PRECAST CONSTRUCTION
TECHNOLOGY
ABOUT ELEMATIC
ELEMATIC FACTS IN BRIEF
• Founded 1959
• Head office: Akaa, Finland
• 3 production units: Fnland, India
• Customer service centers: UAE (Dubai), Finland and
USA.
• Subsidiaries and sales offices: UAE (Dubai), USA,
Germany, Hong Kong, Russia, India, China.
• Representatives: In over 50 countries
Number of Elematic precast
technology customers
Over 4000 deliveries worldwide to more than 100 countries
Where did we come from?
Innovation
• 450 patents at your service. R&D and engineering department with 35 dedicated co-
workers.
• Some Elematic innovations:
• FaMe. Fast preparation of side forms sand openings. Time savings up to 70%.
• Comcaster. Accurate and fast dosing of concrete. Saves raw materials and time.
• Acotec line. Cost-efficient production of light-weight and non-load bearing
partition walls.
• Extruder E9-1200e. Concrete savings, accurate dimensions and prolonged
lifetime with innovative shear compaction technology.
• ELiPLAN ERP. Secured up-time and controlled/reduced material
consumption, etc. Developed specifically for precast production.
The only one-stop-supplier in the precast
concrete industry
• Delivering anything from a single machine or Global market share
production line to a complete plant for any
precast product Hollow-core slab
technology 60%
• World-leading technology, knowhow, process Elematic
excellence and software Others
• The most extensive customer services in the
market
All precast concrete
• Setting up World’s largest precast plant at Iraq production
producing 8,300 sq.mt. of walls and slabs per technologies 40%
day. Elematic
Others
• Link - https://www.youtube.com/watch?v=ScIT0CPqYVA
Global Yet Local – Elematic Presence
Worldwide
Headquarters
Manufacturing units
Subsidiaries
Customer service centers
Sales offices
Elematic Offices in India
Elematic is present in New Delhi, Alwar (Raj.), Pune and
Bangalore
New Delhi New Delhi –
- Marketing Office
- Service Team
Alwar
Alwar, Rajasthan –
- Manufacturing Plant
- Spare Parts
Pune, Maharashtra
Pune
- Structural Design Office
- Service Team
Bangalore Bangalore –
- Marketing Office
Elematic In India
• Elematic supplied its first precast plant to VME PRECAST in Chennai in the
year 2008.
• VME has setup a circulation line for Load Bearing Walls, Prestressed Hollow
Core Slab Line, Beam Moulds, Column Moulds and Staircase Moulds.
• As of January 2017, Elematic has supplied 30 small, medium and large
precast plants all over India.
Elematic Precast Plants in India
ELEMATIC PLANTS IN INDIA
North India
- Delhi
- UP (Greater Noida, Lucknow)
- Haryana (Manesar, Sonipat)
- Rajasthan (Khushkhera, Jaipur)
West India
- Ahmedabad
- Mumbai
- Pune
South India
- Hyderabad
- Vijaywada
- Chennai
- Krishnagiri (Tamil Nadu)
East India
- Raipur
- Bhubaneshwar
Additionally, Elematic has setup two precast plants in Sri Lanka
5 x Circulation Lines 10 x Hollow Core Lines 4 x Battery Moulds 3 x KVT Lines
4 x Acotec (Partition Wall) >150 nos. Mechanical
> 2km of Column & Beam Lines 20 x Staircase Moulds
Lines /Hydraulic Tilting Tables
Our Team & Projects delivered
Elematic India
Precast Concrete
Sales & Installation & Structural
Moulds Solution (Mix
Marketing Service Team Design
Manufacturing Design etc..)
• Elematic (India) has a trained team of civil, mechanical, electrical and automation engineers who are
available to help the customers and resolve any day-to-day queries.
• Elematic (India) team has installed 15 precast plants in India, Sri Lanka, Africa (Rwanda, S. Africa), South
East Asia (Malaysia, Thailand & Vietnam) and Middle East (Oman, Dubai)
After Sales Service
• 24 x 7 support
• Available in English and Hindi
• Spare part stock in Finland, Dubai and India
• Service engineers can reach your precast plant within 2-4
hours in Delhi/Mumbai/Pune and within 24 hours anywhere
else in India
• Elematic’s new Remote Support Kit
• Brings the help to your precast plant when the machinery
needs special attention such as software updates or trouble
shooting.
• You can get your machinery quickly back into production as
this efficient tool saves time and cost by diagnosing
problems related to automation. There is no need to wait for
an expert to travel on site.
Complete project support 25 Service Engineers In India 25 Structural Designers Faster delivery from India Plant
Helpdesk - 24 x 7 >4,000 Plants Worldwide 20+ Plants In India Wear and spare parts
LARGEST PRECAST PROJECT IN
THE WORLD, BISMAYAH CITY,
IRAQ
HANWHA: BISMAYAH NEW CITY, IRAQ
The 1st and the largest city development project ever in Iraq
Project Bismayah New City
Developer National Investment Commission
of Iraq (NIC)
Design and Hanwha Engineering and
Construction Construction Co.
Contract Amount USD 7.75 Billion
Location 10 km from Baghdad
Project Detail Land development works
Housing construction work
Work Period 7 years: 2 design, 5 execution
Total No. of Population 600 000
Target No. of 100 000
Households
Area Size 1, 830 ha
Key customers in India and Sri Lanka
PRECAST BUILDING PROJECTS
IN INDIA
Delhi Development Authority
Contractor: BG Shirke
Project: EWS/LIG/MIG Housing
Contractor: BG Shirke
Project Details –
• 80,000 apartments,
• Construction time 3 years
• G+5, G+7, G+12 and G+20 storey residential buildings
• 50,000 housing units completed in 6 years time
Elematic Machines –
• Circulation Line for walls and slabs
• Chamber for accelerated curing
• Column casting machine
• Automated Concrete Distribution
Other Services –
• Monthly service and maintenance contract
• Deputation of electrical and mechanical maintenance
engineers.
Naya Raipur Development Authority
Contractor: BSBK Construction
Project: EWS / LIG Housing
Contractor: BSBK Group
Project Details –
• ~6200 apartments,
• Construction time 3 years
• G+3, G+8 buildings
Elematic Machines –
• KVT Line for walls
• Mechanical tilting tables for special elements
• Long line for and hollowcore slabs
Other Services –
• Installation of precast plant
• Annual maintenance contract
Maharashtra Police Housing Colony
Contractor: BE Billimoria
Project: LIG/MIG/HIG
Project Details –
• 4.0 M sq.ft. residential apartments
• 60 Towers, G+14 buildings
• Types: 1RK, 1BHK, 2BHK, 3BHK, 3.5/4.5
BHK Apartments
• Project Duration: 48 months
Elematic Machines –
• Battery Moulds + Tilting Tables
• Acotec (Partition Wall) Panels
• Long line for and hollowcore slabs
• Staircases
Other Services –
• Structural Design of Precast Buildings
• Production & Installation of precast
elements (with another vendor)
• Annual maintenance contract
Janapriya : Lakefront, Hyderabad
Project: Janapriya Lake Front, Hyderabad
Owner: Janapriya Engineers Syndicate
Website: http://janapriyalakefront.com/
Project Details –
• Total 1.2 mn sqft develop
• 2 Basement + G + 10 Storey
• Three towers constructed and occupied
Elematic Machines –
• Battery Mould for production of load bearing
walls with Aluminium formwork and
magnets.
Other Services –
• Structural design of buildings
• Production & Installation Training
Jindal : Student Housing, OP Jindal Global
University, Sonipat
Student Hostels @ OP Jindal University
Project Details –
• Multiple buildings ranging from 85,000 – 500,000 sqft
• Construction time per building approx. 8 – 20 weeks
• Finishing time per building approx. 8 – 20 weeks
Elematic Machines –
• Casting Beds, Slipformer & machines for Hollow Core Slab
• Casting Beds with formwork for Columns and Beams
• Battery Mould with Cold Shutters for LB Walls
• Staircase Moulds
Other Services –
• Factory design and installation of machines.
• Structural Design of all buildings including preparation of shop
drawings.
• Supervision and training for production and installation of
precast elements.
Nestle : R&D Centre, Manesar
Project: R&D Centre, Manesar
Owners: Nestlé
Project Details –
• 15,000 sqmt research and development
facility
• Column Beam Frame, Prestressed Slabs and
Shear Walls.
• Loading of 15.0 kN/sq.m.
• Construction time 11 months, project
completed in 2012.
Elematic Machines –
• Casting beds with Sliformer and other
machines.
• Column and Beam Mould
Other Services –
• Complete structural design of the building
• Deputation of supervisors and engineers at
project site.
Meitra Hospital : Calicut
250 Bed Super Speciality Hospital
Owner: The KEF Company
Project Details –
• 250 bed hospital, 25,000 sqmt of bua
• Hospital is under construction and will be fully operational by March
2016.
Elematic Machines –
• Casting Beds, Extruder and other machines for Hollow Core Slab
• Casting Beds with formwork for Columns and Beams
• Table Moulds for LB Walls and Graphic Concrete Panels
• Staircase Moulds
Other Services –
• Factory design and installation of machines.
• Structural Design of all buildings including preparation of shop drawings.
• Supervision and training for production and installation of precast
elements.
IBIS Hotel, Chennai
Embassy 7B, Bangalore
PRECAST ELEMENTS
PRECAST ELEMENTS Slab –
1. Prestressed Hollow Core or
2. Prestressed Solid Slab or
3. Half Slab
Façade -
1. Precast Panels
2. Architectural Facades
Precast Staircase / Lift Core
Load Bearing Walls Partition Walls –
1. Precast (Acotec) Walls
2. Brick/Block Work
Staircases
Precast Columns with Corbels
Precast Beams (Prestressed or Reinforced)
Prestressed Slab (Hollow Core & Solid)
Load Bearing Walls & Facades
Different Surface Finishes
Coloured Concrete
Graphic Concrete
ELEMATIC MACHINERY
Precast Walls – Horizontal Casting
Precast Walls – Vertical Casting
Prestressed Slabs – Extruded / Slipformed
Internal Partition Wall Line
Column & Beam Lines
Precast RCC Piles
Lifting & Transporting Equipment
Concrete Distribution & Automation
COMPLETE PRECAST PLANTS
For wall and floor production
SEMI PRO EDGE
Simple and easy start up level Large capacity production for a Advanced and highly
production with low initial broad product range automated plant for high
investment volume production
Design Services– Snapshot
• EXPERT TEAM OF Structural Engineers, BIM Modelers (ASMEPF) Concept
and Draftsmen Structural
Design
• TEAM MAJOR EXPERIENCE is in design and BIM of precast/cast Shop Detailed
in-situ RCC and Structural Steel projects in India and abroad Drawings Structural
Production Design
• DESIGN SOFTWARE which are extensively used by team; Etabs,
SAP2000, Staad Pro , Safe, & Concise beam
• BIM & DETAILING SOFTWARE Tekla, Revit, Civil 3D, AutoCad
• DESIGN CODE primarily IS codes are followed, but also familiar
Rebar
Detailing
Design Value
Engineering
with ACI, NZS, EN, BS 3D Services
Design
Projects
Manageme
Vetting
nt Building
Information
Modeling
(BIM)
Structural Design Services
Construction
Concept Design Detailed Design Peer Review
Drawings
• Feasibility Study • Design • Reinforcement • Proof checking of
• Concept optimization details the design
Structural • Detailed framing • Erection • Value
Layouts plans drawings engineering
• Bill of Quantities • Joint/Connection • Element shop
Details drawings
• Foundation
layout
• Excavation layout
BIM Services
LOD 100-300 LOD 400 LOD 500 4D/5D
• ASMEPF early stage • ASMEPF detailed • ASMEPF As-Built • 4 D construction
modelling modelling Modelling sequencing –project
• Clash detection, • Rebar Modelling • Facility Management progress
resolution and • Joint/Connection (FM) integration visualization as per
coordination modelling with BIM models project construction
• Design development • FM data extraction schedule
• Exraction of good for
through BIM construction in COBie format • 5 D – project
• Design Management drawings progress and
quantity
• Drawings extraction • Extraction of shop
consumption
• Quantities drawings along with
visualization as per
extraction bill of material
project construction
• Rebar shop drawings schedule
along with BBS
• VR – Virtual Reality
THANK YOU
www.elematic.com
