et
International Journal on Emerging Technologies 6(1): 144-150(2015)
                                                                          ISSN No. (Print) : 0975-8364
                                                                             ISSN No. (Online) : 2249-3255
          Effect of Rice Husk on Compressive Strength of Concrete
                              Naveen*, Sumit Bansal** and Yogender Antil***
                 *M. Tech. Scholar, Department of Civil Engineering. GIET, Sonipat, (HR), INDIA
                **Assistant Professor Department of Civil Engineering. GIET, Sonipat, (HR), INDIA
               ***Assistant Professor Department of Civil Engineering. GIET, Sonipat, (HR), INDIA
                                        (Corresponding author: Naveen)
                                (Received 04 May, 2015 Accepted 04 June, 2015)
                         (Published by Research Trend, Website: www.researchtrend.net)
ABSTRACT: During last few decades requirement of high performance and highly durable concrete has
been on rise. Concrete is no longer made of aggregates, Portland cement and water only. Often, if not always
it has to incorporate at least one of the additional ingredients such as admixtures, supplementary cementious
material or fibers to enhance its strength and durability. The use of mineral admixture in combination with
chemical admixture has allowed the concrete technologists to tailor the concrete for many specific
requirements. Amongst the mineral admixture, silica fume, because of its finely divided state and very high
percentage of amorphous silica, proved to be most useful, if not essential for the development of very high
strength concretes and concrete of very high durability i.e. high performance concrete. Therefore it is being
used on a worldwide scale in concrete, for the making of high performance concrete. In spite of its numerous
advantages silica fume suffers from one major disadvantage that it is imported therefore, very costly. In this
work an attempt has made to find a suitable alternate of rice husk ash. The objective of research paper to
analysis the M-30 and M-60 grade concrete and find what effect on compressive strength of concrete at 7 days
and 28 days. Replacement of cement by rice husk ash showed in M30 grade concrete compressive strength
improvement up to the replacement of 10% in all ages. Both concrete mixes at 10% rice husk ash level
showed 3 to 10% increase in compressive strength. Rice husk ash levels of 15 to 20% showed reduction in
compressive strength in all ages.
Keywords: Rice Husk, Strength of Concrete, Portland cement,
                                                           facing these nations. Using sawdust ash (SDA) instead
I. INTRODUCTION
                                                           of sawdust in its natural form may lead to a cheaper
Concrete has continuously posed challenges to              concrete. Rice husk constitute about 1/5th of the 300
architects, engineers, researchers and constructors all    million metric tons of rice produced annually in the
these years. While trying to improve certain properties    world. Rice husk ash is obtained from agricultural
of concrete, the other properties have suffered, hence     waste rice husk. Controlled burning of rice husk
maintaining a perfect balance between the various          between 500 and 600oC for short duration of about 2hrs
requirements of concrete happens to be the key to          yields ash with low un-burnt carbon and anamorphous
successfully use this wonderful material in emerging       silica. When rice husk is burnt in an uncontrolled
India. India is fastest growing economy among all          manner, the ash, which is essentially silica, is converted
developing nation. So replacement of ordinary Portland     to crystalline forms and is less reactive. Both the
cement by pozzolana Portland cement is more efficient      crystalline and amorphous rice husk ash is used to
in terms of economy in mass construction. Replacement      manufacture a lime- rice husk ash mix or a Portland rice
of pozzolana Portland cement by mineral admixtures         husk ash cement or the rice husk ash can be used as a
(slag, silica fume) shows more efficiency in terms of      Portland cement replacement in concrete. Research in
both economy & strength. Industrialization in              India and the United States has found that if the hulls or
developing countries has resulted in an increase in        straw are burned at a controlled low temperature, the
agricultural output and consequent accumulation of         ash collected can be ground to produce a pozzolan very
unmanageable agro wastes. Pollution arising from           similar to (and in some ways superior to) silica fume
wastes is a cause of concern for many developing           and heat produced during burning can beneficially used
nations such as India, Nigeria. Recycling of such waste    in power production, by doing so not only crop waste
into new building materials could be a viable solution     can effectively disposed, but also can generate
not only to the pollution problem, but also to the         electricity for the area, and provide high quality cement.
problem of the high cost of building materials currently
                                              Naveen, Bansal and Antil                                                    145
There are two well -known methods for producing rice
                                                             II. MATERIAL AND METHODS
husk ash, fluidized bed technology which is practiced in
U.S and second method is torbed reactor which was            The various material used in the experimental work
developed recently developed in Egypt, it is found that      were cement, fine aggregate, coarse aggregate, mineral
the rice husk ash produced by the torbed technology is       admixtures, (namely rice husk ash) superplasticizer and
superior than fluidized bed technology. The                  water.
characteristics of the typical rice husk produce in India    The cement used in this research work was ordinary
has organic amorphous silica (made of rice husk ash)         Portland cement of 53 grade. Cement was tested for its
with silica content of above 85%, in very small particle     suitability according to IS 12269:1999. The various
size of less than 25 microns, which is used for making       properties of the cement are shown in Table 1. Sand
green concrete, high performance concrete, refectories,      used, as a fine aggregate in this experimental study was
insulators, flame retardants etc. Mauro observed that,       land quarried and locally known as Koilwar, generally
when rice husk ash is added to concrete there was            used in and around Patna. The sieve analysis of fine
38.7% decrease in water absorption and 25% of                aggregate is shown in Table 2. The sand used in this
increment in compressive strength was obtained when          experiment falls in Grading zone 2, as per IS: 83:1970.
5% of rice husk ash was added to ordinary Portland
cement. Dass and other several investigators have            III. OBSERVATION
examined the characteristics and properties of rice husk                    Table 1: Properties of cement.
ash as; the Blaine air fineness is around 400 to 600
m2/kg and its specific gravity is around 2.3. The                                              V    Permissible Range
presence of silica in RHA was known since 1938 and                                             al   As             per
an extensive literature search highlighted many uses of              Test Parameter            ue   IS:12269:1999
                                                                     Specific
RHA as silica replacement. Two main industrial uses
                                                                     Gravity             3.15       3.10-3.15
were identified: as an insulator in the steel industry and           Blaine Fineness
as a pozzolan in the cement industry. RHA is used by                 (m2/Kg)             307        225
the steel industry in the production of high-quality flat            Normal
steel. Moreover, RHA is an excellent insulator, having               Consistency
low thermal conductivity, high melting point, low bulk               (%)                 32         30-35
density, and high porosity. It is this insulating property           Initial   setting
that makes it an excellent “tundish powder” that                     time (min)          62         30
prevents rapid cooling of the steel and ensures uniform              Final     setting
solidification in the continuous casting process. In                 time (min)          260        600
addition, substantial research was carried out on its use            Soundness of
                                                                     cement
in the manufacture of concrete. In particular, there are
                                                                     (Le     Chatelier
two areas for which RHA is used: in the manufacture of               expansion
low cost building blocks and in the production of high               value in mm)        2          10
quality cement. The addition of RHA to cement                        Compressive
enhances the cement properties. Addition of RHA to                   Strength
Portland cement not only improves the early strength of              (MPa)
concrete, but also leads to the formation of a calcium               7 days              37
silicate hydrate gel around the cement particles, which              28 days             58         53
becomes highly dense and less porous. This may
increase the strength of concrete against cracking. In        Table 2: Sieve analysis of fine aggregate and Zones
general, concrete made with Portland cement                                   as per IS:383-1970.
containing RHA has a higher compressive strength.
Burning of rice husk at different temperatures produces                                         (%) Passing
different kinds of ashes. Once the rice husk is burned       Sieve     Size    Passing (%)      Zones as per IS:383-1970
without releasing CO2 in the atmosphere the end              (mm)                               1           2         3
product is rice husk ash. It has many industrial uses.       10                100              100         100       100
The company uses a patented technology to purify the                                            90-100      90-       90-100
                                                             4.75              98.5                         100
silica content of the ash up to 99%. The impurities are
                                                             2.36              95.5             60-95       75-100 85-100
metallic salts which can be processed as fertilizers in      1.18              87.5             30-70       55-90     75-100
rice production. The purified SiO2 can be processed          0.600             54               15-34       35-59     60-79
further to produce Silicon crystals for the production of    0.300             8                5-20        8-30      12-40
microchips and solar cells or photovoltaic panels.           0.150             3.75             0-10        0-10      0-10
                                                   Naveen, Bansal and Antil                                         146
          Table 3: Properties of fine aggregate.                 6.
                Properties         Values                        Table 5: Properties of coarse aggregate.
                Fineness           2.5                                        Properties              Values
                Modulus                                                       Fineness Modulus        6.7
                Specific           2.66                                       Specific Gravity        2.68
                Gravity                                                       Water Absorption
                Bulk Density       1614                                       (%)                     0.4
                (kg/m3)                                                       Bulk        Density
                                                                              (kg/m3)                 1810
Graded crushed stone aggregate with maximum
nominal size of 20mm and down was used a coarse                  Table 6: Properties of Rice husk ash.
aggregate. Type of coarse aggregate was used to have
better gradation and higher density of the mix. The                    Parameters                     Values
sieve analysis data for coarse aggregate is shown. The                 Silicon dioxide (SiO2)         87.20%
various properties of coarse aggregates are given in                   Aluminium oxide (Al2O3)        0.15%
Table.                                                                 Ferric oxide (Fe2O3)           0.16%
                                                                       Calcium oxide (CaO)            0.55%
Table 4: Sieve analysis of coarse aggregate.                           Magnesium oxide (MgO)          0.35%
   Sieve       Size   Percent Passing                                  Sulphur trioxide (SO3)         0.24%
   (mm)               (20mm      and                                   Carbon (C)                     5.91%
                      down)                                            Loss on Ignition               5.44%
   20                 100                                               Fineness passing 45
   12.5               95                                                micron                        96%
   10                 86                                                                              Non
   4.75               18                                               Mineralogy                     crystalline
   2.36               4.5                                              Shape                          Irregular
Rice husk ash is obtained from agricultural waste of             The proportions of various mixes are given.
rice husk. Rice husk used in the experimental study is           Water/cementious material ratio is kept around 0.43
obtained from a M/S Prakash Rice mill Danapur, Bihar             and 0.35. M30 M60 grades concrete are used
and its specific gravity is 2.06. Bulk density of rice           throughout the experimental study. A total of 10
husk ash used was 718 kg/m3. The particles of rice husk          concrete mixes were used for this study. Concrete
ash used were finer than 45 m.Various properties of              mixes were made with 5%, 10%, 15% and 20%
Rice husk ash are given in Table 6. Potable water was            replacement of cement with rice husk ash. The details
used in the experiment, whose Ph value is greater than           of the mix proportions are given in Table 7.
                             Table 7: Mix Proportions for M30 grade concrete Mixtures.
                Mix Designations            BC         BR1         BR2            BR3               BR4
          Rice Husk Ash Present
          (%)                            0             5           10             15                20
          w/c ratio                      0.43          0.43        0.43           0.43              0.43
          Cement (Kg/m3)                 420           399         378            357               336
          Rice Husk Ash (Kg/m3)          0             21          42             63                84
          Sand (Kg/m3)                   621.60        582.18      542.88         503.59            464.29
          Coarse         Aggregate
          (Kg/m3)                        1108.80       1108.80     1108.80        1108.80           1108.80
          Water (lit/m3)                 180.60        180.60      180.60         180.60            180.60
                                              Naveen, Bansal and Antil                                             147
                               Table 8: Mix Proportions for M60 grade concrete Mixtures.
     Mix Designations                        CC             CR1           CR2           CR3           CR4
     Rice Husk Ash Present (%)               0              5             10            15            20
     w/c ratio                               0.35           0.35          0.35          0.35          0.35
     Cement (Kg/m3)                          474            450.3         426.6         402.9         379.2
     Rice Husk Ash (Kg/m3)                   0              23.7          47.4          71.1          94.8
     Sand (Kg/m3)                            636            585.10        535.61        483.21        433.72
     Coarse Aggregate (Kg/m3)                1113           1113          1113          1113          1113
     Water (lit/m3)                          166            166           166           166           166
Concrete specimens are prepared by proper mixing of            Direct compressive load is applied without shock and
ingredients in proportions as mentioned in Table 10 and        increased continuously at rate of 140 kg/cm2/min
Table 11. First of all small amount of water is poured         (31.5t/min) until the resistance of specimen to the
into tilting drum mixer then coarse aggregate, fine            increasing load breaks down and no greater load was
aggregate, cement and mineral admixture are fed,               sustained, as shown in Fig. 6. The Failure load for each
thereafter the ingredients are mixed dry in the mixer for      of the specimen was noted. Average of three specimens
about 30 seconds, then water was added and mixing              at each age of testing was taken as the representative
was continued till the concrete attained the uniform           compressive strength of the concrete.
colour and consistency, then mixer was stopped for
about two minutes. Slump was measured. Then
compaction factor test was conducted. Specimens were
compacted by placing them on the vibrating table.
Density and temperature were measured subsequently.
Total numbers and types of specimen cast for each mix
are given in Table 12. The Compression Test had been
carried out at different ages of 7 and 28 days. Splitting
Tensile Test had been carried out at ages of 7 and 28
days. Flexural strength Test is conducted at age of 28
days.
              Table 9: Number of Specimens.
          Specimen Type               Number
          Cubes                       60                                 Fig. 6. Compressive strength test.
          150X150X150mm
          Cylinders 150X300mm         30                       RESULTS AND DISCUSSIONS
          Beams                       20                       This results of various test conducted on both fresh as
          150X150X500mm                                        well as hardened concrete. Relationship developed
                                                               between percentage of rice husk ash added,
After 24 hours of casting, specimens were de-moulded
                                                               compressive strength of different mixes. The tests for
and marked and immediately submerged in the curing
                                                               compressive strength of concrete were conducted for
tank of fresh water. They were cured continuously in
                                                               different concrete mixes i.e. M30 and M60 grade with
water tank till testing. Compressive strength test is
                                                               different rice hush ash content i.e. 0%, 5%, 10%, 15%
most important one, as concrete is primarily meant to
                                                               and 20% at the selected age i.e. 7 days and 28days. The
withstand compressive stresses. Three cubes of 150mm
                                                               results are complied in the Table 10 and Table 11 given
size are cast for testing at each selected age i.e. 7day,
                                                               below.
and 28days.
                            Table 10: Compressive Strength of M30 Grade RHA Concrete.
         S.No.     Mix designation                  RHA content         Compressive Strength in MPa for
                                                    (%)                 7 days            28 days
         1.        BC                               0%                     32             44.5
         2.        BR1                              5%                     33.5           46
         3.        BR2                              10%                    35.5           47.5
         4.        BR3                              15%                    30             38.5
         5.        BR4                              20%                    27.5           36.5
                                                           Naveen, Bansal and Antil                                                148
                               Table 11: Compressive Strength of M60 Grade RHA Concrete.
         S.No.              Mix                     RHA content                        Compressive Strength in MPa for
                            designation             (%)                                7 days                   28 days
         1.                 CC                      0%                                    52                    61.5
         2.                 CR1                     5%                                    53.5                  64.5
         3.                 CR2                     10%                                   54.2                  65.5
         4.                 CR3                     15%                                   49.5                  62
         5.                 CR4                     20%                                   47.5                  58
                                                                                   husk ash added (i.e. 0%, 5%, 10%, 15% and 20%) and
Graphical representation gives a clear picture of the
                                                                                   Compressive Strength for ages of 7 days and 28 days.
increase or decrease in Compressive strength and
                                                                                   Similarly, Graphs were plotted between percentage of
Flexural strength with different percentages of rice husk
                                                                                   rice husk ash added and Flexural Strength.
ash. Graphs were plotted between percentage of rice
                 50
                           COMPRESSIVE STRENGTH VARIATION FOR 7DAYS WITH % RICE
                 45                        HUSK IN M-30 GRADE
                 40
                 35                                             35.5
                                             33.5
                          32
                 30                                                                 30
                                                                                                  27.5
                 25
                 20
                      0                  5                 10                 15             20           25          30
X-axis represent- % Rice husk
Y axis represent- compressive strength variation for 7 days in MPA for M-30
                          Graph 1: Compressive Strength Variation for 7days for M-30 Grade.
                                    COMPRESSIVE STRENGTH VARIATION OF 7 DAYS
                                                      IN
                                                  M-60 GRADE
                          55
                                                           54.2
                          53                   53.5
                                    52
                          51
                                                                       49.5                               Y-Values
                          49
                          47                                                       47.5
                                0                     10                      20               30
      X-axis represent- % Rice husk, Y axis represent- compressive strength variation for 7 days in MPA for M-60
                          Graph 2: Compressive Strength Variation of 7 Days for M-60 Grade.
                                                         Naveen, Bansal and Antil                                                             149
                                       COMPRESSIVE STRENGTH VARIATION FOR 28
                                                 FOR M-30 GRADE
                         60
                         50                              47.5
                                  44.5       46
                         40                                           38.5        36.5
                         30
                         20                                                                                    Y-Values
                         10
                          0
                              0          5          10          15           20          25      30
X-axis represent- % Rice husk
Y axis represent- compressive strength variation for 28 days in MPA for M-30
                             Graph 3: Compressive Strength Variation for 28 for M-30 Grade.
                                                                Y-Values
                        68
                        65                   64.5        65.5
                        62        61.5                                62
                        59
                                                                                  58                               Y-Values
                        56
                        53
                        50
                              0          5          10          15           20          25       30
X-axis represent- % Rice husk
Y axis represent- compressive strength variation for 28 days in MPA for M-60
                         Graph 4: Compressive Strength Variation for 28 Days for M60 Grade.
   Table 12: Change in Compressive strength of M30 Grade of Concrete compared with Control Concrete in
                                              respective ages.
        S.No.                     Mix designation               RHA content(%)            Change in Compressive Strength
                                                                                          7 days                     28 days
        1.                        BC                            0%                        -                          -
                                                                                          33.5                       46
                                                                                          (Increased   by   4.68     (Increased    by 3.37
        2.                        BR1                           5%                        times)                     times)
                                                                                          35.5                       47.5
                                                                                          (Increased   by 10.93       (Increased   by 6.74
        3.                        BR2                           10%                       times)                     times)
                                                                                          30                         38.5
                                                                                          (Decreased   by 6.25       (Decreased    by 13.48
        4.                        BR3                           15%                       times)                     times)
                                                                                          27.5                       36.5
                                                                                          (Decreased   by 14.06      (Decreased    by 17.97
        5.                        BR4                           20%                       times)                     times)
                                             Naveen, Bansal and Antil                                           150
  Table 13: Change in Compressive strength of M60 Grade of Concrete compared with Control Concrete in
                                             respective ages.
           S.No.         Mix designation          RHA content             Change in Compressive Strength
                                                     (%)
                                                                              7 days               28 days
            1.                 CC                     0%                      -                    -
            2.                CR1                     5%                     53.5                64.5
                                                                        (Increased by        (Increased by
                                                                         2.88 times)          4.87 times)
            3.                CR2                    10%                     54.2                65.5
                                                                        (Increased by        (Increased by
                                                                         4.23 times)          6.50 times)
            4.                CR3                    15%                     49.5                 62
                                                                        (Decreased by        (Increased by
                                                                         4.80 times)           0.8 times)
            5.                CR4                    20%                     47.5                 58
                                                                        (Decreased by        (Decreased by
                                                                         8.65 times)          5.69 times)
CONCLUSIONS                                                 investigation.
Effect of Rice Husk Ash on Compressive Strength.            REFERENCES
Replacement of cement by rice husk ash showed in
                                                            [1]. Malhotra, V. M, and Mehta, P. K, Advances in
M30 grade concrete compressive strength improvement
                                                            Concrete Technology, “Pozzolanic and Cementitious
up to the replacement of 10% in all ages. Both concrete
                                                            Materials”, Vol. 1, 1996.
mixes at 10% rice husk ash level showed 3 to 10%
                                                            [2]. Ganeshan, K., Rasagopal, K., Thangavel, K.,
increase in compressive strength. Rice husk ash levels
                                                            Sarawathi. V. And Selvaraj, R. “Rice Husk Ash”,
of 15 to 20% showed reduction in compressive strength
                                                            Journal, Indian Cement Review, May-04.
in all ages.
                                                            [3]. Moayad N Al-Khalaf and Hana A Yousif, “Use of
The numerous tests performed to check the
                                                            Rice husk ash in concrete” The International Journal of
performance of rice husk ash as a cement replacement
                                                            Cement Composites and Lightweight Concrete, Vol. 6,
material can be concluded by the following points:
                                                            November 4 1984.
(i) There was a significant improvement in
                                                            [4]. Pierre-Claude Aitcin, “Developement in the
Compressive strength of the Concrete with rice husk
                                                            application     of    high    performance     concrete”,
ash content of 10% for different grades namely M30
                                                            Construction and Building Material, Vol. 9. No. 1,
and M60 and at different ages i.e. 7 days and 28 days.
                                                            1995, 13-17.
(ii) The increase in Compressive strength was of the
                                                            [5]. Muhammad Soaib Ismail and A. M. Waliuddin,
order of 4.23% to 10.93% for different grades and at
                                                            “Effect of rice husk ash on high strength concrete”,
different ages.
                                                            Construction and Building Material, Vol. 10. No. 7,
FUTURE SCOPE                                                1996, 521-526.
                                                            [6]. Gemma Rodriguez de Sensale, “Strength
Further research is needed to establish the long-term
                                                            development of concrete with rice-husk ash”, Cement
durability of concrete containing mineral admixtures.
                                                            & Concrete Composite, Vol. 28, 2006,158-160.
The microstructure properties of concrete are needed to
                                                            [7].     Pierre-Claude     Aitcin,   “The     durability
be further researched. Other innovative low cost locally
                                                            characteristics of high performance concrete”, Cement
available materials that can be used, as mineral
                                                            & Concrete Composite, Vol. 25, 2003, 409-420.
admixtures are required to be developed. Other levels
                                                            [8]. Basha, Emhammed A., and Agus S.
of replacement of cement can be researched. Some tests
                                                            Muntohar.”Effect of the cement-rice husk ash on the
relating to durability aspect such as water permeability,
                                                            plasticity and compaction of soil,”Electronic Journal of
resistance to the penetration of Chloride ions, corrosion
                                                            Geotechnical engineering 8(2003).
of steel reinforcement, resistance to Sulphate attack,
durability in marine environment etc. needs