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1000Kg Foldable Engine Crane Crane: Owner'S Manual Product Code: 1001

The document provides an owner's manual for a 1000kg foldable engine crane with product code 1001. It includes safety instructions, assembly instructions, operational instructions, and maintenance tips. The crane has a maximum lifting capacity of 1000kg and can lift loads between 250kg-1000kg depending on jib extension. It is designed to fold up compactly for storage and has wheels for mobility. The 8-step assembly process is described along with labeled diagrams of the crane parts.
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0% found this document useful (0 votes)
1K views14 pages

1000Kg Foldable Engine Crane Crane: Owner'S Manual Product Code: 1001

The document provides an owner's manual for a 1000kg foldable engine crane with product code 1001. It includes safety instructions, assembly instructions, operational instructions, and maintenance tips. The crane has a maximum lifting capacity of 1000kg and can lift loads between 250kg-1000kg depending on jib extension. It is designed to fold up compactly for storage and has wheels for mobility. The 8-step assembly process is described along with labeled diagrams of the crane parts.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Product Code: 1001

OWNER’S MANUAL
PRODUCT CODE: 1001

1000kg FOLDABLE ENGINE CRANE

Max. Lift Max. Lift Height Max. Lift Height Overall Width Width between
Capacity Min Jib Ext Max. Jib Ext Legs
1000kg 1920mm 2360mm 1100mm 945mm
Lifting Capacity Lifting Capacity Lifting Capacity Lifting Capacity
Position 1 Position 2 Position 3 Position 4
1000kg 750kg 500kg 250kg

Made in China to TQB Brands Pty Ltd specifications.


Visit us at www.tqbbrands.com.au
Product Code: 1001

WARNING

IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE

WARNING

The instructions and warnings contained in this manual should be read and understood before
using or operating this equipment. Do not allow anyone to use or operate this equipment
until they have read this manual and have developed a thorough understanding
understandin of how this
equipment works. Failure to observe any of the instructions contained in the manual could
result in severe personal injury to the user or bystanders, or cause damage to the equipment
and property. Keep this manual in a convenient and safe place
lace for future reference.

Whilst every effort has been made to ensure accuracy of information contained in this manual,
the TQB Brands Pty Ltd policy of continuous improvement determines the right to make
modifications without prior warning.

CONTENT

WARNING ................................................................................................
................................................. 2

CONTENT ................................................................................................
.................................................. 2

SAFETY INSTRUCTIONS .............................................................................................


............................. 3

ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE ..........................................


................................ 4

PARTS DIAGRAM ................................................................................................


.................................... 11

PARTS LIST ................................................................................................


.............................................. 12

TROUBLESHOOTING ...............................................................................................
............................... 13

WARRANTY ................................................................................................
............................................ 14

Made in China to TQB Brands Pty Ltd specifications.


Visit us at www.tqbbrands.com.au Page | 2
Product Code: 1001

SAFETY INSTRUCTIONS

SAFETY OPERATING INSTRUCTIONS

 Before using the foldable engine crane ensure it is in sound condition, and good
working order.
 Replace or repair damaged parts. Use recommended parts only. Non authorised
parts may be dangerous and will invalidate the warranty. The nuts and bolts
supplied with the crane are all high strength and should not be substituted for
inferior types.
 Always inspect the chain and hook prior to use.
 Always lock the legs and jib in position before lifting a load.
 Keep the stand clean for best and safest performance.
 Locate the stand in an adequate working area for its function, keep area clean and
tidy and free from unrelated materials, and ensure there is adequate lighting.
 Use on a firm, level surface capable of sustaining the foldable engine crane lift and
the load.
 Operators should maintain
aintain correct balance and footing. Ensure the floor is not
slippery and wear non slip shoes.
 Ensure all non essential persons keep a safe distance whilst the crane is in use.
 DO NOT exceed the safe working capacity 1000kg.
 DO NOT operate the crane if damaged.
 DO NOT use crane in damp or wet locations. DO NOT expose to rain.
 DO NOT allow untrained persons to operate the crane.
 DO NOT use the crane to lift or support people.
 DO NOT stand beneath, in front of , or to the side of the load.

WARNING: This double pump long ram is designed for lifting purposes
only. Not for supporting loads. Do not
ot load beyond its rated capacity.

Made in China to TQB Brands Pty Ltd specifications.


Visit us at www.tqbbrands.com.au Page | 3
Product Code: 1001

ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE

1. FEATURES
Tested to Australian Standard AS1418.8, this Tradequip hydraulic engine crane has a 8
tonne long stroke lifting ram and double acting pump with a maximum safe working load
capacity of 1000kg. It is designed to quickly fold up to save space in the workshop. It is
very simple to use with a single acting hydraulic pump equipped and an automatic safety
valve to control the lowering speed.

The jib extends to required lifting capacities of 250kg, 500kg, 750kg or 1000kg secured by
a single locking pin. Mounted on 6 swivel castor wheels for excellent manoeuvrability
around the workshop, the lifting range is 0-2300mm so an engine can be lifted clear out
of the engine bay with little effort. With great stability of its wide legs, this crane can also
be used to lift machines or other heavy items, making for an excellent piece of equipment
for the workshop or warehouse.

2. ASSEMBLY
Ensure assembly is done on a flat, level surface to prevent misalignment.

Step 1:
• Fasten the two larger rear castor wheels (9) on the Base structure with Bolts
(21), washers (30) and nuts 31). Face bolts up when installing.
• Fasten the smaller two castor wheels (10) on the Base structure with bolts (22),
washers (24). Face bolts up when installing.

Made in China to TQB Brands Pty Ltd specifications.


Visit us at www.tqbbrands.com.au Page | 4
Product Code: 1001

Step 2:
• Fasten the remaining larger two castor wheels (9) on the front legs (4) with
bolts (21), washers (30) and nuts (31).

Step 3:
• Slide the legs (4) into the front of the base (1).

Made in China to TQB Brands Pty Ltd specifications.


Visit us at www.tqbbrands.com.au Page | 5
Product Code: 1001

Step 4
• Fasten the guide plates (6) to the base frame (1) and front legs (4) with bolts
(14), washers (24), and nuts (23). Lift one side of the base to align the hole on
the frame to the hole on each front leg (4), then insert the ring pins (5) into the
hole, and insert the cotter pin (7) into the hole of the ring pin.

Step 5
• Use two bolts (19), washers (26) and nuts (25) to connect the bottom of the
post (3) to the base frame (1).

Made in China to TQB Brands Pty Ltd specifications.


Visit us at www.tqbbrands.com.au Page | 6
Product Code: 1001

Step 6
• Use two bolts (14), washers (24) and nuts (23) to connect the lower ends of the
supports (6) to the inside of the base (1). Then use bolts (16), washers (24) and
nuts (23) to connect the top ends of the supports to the post (3). Check to
make sure the nuts are tightened. Tighten all nuts.

Step 7
• Use bolts (15), washers (24) and nut (23) to attach the boom (2) to the top of
the post (3). Tighten nut (3) so that the boom (2) can rotate freely, do not over-
tighten as boom needs to be able to rotate freely.

Made in China to TQB Brands Pty Ltd specifications.


Visit us at www.tqbbrands.com.au Page | 7
Product Code: 1001

Step 8
• Use bolts (17), washers (24) and nut (23) to fasten the lower end of the long
ram (11) to the post (3). Then bolt (18), washer (24) and nut (23) to fasten the
top of the long ram to the boom (2).

Step 9
• Slide the boom extension (4) into boom (2) and use bolt (18), washer (24) and
nut (23) to secure at the desired load rating. Use bolt (20), washer (28) and nut
(27) to attach the hook and chain (8) to the end of the boom extension.

The boom has four different load ratings; select desired rating before use.

Made in China to TQB Brands Pty Ltd specifications.


Visit us at www.tqbbrands.com.au Page | 8
Product Code: 1001

3. BEFORE USE
Prior to each use conduct a visual inspection by checking for abnormal conditions, such as
cracked joints and damaged, loose, or missing parts.

• During transport it is possible that air has become trapped in the hydraulic
system, causing poor lifting performance. Purge any air from the system by
fully opening the release valve (turn handle counter clock-wise as shown), then
while holding the boom down, operate pump handle rapidly several times.
• Ensure all nuts and bolts are correctly fitted and tight.

4. OPERATION
To Raise: Close the release valve by turning the handle clock-wise to a secure
position. Do not over tighten.
To Lower: Open the release valve by turning the handle counter clock-wise very
slowly. The speed of lowering the load is controlled by how much you turn
the handle.
To Add Oil: Only use high quality Hydraulic Oil. Do not use brake fluid, alcohol,
glycerine, detergent motor oil. When adding oil ensure dirt or foreign
matter does not enter the system.

NOTE: ONLY USE GOOD QUALITY HYDRAULIC JACK OIL.

Made in China to TQB Brands Pty Ltd specifications.


Visit us at www.tqbbrands.com.au Page | 9
Product Code: 1001

5. STORAGE
This foldable engine crane should always be stored under cover in a dry location and on a
level surface with the jib in the fully lowered position.

Note: Before raising the legs to the storage position ensure Bolt (6), and Nut (7) is
inserted into the base support and tightened to ensure the unit is stable and won't fall
over.

6. MAINTENANCE
Replace or repair damaged parts. Use recommended Tradequip genuine parts only. Non
authorised parts may be dangerous and will invalidate the warranty.

• Check ram and plunger every 3 months for any signs of corrosion.
• Clean as needed with a clean damp cloth.

7. SERVICE & REPAIR


Any Foldable engine crane found damaged in any way, or found to be worn or operates
abnormally should be removed from service until repaired by an authorised service agent.
Owners and / or operators should be aware that repair of this product may require
specialised equipment and knowledge. Only authorised parts, labels and decals shall be
used on this equipment. Annual inspection of the hydraulic lift is recommended and can
be made by an authorised repair facility to ensure that your equipment is in optimum
condition and that the equipment has the correct decals and safety labels specified by the
manufacturer.

Made in China to TQB Brands Pty Ltd specifications.


Visit us at www.tqbbrands.com.au Page | 10
Product Code: 1001

PARTS DIAGRAM

Made in China to TQB Brands Pty Ltd specifications.


Visit us at www.tqbbrands.com.au Page | 11
Product Code: 1001

PARTS LIST

Part # Description QTY Part # Description QTY


1 Base 1 17 Bolt M16x90 1
2 Boom 1 18 Bolt M16x80 1
3 Main Support Post 1 19 Bolt M14x100 3
4 Leg 2 20 Bolt M12x80 1
5 Lock Pin 4 21 Bolt M8x20 16
6 Support Strap 2 22 Bolt M8x12 8
7 Split "R" Pin 4 23 Nut M16 6
8 Chain & Hook Assembly 8 24 Flat Washer 016 6
9 3.5" Swivel Castor 4 25 Nut M14 3
10 3" Swivel Castor 2 26 Flat Washer 014 3
11 8 Ton Long Ram Jack 1 27 Nut M12 1
12 Handle 1 28 Flat Washer 012 1
13 Boom Extension 1 29 Lock Washer 012 1
14 Bolt M16x100 2 30 Nut M8 16
15 Bolt M16x120 1 31 Lock Washer08 24
16 Bolt M16x110 1

Made in China to TQB Brands Pty Ltd specifications.


Visit us at www.tqbbrands.com.au Page | 12
Product Code: 1001

TROUBLESHOOTING

Trouble Probable Cause Remedy


1. Lower lifting boom. Close the
release valve and remove the
oil filler plug.
2. Place one foot on the leg and
Will not hold load. Dirt on valve seals. pull up the lifting boom to its
full height by hand.
3. Open the release valve to
lower the lifting boom.
4. Worn seals.
Will not lift load. Air block. 1. Purge air from the hydraulic
Will not lift load to its full system by opening the release
height. valve and remove the oil filler
Pump feels unsteady plug
under load. 2. Pump handle a couple of full
Pump will not lower strokes and close the release
completely. valve.
Pump will not lift to its The reservoir could be 1. Check the oil level. Remove
full height. overfilled. the filler plug. Top up oil to
Pump feels unsteady Low hydraulic oil level. correct level.
under load.
Will not lower The pump cup seal could be 1. Replace cup seal.
completely. worn out.
Air block. 1. Release air from hydraulic
Will not lower
Unit requires lubrication. pump by removing filler plug.
completely.
2. Oil external moving parts.

Made in China to TQB Brands Pty Ltd specifications.


Visit us at www.tqbbrands.com.au Page | 13
Product Code: 1001

WARRANTY

Tradequip products have been carefully tested and inspected before shipment and are
guaranteed to be free from defective materials and workmanship for a period of 12 months
from the date of purchase except where tools are hired out when the guarantee period is
ninety days from the date of purchase.

Should the machine develop any fault, please return the complete tool to your nearest
authorised warranty repair agent or contact TQB Brands Pty Ltd Warranty team –
warranty@tqbbrands.com.au.

If upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge. This guarantee does not apply to
normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe
handling, alterations, accident, or repairs attempted or made by any personnel other than the
authorised TQB Brands Pty Ltd repair agent.

This guarantee applies in lieu of any other guarantee expressed or implied and variations of its
terms are not authorised.

Your TQB Brands Pty Ltd guarantee is not effective unless you can produce upon request a
dated receipt or invoice to verify your proof of purchase within the 12 month period.

Consumer Guarantee
Our goods come with a guarantee that cannot be excluded under the Australian Consumer
Law. You are entitled to a replacement or refund for a major failure and compensation for any
other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the failure does not amount to a
major failure.

Made in China to TQB Brands Pty Ltd specifications.


Visit us at www.tqbbrands.com.au Page | 14

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