WELDER QUALIFICATION RECORD
WQR No.                                               WQR/MI/SM/19-20/01 DT-04.12.2019
Corresponding WPS No.                                 WPS/MI/SM/19-20/01A DT-04.12.2019
Corresponding WPQR No.                                PQR/MI/SM/19-20/01B DT-04.12.2019
Joint Design & Welding
                                                      WPS/MI/SM/19-20/01A DT-04.12.2019
Sequence as per WPS No.
Manufacturer/Builder             MASCOT INTERNATIONAL         Material Specification                ERW PIPE IS: 1239 (MEDIUM)
Welding Application              FABRICATION                  Material Thickness                               5 MM
                                                              Qualified Pipe Thickness
Welding Process/type             GMAW CO2
                                                              Range
welder's Name                    SOVAN MONDAL                 Welding Position                                    6G
                                 MAKE : ESAB, MW1, 1.2 MM
Filler Metal Make & Type                                  Location of Test                    JALAN COMPLEX, JUNGLEPUR, HOWRAH
                                 WIRE, AWS 5.18 ER70S6
Preheating Temperature                     250⁰ C         Date of Test                                        06.11.2019
                                                          Type of Welded joint
Inter-pass Temperature                                                                                        BUTT JOINT
                                                          qualified
Post Welding Heat                                         Identification of Test
Treatment                                                 Specimen
Welding Data:
                                                                          Type Current,       Wire Feed/ Travel
 Run Size of Filler Metal             Current A           Voltage V                                                        Heat Input
                                                                             Polarity              Speed
  1          1.2 MM WIRE              115 - 120            22 - 25        DC STRAIGHT               120.5
  2          1.2 MM WIRE              116 - 121            20 - 23        DC STRAIGHT                125
  3          1.2 MM WIRE              115 - 121            21 - 26        DC STRAIGHT                125
Bend Test:
  Orientation                 Former Diameter                Bend Angle                   Result             Lab test Report No & Date
  FACE BEND
      FB 1, FB 2                    2T                          180⁰                     ACCEPTED               MTB/2019/N/2070
      FB 3, FB 4                    2T                          180⁰                     ACCEPTED               MTB/2019/N/2070
Tensile Test :
                   Lab Name                               Report No & Date                          Result                  Remarks
      MANGALAM TESTING BUREAU                     MTB/2019/N/2070 DATE-04.12.2019                    OK                    ACCEPTED
Result:                   Satisfactory / Unsatisfactory                            Position Qualfied: 6G
Note: Tested as per ASME Section IX
Approved By:
                                                                                 Manufacturer Rep. Signature
Name:                                                                            Name:
                                          WELDING PROCEDURE SPECIFICATION
WPS No.                                                         WPS/MI/SM/19-20/01A DT-04.12.2019
JOINT DESIGN
Manufacturer/Builder             MASCOT INTERNATIONAL         Material Specification                 ERW PIPE IS: 1239 (MEDIUM)
Welding Application              FABRICATION                  Material Thickness                                5 MM
                                                              Qualified Pipe Thickness
Welding Process/type             GMAW CO2
                                                              Range
welder's Name                    SOVAN MONDAL             Welding Position                                          6G
                                 MAKE : ESAB, MW1, 1.2 MM
Filler Metal Make & Type                                  Location of Test                      JALAN COMPLEX, JUNGLEPUR, HOWRAH
                                 WIRE, AWS 5.18 ER70S6
Preheating Temperature                     250⁰ C         Date of Test                                          06.11.2019
                                                              Type of Welded joint
Inter-pass Temperature                                                                                          BUTT JOINT
                                                              qualified
Post Welding Heat                                             Identification of Test
Treatment                                                     Specimen
Welding Data:
                                                                           Type Current,        Wire Feed/ Travel
 Run Size of Filler Metal             Current A           Voltage V                                                          Heat Input
                                                                              Polarity               Speed
  1          1.2 MM WIRE              115 - 120            20 - 25         DC STRAIGHT              120 - 125
  2          1.2 MM WIRE              115 - 120            20 - 25         DC STRAIGHT              120 - 125
  3          1.2 MM WIRE              115 - 120            20 - 25         DC STRAIGHT              120 - 125
Bend Test:
  Orientation                 Former Diameter                Bend Angle                    Result              Lab test Report No & Date
  FACE BEND
      FB 1, FB 2                    2T                          180⁰                     ACCEPTED                 MTB/2019/N/2070
      FB 3, FB 4                    2T                          180⁰                     ACCEPTED                 MTB/2019/N/2070
Tensile Test :
                   Lab Name                               Report No & Date                           Result                   Remarks
      MANGALAM TESTING BUREAU                     MTB/2019/N/2070 DATE-04.12.2019                      OK                    ACCEPTED
Result:                   Satisfactory / Unsatisfactory                                Position Qualfied: 6G
Note: Tested as per ASME Section IX
Approved By:
                                                                                  Manufacturer Rep. Signature
Name:                                                                             Name:
                                   WELDING PROCEDURE QUALIFICATION RECORD
WPQR No.                                                         PQR/MI/SM/19-20/01B DT-04.12.2019
Corresponding WPS No.                                           WPS/MI/SM/19-20/01A DT-04.12.2019
Joint Design & Welding
                                                                WPS/MI/SM/19-20/01A DT-04.12.2019
Sequence as per WPS No.
Manufacturer/Builder             MASCOT INTERNATIONAL         Material Specification                ERW PIPE IS: 1239 (MEDIUM)
Welding Application              FABRICATION                  Material Thickness                               5 MM
                                                              Qualified Pipe Thickness
Welding Process/type             GMAW CO2
                                                              Range
welder's Name                    SOVAN MONDAL                 Welding Position                                    6G
                                 MAKE : ESAB, MW1, 1.2 MM
Filler Metal Make & Type                                  Location of Test                    JALAN COMPLEX, JUNGLEPUR, HOWRAH
                                 WIRE, AWS 5.18 ER70S6
Preheating Temperature                     250⁰ C         Date of Test                                        06.11.2019
                                                          Type of Welded joint
Inter-pass Temperature                                                                                        BUTT JOINT
                                                          qualified
Post Welding Heat                                         Identification of Test
Treatment                                                 Specimen
Welding Data:
                                                                          Type Current,       Wire Feed/ Travel
 Run Size of Filler Metal             Current A           Voltage V                                                        Heat Input
                                                                             Polarity              Speed
  1          1.2 MM WIRE              115 - 120            22 - 25        DC STRAIGHT          120.5 mm/min
  2          1.2 MM WIRE              116 - 121            20 - 23        DC STRAIGHT           125 mm/min
  3          1.2 MM WIRE              115 - 121            21 - 26        DC STRAIGHT           125 mm/min
Bend Test:
  Orientation                 Former Diameter                Bend Angle                   Result             Lab test Report No & Date
  FACE BEND
      FB 1, FB 2                    2T                          180⁰                     ACCEPTED               MTB/2019/N/2070
      FB 3, FB 4                    2T                          180⁰                     ACCEPTED               MTB/2019/N/2070
Tensile Test :
                   Lab Name                               Report No & Date                          Result                  Remarks
      MANGALAM TESTING BUREAU                     MTB/2019/N/2070 DATE-04.12.2019                    OK                    ACCEPTED
Result:                   Satisfactory / Unsatisfactory                            Position Qualfied: 6G
Note: Tested as per ASME Section IX
Approved By:
                                                                                 Manufacturer Rep. Signature
Name:                                                                            Name: