Water Absorbtion
Water Absorbtion
ABSTRACT:    In this study, we aimed to develop a degradable nitrogen and phosphorus (NP) fertilizer with properties of slow release, water
retention, and remediation of saline soil; the nitrogen and phosphorus was coated with starch/poly(acrylic acid-co-acrylamide) [poly(AA-co-
AM)] superabsorbent (SAAmF) by reverse suspension radical copolymerization. The variable influences on the water absorbency were inves-
tigated and optimized. The results of the structure and morphology characterization of SAAmF show that poly(AA-co-AM) was grafted
partly from the chain of starch, and the different contents of starch brought about a difference in the size of the three-dimensional net hole
of the coating polymer. The property of water retention, the behaviors of slow release of nutrient, and the degradation of the SAAmF were
evaluated, respectively, and the results revealed that the water transpiration ratio of soil with SAAmF was lower by approximately 8 percent-
age points than that of the blank test, about 60% nutrient was released from SAAmF by the 30th day, and 32 wt % of SAAmF with a content
of starch of 20% was degraded after 55 days. Moreover, a considerable decrease in the conductivity was observed, which revealed a sharp
reduction in the concentration of residual ions for the soil mixed with SAAmF. It may be inferred from these that the product seems to be a
promising vehicle for the management of soils, including saline soils. V C 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 000: 000–000, 2012
INTRODUCTION                                                             soil by diffusion through the pores or the coatings’ erosion and
In the past 40 years, agrichemicals such as nitrogen and phos-           degradation.4–6 Recently, superabsorbents (polymers with a
phorus fertilizer have largely been used to ensure the increase in       crosslinked three-dimensional network structure and an appro-
foodstuffs;1 some serious environmental damages have been                priate crosslinking degree) have been used as soil additives in
caused by the use of fertilizers, such as water entrofication and        agricultural and horticultural industries for the improvement of
the destruction of near-shore marine ecosystems.2                        soil’s physical properties, such as the water-holding capacity,
                                                                         nutrient retention of sandy soils, permeability, density, and
Compared with common fertilizers in use, slow-release fertil-            structure of soil.7–9 Superabsorbents improve the soil’s aeration,
izers (SRFs) have the advantages of decreasing a fertilizer’s loss
                                                                         prevent soil from hardening, cracking, and crusting. Wu et al.10
rate, supplying nutrient sustainably, lowering the application
                                                                         prepared a double-coated nitrogen, phosphate, and potash com-
frequency, and minimizing potential negative effects induced by
                                                                         pound fertilizer; its inner and outer coatings were chitosan and
an overdose of common fertilizers. According to Shaviv and
                                                                         poly(acrylic acid)/diatomite-containing urea, respectively. These
Mikkelsen,3 SRFs are classified into following four types: (1)
                                                                         products have the properties of having good a slow release and
low-soluble inorganic materials, such as metal ammonium
                                                                         water-retention capacity.
phosphates; (2) low-soluble and chemically or biologically
degradable materials, such as urea–formaldehyde; (3) relatively          However, superabsorbents cannot be widely applied to the agri-
soluble materials that decompose gradually in soil; and (4)              cultural and horticultural industries because of their poor
water-soluble fertilizers controlled by physical barriers (e.g.,         degradability and the generation of new pollution. Therefore,
coating and matrix formation).4–6 Coated fertilizers are pre-            environmentally friendly, degradable superabsorbent materials
pared by the coating of conventional fertilizers with various            are needed. Starch is a common polysaccharide that is used in
materials; this ensures the controlled release of nutrients to the       many biomedical fields. Typically, it is considered to be
V
C 2012 Wiley Periodicals, Inc.
    degradable and gelable in the presence of formaldehyde or bo-       Scanning Electron Microscopy (SEM) Measurement
    rax.11–13 Starch-based superabsorbents could be prepared by         Two SAAmF samples with different contents of starch were swol-
    graft polymerization with acrylic acid (AA) or/and acrylamide       len completely in tap water at room temperature, and the coating
    (AM) with the chain of starch or interpenetration and in situ si-   polymer was peeled off carefully and freeze-dried with a Free-
    multaneous crosslinking.                                            Zone 2.0 freeze dry system (LABCONCO, USA) for 15 h after
                                                                        the samples were frozen by liquid nitrogen to prevent the collapse
    In this article, we report a novel and degradable coated slow-
                                                                        of the porous structure. Then, the surface morphology of the xe-
    release compound, in which the nutrient was entrapped in a
                                                                        rogel was determined by a scanning electron microscope (SEM),
    crosslinked starch matrix granule (SF), and the starch/poly(a-
                                                                        JSM-5600LV SEM (JEOL Ltd., Japan).
    crylic acid-co-acrylamide) [poly(AA-co-AM)] interpenetrating
    polymer networks (IPNs) were used as an outer coating [starch/      Analysis of the Contents of Nitrogen and Phosphorus
    poly(acrylic acid-co-acrylamide) superabsorbent (SAAmF)]. The       in SAAmF
    optimized coating conditions, moisture preservation, behaviors      The content of nitrogen in SAAmF was determined by an elemen-
    of nutrient release, electrical conductivity reduction of saline–   tal analysis instrument, model 1106 (Germany Elemental Vario EL
    sodic soils, and the coating polymer’s degradation were studied.    Corp., Germany) and was determined to be 8.28%. The content of
                                                                        phosphorus was determined by a spectrophotometer , model 722
                                                                        (Third Analysis Instrument Corp. of Shanghai, China).11 One
    EXPERIMENTAL
                                                                        gram of SAAmF was added to a beaker and nitrified with 20.0 mL
    Materials                                                           of concentrated nitric acid overnight. The solution was boiled until
    AA was distilled at reduced pressure (boiling point ¼ 293–294       its volume was 10.0 mL, and then, its volume was adjusted to 250
    K at 0.5 mmHg). Ammonium persulfate (APS) and N,N0 -meth-           mL in a 250-mL volumetric flask. Finally, 2.50 mL of supernatant
    ylene bisacrylamide (MBA) were recrystallized with water and        was taken out and tested with the spectrophotometer. The results
    95% ethanol, respectively. AM, corn starch, and diammonium          show that the content of phosphorus in SAAmF was 9.03%.
    phosphate were used without further purification. Test soil was
    collected from garden topsoil (0–20 cm). The concentration of       Water Absorbency (WA) Measurements
    organic matter in the soil was 22.2 g/kg, the concentration of      The SAAmF weighed previously was immersed in tap water
    alkaline hydrolyzed N was 61 mg/kg, the concentration of avail-     where the mass proportion of the sample to water was about 1 :
    able P (P2O5) was 35 mg/kg, the available concentration of K        1000. Swelling continued until a constant weight was reached.
    (K2O) was 112 mg/kg, the pH was 8.21, the volume weight was         WA was calculated by the following equation:
    1.33 g/cm3, and the porosity degree was 51.8%.                                               WA ¼ M=M0  1                           (1)
                                                                        WA is expressed in grams of water retained in the swollen
    Preparation of SFs                                                  SAAmF granules per gram of dried SAAmF and M and M0
    First, 2 g of starch was added to a beaker, and then, 1.5 mL of     denote the weights of the swollen and dry samples, respectively.
    water saturated with borax was added and kept stirring at 80 C
    until a stiff paste was formed. Subsequently, diammonium            Release Behavior of SAAmF in Soil
    phosphate (mass ratio of fertilizer to starch ¼ 5 : 1) was added    The following experiment was carried out to study SAAmF’s
    at 40 C. Finally, the paste was extruded, incised into SFs, and    release behavior of nitrogen and phosphorus (P2O5) in soil. One
    dried at 70 C.                                                     gram of SAAmF was mixed with 200 g of dry soil (<30 mesh) and
                                                                        kept in a 250-mL glass beaker; then, 120 mL of distilled water was
                                                                        added to SAAmF, and this mixture was incubated for different
    Preparation of the NP Fertilizer Coated with
                                                                        periods of time at room temperature. Proper amounts of diammo-
    Starch/Poly(AA-co-AM) (SAAmF)
                                                                        nium phosphate and urea were also mixed with the same amount
    Five grams of SFs obtained previously was immersed into a
                                                                        of soil and incubated for the same period at room temperature. In
    starch paste for 15 min; this contained 5 mL of AA partially
                                                                        the control tests, the total quantity of nutrition was kept same in 1
    neutralized with ammonia and certain amounts of AM (the
                                                                        g of SAAmF. The soil in the beaker was maintained at a 30%
    mass ratios of starch to AA and AM was 15 wt %) and MBA,
                                                                        water-holding capacity. The remaining granules in the soil were
    and APS (shown later in Table II). Then, the mixture was
                                                                        picked out and washed with distilled water and then dried over-
    transferred into a flask equipped with a mechanical stirrer, a
                                                                        night at room temperature after different incubation periods (1, 2,
    condenser, and a thermometer. Cyclohexane (200 mL) and
                                                                        3, 5, 8, 10, 15, 20, 25, and 30 days). The contents of nitrogen and
    0.5 mL of sorbitan monooleate (Span 80) and poly(ethylene
                                                                        phosphorus (P2O5) contained in the granules were determined by
    glycol) sorbitan monostearate (Tween 60) were added to the
                                                                        elemental analysis and a spectrophotometer mentioned previously,
    flask, respectively, which was kept stirring for 2 h at 70 C.
                                                                        respectively. The accumulated release percentage (RP) was calcu-
    Cyclohexane was removed from the mixtures by filtration.
                                                                        lated with the following expression:14
    Then, the final product (SAAmF) was obtained.
                                                                                        RPð%Þ ¼ 250  Ci =1  C  100%                   (2)
    Fourier Transform Infrared (FTIR) Spectroscopy
    Starch and the coating polymer were pressed into a pellet with      where Ci is the concentration of nitrogen or phosphorus in the
    KBr and characterized by a Nicolet Nexus 670 FTIR spectrome-        remaining granules at different times (g/mL) and C is the con-
    ter (Nicolet Instrument Co., USA).                                  tent of nitrogen or phosphorus in the primary sample.
Table I. Experimental Control Factors (F1, F2, F3, F4, and F5)                        RESULTS AND DISCUSSION
and Their Levels                                                                      Optimization of the Copolymerization Conditions
                                                                                      The Taguchi method, which is a powerful experimental design
Control factor              Level 1       Level 2     Level 3       Level 4           tool developed by Taguchi, was used to optimize the variable
nAM/nAA (F1)                0.2           0.3         0.4           0.5               influences on WA of the SAAmF. The parameter design is the key
nAPS/nAAþAM (%; F2)         0.13          0.16        0.19          0.22
                                                                                      step in the Taguchi method in achieving high quality without an
                                                                                      increase in cost. This design of the Taguchi method generally
nMBA/nAAþAM (%; F3)         0.047         0.07        0.093         0.117
                                                                                      includes the following steps: (1) identification of the objective of
ND (%; F4)                  60            65          70            75
                                                                                      the experiment, the quality characteristics (performance mea-
Temperature ( C; F5)       55            60          65            70                sure), and its measurement systems as well as the factors that
                                                                                      may influence the quality characteristics and their levels; (2)
Water Retention Measurement                                                           selection of the appropriate orthogonal array and assignment of
Two grams of SAAmF was mixed with 180 g of dry soil (<30                              the factors at their levels to the orthogonal array; (3) conduction
mesh) in a glass beaker; then, it was covered with another 20 g                       of the test described by the trials in the orthogonal array; (4)
of dry soil, and 200 mL of tap water was slowly added to the                          analysis of the experimental data with the analysis of variance to
beaker. The beaker and its contents were weighed (W1). A con-                         see which factors are statistically significant and the determina-
trol experiment without SAAmF was also carried out. The                               tion of the optimum levels of the factors; and (5) verification of
beakers were placed in the laboratory at room temperature (in                         the optimal design parameters through a confirmation experi-
summer, the daily maximum temperature was 37 C, and the                              ment.15 The same process was adopted in this article.
temperature difference between day and night was up to 15 C)
and weighed every 3 days (Wi). Observation was done after a                           There existed a maximum WA that was dependent on the con-
period of 21 days. The water evaporation ratio [W (%)] in soil                        tent of AM (defined as the monomer unit molar ratio of AM to
was calculated with the following expression:                                         AA, nAM/nAA), initiator APS (defined as the molar ratio of APS
                                                                                      to the comonomers unit of AA and AM, nAPS/nAAþAM), cross-
                  W ð%Þ ¼ ðW1  Wi Þ  100=200                             (3)        linker MBA (defined as the molar ratio of MBA to the mono-
                                                                                      mers of AA and AM, nMBA/nAAþAM), neutralization degree
Degradation of Starch/Poly(AA-co-AM) Superabsorbent in Soil                           (which was defined as the molar percentage of COO groups in
The degradation of the superabsorbent was monitored by the dry                        AA neutralized by ammonia), and temperature of reaction.16
weight loss. starch/poly(AA-co-AM) superabsorbents with differ-                       These parameters were varied at four levels, as shown in Table
ent contents of starch, which were the same as those used in the                      I, which were chosen on the basis of the preliminary experi-
previous experiment, were prepared in a tube. They were cut                           ments. The amount of starch (determined as the mass percent-
into disks and then dried. After weighing, the dried disks (ca. 4                     age of starch in the mass of comonomers AA and AM, wstarch/
mm in diameter and 3 mm in thickness) were swollen completely                         wAAþAM) was chosen to be 15 wt %.
in tap water and buried 30 cm beneath the surface of the garden
soil at ambient temperature (in summer, the daily maximum                             An orthogonal array with four levels and five factors is shown
temperature was 37 C, and the day and night temperature differ-                      in Table II. Each row in the array represents a trial condition
ence was up to 15 C). The soil aeration was kept. After 5, 10, 15,                   with the factor levels, which are indicated by the numbers in
20, 25, 30, 35, 40, 45, 50, and 55 days, respectively, the disks were                 the row. The columns correspond to the factors specified in this
taken out, washed carefully with distilled water, and vacuum-                         study, and each column contains level 1, 2, 3, and 4 conditions.
dried to a constant weight. The percentage degradation (PD) of                        According to Table II, 16 groups of tests were carried out, WA
the superabsorbents was calculated from the following equation:                       was measured, respectively, and the results are shown in Table II
                                                                                      as well. The optimized circumstances and the contribution of
                   PD % ¼ ðW0  Wi Þ=W0  100                              (4)        each factor were obtained by analysis. It should be emphasized
                                                                                      that the interaction between the factors was neglected. The opti-
where W0 and Wi are the weights of the superabsorbent disks                           mized conditions for the highest WA, 81 g/g, were a tempera-
before and after degradation, respectively.                                           ture of 60 C, a content of APS of 0.19%, a content of MBA of
Table II. Experimental Layout of an L16 Orthogonal Array According to Taguchi’s Suggestion and the Experimental Results for WA
                                                                              Trial number
          1        2        3         4          5         6        7            8         9       10       11       12       13       14       15       16
F1        1        1        1         1          2         2        2            2         3       3        3        3        4        4        4        4
F2        1        2        3         4          1         2        3            4         1       3        4        5        1        2        3        4
F3        1        2        3         4          2         1        4            3         3       4        1        2        4        3        2        1
F4        1        2        3         4          3         4        1            2         4       3        2        1        2        1        4        3
F5        1        2        3         4          4         3        2            1         2       1        4        3        3        4        1        2
WA        36       40       57        51         67        51       81           64        50      31       52       47       75       67       48       37
Figure 3. Photographs of (A) dry and (B) swollen SAAmF granules, (C) SEM section micrographs of SAAmF with 40 wt % starch, and (D) 15 wt %
starch after equilibrium swelling in tap water.
    Nutrient Release Behavior of SAAmF in Soil                              Water Retention Behavior of SAAmF in Soil
    One of the most important characteristics of SAAmF was its              Besides its slow-release properties, as discussed previously,
    slow-release properties. The rate of NP release as a function of        another important property of SAAmF was its water retention
    time (days) was investigated for SAAmF’s with different con-            characteristics in soil. The coating polymer could absorb water
    tents of starch. Figure 4 shows plots of the RP of nitrogen and
    phosphorus (P2O5) for untreated fertilizer and SAAmF with a
    content of 20 wt % starch in soil. More than 93% of the nitro-
    gen and 76% of the phosphorus were released from the
    untreated fertilizer by the second day, as shown in the solid
    curves of Figure 4. Comparatively, the release rate of nutrient
    from SAAmF decreased sharply. About 7, 17, 45, and 60% of
    nitrogen were released from SAAmF by the 2nd, 5th, 15th, and
    30th days, respectively. These results indicate that SAAmF had
    excellent slow-release properties, which agreed with the standard
    of SRFs of the Committee of European Normalization.19
    It is well known that diammonium phosphate and urea dissolve
    quickly in water after being added to soil, and the nutrient
    released out with that. The SF swelled slowly because of hydro-
    gen bonding and polymer–boron ion complex formation with
    the crosslinking reaction at the OAH site of starch, as revealed
    by FTIR.20 This restricted the relaxation of polymer chains and
    brought about a decrease in the diffusion of water molecules
    and a subsequent reduction in the solution of phosphate. After          Figure 5. Nitrogen-release behaviors from SAAmF with different WAs:
    the coating polymer slowly absorbed the water in the soil and           (*) 81, (h) 51, and (~) 28 g/g in soil.
                                                                              Time (days)
                    0               1               2              5             10             15             20              25             30
            a
j (ls/cm)           0.900           0.880           0.840          0.802         0.810          0.779          0.705           0.700          0.699
j (ls/cm)b          0.900           0.740           0.620          0.580         0.582          0.558          0.430           0.390          0.378
a
After being mixed with commercial nitrogen fertilizer for different periods at ambient temperature.
b
After being mixed with SAAmF for different periods at ambient temperature.
    Figure 8. Degradation behavior of SAAmF with different contents of starch [(l) 0, () 20, (*) 35, and () 50 wt %] versus incubation time and SEM
    micrograph of the superabsorbent with starch 50 wt % after degradation for 50 days.
CONCLUSIONS                                                             15. Guo, M. Y.; Liu, M. Z.; Zhan, F. L.; Wu, L. Ind. Eng. Chem.
                                                                            Res. 2005, 44, 4206.
A slow-release and partially degradable NP fertilizer coated with
starch/poly(AA-co-AM) superabsorbent proved to be an effi-              16. Pourjavadi, A.; Ayyari, M.; Amini-Fazl, M. S. Eur. Polym. J.
cient and superior source of nitrogen and phosphorus and                    2008, 44, 1209.
could be applied to improve the utilization efficiency of fertil-       17. Teli, M. D.; Waghmare, N. G. Carbohydr. Polym. 2009, 78,
izer and water, and it has potential practical applications in the          492.
remediation of saline soil.                                             18. Liu, Z. X.; Miao, Y. G.; Wang, Z. Y.; Yin, G. H. Carbohydr.
                                                                            Polym. 2009, 77, 131.
ACKNOWLEDGMENTS
                                                                        19. Trenkel, M. E. International Fertilizer Industry Association.
The authors thank Biao Lü for his assistance in the characterization       Stratospheric Ozone; HMSO; London, 1997; p 11.
of the soil. This work was supported by Surface Project Funds of        20. Kale, S. N.; Mona, J.; Dhobale, S.; Thite, T.; Laware, S. L.
the Key Laboratory of Hexi Corridor Resources Utilization of                J. Appl. Polym. Sci. 2011, 121, 2450.
Gansu Universities under contract grant number XZ0801 and col-
                                                                        21. Hu, D. S. G.; Lin, M. T. S. Polymer 1994, 35, 4416.
lege tutor research projects in Gansu Province 110903.
                                                                        22. Smyth, G.; Quinn, F. X.; McBrierty, V. J. Macromolecules
                                                                            1988, 21, 3198.
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