Water and Gas Coning
Coning is a term used to describe the mechanism underlying the upward
movement of water and/or the down movement of gas into the
perforations of a producing well. Coning can seriously impact the well
productivity and influence the degree of depletion and the overall
recovery efficiency of the oil reservoirs. The specific problems of water
and gas coning are listed below.
1- Costly added water and gas handling.
2- Reduced efficiency of the depletion mechanism.
3- The water is often corrosive and its disposal costly.
4- Loss of the total field overall recovery.
Delaying the encroachment and production of gas and water are
essentially the controlling factors in maximizing the field’s ultimate oil
recovery.
Coning primarily the result of movement of reservoir fluids in the
direction of least resistance, balanced by a tendency of the fluids to
maintain gravity equilibrium. The analysis may be made with respect to
either gas or water. Let the original condition of reservoir fluids exist as
shown schematically in figure (1-26), water underlying oil and gas
overlying oil.
Figure (1-26), Original reservoir static condition
Production from the well would create pressure gradients that tend
to lower the gas-oil contact and elevate the water-oil contact in the
immediate vicinity of the well. Counterbalancing these flow gradients is
the tendency of the gas to remain above the oil zone because of its lower
density and of the water to remain below the oil zone because of its
higher density. These counterbalancing forces tend to deform the gas-oil
and water-oil contacts into a bell or cone shape as shown schematically in
figure (1-27).
Figure (1-27), Gas and Water coning
There are essentially three forces that may affect fluid flow
distributions a round the well-bores. These are:
1- Capillary forces.
2- Gravity forces.
3- Viscous forces.
Capillary forces usually have negligible effect on coning and will be
neglected. Gravity forces are directed in the vertical direction and arise
from fluid density difference.
Viscous forces refer to the pressure gradients associated fluid flow
through the reservoir as described by Darcy’s law. Therefore, at any
given time, there is a balance between gravitational and viscous forces at
points on and away from the well completion interval. When the dynamic
(viscous) forces at the well-bore exceed gravitational forces, a “cone”
will ultimately break into the well.
We can expand on the above basic visualization of coning by introducing
the concept of:
- Stable cone.
- Unstable cone
- Critical production rate.
If a well is produced at a constant rate and the pressure gradients in the
drainage system have become constant, a steady-state condition is
reached. If at this condition the dynamic forces at the well are less than
the gravity forces, then the water or gas cone that has formed will not
extend to the well. Moreover, the cone will neither advance nor recede,
thus establishing what is known as a stable cone. Conversely, if the
pressure in the system is an unsteady-state condition, then an unstable
cone will continue to advance until steady-state conditions prevail.
The critical production rate is the rate above which the flowing
pressure gradient at the well causes water (or gas) to cone into the well. It
is, therefore, the maximum rate of oil production without concurrent
production of the displacing phase by coning. At the critical rate, the
built-up cone is stable but is at a position of incipient breakthrough.
Defining the conditions for achieving the maximum water-free and/or
gas-free oil production rate is a difficult problem to solve. Engineers are
frequently faced with the following specific problems:
1- Predicting the maximum flow rate that can be assigned to a completed
well without the simultaneous production of water and/or free-gas.
2- Defining the optimum length and position of the interval to be
perforated in a well in order to obtain the maximum water and gas-
free production rate.
Critical rate Qoc is defined as the maximum allowable oil flow rate that
can be imposed on the well to avoid a cone breakthrough. The critical rate
would correspond to the development of a stable cone to an elevation just
below the bottom of the perforated interval in an oil-water system or to an
elevation just above the top of the perforated interval in a gas-oil system.
There are several empirical correlations that are commonly used to
predict the oil critical rate, including the correlations of:
1- Meyer and Gardner and Pirson Methods.
2- Craft and Hawkins Method.
3- Chaney Et AL. Method
1- Meyer and Gardner and Pirson Methods
Meyer, Gardner, and Pirson suggest that coning development is a
result of the radial flow of the oil and associated pressure sink around the
well-bore. In their derivations, Meyer, Gardner, and Pirson assume a
homogeneous system with a uniform permeability throughout the
reservoir, i.e., kh = kv. It should be pointed out that the ratio kh/kv is the
most critical term in evaluating and solving the coning problem. They
developed three separate correlations for determining the critical oil flow
rate:
- Gas coning
- Water coning
- Combined gas and water coning.
Gas coning
Consider the schematic illustration of the gas-coning problem shown
in figure (1-28).Meyer, Gardner, and Pirson correlated the critical oil
rate required to achieve a stable gas cone with the following well
penetration and fluid parameters:
- Difference in the oil and gas density.
- Depth Dt from the original gas-oil contact to the top of the
perforations.
- The oil column thickness h.
The well perforated interval h, in a gas-oil system, is essentially defined
as:
h=h–D
Figure (1-28), Gas coning
Meyer, Gardner, and Pirson propose the following expression for
determining the oil critical flow rate in a gas-oil system:
Summary of assumptions for gas-oil system:
1- Capillary forces usually have negligible effect on coning and
will be neglected.
2- No gas drive, that means GOR remain constant.
Ф = Potential = H
For any point, calculate H
Ф = gz + (Pg – Patm)/ ρgas …….. (1)
Ф = H*g → H = Ф/g
Hgas = z + Pg / (ρgas *g) ………. (2)
Hoil = z + Po / (ρoil *g) ………..(3)
Since Pc = zero i.e., Po = Pg (where Pc = Pg-Po = zero)
& Hg = constant (i.e., no gas drive).
For eg.(2) , solving for Pg →
(Hg – z) * ρg *g = Pg ..........(2-a)
& also eq.(3) becomes:-
(Ho – z) * ρo * g = Po ………(3-a)
Since Pc = zero → Po = Pg
Then eq.(2-a) = eq.(3-a)
(Hg – z ) ρg * g = (Ho – z) ρo * g ……….(4)
Solve eq. (4) for Ho
Ho = Hg * (ρg/ρo) + z [(ρo – ρg)/ρo] ……. (5)
Constant
Derivative equation (5) respect to Ho
dHo = [(ρo-ρg)/ρo] dz …….(6)
Darcy`s law Q = k A ΔP / μ L (for linear flow)'
Solving for oil flow:
Q → Qo
k → ko
L → dr
μ → μo
Radial area ↔ A = 2πrz
z r
ΔP = ρo g dHo
Where P = ρ g H
Then Darcy's law →
Qo = 2π ρo g (ko/μo) z r (dHo/dr) ……. (7)
Substitute the value of (dHo) [i.e. eg.(6) in eq.(7)]
For radial flow
Qo = 2π (ρo – ρg) g (ko/μo) z r (dz/dr)
h
………. (8)
re ∫
(h-D)
∫
Qo max = r dr/r = 2π (ρo-ρg) g (ko/μo) z r z dz ……….. (9)
w
Qo max = π g [(ρo-ρg) / ln (re / rw)] (ko/μo) [h2 – (h-D)2]
…..(10)
Or in field units
Qo max = 0.001535 [(ρo-ρg)/ln(re/rw)] (ko/μoBo) [h2- (h-Dt)2] …(11)
Qo max = maximum oil production rata without gas coning (critical
rate), STB/day
ρo = oil density, gram/ cm³
ρg = gas density, gram/ cm³
re = drainage area radius, ft
rw= well-bore radius, ft
ko = oil permeability, md
μo = oil viscosity, cp
Bo = oil formation volume factor, bbl/STTB
h = thickness of oil zone (producing zone), ft
Dt = Depth from the original gas-oil contact to the top of the perforations,
ft
hp = Completion interval (Perforated interval), ft.
Example (1-1):
A vertical well is drilled in an oil reservoir overlaid by a gas cap.
The related well and reservoir data are given below:
Horizontal and vertical permeability, i.e., kh = kv = 110 md
Oil relative permeability, kro = 0.85
Oil density, ρo = 47.5 lb/ft³
Gas density, ρg = 5.1 lb/ft³
Oil viscosity, µo = 0.73 cp
Oil formation volume factor, Bo = 1.1 bbl/day
Oil column thickness, h = 40 ft
Perforated interval, hp = 15 ft
Depth from GOC to top of perforations, Dt = 25 ft
Well-bore radius, rw = 0.5 ft
Drainage radius, re = 660 ft
Using Meyer, Gardner, and Pirson relationships, calculate the critical
oil flow rate.
Solution
The critical oil flow rate for this gas-coning problem can be
determined by applying equation (11). The following two steps
summarize Meyer, Gardner, and Pirson methodology.
Step 1. calculate effective oil permeability, ko
ko = kro k = 0.85 * 110 = 93.5 md
Step 2. solve for Qoc by applying equation (11)
Qoc=Qo max=0.001535[((47.5/62.4)-
(5.1/62.4))/ln(660/0.25)](93.5/073*1.1) [402-(40-25)2]
Qoc=Qo max= 21.20 STB/day
Water Coning
Meyer, Gardner, and Pirson proposed a similar expression for
determining the critical oil rate in the water coning system shown
schematically in figure (1-29).
The proposed relationship has the following form:
Qo max = 0.001535 [(ρw-ρo)/ln(re/rw)] (ko/μoBo) [h2- -hp2] …(12)
Figure (1-29), Water coning
Where:
ρw = water density, gram/ cm³
Db = Depth from the original water-oil contact to the bottom of the
perforations, ft
Example (1-2):
Resolve example (1-1) assuming that the oil zone is underlaid by
bottom water. The water density is given as 63.76 lb/ft. the well
completion interval is 15 ft as measured from the top of the
formation (no gas cap) to the bottom of the perforations.
Solution:
The critical oil flow rate for this water-coning problem can be
estimated by applying equation (12). The equation is designed to
determine the critical rate at which the water cone “touches” the
bottom of the well to give.
Qo max = 0.001535 [((63.76/62.4)-(47.5/62.4))/ ln(660/0.25)]
(93.5/0.73*1.1) [402- -152]
Qo max = 8.13 STB/day
Simultaneous Gas and Water coning
If the effective oil-pay thickness h is comprised between a gas cap
and a water zone (figure 1-30), the completion interval hp must be such as
to permit maximum oil-production rate without having gas and water
simultaneously produced by coning, gas breaking through at the top of
the interval and water at the bottom.
This case is of particular interest in the production from a thin
column underlaid by bottom water and overlaid by gas.
Figure (1-30), The development of Gas and Water coning
For this combined gas and water coning, Pirson (1977) combined
equation (11) and (12) to produce the following simplified expression for
determining the maximum oil-flow rate without gas and water coning:
Qomax = Qow + Qog …. (13)
Qomax=0.001535(ko/μoBo)[(h2-hp2)/(ln(re/rw)]
[(ρw-ρo)((ρo-ρg)/(ρw-ρg))2+(ρo-ρg)(1-((ρo-ρg)/(ρw-ρg)))2 ]
….(14)
Example (1-3):
A vertical well is drilled in an oil reservoir that is overlaid by a gas
cap and underlaid by bottom water. Figure (1-31) shows an illustration of
the simultaneous gas and water coning.
Figure (1-31), Gas and Water coning problem (example, 1-3)
The following data are available:
Horizontal and vertical permeability, i.e., kh = kv = 110 md
Oil relative permeability, kro = 0.85
Oil effective permeability, ko = 93.5 md
Oil density, ρo = 47.5 lb/ft³
Water density, ρw= 63.76 lb/ft³
Gas density, ρg = 5.1 lb/ft³
Oil viscosity, µo = 0.73 cp
Oil formation volume factor, FVF, Bo = 1.1 bbl/day
Oil column thickness, h = 65 ft
Perforated interval, hp = 15 ft
Depth from GOC to top of perforations, Dt = 25 ft
Well-bore radius, rw = 0.5 ft
Drainage radius, re = 660 ft
Calculate the maximum permissible oil rate that can be imposed to avoid
cones breakthrough, i.e., water and gas coning.
Solution:
Apply equation (14) to solve for the simultaneous gas-and water
coning problem, to give:
Qomax =0.001535(93.5/0.73*1.1)[(652-152)/(ln(660/0.25)]
[((63.76/62.4)-(47.5/62.4))(((47.5/62.4)-(5.1/62.4))/((63.76/62.4)-
(5.1/62.4)))2+((47.5/62.4)-(5.1/62.4))(1-(((47.5/62.4)-
(5.1/62.4))/((63.76/62.4)-(5.1/62.4))))2 ]
Qomax = 17.1 STB/day
Pirson derives a relationship for determining the optimum
placement of the desired hp feet of perforation in an oil zone with a gas
cap above and a water zone below. Pirson proposes that the optimum
distance Dt from the GOC to the top of the perforations can determined
from the following expressed:
Dt = (h – hp ) [ 1- ρo – ρg ] …..(15)
Ρw – ρg
Where the distance Dt is expressed in feet.
Example (1-4):
Using the data given in example (1-3), calculate the optimum
distance for the placement of the 15 foot perforations.
Solution:
Applying equation (15) gives:
Dt = (65 – 15 ) [ 1- 47.5 – 5.1 ] = 13.9 ft
63.76 – 5.1
Craft and Hawkins Method
In this method, the following empirical equation used to calculate
critical oil flow rate without water coning:
Qomax = 0.00708*((koh)/(μoBo))*((Pws-Pwf)/(ln(re/rw))*(PR) …(16)
PR = f [ 1+(7)*(rw/(2fh))½ * cos(f * 90º) ] ……(17)
Where:
PR = Productivity ratio
Pws = Static well pressure correct to middle of perforated interval (psi)
Pwf = Flowing well pressure at the middle of perforated interval (psi)
f = Partial penetration (hc/h)
ko = Oil permeability (md)
h = thickness of producing interval (ft)
ΔPmax = Maximum draw down pressure without water coning.
ΔPmax = 0.433 (ρw-ρo) Δhmax
Δhmax = Vertical distance between lower perforated interval and initial
oil water contact.
Example (1-5)
From this data:
(ρw-ρo) = 0.48 gm/cm³, ko = 1500 md, h = 16 ft, μo = 0.3 cp, Bo = 1.4
RB/STB, re = 1000 ft, rw = 0.25 ft, (Pws-Pwf) = 17 psi, f = 0.3125
(perforated upper part of oil production interval by 31.25 percent).
Calculate maximum production rate without water coning.
Solution:
From eq. (17) calculate (PR)
PR = 0.3125 [1+(7)*((0.25)/(2*0.3125*16))½ * cos(0.3125*90) ]
PR = 0.618
Then from eq. (16)
Qomax = 0.00708*((1500*16)/(0.3*1.4))*((17)/(ln(1000/0.25))*(0.618)
Qomax = 512 STB/DAY
Qomax must be reducing below 512 STB/DAY because maximum
flowing pressure drops without water coning equal:
ΔPmax = 0.433 * (0.48) *11
ΔPmax = 2.29 psi.
Chaney Et AL. Method
Chaney et al. (1956) developed a set of working curves for
determining oil critical flow rate. The authors proposed a set of working
graphs that were generated by using a potentiometric analyzer study and
applying the water coning mathematical theory.
The graphs, as shown in figures (1-32) through (1-36), were
generated using the following fluid and sand characteristics:
Drainage radius re = 1000 ft
Well-bore radius rw = 3 inch
Oil column thickness h = 12.5, 25, 50, 75 and 100 ft
Permeability k = 1000 md
Oil viscosity µo = 1 cp
ρw – ρo = 18.72 lb/ft³
ρo – ρg = 37.44 lb/ft³
The graphs are designed to determine the critical flow rate in oil-
water, gas-oil, and gas-water systems with fluid and rock properties as
listed above. The hypothetical rates as determined from the Chaney et al.
curves (designated as Qcurve), are corrected to account for the actual
reservoir rock and fluid properties by applying the following expressions:
In oil-water systems
Qoc = 0.5288 * 10-4 [ ko (ρw – ρo) ] Qcurve
µo Bo
In gas-water systems
Qgc = 0.5288 * 10-4 [ kg (ρw – ρg) ] Qcurve
µg Bg
In gas-oil systems
Qoc = 0.2676 * 10-4 [ ko (ρo – ρg) ] Qcurve
µo Bo
Where:
ρo = oil density, lb/ft³
ρw= water density, lb/ft³
ρg = gas density, lb/ft³
Qoc = critical oil flow rate, STB/day
ko = effective oil permeability, md
Bo = oil FVF, bbl/STB
Qgc = critical gas flow rate, Mscf/day
Bg = gas FVF, bbl/Mscf
Kg = effective gas permeability, md
Figure (1-32)
Figure (1-33)
Figure (1-33)
Figure (1-35)
Figure (1-36)
Example (1-6)
In an oil-water system, the following fluid and sand data are
available:
Effective Oil permeability, ko = 93.5 md
Oil density, ρo = 47.5 lb/ft³
Water density, ρw = 63.76 lb/ft³
Oil viscosity, µo = 0.73 cp
Oil formation volume factor, Bo = 1.1 bbl/day
Oil column thickness, h = 50 ft
Perforated interval, hp = 15 ft
Well-bore radius, rw = 3 inch
Drainage radius, re = 1000 ft
Calculate the oil critical rate
Solution:
Step 1. Distance from the top of the perforations to top of the sand = 0
Step 2. Using figure (), for h = 50 ft, enter the graph with 0 and move
vertically to curve C to give”
Qcurve = 270 bbl/day
Step 3. Calculate critical oil rate from equation of oil-water system:
Qoc = 0.5288 * 10-4 [ 93.5 (63.76 – 47.5) ] * 270 = 27 STB/day.
1.1* 0.73
It should be pointed out that Chany`s method was developed for a
homogeneous, isotropic reservoir with kh = kv.