TERP VIPULORGANICS SunACTIVE Reactive Dyes For Textile Colours. that breathe life intoSurACTIVE Reactive Dyes For Textile SUNACTIVE COLD ‘M’ / HOT ‘H’ Dyes Dyeing with Cold ‘M’ type & Hot ‘H’ Dyes: Cold Brands: Are highly reactive and are employedin dyeing under mild alkaline conditions (30-40°C) Hot Brands: Are less reactive and are employed both in dyeing and printing under stronger alkaline conditions and high temperature (60-80°C). Exhaustion (open beck, winch, jigger or package), pad-Jig fixation, pad-dry bake, pad batch and pad-dry steam are common methods of application. Dissolving of Dyestutt: The dyeis pasted with equal weight of cold water and dissolvedby using warm water at 50°C. Dyeing Methods: Exhaust Dyeing: Set the dye-bath at 30-35" C with common salt or glauber’s salt, enter the goods run for 10 mins. Add the dissolved dye and run for 30 mins. Finally add the dissolved alkali and raise temp. (30-40°C) for cold brands and (80-90°C) forhot brands. Finally goods are washed off, Salt and Alkali Requirement for Hot Brand Depth of Shade Sattg/ Soda Ashg/ ((%on weight of goods) upto 0.5 30 10 051-10 45 15 1.01-2 60 15 201-4 70 20 Above 4 90 20 Salt and Alkali Requirement for Cold Brand Depth of Shade Soda Ash ((%on weight of goods) a LR LR LR 151 20: 30:1 upto 0.5 25 5 3 2 051-20 35 5 4 2 2.01-4.0 45 40 8 4 Above 4 55 15 to 5 === GaPRINTING COLD AND HOT BRAND: Only hot brands are preferred for printing as stated below; however cold brand can also be printed Cold Brand Hot Brand Dye 40 Parts 40 Parts Urea 50" 100“ Hot Water 300 * 300 * Sodium Alginate (4% Paste) 585 * 520 * Resist Salt 10 * 10 * Soda-bi-car 15 30. 1000 Parts 1000 Parts Print (With Soda-bi-carb), dry and steam for 10 mins. at 102°C, Washin cold and hot water & soap at boil with neutral ‘soap for better results, SUNACTIVE DYES (VINYL SULPHONE BASED) INTRODUCTION:- These dyes possess very good light and wash fastness, easy to apply on cellulosic fibre by normal exhaust, batch- wise, continuous and thermo-fixation process, suitable for printing and give briliant and attractive shades. They have excellent white effect on dyed grounds by discharge and resist printing method, unfixed dyes are easily washed off and have high stability in dry state andin neutral solution The entire dyeing or printing process consists of mainly the following 3 stages:- 1. Application ofthe dyestuffto the fiber. 2, Fixation ofthe dyestuff on the fiber. 3. Removal of any unfixed dyestuff from the fiber, PREPARATION OF THE GOODS:- The goods to be dyed or printed should be thoroughly desized, scoured and preferably mercerized or causticized to retain deep and bright shades. Traces of residual chlorine, peroxide and alkali should be removed by treating the goods with very dilute acetic acid DYEING METHOD:- 1.Jigger Dyeing Procedure: Set the dye-bath at the required temperature and add well dissolved dye solution over two passages, followed by Glauber salto common salt overtwo passages. Aftertwo more passages add required amount of alkali solution over two passages and continue dyeing at prescribed temperature for further period of 60-90 mins. depending on the depth ofthe shade == HulaFollowing table gives the quantities of chemicals recommended:- Dyeing temperature 40°C 60°C soc Liquor ratio 12t0 | tte | 1:2t0 | t4to 12t0 | t4to 13 16 13 16 13 16 Glauber salt (Cal.) | g/l 50 50 50 50 50 50 or common salt Caustic soda solution] coil | 4-6 34 35 23 (38° B'e/72" Tw /32.5%) + Soda ash or gl 5 5 5 5 25 15-20 Trisodium phosphate | g/l - 30 30 20-25 - - Dyeing period (After minutes final alkali addition) 90 60 60 PADDING PROCESS:- 1. One bath pad batch process:~ ‘Awell scoured, cold fabric is padded at room temperature (25° C-30" C). Asitis desirable to replace the liquor at faster rate, higher speed of fabric padding and smaller capacity trough is recommended. The liquor pick-up should be 60-70% for cotton and 90-100% for viscose fabric. Speed ofthe padding should be adjusted in such a way that whole lot of dye solution should be used up within 20-30 mins. Alkali should be added to the dye solution ust before commencement ofthe padding, 1 (a)Long time pad batch process :- Sodium silicate Sodium silicate Caustic soda solution g/l (38°B'e/72" Tw/32.5% w/w) (cc) "Bes Weight ratio Upto 30 g/ Above 30 g/1 Na,0: Sid, dyestutt dyestutt 37-40/69-77 1:33 135 13 18 40-47/77-82 1:33 120 1" 16 48-50/100-106 1:26 100 5 40 58-60/134-142 1:24 85 : 4 == Ge2. OneBath- > Pad- > Dry- > Steam Method:- This process is carried out on a padding mangle attached with either hot fue or float dryer. To fixthe dyestutt, the. dyed, dry materials steamed in the normal continuous steamer for 4-7 mins. at 100° -103° C. The steam should be free from acia, Following table will help to prepare padding liquor:~ ‘SunActive dyes g/l 10 20 30 40 50 50-70 Urea’ gil 0-50 0-50 0-50 50-75 | 50-75 | 50-70 Sodium bi-carbonate gil 5 10 15 15-18 20 20-25 Resist salt gl 10 10 10 10 10 10 DIRECT PRINTING WITH SUNACTIVE DYESTUFFS 1. Steaming Method:- Printing paste recipe:- Xx Parts SunActive dyestuffis mixed with | 20 Parts Sodium bi-carbonate 50-100 Parts Urea 10 Parts Resist salt 200 Parts Water Y Parts Water or thickening and bulk to 500 Parts Thickening (Sodium Alginate) 1000 Parts The above thickening could be replaced by half emulsioin thickening as follows: Emulsion thickening:- 500 Parts Thickening (Sodium Alginate) 100 Parts Water 40 Parts Emulsifier 390 Parts Kerosene 1000 Parts Print dry - steam at 103°C for 10-15 mins. in star ager or 5-7 mins. in a continuous steamer. Hot and cold washing - soap atboil for 15-20 minutes with neutral detergent. Finally rinse hot and cold. 2. Cold silicate pad batch method:- Print paste recipe is same as per steaming method, but the use of alkalis avoided. After printing and drying the fabric is nip padded with 102-104" Tw sodium silicate solution (Na,0: SiO, 1:2.1)and4 -6 ccfltre Caustic soda - 72° Tw. ‘The batch is covered with Polythene sheet and kept for 20 hours. AFTER TREATMENTS 1. Cold rinse with overflow. 2, Neutralising at about 40°C with 2-3 ccyltre of acetic acid (60%). (Not for silicate pad method) 3. Hot rinsing wih sodium hexametaphosphate 2-3 g/l at 60°C-70°C. 4, Soaping at boi with neutral detergent 5. Hot rinsing/Cold rinsing == Guu enWHITE DISCHARGE PRINTING WITH SUNACTIVE DYESTUFF. SunActive dyestuff are suitable for preparing wash and light fast discharge grounds. The fabric should be treated with a mild oxidising agent before discharge printing. This will protect the ground from the reductive effect ofthe printing paste. Preparation of the white discharge printing paste. 20 Parts Rongolite C 10 Parts Titanium dioxide (1:1) 8 Parts Discharge Salt W/Leucotrop W (BASF) 40 Parts Thickening 20 Parts Caustic soda-38°B'e/72°Tw 2 Parts Water 100 Parts Print- > dry at 90° C -> steam 15-20 minutes in a star ager at 100° -103°C. Then the materials rinsed twice in cold water-hotrinse at 40°C -> soap at 90°C with a neutral detergent. Finally hot and cold rinse, RESIST PRINTING UNDER SUPRA DYESTUFF The printing paste used for resist printing is highly acidic, the suitable acid resistant thickener should be used. British Gunv/Indalca AGBV are acid resistant hence are suitable choice for resist printing, Printing recipe 100 Parts Uncooked starch (1:1) 100 Parts Citric acid 10 Parts Optical Brightner (Resistant to acid) 500 Parts Thickening 290 Parts Water/Thickening 1000 Parts Print -> dry - > nip pad through following dye solution at room temperature (25-30°C) x Parts SunActive dyestutt 200 Parts Boiling water 100 Parts Urea 10 Parts Resistsalt 60 Parts Sodium bi-carbonate (just before padding) y Parts Water 1000 Parts == GeSUNACTIVE ‘HE’ DYES They have high substantvity and superior exhaustion properties and are mainly used for dyeing of cottons by batch- wise method on conventional machines HE dyes are mainly suited for dyeing of mixed shade as they are less sensitive to variation in Liquor to goods ratio and concentration of electrolytes in the dye bath as compared to cold or hot brands. The main advantage of HE dyes are excellent build-up, high fixation, good compatibility, consistency of colour yield and excellent wetfastness properties. HE dyes are applied by same method using same recipe as used for dyeing of Hot brand mainly by exhaust on winch or Jigger. Dyeing results are even and fastness properties are better. These are suitable for dyeing hosiery, knitwear and blends where cellulose part of polyester/cellulose isto be dyed. "HE" dyes are suited for dyeing mixed shades as they are less sensitive to variation in liquor ratio and concentration of sat. Method of Application 1. Piece Goods Dyeing oye 10% 20% GO FIXING 50% 50% xINe tg SNTSAITSALT ALKALI ‘Addtion 4g SALT OYE DYE AL Aestion eal f x ral | sal «| sal oly ¥ v 910 2 a aos 070 Towns, «8402304 BDTG COs ‘Standard method for application to all types of pilece goods on jiggers. for dyeing unmorcerised and mercerised on circulating machines or winches. som sam CAUSTIC ove 20% 53% 39% FANG 1c S00A OYE OVE SODA Ration = SATSAT SAT AKA sal | ) 4 sly ¥ ¥ sold. ‘Suitable for dyeing unmercerised material on Suitable for mercerised piece goods on winches.‘SUNACTIVE BIFUNCTIONAL DYESTUFF The SunActive Bifunctional Dyestuffs are used for Exhaust dyeing at a low temperature. These dyestufts have very high exhaustion properties, better levelling properties and a very good alkaline stability. These dyes can also be applied by cold pad batch method, hence these dyes arereal energy saving dyes. DYEING METHODS:- (i) EXHAUST DYEING: Dyestuffs dissolved in water and run for 20 mts. Salts introduced and temperature raised t0 60°C in about 20 mts. Alkali is introduced at 60° C and temperature is maintained for 60 mts. The following parameteris applied Glauber's Sait-50 grv/l Soda Ash-20 grvl (ii) PADDING METHOD: (1) Pad [SunActive Bifunctional Dyes + Urea + Sodium Silicate 85 grv/ (134 - 142" Tw Na, 0: SiO,’ 1 :2.1) + Caustic Soda 33% 4 gr] = Batch (20 hours) - Wash. (2) Pad [SunActive Bifunctional Dyes + Urea + NaHCO, (10 - 20 grit] = dry-normal steam for 5 mts, or Thermofix at 140°C for 4 mts. -Wash These dye stuff can also be used for printing by steaming and/or by Silicate method. (i) Print (dyestuff + alkali) - dry -steam, (i) Print (dyestuff + alkali) - dry - Thermofix at 150°C for 3 to 5 min, (i) Print (dyestuf)- dry - Nip pad through Sodium Silicate - Batch (20 hours) The print is washed by cold water to remove unfixed dyes and then washed with suitable detergent then ‘washed with cold water tll itis colourless. 1, Normal method 2. Constant temperature mettod 3, Al-in° method ope eet ead if TT AyAFTER TREATMENT:- ‘A thorough soaping and washing is required to clear off the unfixed dye and to obtain maximum fastness properties and brightness of shade. Washing off is done by thoroughly rinsing in cold water followed by hot water. Then itis soaped at boil for 15 mins. using 2 gpl detergent. Finally again its rinsed in hot water and cold water subsequently. ABBREVIATIONS:- Light 1 to 7 in increasing order where 7 represents highest fastness. Washing & 1 to 5 in increasing order where 5 represents highest fastness. others Dischargeability : G- Good M - Moderate P - Poor Substantivity © Suitable A Not suitable L- Low M - Medium H- High This information mentioned herein is provided in good faith but without warranty. Itis the responsibility of the user to test our products to their suitability for any application, ‘No statement is intended or should be construed as a recommendation to infringe any patent and the responsibility to observe any such patent right rest with the user. (without Guarantee) == GuanSunACTIVE’ Reactive Dyes For Textile “M" DYES (Dichloro Triazine) Nea een — is = “] [+] +] « ‘Yellow MBG. Golden Yellow. Red M8B 45 45 2 3 H P 80 ee = - : Blue MR 5 45 4 1 H P 100SunACTIVE’ Reactive Dyes For Textil “H” DYES (Monochloro Triazine) (2) HR 6 45 5 3 M G 120 Orange 12 RedBrownHaR | 5 5 45 | 45 L P 90 Black HN 6 | 45) 3 4 L Pp 80 a =: {EDT Wasting Wath mi S4011 56 | 5 4 4 H P 100 F UFasnss $2 pede een fl sussnby Cl) Perpeten Mato 0 Snz0 D voscrargetity Q soiaity 40SunACTIVE’ Reactive Dyes For Textle PEG enn Eee eis ‘Yellow P8G. ‘Yellow P6G Orange Red PX4B 5 45 34 3 M M 100 Browlgsh 56 4 45 2 M M 100 Brown 11 1SunACTIVE Reactive Dyes For Textile BUNS tess e aca A KCAL Yellow GR 6 5 5 1 H G 120 Yellow GL 6 45 | 45 1 M M 100 Orange 107 Orange 3R. 56 5 5 1 H G 120 Red C2G 4 5 5 1 L G 100 Red HRBL 56 | 45 5 23° «+H P 100 {EDF visting Nebot: bw 541 Yoh Fasess ZA, rpontrte e)—lpSutsanity Gl) Pepraton Mena on s20 Dschargeabily F2) sowaity P vecrageity ¢ @SunACTIVE’ Reactive Dyes For Textle “VINYL SULPHONE BASED" DYES Pua) Qe alo &. aK’) chs Violet oF e7 | 4 | 45 | 34 | m | m | 100 Violet 5 Biue BB Blue R 7 | 58) 5 4 | Hn | P | 100 Blue 19 Blue sR 67 | 4 | 34 45 H | M | 100 Blue 28 Turg. Blue G 6 45 5 34 H G 100 Blue 21 Green 6B 7 | 34) 4 | 23) H | M | 100 Blue 38 Blue H2GL 6 | 6 5 | 23 | H | @ | 100 Bue 203, Blue RGB 6 4 5 23 H 6 100 Blue 250 Brown GR 6 | 5 | 45) 1 H | 6 80 Brown 18 Black RL 56 45 5 34 H uM 100 Black 31 Black B 5 | 45 | 5 1 H | a | 150 Black 5 Deep Black 5 45, 45 23 H G 120 N-150 Black WNN 5 | 45 | 5 | 23) H | G | 120 Black Mix YEH Wasting Mead: on 54011 JRE Light Fasmess J, Hyper er) gli Sutstvey Ql) Perspraton Metot: OW 54020 Drape saa, 13, 2 cure ce cectSunACTIVE’ Reactive Dyes For Texte = CGS =) Fastnes: ea aes Yellow HESG Yellow HEAG 7 Golden Yellow 84 OrangeHER = 4s | 5 0 4 4 | HH | Poo Orange 84 sey s | 5 | 45 | 3 | H | P | 140 Red 120 Red HE7B. 45 45 45 34 H P 150 Red 141 Red 152 Tug BlueHA 6 | 45 «45 0 «4 OM |G 100 Blue 71 NayBlucHER | 5 | 45 | 45 3 | H | G | 150 Blue 171 NayBlueHE2R 5 | 45 45 3 | H | G | 150 Blue 172 GreenHEaB | 45 | 45 | 45 | 2 | H | P | 100 Green 19 Blue HEGN 5 |) 45 5 1 H | P 100 Blue 198 Blue HERD 6 | 45/45) 4 > H | 6 8 Blue 160 14,SunACTIVE’ Reactive Dyes For Texte “BI-FUNCTIONAL’ ‘ME’ DYES Ceo ees sled Yellow 3RF 150% 5 4 5 3 H G 120 Red F6BL 150% 5 45) 45 3 M Pp 100 Scarlet RED Blue BRF 56 4 4 3 H G 100 | BlackHFGR 45 | 45 0 45° «1 H | M | 120 15SunACTIVE’ Reactive Dyes For Texte AVStCl=N Sc PALA IO R. Red 5 45 4 2 H P 100 VRGBN R. Ultra a i, Ultra, 56 5 5 4 H M 100 | | R.UtraRedVAGBN 56 | 45 | 45 0 4 | =H | P | 100 R. Deep Black 56) 45 45 4 H M 100 R. Black GSP 5 5 45 | 2 H @ | 120 (R. BLACK F3DBP) {EDF Vstintabot on sior1 Je unerasness JB nico etc) sbety i) Pesorton ato: 0 S4z0 vscpity © seisity 16SunACTIVE’ Reactive Dyes For Texte SunActive RR For warm exhaust suitable for medium shades, cost effective & higher productivity. Fastness to Prey i Yellow RR 4 | 45) 4 | 45 H | @ | 100 MM SunActive LX For warm exhaust suitable for pale shades with perfect reproducibility oa Q A eon Pere ar) gre | velox 5 | 5 | 45 45 | H | M | 420 || Red ix s | 5 45 45) | P | 120 || Blue Lx 5 |) 45 45 45 HM 120 i NewiX 4545 5H M100 17SunACTIVE’ Reactive Dyes For Textle SunActive ED Multifunctional warm exhaust for deep shades with cost effective and higher productivity. pts : Ess rat Ee Cc Yolow £D26 sl ala] a |e | a vaoweo | 4 | as | 4 | as] nu | @ | 1 a pn ed a een eee | raeo | as| «| «| a | a | e | 100 | pesenanil | izsy|fisenl|iczsy aus tan |e lies , | Red ED-7B s | 5s |s | 45) | mM | 120 , | Blue ED as}as| os | 4 |u| m | 150 || Navy Blue ED 5 45 5 4 H M 150 r aexeo ss} s | «| 4 |u| | 1 {ED sting Meboe- Dw 5401 B vserpesiy som ess JF. tpoclre tec) li Subsanvty Ql) Persian Metod 0 54020 418a> ¥ VIPULORGANICS Interconnected Chemistry Vipul Organics Lic, 102, Andher Industrial Estate, O'f Voora Desai Road, Andhor (W), Mumbai - 400 053, Inca, 4912266189989 0 4912266199977175 @infoBipuorganics.com —Owwusizuorganics.com EB wiaefacebook comMipuOrpanics BeLvanvtacurng Unit | PALGHAR | AMBERNATH | AHMEDNAGAR | NAVI MUMBAI | TARAPUR