FM-88
Issue – 02
Procedure Qualification Record Date: Jan 24,2017
(PQR) Page 1 of 4
Procedure Qualification Record No.. _____ ___PQR-09_______________________Date:_01-01-2019___Coupon No: 4A
WPS No.__________________________________WPS-03__________________________________________________
Welding Process __________ _________________SMAW____________________________________________________
Types (Automatic, Manual, Machine, or Semi Auto)______ _________Manual___________________________________
JOINTs (QW-402)
BASE MEATL (QW-403) POST WELD HEAT TREATMENT (QW-407)
Material Specs. __Carbon Alloy Steel____ _ Temperature __648 C+/-12 C ________
Type or Grad __AISI 4130______________ Time ____03 Hrs________________________________
P. No. ______01_________ To P. No. ____N/A____ Other List attached______________________
Thickness of Test coupon_1.7”_
Heat No ____16662_____________
Diameter of test coupon ____N/A__________________ GAS (QW-408)
Other _______________________________________ Percent Composition
________________________________________________ Gases Mixture Flow Rate
________________________________________________ Shielded N/A . _________ ________
Trailing N/A . ________ ________
Backing N/A . ________ ________
FILLER METALS ( QW-404) ELECTRICAL CHARECTERISTICS (QW-409)
SFA Specification_______5.5_______________ Current ______ ____DC_________________________
AWS Classification_________E10018-D2______ Polarity ___________+____________________________
Filler Metal F No. _________4______________ Amps ___70-220________ Volt 18-38 _______
Weld Metal Analysis A. No._____A11 _____________ Tungsten Electrode Size ______ ___N/A______________
Size of Filler Metal _______2.4 - 4 mm_______________ Others __ ____None____________________________
Others__________None___________________________ ________________________________________________
________________________________________________ ________________________________________________
Weld Metal Thickness___1.7”________
POSITION (QW-405) TECHNIQUE (QW-410)
Position of Groove ____ __2G_____________________ Travel Speed _3”- 9”/min_______________________
Weld Progression (Uphill, Downhill) ___UP_________ String or Weave Bead __________Stringer_________
Other ________________None_____________________ Oscillation ________ __N/A_______________________
________________________________________________ Multi pass or Single Pass (per side) _____Multi Pass __
Single or Multiple Electrodes ____ Single_______________
Others ________None ____________________________
PREHEAT (QW-406) ______________________________________________
Preheat Temp _________200 C ______________________ ________________________________________________
Interpass Temp. _______300 C _____________________
Other ______________None_____________________
________________________________________________
_
FM-88
Issue – 02
Procedure Qualification Record Date: Jan 24,2017
(PQR) Page 2 of 4
Tensile Test (QW-150) Report No: HMC/LE/172/19 Dated: 05-01-2019 Company HMC, Pakistan
Specimen Width Thickness Area Ultimate Total Tensile Type of Failure
No. mm mm<2 Load KN Strength & Location
MPa >655MPa
(Acceptance
Criteria)
U-03 19.00 590 473 675 Parent Metal
U-05 19.50 568 466 661 Parent Metal
Other Mechanical Property Value Acceptance Criteria
Yield strength (2% offset) 570 MPa >517MPa
Elongation (in 50mm) 21% >18%
Guide-Bend Tests (QW-160) HMC/LE/172/19 Dated: 05-01-2019 Company HMC, Pakistan
Specimen Type and Figure No Result Acceptance Criteria
No.
V-01 Side Bend (4t@1800) No defects-Acceptable Free of Crack
V-02 0
Side Bend (4t@180 ) No defects-Acceptable Free of Crack
V-03 Side Bend (4t@1800) No defects-Acceptable Free of Crack
V-04 Side Bend (4t@1800) No defects-Acceptable Free of Crack
Toughness Tests (QW-170) HMC/LE/172/19 Dated: 05-01-2019 Company HMC, Pakistan
Specimen Notch Specimen Test Temp Impact Values Drop Accepta
No. Location Size Deg C Joules %Shear Mils Weight nce
(Y/N) Criteria
X-01 All Weld -20 83 >27J
X-02 All Weld -20 55 >27J
X-03 All Weld -20 60 >27J
X-04 HAZ -20 67 >27J
X-05 HAZ -20 73 >27J
X-06 HAZ -20 71 >27J
X-07 Base Metal -20 89 >27J
X-08 Base Metal -20 140 >27J
X-09 Base Metal -20 131 >27J
Comments: ______________________________________________________________________________________________
Fillet-Weld Test (QW-180)
Result Satisfactory: Yes ___Yes _____ No. _____/_____ Penetration into Parent Metal: Yes _____Yes_____ No. ______/______
Macro------ Results ________________Acceptable ________ HMC/LE/172/19_Dated:_ 05-01-2019 _
Other Tests
Type of Test ___N/A_______ (Report No :) ___________________/_______________
Deposit Analysis _______________________/__________________________________________________________________
Other ________Other Tests mentioned below_________________________________________
FM-88
Issue – 02
Procedure Qualification Record Date: Jan 24,2017
(PQR) Page 3 of 4
Radiographic Inspection Company: NDI, Pakistan Report No: NDI/A185/19-MEC
Date: 02-01-2019
Radiographic Inspection Report
(Gamma - Radiography) Report no : NDI/A185/19-MEC
Specification : N/A Material : MS
Acceptance criteria : AWS D1.1 IQI type : 6FEEN
Insp. Procedure : NDI-WP-07 Film type : 10”x4”
Isotope : X-Ray Density Range : 2.5%
Source Size : 2mm-AGFA Sensitivity : 2.1%
Source Strength : 80 Ci Technique : SWSI
Developing : Manual Screens : /
Weld Dimension Wldr
Fab'n/Spool/Part/Item No. (dn x sch) No. Interpretation Result
C#4A 01 16”x 12” x 1.7” W-004 0-6”,6”-12”,12”-0” Acceptable
Welded Plate
Comments 01 06
(including limitations if any) Total no. Of welds Total no. Of films
_______________________________ Radiographer's Name :Sarfraz Inspector's Name :
_______________________________ Mushtaq
Level: II
Sign :
Sign :
Date :
Date :
Hardness Test Report Company: MEC Energy Report No: 1900D
Date: 01-01-2019
Hardness Test According API 16A Location of Actual Value Inspector
Hardness Sign
1 219
2 226
3 200
4 213
5 217
6 215
7 211
8 213
9 221
10 219
11 218
12 217
FM-88
Issue – 02
Procedure Qualification Record Date: Jan 24,2017
(PQR) Page 4 of 4
Magnetic Particle Test Report / DPT Company: OIC, Pakistan Report No: OIC-MEC-103-03-19
Date: 01-01-2019
Material Specifications Inspection Equipment Serial No. Testing Medium Type Applicatio Batch No.
n
☒ Carbon Steel ☒ API 8B ☐ Coil ☐ PENETRANT Wet Spraying
☐ Casing ☒ API 8C ☒ AC Yoke 1407104 ☒ Black Magnetic ink Ardox 800/3 Wet Spraying 180210
☐ other ☐ API 7K ☐ Black Light ☒ White Contrast Paint Ardox 8901W Wet Spraying 180308
Flux Check ☐ ASTM ☒ UV Light ☒ DEVELEPOR Dry Dusted
E709 Meter
☒ YES ☐ NO ☐ Other Fluro Bath Concentration: C Black Ink Concentration C
Acceptance Criteria: ASTM E-709 / No Crack like Indications
Surface Preparation: Buffing ☒ Solvent Cleaning ☒ As Machine ☐ Pressure Wash ☐ Other Cleaning: ☐
Sand Blasting
Magnetization Technique Continuous ☐ Residual Demagnetization: ☐ Yes ☒ NO
Magnetic Particle Test Details
Results: No any Crack Indication Found
Chemical Test Report Company: HMC, Pakistan Report No: HMC/LE/172/19
Date: 05-01-2019
According to API 16A- Location Elements Quantity Acceptance
Values were taken within 3mm from fusion line. Criteria
C% 0.14 0.20Max
Mn% 2.09 1.25-2.25
Si% 0.81 1.0Max
P% 0.03
S% 0.08
Ni% 0.61 0.85Max
Cr% 0.41 0.50 Max
MO% 0.31 0.25-0.75
Cu% 0.04
N% 0.08
