Sahnoun 2015
Sahnoun 2015
DOI 10.1007/s13197-015-1984-z
ORIGINAL ARTICLE
Abstract Corn starch was treated by enzymatic hydrolysis Keywords Corn starch, α-amylase . Aspergillus oryzae S2 .
with Aspergillus oryzae S2 α-amylase, acetylation with vinyl Acetylated . Dual modification . Cake properties
acetate, and dual modification. The dual modified starch
displayed a higher substitution degree than the acetylated
starch and lower reducing sugar content than the hydrolysed Introduction
starch. The results revealed that the cooling viscosity and am-
ylose content of those products decrease (P < 0.05). An in- Starch is an agricultural raw material and essential dietary
crease in moisture, water, and oil absorption capacity was carbohydrate for human nutrition (Maarel and Leemhuis
observed for the acetylated starch and, which was less pro- 2013). Three categories of digestible starches are distin-
nounced for the enzymatically hydrolysed starch but more guished by the rate at which glucose is formed and absorbed
pronounced for the enzymatically hydrolysed acetylated prod- in the blood (Zhang and Hamaker 2009). Rapidly digestible
uct. The latter product underwent an increase in resistant starches (RDS) are hydrolysed in the small intestine within the
starch content, which is induced by a rise in hydrolysis time first 20 min of digestion, whereas slowly digestible starches
to attain about 67 % after 1 h of reaction. The modified starch (SDS) acquire more time to degrade. Resistant starch (RS)
samples were added to cake formulations at 5 and 10 % con- generally escapes digestion in the small intestine and passes
centrations on a wheat flour basis and compared to native through the large intestine as dietary fiber for fermentation by
starch. The results revealed that when applied at 5 % concen- bacteria, where it helps to maintain colon health and protect
trations, the modified starches reduced the hardness, cohesion, against disease (Miao et al. 2014; Jiang et al. 2014). RDS can
adhesion and chewiness of baked cakes and enhanced their induce a rapid increase in blood glucose and insulin levels,
elasticity, volume, height, crust color, and appearance as com- which can lead to various health complications, such as obe-
pared to native starch. These effects were more pronounced sity, diabetes and cardiovascular diseases. The literature
for the cake incorporating the dually modified starch. broadly classifies RS into three different types, namely RS1,
RS2, and RS3 (Hoover and Zhou 2003). RS1 resistant starch
is physically inaccessible to digestive enzymes due to attach-
ment in structures such as intact cells in legumes. RS2 consists
of native crystalline regions of starch granules and retrograded
* Mouna Sahnoun
amylopectin. RS3 has been reported to consist predominantly
mouna.sahnoun@yahoo.fr of retrograded amylose. An additional type of RS, type RS 4,
Nouha Ismail
has been identified as resulting from chemical modifications
(Fuentes-Zaragoza et al. 2011).
Radhouane Kammoun
Native starches have been used in various food and non-
food industries for decades. They have often been reported to
1
Laboratory of Microbial Biotechnology and Engineering Enzymes,
present a number of undesired properties, including is insolu-
Centre of Biotechnology of Sfax, University of Sfax, P.O. Box 1177, bility in cold water, crumbling after heating, and loss of vis-
Road Sidi Mansour 6 km, 3018 Sfax, Tunisia cosity (Sandhu et al. 2015). Moreover, the cooling of a heated
J Food Sci Technol
native starch suspension often leads to the formation of a extensibility attribute to the modification of gluten wheat
disordered, firm and opaque gel due to hydrogen bonding protein.
between parallel oriented amylose and or long side chains of Considering the promising opportunities that starch modi-
amylopectin and syneresis. The latter process, termed as ret- fication might offer for the production of starch with tailored
rogradation, is irreversible and causes the loss of gel structure properties, this study was undertaken to investigate corn
(Luchese et al. 2015). starch modification by acetylation with vinyl acetate, enzy-
Several methods have been proposed to solve the inconve- matic hydrolysis with Aspergillus oryzae S2 α-amylase, and
niences caused by the inherent limitations of native starch, dual modification. It also aimed to evaluate the effect of those
particularly through the modification of its chemical and/or starch modifications on the physico-chemical properties and
physical profile to maximize its positive attributes and mini- rheological attributes of the final starch end-products. The
mize its negative properties. Acetylation is one of the most modified corn starches were assayed in cake preparations,
common methods used for starch modification; it involves the and the changes they brought in terms of the texture and prop-
substitution of some hydroxyl groups by acetates groups (Xie erties of the baked cakes were investigated.
et al. 2005). Corn acetate starch, which contains 0.5 to 2.5 %
acetyl content, has a lower gelatinization temperature and a
higher peak viscosity than unmodified starch (Raina et al.
Materials and methods
2006; Wickramasinghe et al. 2009; Colussi et al. 2014).
Acetylation also improves the stability and clarity of native
Materials
starches by increasing the degree of swelling and dispersion of
starch granule in the cooling cycle, and also reduces retrogra-
The experimental assays of the present study were performed
dation (Han et al. 2013; Luchese et al. 2015). Because of their
using Amyloglucosidase (3300 U/ml) (Sigma Chemical, St.
desirable properties, acetate starches have been used as
Louis, USA) and 181,481.48 U/g of Aspergillus oryzae S2
binders in soups, snacks, canned, and refrigerated foods.
concentrated crude extract that was free from aflatoxins
However, acetate starches generally lack resistance to high
(Sahnoun et al. 2011) and formulated with dried starch as
temperature, acidity, and shear stress, which is undesirable
previously described elsewhere (Sahnoun et al. 2013).
for several food applications (Xie et al. 2005).
Commercial corn (Zea maize) starch, purchased from the
Various enzymes can be used in starch hydrolysis to alter
Egyptian starch and glucose company, Cairo, was used as
starch structure and achieve desired functionality (Maarel and
native starch. It contained 0.76 % protein (N × 5.70), 0.71 %
Leemhuis 2013; Caliari et al. 2014). Alpha-amylases (EC
ash, 0.58 % lipid, and 91 % carbohydrates. Salt (sodium chlo-
3.2.1.1), key additives for dough and bakery products, are
ride), sugar milk, shortening egg, baking powder and wheat
endo-acting amylases that randomly hydrolyse α-(1–4) gly-
flour, containing 10.47 % protein (N × 5.70), 0.61 % ash,
cosidic bonds of starch polymers, resulting in oligosaccha-
14 % moisture, and 24 % moist gluten, were purchased from
rides with varying lengths and different α-limit dextrins
the local market of Sfax, Tunisia, and used for cake
(Sahnoun et al. 2015). They increase the level of fermentable
preparation.
sugars in the dough, thus promoting the fermentation of yeast
and the formation of Maillard reaction products, which, in
turn, intensify the flavour and crust colour of bakery products Methods
(Goesaert et al. 2005; Sahnoun et al. 2013). Alpha-amylases
also increase dough resistance, elasticity, and softness (Patel Starch characterization
et al. 2012) and decrease dough crumb firmness and hardness
(Kim et al. 2006; Hemalatha et al. 2010; Raghu and Total carbohydrates were determined after total acid hydroly-
Bhattacharya 2010; Gomes-Ruffi et al. 2012). They have, sis (Israilides et al. 1978). Protein content was evaluated by
however, been reported to reduce dough stability and extensi- the Kjeldahl method (Pearson 1970). Lipid content was deter-
bility, which may be attributed to the presence of high mined gravimetrically after Soxhlet extraction using hexane
amounts of amylase-reducing polysaccharides. The latter solvent (Riedel-De Haën, Germany) (AOAC 1984). Dry mat-
break gluten disulphide bridges and, hence, contribute to the ter was determined by oven drying at 105 °C to constant
modification of wheat protein. The addition of oxidizing weight, and ash content was estimated by the combustion in
agents would, therefore, be necessary (Kim et al. 2006; a muffle furnace at 550 °C for 12 h. All contents were
Sahnoun et al. 2013). Nevertheless, and to the authors’ knowl- expressed as matter weight/weight. Tests were performed in
edge, no studies have so far investigated the optimization of triplicates. Moisture content of natives and modified starches
the improver mixture of both oxidizing and reducing agents. was evaluated as weight loss after drying at 105 °C until
Acetyl groups incorporated in starch could act as electron constant weight, and pH was measured by a pH-meter
donors (oxidant) and, hence, improve dough stability and (Eutech Cyberscan 1000, Singapore). Amylose content was
J Food Sci Technol
sample (ml), N to the normality of 0.2 N HCl, and W to the Add egg white and 0.5 g salt
mass of the sample (g).
Oil absorption capacity (OAC) was determined according to a Add flour and dry baker’s yeast
slightly modified version of the De la Hera et al. (2013) meth-
od. In brief, 0.5 g of starch sample was mixed with 6 ml of
Mix for 10min
corn oil in pre-weighed centrifuge tubes. The contents were
stirred for 1 min to diffuse the sample in the oil. After a hold-
ing phase of 30 min, the tubes were centrifuged for 25 min at Final mix
4000×g. The separated oil was removed with a pipette, and the
tubes were inverted for 25 min to drain the oil before Fig. 1 flowchart for cake process conditions
reweighing. Fat absorption capacity was calculated as g of
oil bound per g of sample on a dry basis. respectively. The final mix (60 g) was placed in greased pans
and baked in an oven for 28 min at 180 °C.
Preparation of cake
Evaluation of cake texture
Cake samples were prepared using a slightly modified version
of the procedure described by Karaoglu et al. (2001). The cake
Cake texture was evaluated by the texture profile analysis
mix and preparation method are listed in Table 1, and Fig. 1,
method using a texture analyzer (Lloyd Instruments,
Table 1 Cake Fareham, UK) set at a 0.05 (N) detection range and equipped
preparation formula Ingredients (%) with an aluminium 19-mm diameter cylindrical probe and
1000 (N) load cell. Sample slices of 2 cm thickness were
Flour * 29.42
compressed to 50 % of their initial height at a 10 mm/s speed
Sugar 26.48
in a ‘texture profile analysis’ (TPA) double compression test
Milk 17.65
with a 30 s delay between the 1st and 2nd compression. The
Semisolid margarine 11.77
samples were cut by an electric knife to ensure uniform
Egg white 11.77 shapes. Primary attributes [hardness, cohesion, and springi-
Egg yolk 2.35 ness] and secondary mechanical properties [adhesion and
dry baker’s yeast 0.50 chewiness] were determined from the TPA curves in ac-
Salt 0.05 cordance with well established procedures (Nishinari et al.
Starch** 2013). Hardness refers to the peak force of the first com-
*% Flour levels decreased when amount of
pression cycle; cohesiveness corresponds to the ratio of
starch was added the positive areas of the second cycle to the area of the
**Amount of starch was determined as first cycle; adhesion designates the work necessary to pull
stated in trial plan the compressing plunger away from the sample. The
J Food Sci Technol
height during the time that elapses between the end of the Loaf specific volume
1st compression cycle and the start of the 2nd compres-
sion cycle is defined as springiness. Chewiness is the The specific volume of cake was determined by rapeseed dis-
product of hardness X cohesiveness X springiness. placement as previously described elsewhere (Sahnoun et al.
Assays were performed after cooling for 2 h at room tem- 2013). Specific volume corresponded to the quotient of bread
perature. The TPA values expressed the averages of three volume (cm3)/bread weight (g). Improvement of bread loaf
different determinations. specific volume was calculated as follows:
All determinations were performed in triplicates, and re- underwent a decrease in terms of reducing sugars content
sults were expressed as mean values. compared to the hydrolysed starch. This decrease could be
ascribed to the acetylation effect of starch free hydroxyl func-
Statistical analysis tions responsible to the reducing power.
The moisture contents of the acetylated and dual modified
For the statistical analysis, we applied the statistical package starches increased significantly (p < 0.05) compared to native
SPSS program (version 17). To ensure the equality of the starch (Table 2). This increase could be related to the percentage
variances, a Levene test was accomplished. The normal dis- of acetylation and presumably attributed to the introduction of
tribution was then checked by the P-Plot function. A one-way hydrophilic groups into the native starch. This result is in agree-
ANOVA test was performed to analyze differences between ment with previous reports on rice (Raina et al. 2006) and new
the means. The data were then submitted to a Duncan’s LSD cocoyam (Olayide 2004) starches. The increase recorded for the
test to evaluate the critical differences between the groups. moisture of starch samples treated with Aspergillus oryzae S2
Significance was set at (P < 0.05) in all cases. alpha amylase could be attributed to the release of hydrolysis
products with different degrees of polymerization, freer OH
groups, and higher water absorption capacity than native starch.
Result and discussion The dual modified starch exhibited a more pronounced mois-
ture content increase, which could be ascribed to the hydrophil-
Physiochemical properties of modified starch ic synergistic power given by each modification step.
A significant (p < 0.05) decrease in amylose content was
The results revealed that the degrees of substitution (DS) and observed for the starch treated by enzymatic hydrolysis
acetyl content (% AC) displayed for the dual modified starch (Table 2). This decrease was a normal consequence of α-
was higher than the acetylated one (Table 2). This increase in amylase hydrolysis of α-(1, 4) linkages inside the starch amy-
(% AC) and (DS) recorded for the hydrolysed acetylated lose and amylopectin polymers (Sahnoun et al. 2011). With 6 %
starch could be attributed to the increase of the free hydroxyl vinyl acetate, acetylation was noted to induce a marked decrease
groups likely to be involved in acetylation by the preliminary in amylose content (Table 2). This decrease was presumably due
alpha-amylase hydrolysis. Furthermore, the results presented to the disruption of intermolecular starch granules and helical
in Table 2 revealed that the hydrolysed acetylated starch structure of amylose. Similar results were previously reported
Table 2 Physicochemical characteristics of native, enzymatically hydrolysed, acetylated, and enzymatically hydrolysed and acetylated corn starch.
Data expressed as means ± SD. n = 3. Means followed by the same letter within column are non-significantly different (P < 0.05)
Starch sample Viscosity (Pa⋅s) Moisture (%) Amylose ReS (g/L)*10−2 Acetyl content (%) RS (%) DS*10−2
(g/100 g DM)
(Xie et al. 2005; Wickramasinghe et al. 2009) for acetyl concen- (Wickramasinghe et al. 2009; Mi et al. 2014). The increase
tration of 5 %. A controversial effect was, however, described in observed for the WHC values of the enzymatically hydrolysed
the work of Singh et al. (2004) which involved acetyl concen- starch could be ascribed to the generation of large amounts of
trations of less than 4 %. In fact, the substitution starts in the polysaccharides-reducing products having a better
more amorphous regions and proceeds to the more crystalline solubilisation and water absorption than the native starch
regions of the granule (Chen et al. 2005; Gray and BeMiller (Dura et al. 2014). The strong WHC recorded for the hydro-
2004; Huang et al. 2007). The decrease in the amylose content lysed acetylated starch at 90 °C was a novel attractive feature
for the case of the hydrolysed acetylated starch was the result of that supported its promising candidacy for potential application
a synergistic effect of the two modifications. in various food industries, including the confectionary industry.
The results recorded for the water holding capacity (WHC) The oil absorption capacity of the hydrolysed acetylated
of the native and modified starches heated at a temperature corn starch underwent a 2.3 fold improvement compared to
range of 60 to 90 °C are shown in Fig. 2. The findings revealed that of native starch (Fig. 3). This provided further support for
that the WHC values of the native and modified corn starches its promising candidacy for application as an alternative sub-
increased with the increase of temperature. In fact, at high tem- stitute to emulsifiers in the food industry. The improvement
peratures, the hydrogen bridges stabilizing the semi-crystalline observed in oil absorption could be due to the modification of
structure of starches are broken and replaced by water mole- the structural arrangement of starches following the fixing of
cules (Tester and Karkalas 1996). The hydrolysed acetylated acetyl groups and hydrolysis of the native starch, respectively.
starch displayed the highest WHC value. This could presum- In this context Konował et al. (2012) showed that the enzy-
ably be attributed to the modification effect. Certainly, acetyla- matically hydrolysed derivatives of acetylated potato starch
tion induced repulsion between the starch molecules by steric induced a reduction in the surface/interfacial tension of both
effects, thus facilitating the weakening of starch granules the air/water and toluene/water interfaces.
(Raina et al. 2006). Furthermore, the bulky acetyl groups could The results also revealed that the modified starches
have prevented the inter-chain association and improved the underwent a decrease in their final viscosity after cooling,
access of water to the amorphous area, thus enhancing the which was more pronounced for the enzymatically hydrolysed
leaching of amylose and the swelling and hydration of starch acetylated starch derivatives, followed by the acetylated and
Table 3 Effect of modified addition on textural properties, physical (5 % and 10 %) proportions. Data expressed as means ± SD. n = 3.
characteristic of cake prepared with native, enzymatically hydrolysed, Means followed by the same letter within column are non-significantly
acetylated and enzymatically hydrolysed and acetylated corn starch at different (P < 0.05)
Starch sample Hardness Cohesiveness Elasticity Adhesion Chewiness Firmness Volume Height
(N) (mm) (N) (Nmm) (N/mm) (cm3) (cm)
5%
Native 4.04 ± 0.05d 0.32 ± 0.02c 9.28 ± 0.08a 2.08 ± 0.08a 18.68 ± 0.09d 0.87 ± 0.02d 560 ± 2a 4.3 ± 0.1a
Enzymatically hydrolysed 2.58 ± 0.08b 0.26 ± 0.02b 10.58 ± 0.05b 1.37 ± 0.04b 13.29 ± 0.05c 0.68 ± 0.03c 592 ± 3b 5.8 ± 0.1b
Acetylated 3.23 ± 0.01c 0.25 ± 0.01b 10.88 ± 0.07c 1.27 ± 0.05b 11.98 ± 0.07b 0.62 ± 0.01b 598 ± 4c 6.4 ± 0.2c
Enzymatically hydrolysed 2.01 ± 0.07a 0.20 ± 0.01a 11.64 ± 0.05d 0.67 ± 0.09c 10.34 ± 0.07a 0.57 ± 0.01a 626 ± 2d 6.9 ± 0.2d
and acetylated
10 %
Native 7.63 ± 0.04d 0.41 ± 0.02d 8.09 ± 0.06a 2.43 ± 0.04d 24.53 ± 0.04d 1.17 ± 0.04c 530 ± 1a 3.7 ± 0.3a
Enzymatically hydrolysed 4.83 ± 0.03c 0.36 ± 0.01c 10.09 ± 0.05c 1.80 ± 0.03c 16.42 ± 0.09c 1.01 ± 0.01b 571 ± 1b 5.1 ± 0.1b
Acetylated 4.34 ± 0.03b 0.32 ± 0.02b 9.89 ± 0.03b 1.66 ± 0.03b 15.55 ± 0.04b 0.96 ± 0.02b 577 ± 2c 5.8 ± 0.1c
Enzymatically hydrolysed 4.23 ± 0.08a 0.29 ± 0.01a 10.22 ± 0.07d 1.53 ± 0.05a 14.31 ± 0.03a 0.86 ± 0.03a 581 ± 1d 5.6 ± 0.1c
and acetylated
10% 5%
5% 10%
5% 5%
10%
10%
a b c d
Fig. 5 Cake prepared with a native, b enzymatically hydrolysed c, acetylated, and d enzymatically hydrolysed acetylated corn starches at 5 % and 10 %
concentrations
Methods section. The effects of the different starch composi- amylase breaks down starch into lower molecular weight dex-
tions on the textural parameters of wheat flour cake are pre- trins and polysaccharides with lower cohesive forces than am-
sented in Table 3. The results revealed that the application of ylose and amylopectin constituent chains (Grabowski et al.
the modified starches at a concentration of 5 % induced a 2006). The decrease in the cohesion of the cake samples
decrease in the hardness, chewiness, cohesion, and adhesion cooked with acetylated starch was presumably due to the sub-
of the baked cakes (Table 3). This decrease was more pro- stituent effect which reduced the interaction between starch
nounced for the cake incorporating hydrolysed acetylated, molecules and, hence, induced swelling power
acetylated, and hydrolysed starches, respectively. (Wickramasinghe et al. 2009).
The decrease observed in the hardness of the modified The results also revealed a decrease in the adhesion of the
starches is consistent with the results previously reported by cake samples containing hydrolysed starch. This decrease
Khalil et al. (2001) who found a significant and negative cor- could be ascribed to a reduction in the polysaccharide external
relation between the moisture and water retention power of interaction chains due to high water-holding and moisture. In
starch and the hardness of the cooked product. The decrease in fact, water interferes in the formation of gluten-starch com-
cohesion is generally related to the loss of intramolecular in- plexes of wheat flour, which are responsible for main-
teraction ingredients. The reduction recorded for the cohesion taining crumb adhesion and hardening. This may happen
of the cake baked with hydrolysed starch was expected since in analogy to emulsifiers that fix to protein with their
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