASE TRAVEL SF = 119.43 mm Wt After Gate/2.5*Pl.Area

11.94 cm

C> SmA = 7.56 cm Active Sleeve Length-35-SF

75.57 mm

D> PI3 = 1788.90 Bar sp. press*pl.area/multiplicator cyl.AREA

E> DIE OPENING FORCE FC1

= 235 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 281.88 Tons

G> PLUNGER SPEED Vc = 0.23 Mtr/Sec. Sf/ fill time

H> GATE SPEED VmA = 2.18 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 72.80 gross wt / (2.5*gate area*gate speed)

slow speed = 07 * root of tip dia./filli
tip dia./filling ratio
DATE :- 18/04/2008
COVER ROCKER - 1660

PROBLEM
DETAILS
1> SHOT WT. = 700 Gms.
2> WT AFTER GATE = 500 Gms.
3> RUNNER WT. = 200 Gms.
4> OVERFLOW WT. = Gms.
5> ACTIVE SLEEVE LENGTH = 23.0 cm
6> PLUNGER DIAMETER = 50 mm
7> PLUNGER AREA = 19.6 cm2
8> PROJECTED AREA = 168 cm2
9> AVERAGE WALL THICKNESS = 3 mm
10> FILL TIME = 0.32
10> MULTIPLICATION CYLINDER = 19 cm
AREA = 283.39 cm2

T W Total
10> GATE AREA = 0.8 20 16
= 0.8 10 8
0.8 20 16
0.8 10 8
TOTAL 48 mm2
0.48 cm2

A> FILL RATIO = 61.99 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 101.85 mm wt after gate/2.5*pl.area

10.18 cm

C> SmA = 9.32 cm active sleeve length-35-SF

93.15 mm

D> PI3 = 95.21 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 134.4 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 161.28 Tons

G> PLUNGER SPEED Vc = 0.32 Mtr/Sec. Sf/ fill time

H> GATE SPEED = 13.02 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 44.8 gross wt / (2.5*gate area*gate speed)

DATE :- 21/04/2008
LOCK COVER 1651

PROBLEM
DETAILS
1> SHOT WT. = 420 Gms.
2> WT AFTER GATE = 300 Gms.
3> RUNNER WT. = 120 Gms.
4> OVERFLOW WT. = 30 Gms.
5> ACTIVE SLEEVE LENGTH = 15.5 cm
6> PLUNGER DIAMETER = 50 mm
7> PLUNGER AREA = 19.6 cm2
8> PROJECTED AREA = 145.96 cm2
9> AVERAGE WALL THICKNESS = 4.5 mm
10> FILL TIME = 0.12
10> MULTIPLICATION CYLINDER = 14 cm
AREA = 153.86 cm2

T W Total
10> GATE AREA = 1.5 16 24
= 1.5 16 24

TOTAL 48 mm2
0.48 cm2

A> FILL RATIO = 55.19 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 61.11 mm wt after gate/2.5*pl.area

6.11 cm

C> SmA = 5.89 cm active sleeve length-35-SF

58.89 mm

D> PI3 = 95.21 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 116.768 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 140.1216 Tons

G> PLUNGER SPEED Vc = 0.51 Mtr/Sec. Sf/ fill time

H> GATE SPEED = 20.83 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 16.8 gross wt / (2.5*gate area*gate speed)

DATE :- 15/04/2008
CASE GEAR 1662

PROBLEM
DETAILS
1> SHOT WT. = 2800 Gms.
2> WT AFTER GATE = 2000 Gms.
3> RUNNER WT. = 800 Gms.
4> OVERFLOW WT. = Gms.
5> ACTIVE SLEEVE LENGTH = 47.7 cm
6> PLUNGER DIAMETER = 100 mm
7> PLUNGER AREA = 78.6 cm2
8> PROJECTED AREA = 706.5 cm2
9> AVERAGE WALL THICKNESS = 3 mm
10> FILL TIME = 0.26
10> MULTIPLICATION CYLINDER = 21.5 cm
AREA = 362.87 cm2

T W Total
10> GATE AREA =
=

TOTAL 484 mm2

4.84 cm2

A> FILL RATIO = 29.89 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 101.85 mm wt after gate/2.5*pl.area

10.18 cm

C> SmA = 34.02 cm active sleeve length-35-SF

340.15 mm

D> PI3 = 380.85 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 565.2 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 678.24 Tons

G> PLUNGER SPEED Vc = 0.39 Mtr/Sec. Sf/ fill time

H> GATE SPEED = 6.36 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 36.4 gross wt / (2.5*gate area*gate speed)

DATE :- 14/03/2008
HOUSING 3 1563 STHALL

PROBLEM
DETAILS
1> SHOT WT. = 6800 Gms.
2> WT AFTER GATE = 4690 Gms.
3> RUNNER WT. = 2110 Gms.
4> OVERFLOW WT. = Gms.
5> ACTIVE SLEEVE LENGTH = 47.7 cm
6> PLUNGER DIAMETER = 110 mm
7> PLUNGER AREA = 95.0 cm2
8> PROJECTED AREA = 706.5 cm2
9> AVERAGE WALL THICKNESS = 6 mm
10> FILL TIME = 0.6
10> MULTIPLICATION CYLINDER = 21.5 cm
AREA = 362.87 cm2

T W Total
10> GATE AREA = 2.0 25 50
= 2.0 25 50
0
0
TOTAL mm mm2
#VALUE! cm2

A> FILL RATIO = 60.00 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 197.38 mm wt after gate/2.5*pl.area

19.74 cm

C> SmA = 24.46 cm active sleeve length-35-SF

244.62 mm

D> PI3 = 460.83 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 565.2 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 678.24 Tons

G> PLUNGER SPEED Vc = 0.33 Mtr/Sec. Sf/ fill time

H> GATE SPEED = #VALUE! m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = #VALUE! gross wt / (2.5*gate area*gate speed)

DATE :- 14/03/2008
GEAR BOX HOUSING FRONT 1641

PROBLEM

DETAILS
1> SHOT WT. = 7200 Gms.
2> WT AFTER GATE = 4500 Gms.
3> RUNNER WT. = 2700 Gms.
4> OVERFLOW WT. = Gms.
5> ACTIVE SLEEVE LENGTH = 47.7 cm
6> PLUNGER DIAMETER = 110 mm
7> PLUNGER AREA = 95.0 cm2
8> PROJECTED AREA = 640 cm2
9> AVERAGE WALL THICKNESS = 5 mm
10> FILL TIME = 0.63
10> MULTIPLICATION CYLINDER = 22.5 cm mm
AREA = 397.41 cm2

T W Total
10> GATE AREA = 4.0 45 180
= 4.0 95 380
0
0
TOTAL 560 mm2
5.60 cm2

A> FILL RATIO = 63.52 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 189.38 mm wt after gate/2.5*pl.area

18.94 cm

C> SmA = 25.26 cm active sleeve length-35-SF

252.62 mm

D> PI3 = 460.83 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 512 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 614.4 Tons

G> PLUNGER SPEED Vc = 0.30 Mtr/SecSf/ fill time

H> GATE SPEED = 5.10 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 100.8 gross wt / (2.5*gate area*gate speed)

DATE :- 14/03/2008
GEAR BOX HOUSING 1642

PROBLEM
DETAILS
1> SHOT WT. = 5600 Gms.
2> WT AFTER GATE = 4000 Gms.
3> RUNNER WT. = 1600 Gms.
4> OVERFLOW WT. = Gms.
5> ACTIVE SLEEVE LENGTH = 47.7 cm
6> PLUNGER DIAMETER = 110 mm
7> PLUNGER AREA = 95.0 cm2
8> PROJECTED AREA = 535.95 cm2
9> AVERAGE WALL THICKNESS = 5 mm
10> FILL TIME = 0.67
10> MULTIPLICATION CYLINDER = 22.5 cm
AREA = 397.41 cm2

T W Total
10> GATE AREA = 2.0 22 44
= 2.0 50 100
2.0 90 180
0
TOTAL 324 mm2
3.24 cm2

A> FILL RATIO = 49.41 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 168.34 mm wt after gate/2.5*pl.area

16.83 cm

C> SmA = 27.37 cm active sleeve length-35-SF

273.66 mm

D> PI3 = 460.83 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 428.76 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 514.512 Tons

G> PLUNGER SPEED Vc = 0.25 Mtr/Sec. Sf/ fill time

H> GATE SPEED = 7.37 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 93.8 gross wt / (2.5*gate area*gate speed)

DATE :- 14/03/2008
CASING MAIN 1614 & 1616

PROBLEM
DETAILS
1> SHOT WT. = 9200 Gms.
2> WT AFTER GATE = 6080 Gms.
3> RUNNER WT. = 3120 Gms.
4> OVERFLOW WT. = 550 Gms.
5> ACTIVE SLEEVE LENGTH = 47.7 cm
6> PLUNGER DIAMETER = 110 mm
7> PLUNGER AREA = 95.0 cm2
8> PROJECTED AREA = 949.99 cm2
9> AVERAGE WALL THICKNESS = 6.5 mm
10> FILL TIME = 0.58
10> MULTIPLICATION CYLINDER = 22.5 cm
AREA = 397.41 cm2

T W Total
10> GATE AREA = 2.0 60 120
= 2.0 60 120
2.0 60 120
2.0 100 200
TOTAL 560 mm2
5.60 cm2

A> FILL RATIO = 81.17 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 255.88 mm wt after gate/2.5*pl.area

25.59 cm

C> SmA = 18.61 cm active sleeve length-35-SF

186.12 mm

D> PI3 = 460.83 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 759.992 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 911.9904 Tons

G> PLUNGER SPEED Vc = 0.44 Mtr/Sec. Sf/ fill time

H> GATE SPEED = 7.49 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 87.7631579 gross wt / (2.5*gate area*gate speed)

DATE :- 14/03/2008
CLUTCH HOUSING 1615 & 1617

PROBLEM
DETAILS
1> SHOT WT. = 9250 Gms.
2> WT AFTER GATE = 6100 Gms.
3> RUNNER WT. = 3150 Gms.
4> OVERFLOW WT. = 450 Gms.
5> ACTIVE SLEEVE LENGTH = 47.7 cm
6> PLUNGER DIAMETER = 120 mm
7> PLUNGER AREA = 113.1 cm2
8> PROJECTED AREA = 1165 cm2
9> AVERAGE WALL THICKNESS = 6.5 mm
10> FILL TIME = 0.5
10> MULTIPLICATION CYLINDER = 22.5 cm
AREA = 397.41 cm2

T W Total
10> GATE AREA = 2.0 60 120
= 2.0 60 120
2.0 60 120
2.0 100 200
TOTAL 560 mm2
5.60 cm2

A> FILL RATIO = 68.58 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 215.72 mm wt after gate/2.5*pl.area

21.57 cm

C> SmA = 22.63 cm active sleeve length-35-SF

226.28 mm

D> PI3 = 548.42 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 932 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 1118.4 Tons

G> PLUNGER SPEED Vc = 0.43 Mtr/Sec. Sf/ fill time

H> GATE SPEED = 8.71 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 75.8196721 gross wt / (2.5*gate area*gate speed)

DATE :- 14/03/2008
CLUTCH HOUSING 1643

PROBLEM
DETAILS
1> SHOT WT. = 9200 Gms.
2> WT AFTER GATE = 6800 Gms.
3> RUNNER WT. = 1200 Gms.
4> OVERFLOW WT. = Gms.
5> ACTIVE SLEEVE LENGTH = 47.7 cm
6> PLUNGER DIAMETER = 110 mm
7> PLUNGER AREA = 95.0 cm2
8> PROJECTED AREA = 1382.73 cm2
9> AVERAGE WALL THICKNESS = 5 mm
10> FILL TIME = 0.45
10> MULTIPLICATION CYLINDER = 22.5 cm
AREA = 397.41 cm2

T W Total
10> GATE AREA = 2.0 26 52
= 2.0 26 52
2.0 26 52
2.0 26 52
TOTAL 208 mm2
2.08 cm2

A> FILL RATIO = 81.17 % gross wt./ 2.5*pl.area*active sleeve Length

B> SF = 286.18 mm wt after gate/2.5*pl.area

28.62 cm

C> SmA = 15.58 cm active sleeve length-35-SF

155.82 mm

D> PI3 = 460.83 Bar sp. press*pl.area/multiplicator cyl.dia.

E> DIE OPENING FORCE

FC1 = 1106.184 Tons sp.pres*projected area

F> DIE LOCKING FORCE = 1327.4208 Tons

G> PLUNGER SPEED Vc = 0.64 Mtr/Sec. Sf/ fill time

H> GATE SPEED = 29.06 m/Sec. Vc*PL.AREA/GATE AREA

I> CAVITY FILL TIME = 60.8823529 gross wt / (2.5*gate area*gate speed)

 FILL TIME MULTIPLICATION CYLINDER ID & AREA
SR.NO. WALL THICKNESS FILL TIME MS
MACHINE NO. INJECTION PISTON DIA MULITI.CYLINDER AREA MULTIPLICATION CYLINDER ID MULITI.CYLINDER AREA
1 2 45
2 2.3 50 660T 14.5 cm 165.05 220 37994.00
3 2.5 55
4 2.8 60 1000T 16.0 200.96 170,200,240 22739975531405200.00

5 3 65

6 3.5 75 1100THMT 17.0 240

7 3.8 80

1100TIP 15.5 cm 188.60 28 615.44

1350TIP 16.5 cm 213.72 28 615.44

800T (TOSHIBA) 15.0 cm 176.63 24 452.16

B-840T 14.4 cm 162.78 0.00

cm 0.00 0.00

481068731.xlsFILL TIME
 MULTIPLICATION CYLINDER ID & AREA

MACHINE NO. Injection Piston DIA InjectionCyli. Area Multiplication Cylinder ID Multiplication Cyli. Area Injec. Press. Ratio Metal press.ratio

660T 14.5 cm 165.05 22 cm 379.94 2.30

1000T 16.0 cm 200.96 170,200,240 cm

1100THMT 17.0 cm 226.87 24 cm 452.16 1.99

1100TIP 15.5 cm 188.60 28 cm 615.44 3.26

1350TIP 16.5 cm 213.72 28 cm 615.44 2.88 7.84 1136.8

800T (TOSHIBA) 15.0 cm 176.63 24 cm 452.16 2.56 7.11 860.3768

78.50

B-840T 14.4 cm 162.78 cm

FILL TIME

SR.NO. WALL THIC FILL TIME MS PLUNGER AREA

1 2 45 SR.NO. PLUNGER SPLUNGER AREA

2 2.3 50
3 2.5 55 1 60 28.26
4 2.8 60
5 3 65 2 65 33.17
6 3.5 75
7 3.8 80 3 70 38.47

4 80 50.24

5 90 63.59

6 97 73.86

7 100 78.50

8 110 94.99

9
 PLUNGER AREA

SR.NO. PLUNGER SIZE PLUNGER AREA

1 60 28.26

2 65 33.17

3 70 38.47

4 80 50.24

5 90 63.59

6 97 73.86

7 100 78.50

8 110 94.99