Calibration Manual: Ma Loop Calibrator
Calibration Manual: Ma Loop Calibrator
mA Loop Calibrator
Calibration Manual
May 2013
© 2013 Fluke Corporation. All rights reserved. Specifications are subject to change without notice.
All product names are trademarks of their respective companies.
                           LIMITED WARRANTY AND LIMITATION OF LIABILITY
Each Fluke product is warranted to be free from defects in material and workmanship under normal use and
service. The warranty period is three years and begins on the date of shipment. Parts, product repairs, and
services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of
a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in
Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal
conditions of operation or handling. Fluke warrants that software will operate substantially in accordance
with its functional specifications for 90 days and that it has been properly recorded on non-defective media.
Fluke does not warrant that software will be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers
only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is
available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the
applicable international price. Fluke reserves the right to invoice Buyer for importation costs of
repair/replacement parts when product purchased in one country is submitted for repair in another country.
Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair,
or replacement of a defective product which is returned to a Fluke authorized service center within the
warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return
authorization information, then send the product to that service center, with a description of the difficulty,
postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following
warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke
determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal
condition of operation or handling, including overvoltage failures caused by use outside the product’s
specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair
costs and obtain authorization before commencing the work. Following repair, the product will be returned to
the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges
(FOB Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE
FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES,
INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or
limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not
apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other
decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other
provision.
                         Fluke Corporation                  Fluke Europe B.V.
                         P.O. Box 9090                      P.O. Box 1186
                         Everett, WA 98206-9090             5602 BD Eindhoven
                         U.S.A.                             The Netherlands
11/99
                                                             Table of Contents
Title Page
Introduction ........................................................................................................     1
Contact Fluke .....................................................................................................       1
Safety Information .............................................................................................          2
Symbols .............................................................................................................     3
Specifications .....................................................................................................      4
Maintenance .......................................................................................................       5
   Clean the Product ..........................................................................................           5
   Fuse ...............................................................................................................   5
   Battery Replacement .....................................................................................              5
Required Test Equipment ..................................................................................                7
Performance Verification Tests .........................................................................                  7
   DC Current Source Mode ..............................................................................                  8
   DC Current Measurement Mode ...................................................................                        9
   DC Voltage Measurement Mode ...................................................................                        11
   Hart Transmitter (709H Only) .......................................................................                   12
Calibration Adjustment Procedure .....................................................................                    13
   mA Measure Mode ........................................................................................               13
   mA Source .....................................................................................................        14
   Voltage Measure ............................................................................................           15
User-Replaceable Parts ......................................................................................             16
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                     ii
                                                                                         List of Tables
  1.    Symbols ..................................................................................................................   3
  2.    Required Equipment for Verification and Calibration ...........................................                              7
  3.    DC Current Source, Current Measure, Voltage Measure Mode Tests ...................                                           9
  4.    User-Replaceable Parts ..........................................................................................            16
                                                                 iii
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Calibration Manual
                     iv
                                                                                 List of Figures
                                                               v
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Calibration Manual
                     vi
Introduction
                                     Warning
        To prevent possible electrical shock, fire, or personal injury,
        read all safety information before you use the Product.
    The Fluke 709 Precision Loop Calibrator and 709H Precision HART Loop Calibrator
    (the Product or the Calibrator) can be used for installation, calibration, and
    troubleshooting of field transmitters, valves, and other control system components at
    process plants. Primary functions are source and measure mA signals in the 0 mA to
    24 mA range. The Product can measure 0 V to 30 V and produce 24 V dc loop power.
    The 709H includes HART communication functionality and supports a select set of
    HART universal and common-practice commands. The Product can be used as a loop
    calibrator or basic function communicator.
    This manual explains how to verify the Product functions and how to adjust Product
    Calibration. For usage information, see the 709/709H Users Manual.
                                            Note
        All figures in this manual show the 709H.
Contact Fluke
    To contact Fluke, call one of the following telephone numbers:
    •    Technical Support USA: 1-800-44-FLUKE (1-800-443-5853)
    •    Calibration/Repair USA: 1-888-99-FLUKE (1-888-993-5853)
    •    Canada: 1-800-36-FLUKE (1-800-363-5853)
    •    Europe: +31 402-675-200
    •    Japan: +81-3-6714-3114
    •    Singapore: +65-6799-5566
    •    Anywhere in the world: +1-425-446-5500
    Or, visit Fluke's website at www.fluke.com.
    To register your product, visit http://register.fluke.com.
    To view, print, or download the latest manual supplement, visit
    http://us.fluke.com/usen/support/manuals.
                                                                                            1
709/709H
Calibration Manual
            Safety Information
                     A Warning identifies conditions and procedures that are dangerous to the user. A
                     Caution identifies conditions and procedures that can cause damage to the Product or
                     the equipment under test.
                                                    Warning
                       To prevent possible electrical shock, fire, or personal injury:
                       •   Read all safety Information before you use the Product.
                       •   Use the Product only as specified, or the protection supplied by
                           the Product can be compromised.
                       •   Examine the case before you use the Product. Look for cracks or
                           missing plastic. Carefully look at the insulation around the
                           terminals.
                       •   Do not use test leads if they are damaged. Examine the test leads
                           for damaged insulation and measure a known voltage.
                       •   Do not use and disable the Product if it is damaged.
                       •   Do not use the Product around explosive gas, vapor, or in damp
                           or wet environments.
                       •   Do not touch voltages >30 V ac rms, 42 V ac peak, or 60 V dc.
                       •   Do not apply more than the rated voltage, between the terminals
                           or between each terminal and earth ground.
                       •   Do not connect directly to mains.
                       •   Do not exceed the Measurement Category (CAT) rating of the
                           lowest rated individual component of a Product, probe, or
                           accessory.
                       •   Keep fingers behind the finger guards on the probes.
                       •   Remove all probes, test leads, and accessories before the battery
                           door is opened.
                       •   Remove the batteries if the Product is not used for an extended
                           period of time, or if stored in temperatures above 50 °C. If the
                           batteries are not removed, battery leakage can damage the
                           Product.
                       •   Replace the batteries when the low battery indicator shows to
                           prevent incorrect measurements.
                       •   The battery door must be closed and locked before you operate
                           the Product.
2
                                                                                                  mA Loop Calibrator
                                                                                                             Symbols
Symbols
       Symbols used on the Product and in this manual are explained in Table 1.
Table 1. Symbols
               Measurement Category II is
                                                                 Measurement Category III is
               applicable to test and
                                                                 applicable to test and measuring
               measuring circuits connected
 *CAT II                                            *CAT III     circuits connected to the distribution
               directly to utilization points of
                                                                 part of the building’s low-voltage
               low voltage mains
                                                                 MAINS installation.
               installation.
*CAT ratings apply to the handheld accessories only. The Product is rated to 30 V maximum.
                                                                                                                  3
709/709H
Calibration Manual
            Specifications
                     Ranges
                          mA ....................................................... 0 mA to 24 mA
                          Volts ..................................................... 0 V dc to 30 V dc
                     Resolution
                          mA Ranges........................................... 1 μA
                          Voltage Range...................................... 1 mV
                     Accuracy..................................................... 0.01 % ±2 LSD all ranges (@23 °C ±5 °C)
                     Stability ...................................................... 20 ppm of F.S. /°C from -10 °C to 18 °C and
                                                                                      28 °C to 55 °C
                     Operating Temp Range .............................. -10 °C to 50 °C (14 °F to 122 °F)
                     Storage Temp Range .................................. -20 °C to 60 °C (-4.0 °F to 140 °F)
                     Altitude ....................................................... 3000 meters
                     Ingress Protection Rating ........................... IEC 60529: IP40
                     Humidity Range ......................................... 10 % to 95 % non-condensing
                     Display ....................................................... 128 x 64 pixels, LCD Graphic with backlight,
                                                                                     8.6 mm high digits
                     Power .......................................................... Six AAA alkaline batteries
                     Battery Life (Alkaline Batteries) ................ ≥40 hours continuous use (measure mode)
                     Loop Compliance Voltage.......................... 24 V dc @ 20 mA
                     Loop Drive Capability ................................ 1200 Ω without HART resistor, 950 Ω with
                                                                            HART resistor
                     Electromagnetic Environment .................... IEC 61326-1 (portable equipment)
                     Dimensions (LxWxD) ................................ (152 x 93 x 44) mm, (6.0 x 3.7 x 1.7) in
                     Weight ........................................................ 0.3 kg (9.5 oz)
4
                                                                                           mA Loop Calibrator
                                                                                                   Maintenance
Maintenance
                                         Warning
          For safe operation and maintenance of the Product:
          •    Repair the Product before use if the battery leaks.
          •    Be sure that the battery polarity is correct to prevent battery
               leakage.
          •    Remove the input signals before you clean the Product.
          •    Use only specified replacement parts.
          •    Have an approved technician repair the Product.
Clean the Product
       Clean the Product and pressure modules with a soft cloth dampened with water or water
       and mild soap.
                                   Caution
          To prevent possible damage to the Product:
          •    Do not use solvents or abrasive cleansers.
          •    Do not allow water into the case.
Fuse
        The Product is protected from overcurrent condition by an internal self-resetting fuse.
        The fuse will automatically reset within a few seconds. The fuse cannot be repaired
        manually.
Battery Replacement
       Replace the batteries when the battery indicator is shown on the display.
        To replace the batteries, see Figure 1:
        1. Turn the Product over so the display is face down.
        2. Remove the bail.
        3. With a flat-head screwdriver, remove the battery door screws.
        4. Remove the batteries.
        5. Replace the batteries. Note the correct polarity as the new batteries are installed.
        6. Attach the battery door.
        7. Tighten the two battery door screws.
        8. Attach the bail.
                                                                                                            5
709/709H
Calibration Manual
                                                     gzx011.eps
                     Figure 1. Battery Replacement
6
                                                                                              mA Loop Calibrator
                                                                                            Required Test Equipment
                                                                         DC Voltage: 0 V to 30 V
                                      Fluke 5522A Multi-Product          Accuracy: ±0.002 % +0.5 mV
 DC Calibrator
                                      Calibrator                         DC Current 0 mA to 24 mA
                                                                         Accuracy: ±0.002 % +0.5 μA
                                                                         DC Current: 0 mA to 26 mA
 Digital Multimeter                   Fluke 8508A
                                                                         Accuracy: ±0.002 % +0.5 μA
                                                                                                                 7
709/709H
Calibration Manual
8508A
                                             12.000 mA
                                                  2x
                                             24.000 mA
                                                  2x
                                                                                                            hid013.eps
                                               Figure 2. DC Current Source Mode
8
                                                                                       mA Loop Calibrator
                                                                                Performance Verification Tests
     3. Make sure that the Product shows SOURCE in the upper-left corner.
     4. Set the DMM to measure dc current.
     5. See Table 3 to verify the readings on the DMM for the subsequent tests. (No adjustment
        is necessary for Test 1.)
     6. Test 2: Push  twice to select 12.000 mA. Verify the readings.
     7. Test 3: Push  twice to select 20.000 mA. Push and rotate the knob until 24.000 mA is
        shown. Verify the readings.
                                                                                                            9
709/709H
Calibration Manual
5522A
8508A
                                                                                                         hid014.eps
                                Figure 3. DC Current Measurement Verification Connections
                 7. Adjust the Calibrator to output the value of test 4 in Table 3 as measured by the DMM,
                    adjust the Calibrator if necessary to cause the DMM to show the necessary value. Then
                    verify the display readings on the Product.
                 8. Repeat for tests 5 and 6.The reading on the Product display should be within the
                    minimum and maximum values shown in Table 3.
                 9. Disconnect the test leads from the Calibrator, DMM, and the Product terminals.
10
                                                                                              mA Loop Calibrator
                                                                                     Performance Verification Tests
5522A
+/ 0 •
                                                                                                  hid012.eps
                   Figure 4. DC Voltage Measurement Verification Connections
   5. Set the Calibrator to the voltage in test 7 in Table 3 and verify the display reading on the
      Product.
   6. Repeat for tests 8 and 9. The reading on the display should be within the minimum and
      maximum values shown in Table 3
   7. Set the Calibrator output to 0 V and set the output to STANDBY.
   8. Turn the Product off and disconnect it from the Calibrator.
       If the Product failed any of these tests, calibration adjustment or repair is necessary.
       The performance verification tests for the 709 are now complete. For the 709H see the
       next section.
                                                                                                                11
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Calibration Manual
                                                                                                           hid015.eps
                                          Figure 5. HART Transmitter Connections
12
                                                                                          mA Loop Calibrator
                                                                                 Calibration Adjustment Procedure
hid001.eps
       3. Output 0 mA from the Calibrator. After the output is stable, push the knob to
          continue. As the Product takes readings, the screen shows ------- . When the readings
          are complete, the screen should look as shown below.
hid002.eps
                                                                                                              13
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Calibration Manual
                     4. Output 24 mA from the Calibrator. After the output is stable, push the knob to
                        continue. As the Product takes readings, the screen shows ------- . When the readings
                        are complete, the unit goes to the check mode.
hid003.eps
                     5. The Check mode shows what the measurement will be with the new calibration
                        constants. Current can be sourced or not. No input is necessary. When finished with
                        the check mode, push the knob to continue to the next calibration mode.
            mA Source
                 To calibrate the mA Source mode:
                     1. Use the double banana jack cable to attach the current input of the DMM to the jacks
                        of the Product.
                     2. Set the DMM to measure dc current.
                     3. After you have made your connections, the display should look as shown below.
hid004.eps
                     4. Turn the knob on the Product to adjust the display until it shows the same as the
                        DMM. After the output has become stable, push and hold the knob to continue. The
                        screen should look as shown below.
hid005.eps
14
                                                                                        mA Loop Calibrator
                                                                               Calibration Adjustment Procedure
       5. Turn the knob on the Product to adjust the display until it shows the same as the
          DMM. After the output has become stable, push and hold the knob to continue. When
          the readings are complete, the Product will go to the check mode.
hid006.eps
       6. When you are done with the check mode, push the knob to continue to the next
          calibration point.
Voltage Measure
      To calibrate the Voltage Measure mode:
       1. Use the double banana jack cable to attach the current output of the Calibrator to the
          voltage jacks of the Product.
       2. After you have made the connections, if you are in voltage measure calibration mode,
          the display should look as shown below.
hid007.eps
       3. Output 0 V from the Calibrator. After the output has become stable, push the knob to
          continue. As the unit takes readings, the screen shows ------- .
       4. Output 30 V from the Calibrator. After the output has become stable, push the knob
          to continue. As the Product takes readings, the screen shows ------- . When the
          readings are complete, the Product exits calibration mode and goes to volts mode.
hid008.eps
       The calibration adjust procedure is complete and the Product changes to normal
       operation.
                                                                                                            15
709/709H
Calibration Manual
            User-Replaceable Parts
                     User-replaceable parts are listed in Table 4 and shown in Figure 6. For more information
                     about these items and their prices, contact a Fluke representative. See the “Contact
                     Fluke” section.
                              709 Case Assembly (includes case top and bottom with labels,
                                                                                              4341550
                              battery door, end plate with jacks)
                              709H Case Assembly (includes case top and bottom with labels,
                                                                                              4341561
                              Lemo, battery door, end plate with jacks)
Not Shown AC72-1-01, ALLIGATOR CLIP,30V, 2MM JACK, RED BOOT 4209063
Not Shown AC72-1-02, ALLIGATOR CLIP,30V, 2MM JACK, BLACK BOOT 4209074
16
                                                               mA Loop Calibrator
                                                               User-Replaceable Parts
2 1
1
                                           1
                                                                  hid009.eps
        Figure 6. User-Replaceable Parts
                                                                                  17
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18