0% found this document useful (0 votes)
121 views6 pages

8 FormulinoxUSDémo

1. The document discusses the welding of a duplex stainless steel with a 309L filler metal. It provides the chemical compositions of the base metal and filler metal as well as welding parameters. 2. Microstructure analysis found 17% ferrite in the weld metal as-welded and 14% after solution heat treatment. Mechanical testing found the weld metal achieves full ductility to -50°C and has a maximum hardness of 293 HV. 3. The welding process is deemed to have a low risk of hot cracking and hydrogen embrittlement while also providing sufficient pitting corrosion resistance and bending properties.

Uploaded by

The Technicals
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
121 views6 pages

8 FormulinoxUSDémo

1. The document discusses the welding of a duplex stainless steel with a 309L filler metal. It provides the chemical compositions of the base metal and filler metal as well as welding parameters. 2. Microstructure analysis found 17% ferrite in the weld metal as-welded and 14% after solution heat treatment. Mechanical testing found the weld metal achieves full ductility to -50°C and has a maximum hardness of 293 HV. 3. The welding process is deemed to have a low risk of hot cracking and hydrogen embrittlement while also providing sufficient pitting corrosion resistance and bending properties.

Uploaded by

The Technicals
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 6

Screen size 100% 95% 90% 85%

FORMULINOX
Process Base metal type duplex
SAW GMAW
SMAW GTAW
Base metal UR 35N

Pulsed GMAW FCAW Filler metal: type 309L

Chemical compositions
Base C S P Si Mn Ni Cr Mo Cu Sn Al Cr eq. Ni eq.
metal 0.02 0.001 0.02 0.4 1.3 4.0 23.0 0.2 0.2 0.005
V Ti Co Nb B As W H2 N2 O2 Fe
24.1 7.8
0.06 0.005 0.05 0.006 0.12 70.61
Pure weld C S P Si Mn Ni Cr Mo Cu Sn Al Cr eq. Ni eq.
metal 0.017 0.0110 0.017 0.550 0.77 11.80 23.40 0.04 0.055 0.005
V Ti Co Nb B As W H2 N2 O2 Fe
24.6 14.5
0.055 0.009 0.090 63.19

Conditions de soudage
Dilution d 30 % Comments :
Plate thickness (5 mm minimum) t 9 mm
0.8
Heat input H.I kJ/mm
Process efficiency h 0.88
Preheating or interpass temperature q0 20 °C
Cooling rate at 700°C 61 °C/s

Etat thermique
Heat treatment temperature of the plate 1000 °C 0
Post weld heat treatment temperature 1070 °C
Page 2
1 - Chemical composition
C S P Si Mn Ni Cr Mo Cu Sn Al Cr eq. Ni eq.
Weld metal 0.018 0.0080 0.018 0.505 0.93 9.46 23.28 0.08 0.099 0.000 0.005
V Ti Co Nb B As W H2 N2 O2 Fe
24.4 12.5
0.057 0.008 0.015 0.002 0.0000 0.0000 0.000 0.0000 0.099 0.0000 65.41
Nitrogen solubility 0.30 %
2 - Microstructure
ESPY ferrite 17 % Nieq 0 ferrite %
ESPY diagram
ESPY ferrite 14 FN Comments :
28
Primary solidification type delta
Risk of hot cracking low 24
Risk of hydrogen embrittlement no
Creq-1,5Nieq=0,75 g 20%
20
As welded
Base metal ferrite
Weld metal maxi. Ferrite
62
29
%
%
16 d 60%

Secondary austenite 23 % 12
Maximum ferrite in HAZ 81 % 100%
8
Solution annealed
Weld metal ferrite % 18 after H.T 1070°C 0
4
Base metal ferrite % 69 after H.T 1070°C
0
3 - Mechanical properties Creq
0 4 8 12 16 20 24 28 32 36 40
Maximum hardness in HAZ 244 Hv Base metal Pure weld metal Weld metal
Maximum hardness in weld metal 293 Hv
Hardness in weld metal (average) 261 Hv 4 - Pitting corrosion resistance
Weld metal U.T.S. (+20°C) 803 Mpa PREN (base metal) 26
Ductile fracture at -50°C in weld metal (as welded) yes PREN (weld metal) 25
Ductile fracture at -50°C in weld metal (sol. annealed) yes Plate CPT 19 °C
Page 1 Weld metal CPT (as welded) 13 °C
Allongement A5d 39 %
Striction Z 41 %
Epaisseur du pliage e 10 mm
Rayon de pliage R 20 mm

Rayon critique Rc 6.5 mm


Allongement au pliage em 22.5 %
Allongement critiqueau pliage emc 59.3
Rayon sur rayon critique R/Rc 3.08 -
Probabilité d'échec au pliage - 0 %

Allongement mesuré sur pliage 48 %


Epaisseur du pliage e 10 mm
Rayon de pliage R 20 mm

Rayon de pliage calculé Rcal 8.1 mm


Rayon sur rayon critique Ral/Rc 1.25 -
Probabilité d'échec au pliage - 13 %

Ferrite maxi recherchée en ZAT - 70 %


Vitesse de refroidissement maxi Vr 1 1 °C/s
Vitesse de refroidissement mini Vr 2 30 °C/s

Energie de soudage maxi 1.25 kJ/mm


Energie de soudage mini 5.5 kJ/mm

Page 2 Page 1
f(x)
1.00E+00
1.00E+00
1.00E+00
1.00E+00
1.00E+00
1.00E+00
1.00E+00
1.00E+00
1.00E+00
1.00E+00
1.00E+00
9.85E-01
9.68E-01
9.50E-01
9.32E-01
9.13E-01
8.93E-01
8.74E-01
8.53E-01
8.32E-01
8.10E-01
7.87E-01
7.64E-01
7.40E-01 1.25
7.15E-01 1.3
6.89E-01
6.62E-01
6.35E-01
6.06E-01
5.76E-01
5.45E-01
5.13E-01
4.80E-01
4.45E-01
4.09E-01
3.92E-01
3.81E-01
3.72E-01
3.62E-01
3.53E-01
3.45E-01
3.37E-01
3.29E-01
3.22E-01
3.15E-01
3.08E-01
3.02E-01
2.96E-01
2.90E-01
2.84E-01
2.79E-01
2.73E-01

You might also like