ffiПМ ; F,M РНПNF NП ~7Р19'''i?''il?919 nF, PI? ?~~ Pll:?

APM Р1

Reicll
RUhrwerk mit Antrieb
Apitator with drive 420420

AЬmessungen ae~tel\·Nr. M~пge

РО$. Benennung
Dlmensions Order No. Quantity
OenomiMtion
ROhrwer1< mit Antrieb kompl_tt 42~20 1
I
Aglt_tor with (!rive compl","
414615 1
1 ROhrweгkwelle kompl.tt
Agit.tor sheft complete
411823 1
2 Дntri~bswellB
OrlVe !lJl'\8ft
410064 1
з "'altering
Retaining ring
komplett 42~21 1
4 Flansch
Flange oomplete
410067 1
5 Moment8tQt2e
Support
411915 2
б F1ansch
Flenge

SP 25..01 ..1
Er8Btzteile I Spare parts
 FROM ESM PНONE NO. +70952532919 DEC. 02 2004 03:20РМ Р2

Ruhrwerk mit Antrieb

Agltator with drive 420420

Ров. Вenennung AЬmessungen aestell·-Nr. Мenge

Denominetion Oimensions Ord.r No. Оиаntity
в Оiчh~hоiЬе 5х200 410022 2
Seallng di8K

9 FlanschlagergвhtiusEl 420ЗQО 2
Beaгing f1ange
10 Distanznng 22х2х6 411758 12
Эраoer
11 8uchse Вestf!ht aus Pos.: 28, 29, 30 420750 2
Bus"'ing consismg 01 pOS.: 28. 29. за
12 Buehee 45х50хЭО 915781 4-

13
Bushlng
Auf8teckgetriebe 8132\13 ,
Agitator оеаг Ьох
14 Hydraulik Motor 912730 1
Hydraulic motor
15 Wellenclichtring 45х55х7 900101 6
Shaft ssэl ring
16 Z~lndel'SChraube М6х26 DIN 912 900758 8
Allen Ьolt
17 6·kt Schraube М10х2! DIN 933 912!78 6
t-iexagon bolt
~O е ые ••••••.•••• '.4~~••~a ~I.I ()'~ ~o1~OO~ н
Hexagon bolt
19 6-kt Schraube М12х45 DIN 931 900239 6
Нexagon bolt
20 Zytlnderschreube М12хЗ6 OIN 912 900760 2
AI/en bolt
21 Fecserrlng А 10 OIN 127 901136 6
Зргing wa5her
22 Feclerrjng Д 12 DIN 127 901137 22
Spring washer
23 &.kt MI.lUor М12-8 DIN ЭЗ4 90116S . 20
H.X8gon nut
24 08Ck81 420394 2
Cover ring

25 SenkschrauЬe М4х10 DIN 963 900494 8

COuntere",nk scr_w
26 Anlauf&c:heiЬS 48х74х2 821235 2
Gllding washer

.•.•......

. Ersatzt.il.1 Spare parts SP 25-01-2

 Agitator:

\:.....__ /

r
~"
. о'

The agitator is driven Ьу а hydraulic гпоюг (1) and врцг wheel gearbox (2). The hIades (4) welded {о the
agitator shaft (3) {еоо the concrete constantly toward5 the intake opening5 of the delivery cylinders and
ensure that the conrete is kept in motion during short breaks in pumping. The agitator'5 direction of rotation
сап Ье reversed using the lever оп the control panel.
The agitator bearings аге greased Ьу the centrallube system (see Page 15).

Servlcing:

1. Checking oillevel (п gearЬox

First oiJ change after 100 operating hours. Ful1her оН changes опсе а уваг. Regularly check gearЬoxfor
5ign5 of Jeakage. See аво Lubricating спап оп Page 18.

2. Checking agitator seals

о ~

соndЮоп.The seals must Ье

O

Regularly check that the ПJЬЬегseals (5) оп the agitator shaft аге in а g~
changed as 50ОП as апу signs of leakage аге noticed. See Page 35.

Version 1. 11
 "

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....'\~j:~~~~t~;::;~,j;~}~7;;;~.:.}
'.;.... ;.:'." -:"'~'_:'-~ .
Ууро гонег ршпрз аге designed for agГ1cultural andIC1d,us- ?~/ S,I\/6rCast1M body апо rotcr, 416s.t8lпlеSSGt '.. .
1(:аl sргауiпg al,d transfer ot а variety fllJids. Тпезв include . factory-!ubricated Ьаll bearings: car\ridg,::~ty;::e Лр s,;эi3
;n:;ecticides, herbicldes, er-1'Jlsives, aromatic so!vents, liquid Vitoll. Bt;na-N ОГieathe~, апс versatile Super' Rr)i\eis. (з •.•рег .
fer'il!zers and гпапу отпег liquids. Гпе есогюmiсаl rotary'- Rollers тоашге the life of polypropylene аго li':E: 1.:Гlеmсз;:
аспоп roileг РГlпсiр!е гесшгев по Check'Jalves Vllhile ргомо- геs!stапсе of пуlоп.) Ногапоо гог. а:/ ,iю(Ji3!,., is CC'~Jr\!,.?r-
':11; роз.пуе displacernent спагастепэпсэ with (евв fr'ictiorl c!Ockwise for еаэу пасюг рта dl,v8, эхсер: гпоdi.:-i!; 4Q'J1
З:«j 'с.,ч ег starting гогасе Н1ЭП other pumps. Construc- апd 4101 \vhich агв clock'tJtse FJm~~; are э\/а;lэ.t,lе ,r.
ноп fea:L.res incJ,·ud€ а еаег-.гоо, Ni-Resist ог the new геуегэе rotation.

SERIES 650.0 SERIES 7700

SERIES 4001 & ,4101
е-ноц.ев -7-ROLLER ~UMt'-
а-яоцвн PUMP PUMP
\. I Мах. Flow Aate: г2 gpr,) 1-/!<lХ, Flc',v A~te: 22.01 9Р"'0'
'. Мах. F'!o'.vRate: .... 9 9;?т :,Ц'О1) М:Н. Flow Rate: 22 Qprr.
7 gрп ,dlC 1)
м?х. Pre$!iure: ЗОu PSI Мах. Pressure: ..............• 3(;0 ов. Ма)( Ргеssшr;<: 2С:::) ':,'"
\1дХ, Pressura: 1Slj psi
Мв .•., АРМ: 1000 rp'" Мз:(. АРМ; Iю) :'Р"':
Ма,(. АРМ: ;800 rpгr, :"ЮQ1) Мах. АРМ: 120.) грm
, 2600 гр", (~1C1( Ports: ~;4··NP'" !ri~t & Ou,ie1 Pons' З,··~м~JF'7' ;Г;!.?! l~; C~'\.~k=:
P"r1S: 314" NP, :nIE~ & 0("1161
Ропх: 3/4" NpT Ir!<эt & Оцпе: '" нове 8arb Incl\.Jd€d т ' нове Ваго Inc1u::Jej 1 H~.:;~.
1, 8a:t, :1(:.ll;:.1e~
Shat:: 5'8" О,а. iSol'lJ) Shaf1 ~~ .~N' ~J'~~. 3'~'jt:.: ~
S!1att: 5/8" 01<:'.. (Solid) Shatt: , 5/16" и'а, (501.:1
1/2" Dk,. (HOi\OW~ CCfitir''cJcuS Op.1_~fatIOn. 1 'ь: ~;:':1
ContlnuolJs Ор 100·' 50 psi Сопйпцоов Operatlo'1 ,00 psi
Сопtir1UGi.2S Орегапоп 10,] PSI {"t.еrп,ttt(!.:1':: ()per:.ltica~ .... ~~:{!~.;
Intermlttent Operation ,.. 300 PSi intel'm;rtent Орегапоо 3·:)0 оэ.
Inlerrт1i~p.11tОрьгайоп 150 Р;;' ,

,...,." "

-
r _
SERIES 1700 SERIES 1500 SER!ES 120С
в.ноц.ев PUMP е-ноцвв PUMP t,-RОLLi:-:F. PljMP

Ма:.. Flo'N Rate: 459;)(1' Мвх. Flow Rate: 52 з~··т

Ма!\, Ргеввш е: 2(10 f'S' Мах. Pressure: ,., 150 ps,

~\ax. АРМ: гооо .сгг Мах. АРМ ~О-:югргп

Por1';: :" NPT \пlе! & (}t..t'et Рогтв: 1-1/2 i\;PT ,пlе' '" OUllE!
\·1 '~ Hose ВагЬ [псшоео Shэft: l~, • "-' D!a. \Suii".\~
Shatt: lSi16" О'а ~SO:id) Continuous OperatiOI'", 100 ,'S, ~опti~lU-':II..;;'~
)nteir(~!t~!:H;~
CP':!I',:::~I(":r\
О~:-:.:О;liQ'·'
Соf1tiП'.JОU5 Operation ~100 Р6; rn~ermlttent Орегапоп ... 15(11""
In~ermitter.t Cperatici1 200 ps
 "J'
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11.Function and servicing of рцптр systems

1',,~
.." "': ..
,. ..•... ~ .....

Water рцгпр..

The water pump (1) is Iocated оп the watertank.lt is practically maintenance {гее. The wa!er pump is driven
Ьу hydraulic motor (2) which is соппестео via coupling (3). Pressure relief valve (4), se! а! 20 bar, limits the
water pressure and prevents system overload.

If the local water is уегу aggressive, it is аdvisаЫе to add а sоluЫв corrosion inhibltor {о the water and then
to flush the whole water system before taking the concrete pump out of operation {ог а 'оng downtime.
<:»:
lmponant: The water pump must поt Ье allowed to тип dry. Always check that the tank contains sufficient
water before switching the pump оп.

Version 1.0 12
 '. "

11.Function апё servicing -of рцгпр system~ --",

, ,

- \
Compressor: '

Detail Д

The compressor is driven Ьу hydraulic mctor (1) to which it is connected via elastic coupling (2). When the
compressor pistons аге оп the downward stroke, they draw in air through filter (3). Оп the upward stroke, the
air is eompressed and fed into the pressure line. Always check that there is sufficient compressor oil in the
crankcase before switching the compressor оп.

Servicing:

1. Checking oillevel
Oil in the compressor should lie between the markers оп dipstick (4). Тор up if necessary. sееЦjь~
Chart оп Page 20. First oil change after 50; seconcf oil change after 100 operating hours. Further oil-
ehanges еуегу 1000 operating hours, at the latesl опев а уеаг. Changethe filter at the same time. See
Lubricating Chart оп Pag6 18. •

'- 13
Ver~icr.1.0 _,._._.!_,_ ,
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:_:,_"';~"~':r:-;'\~':-l'::~~:·_"';?'.'~;'''('~_:).~''!'_ /.'

11.Function апо sеrviсiп'~'::~§,f,J)'Ц'rriр"sуs,tе~s~ . . '.' . . ~

.. .:

'ШI'i '"(",

.. ! \
Electrical engine speed adjustment ;....j .~:

.' :i~ ' ,,'

ь;,

Section А-А

I :~

I
1- А

The electrically powered engine speed adjustment is located either оп the right-hand side of the control
рапеl ог in the vicinity of the injector pump (оп the engine). The pinion оп ОС motor (1) drives {Ье cog wheel
(2) which moves the adjustment linkage (3). Тhe speed of the engine сап therefore Ье aneredfrom idle to
10Р speed either from the сопtгоl рапеl ог via remote control. АdjustаЫе limit switches (4) govem the idle
and top speed settings. The limit switches must not Ье ahered. .

Servlcing:
',: ..... ",'

Lubricate gear wheels (2) from time to time. • ,., 1.': "

Version 1.0 14
 •• 0"000·0 ,'"

Concrete :.Р.ЧI11Р:·
<:
11.Function and servicing of pump syster:n;

Central lubricating system

l
,;
"-с. :.'-.../ ,

О"

The cenlrallube system's риmр (1) and distributor (2} supply grease 10 the major points оп lhe concrele
pump battery; namely {о the 51ube points оп the swing tube bearing, and 10 the lwo agitator bearings.
Regular lubrication is of decisive impor1ance [ог longlerm running of the bear'ing points. The bearing points
аге constantly supplied with grease (in fixed quantities) while lhe согнете pump is running. А switch оп the
сопlгоl рапеl сап Ье used 10 са!! ир independent lubrication when the cancrete ршпр has Ьееп switched off.
Grease emerging {гот the safety valve (3) indicales а fault in the вувтегп, i.e. по lubrication.

Servicing:

1. Checking grease 'еуеl

Тпе grease 1еуеl must по! Ье allowed 10 drop below the marker оп the grease рог, Тор up grease
according 10 the instruclions in Lubricant {аЫе оп Page 19. .

'-...--'
! lmportant: 'П order to ensure correct function, grease lines must Ье filleclwith grease before they аге
installed.
Further instructions conceming the centrallube system сап Ье {ound in the separatemanual. _

Version 1.0 15
 ".:~,

v 11.Function and servicing~of ршпр systems'·:···:',

Centrallubricating system

\ ,:
.
...._.,

I I
_l_l

~.
,.

The centrallube sys·tem's pump (1) and distributor (2~~upply grease 10 the major pcints оп the concrete
pump battery; namely to the 5 lube points оп the swing tube bearing, and to the two agitator bearings.
Regular lubrication is of decisive impor1ance for longterm running 01 the bearing pcints. The bearing pcints
аге constantly supplied with grease (in ti"ed quantities) while the conrete pump is running. А switch оп the
control panel сап Ье used 10 call up independent lubrication when the concrete ршпр has Ьееп switched olf.
Grease emerging from the safety valv.e (3-) indicates а fault in the system, i.e. по lubrication.

Servlcing:

1. Checking grease 'еуеl . :'

: ';
/,

The grease level must not Ье allowed to drop below the marker оп Ihe grease pot. Тор up grease
according to the instructions in Lubricant tаЫе оп Page 19. ' ,

<:.
lmponant: 'П order {о en,sure correct function. grease lines must Ье filled with grease ~f~re they вге
installed.
Further instructions conceming the centrallube system сап Ье {OUnd i,n the ~eparat~ rf\~nual~ _
':,,' ,.;:'.~~.....
.', " '

Version 1.0 15
 '{;

Сопсrеtе~йmр .
11.Function and servicing of ршпр systems'-:,·
Lubricating instructions:

The use о! suitahIe lubricants is especially impoтtant for trоuЫе-fгее pump operation. Оп/у sui1аЫе lubricants
keep companent wear to а minimum.

We therefore recommend that only reputabe/ brands of lubricants аге used - such brands аге listed in the
Lubricant tаЫе оп page 19.

Geaгboxes:

First oil ehange оп spur-wheel gearЬoxes after 100 operating hours. Thereafter, ev.ery 2000 operating hours
;-,-'
ог at the latest опее а уеаг.
'.~

The information оп the data plates оп the gearЬoxes is blnding.

Changing hydraulic oil:

The hydraulie оН [ог the еопсгеlе pump unit (400 litres) is 10 Ье ehanged after the first 500 operating hours.
Thereafter, change оН еуегу 4000 operaling hours, at the lale5t опее а уеаг. When changing оН, clean аll
traces of oil sludge from Ihe Ьопогп of the tank. From time 10 lime, check [ог eondensalionin the oil lanks.
Drain off through the drain cock.

CIeaning the filters:

The return flow filters clean the hydraulic oil f10wing back into the tank. Dirt is retained Ьу the filter insert,
metal partieles Ьу the magnet гodз.
11 the pressure in the fillег rises аооов а eer1ain 'еуеl (i.e. filter clogged), the by-pass valve opens and allows
the oil 10 flowunfiltered back into the tank. А warning light оп the control рапеl then сотез оп аnd indicates
that the filter element needs (о Ье changed and the magnet rod cleaned. Fit а new filter and elean the
magnet rod each time oil is being changed.

Filter element for concrete pump:

Рап No. FI913 568

Version 1.0 16
 Lube points .....:..
overview

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Version 1,0 17
 .
"~.;.

. .. .. .

11.Function апо servicing of pump systems

Lubricating спап

. '

Lube Lubrication/fiIJing Number Lube point Lubricant

point intervals of lube & location code No.
No. points

1 Continual (centrallube 2 80th agitator bearings IV

system)
',)

2 , Continual (centrallube 5 S !ube swing bearings IV

system)
11

'__ ,
3 Before ро! runs empty 1 Grease ро! {ог lube . IV
system
21

4 Weekly 4 Nipples оп shift cylinder & IV

bearing

5 Weekly 2 Nipples оп Ргор shaft IV

"

6 1sl oil change atter 100 1 Transfer shift gearЬox I

ор. hrs. thеп every 2000 (splitter Ьох)
ор. hrs. at least yearly
Oil qty. = 5.5 litres

7 1st oil change after 100 1 Agitator gearЬox I

ор. hrs. then every 2000 (splitter Ьох)
ор. hrs. а! least yearty
Oil qty. = 0.25 litres

8 1st oil change айег 500 1 Oil tank - concrete pump 111
ор. hrs. then every 4000 (splitter Ьох)
ор. hrs. at least yearly
",
Оil qty. '"' 400 litres ' .

9 Daily 2 Lubricate conrete рistопs

in their end positions

10 1st oil change after 50 ор. 1 Compressor V

hrs. 2nd after 100 ар. hrs.
then every 1000 ор. hrs.
а! least yearly
Oil qty .•• арргох. 0.1 I

1) Af1er finishing pumping and cleaning, run the centrallube system until grease emerges from each 01 the
points connected toit.

2) FiII the grease pot only from below using the filling nipple, отЬу using the special filler connection.

Version 1.0 18
 1.General .

.:
,,~

- General directions

These Operating Instructians сопtfiiп impo~a~t directians {аг the орегайоп and servicing of уош REICH
cancrete pump. Carrect aperatian ~nd servicing of the machine аге only роssiЫе when the Operating 'п-
'structians аге fallawed exactly. ,. i

[п order 10 avoid апу injury and/or damage, it is lhe duty of the pump owner, contractor and/or operator 10
read through the Operating Instructions repeatedly апd thorougbly, and {о make himself fully acquainted with
the machine itself. ...
А сору of the operating Instructicns shoutd Ье аvаilаЫе {о the machine operator а! а" times.
- . \ ..
Long-Ierm operational safetyand reliabllity сап only Ье ensured when the machine. is цвео only {ог the
~ -,_ .•,.....it is cperated
intended рцтрове. and wllen -
and serviced correctly. .

We cannot ассер! апу liabliity [ог injury ог damage occurring as а result of incorrect operation ог servicing.

Values 5е! ог stipulated Ьу REICH, e.g. speeds, hydraulic ргеввцгев, bolt torques etc., must Ье observed
and must по! Ье altered. .

Use anly GENUINE REICH SPARE PARTS. No Iiabllity ог warranty сап Ье accepted юг parts погсогашео
{гот REICH. . .

The relevant safety and accident preventian regulalions аге {о Ье observed during а" aperaling, servicing
and repair procedures.

Апу enqlJiries concerning technical matters, ог arders тог spare рапв аге {о Ье air~ted 10:
~.".
REICH-Maschinen GmbH + Со.
Handel5gesellschaft
lт Riedle " ~
0-7916 Nегsiпgеn/Gел:nапу
.•. o'::~'
, _'.-:-'" .~ ". ..••...'J..
'-... ~.,- . Telephone: 073 ОВ/В 50 '
Te!efax: О 7Э 08185 50
Tefex: 712844

ог 10 уош nearest REICH agent.

Iп апу correspondence. pfease state the mcdel of machine, it's serial No. and the data onits data plate. The'
lNCk and its engine аге 10 Ье орегатес апс serviced according 10 the manufacturer's instructians.

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. These operating instructions аге intendecl onl1' for the owner and operator 01 the REI.CH mа~inе·.ЛJеу';iге:
not (о Ье handed ov.er to others (еiфег in whole or!in рап), погагв 1hey to Ье c~i~ ~L~1·{~,~if1:·~~~;}Y1~Y
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111.Electrical systems
:".;;.;: ';

Power supply: ' 12 ог 24 V ОС depending uроп model of truck

Fuses: ' The individual circuils-have fuses depending uроп their requirements

Control: Conrete pump

Electrical control of following fuпсtiопs:

1. Pump battery: PUMP / OFF / ORAW ВАСК

2. Engine speed adjuslment

З. Hydraulic oil cooler (via thermostat)

,--.'
4. Ритр cut-out (via thermostat)

5. EMERGENCY OFF

Control points: 1. Main contгol рапеl

2. Remote contгol Ьох "

З. Radio гemote contгol (optional)

EJectrical functions - see circuit diagram

"

Veгsion 1.0 20
(1,,_ , ; ,

" " '" .•..••• ,.~!

IV. Pump operation

Safety regu(ations:

а) General:

The following REICH safety regulations and the laws and regulations valid in thecountry of operation must
Ье observed in all situations. Iп Germany, the legal requirements агв contained in the pub!ication ZH 1/573.

According 101he regulations valid in Germany, truck-mounted conrete pumps with Ьooms аге ·working
mасhiпеs· апd аге therefore not allowed to transport апу goOOs ог materials other than those essential for
pump opera1ion.

Distributor эсопв аге only to Ье used 10 р'асе concrete ог other рumраЫе substances with densities of up
to 2.4 kg/dm3• The placing line diameteг and end hose length as stated оп 1he сага plate must not Ье ехсее-
ded.

lmpoгtant: Individual pipes in the slickline must по! Ье allowedto wear below 1he minimum wall thickness
of 3 тт. The maximum pump pressure is 80 Ьаг.

Рау atten1ion 10 аll warning and instruction signs оп !he pump and the Ьоот.

Safety devices must по! Ье al1ered ог removed. They must Ье орегагес in а correct таппег. Тпеорегаюг of
the machine is fully геsропsiЫе [ог the sarety of апу persons in the danger агеа о! the machine while it is
working. Не must therefore ensure that the machine is always operated in а safe таппег.··

The ореГЗ10Гand апу assistants аге fully liаЫе far апу injuries ог damage occuring as а resutt of Ihe safety
and accident preven1ion regulations being ignared, ог as а result of negligent орегапоп.

Ь) Safety а! work and during servicing

ТгоuЫе-shоаtiпg, repairs and servicing wark аге only to Ье цпоепакеп wheri the engine (ог motor) has Ьееп
stopped, and аll hydraulic systems and the concrete pipeline have Ьееп freed of pressure. Remove the
втапег key when the engine (ог rnotor) has Ьееп stopped.

It is absolutely farbldden to alter the sеШпgs of апу pressure геНе! сг ~fety valves, ог 10 аиег lhe hydraulic
pipes and hoses in апу way.

с) Electrical systems

Before commencing апу electric-arc welding, always disconnect the саЫе harness from the control рапеl
and discannect the battery.

Before commencing апу electric-arc welding, always disconnect electrical and elec1ronic systems (e.g. radio
гетоlе control).

I
\../

Version 1.0 21
 ConcretePurnp:
, ':' :' ~. ,.'

IV. Pump орегайоп

;, .::- .. '

-,

d) Safety duri'ng pump орегаНоп

Cany aut а daily check of the wall thicknesses-of concrete pipes. Check Ьу tappingwith а hammer 0(, far
тоге ассцгасу, Ьу using а wall thickness tester.
.
See wall thickness diagram
. ,,"
оп·;'Е·Page
-'.
37,'
'.
' ,,'

Always secure pipe couplings with safety pins {о prevent them wori<ing 'oo~e~''_: "

Check 1I,at аll pipelines, couplings and hoses аге secure before commencing pump орегаНоп.

Always wear safety and protective clothing; This applies especially when wori<ing with cement ог chemically
based гпопаг additives.

No unauthorized persons аге \0 Ье presen\ in the machine's danger агеа during срегапсп,
('.,
,
.
,___/
8е1оге slarting Ihe pump, make sure that Ihe end hose is hanging fгeely. No-oneis 10 Ье present in the
swinging range of the end hose.

The гemote control Ьох is only {о Ье put down when the EMERGENCY OFF button has Ьееп pressed and is
engaged (impact button). '

The manufaclurer cannot accept апу responsibllity ог liabllity when the сопге1е line is cleaned with compres-
sed air. The operator is fully responsihIe for this. '

е) Replacement wear and spare рапа

Only genuine REICH pipes, bends and pipeline accessories аге 10 Ье used in Ihe conrete line. High-pressure
pipelines and accessories аге necessary for concгete pressures of between 85 and 130 Ьаг.

,
'.'

,
о.

'.' .' " ..

22
 , - . .

Concrete Рцгпр
IV. Pump operation

Safety regulations

Excerpt from German regulations ZR 1/573

5.1.1 Concrete pu mps and concrete distributor Ьooms аге only to Ье operated according to the manufactu-
гег'з operating ins1ructions. А сору of the operating instructions must Ье ауаilаЫе onlin the machine
at all times.

5.1.2 Concrete pumps and concrete di,stributor Ьooms аге only to Ье operated and serviced Ьу persons:

1. Омег 18 years of age

2. 'Who аге physically апd mепtаllу сараэге
"' __ '
З. Who have Ьееп trained in operating and servicing the pump and Ьоот, and have convinced
their employer of their abllity
4. Who сап Ье expected 10 саггу out thGir duties in а геsропsiЫе таппег

5.2.1 Distributer Ьooms must Ье set up iп а stable таппег. А!\ зцрропв must Ье checked Ьу the operator
during operation and correction сагпес out if necessaгy. If necessaгy, suitаЫу sized load distributing
devices аге to Ье used. Adequate safety clearance is to Ье obseгved between the machine and the
edges of pits, trenches etc.'
I

5.2.2 Conveying lines, especially riser lines, that аге not connected to the Ьооm аге to Ье fastened secure-
'у to ensure that аНreaction forces сап Ьв transfered into а building сг other structure. Conveying
lines аге (о Ье routed in such а way that kinks, sharp Ьепds and апу damage is avoided during
operation.

5.2.3 Distributor Ьooms аге not to Ье lengthened in excess of the maximum length given in the operation
instructions. It is forbldden {о add ехtепsiопs to end hoses.

5.2.4 Апу extension lines connected 10 the end of distributor Ьooms must по! stress the Ьоот in апу way.

5.2.5 When cleaning out conveying lines with compressed air, the end hose is 10 Ье removed and а Ьа!\
catcher ог similar. appropriate device at1ached.

5.2.6 Couplings and end pieces аге О/llу 10 Ье connected ог swaged'lnto end hoses Ьу persons with
suitable experience, using suitаЫе tools.

5.2.7 Moblle distributor Ьooms which require supports in their operating positions must по! Ье moved with
the Ьоот extended. Transport I movement is only (о Ье undertaken according 10the operating
instructions.

5.2.8 The operator must bring the distributor Ьоот into the rest position ав stated in the operating instruc-
tions at the end of орегайоп and in case of storm.

5.3 lf the tip of the end hose саппот Ье kept in the operator's range of vision when rooving the Ьоогп, а
Ьапквгпап or spotter is to Ье called in.

5.4.1 Operation i5 to ьеinterrupted if апу fault or 5ituation оссшв which could affect the safety of the
mасhiпе and its users. Operation is опlу to Ье recommenced after the fault ог situation ha5 Ьееп
remedied ог eliminated .

<:» 5.4.2 The pump and concrete conveying liпе аге to Ье freedof pressure before апу pipeline couplings аге
opened (e.g. to free Ыосkаgеs).

Version 1.0 23
 .'.'\'

IV. Pump operation .

5.5.1 Servicing, installation and inspeCtion work Ihat cannot Ье carried out from ground 'еуеl аге only 10 Ье
under1aken from safe working platforms ог ошег devices (e.g. aerial.platforms, ladders etc.).

5.5.2 Айегапопв (repairs, setting, exchange) of safety devices are only to Ье undertaken Ьу authorized
specialists.

5.5.3 Апу safety devices гегпоуео [ог servicing work аге to Ье inslalled again before орегаНоп is соmmеп-
ced. .

6.1 Oislributor Ьooms аге 10 Ьв inspected Ьу ап authorizied specialist prior (о initial commissioning ог
commissioning апег major аltегаiiоп or repair.
/-
6.2 Disttibutor Ьooms аге (о Ьв inspected Ьу ап authorized specialist as requir.ed and in intervals асе-
,-, quate 10Гthe relevant operating conditions, аl the latest, however, опев а уеаг,

6.3 The гевцив of inspections according 10 6.2 аге to Ье entered into the Ьоопгв 109 book. The 109 Ьоок
must Ье provided 10Гinspection upon demand.

6.4 Before commencing орегаtiоп, the operator must check the conrete pump, the distributor Ьоот and
the concrete conveying line for signs of fault ог damage and 10 have such remedied immediately. If а
faun ог 1aults that could affect operational safety саппот Ье remedied immediately, operation is to Ье
interrupted until remedial wor1<is роssiЫе.

According to Section 4.2.9, а cJearly visiЫе and регтапеп! sign with the following instructions must Ье
provided оп the controJ panel:

1. Follow the direclions in the operating instructions at all times.

2. Set up the machine in а stаЫе таппег.

З. Кеер sufficient clearance 10 pits, пепспев etc.

4. Ensure that аll conveying lines аге attached secu~E1Jy.

5. '! is generally forЬidden to fasten extensions to Ьooms and end hoses.

6. The Ьоот musl поl Ье used for lifting purposes.

7. 00 г.ot гпоуе the lruck when lhe Ьоот is extended.

8. Саll in а banksman I spotter if visibllfty is impaired.

9. Operation is to Ье jnterrupted jf апу fault occurs that could affect operalional safety.

10. Pump in reverse 10 ге'еаве all ргеевцге Сгот the system before opening conveying liпез (a150 i.псазе of
Ыосkаgе)

"'--""
J 11. When cJeaning with сегоргеееес air, гепюуе the end hose аnd attach а Ьа" catcher.

Version 1.0 24
 IV. Pump орегайоп '{",';:!~?~i'~~~fJt'~;~f~~С';·.:~f.7f:i:·t~Ф
;:~_:',;E' '.,
. .. ~-: '., ,..

-. ~ ; ,:

12. Safety devices must not Ье altered ог removed.

13. Observe following safety clearance to electricallines:

Rated vollage (Vo~) Safely clearance (гпетгев)

upto 1000 V 1.0 m

from 1 kV 10 110 kV 3.0 т
[гогп 11 О kV 10 110 kV 4.0 m
{гот 220 kV 10 380 kV
ос if voilage unknown 5.0 m
' '

14. Fold the Ьоот into its rest position when operation is finished ог in case of storm.

, \

",

Version 1.0 25
 ".

. .. .
',"' "
;., ,

.';::;:",

IV. Pump орегапоп

Control panel:

The coritrol рапеl contains аНof the controls, wamings and indicators needed for pump operation.

'vYater pump I compressor

l ~..' Lighting ON I OFF

,,_,.'

Engine revs.

Engine хвч. adjustment

(гпах, setting must not
Ье ехсеесес)
iI pressure-
concrete pump

Pump I draw back _ __"-'--. ~

Oil temperature -
Ьоот

Оil temperature - concrete pump Warning - oil filter

(concrete pump)
Warning - оН filter
(Ьоот)

Tell-tale - cooler ON

J
\...._/.

1) for lubricating with concrete pump OFF

Version 1.0 26
<»: ~ .
IV. Pump орегайоп .-

Remote control:

With this ропаые геrrюtе control is it роssiЫеtо operate аНdistributor Ьоот and main functions in lhe
pump-mode.

Turn Ьоот left Turn Ьоот right

Воот segment 1 down Pump/suck Воот segment 2 up

Воот segment 3 down

Воет segment 3 up
Воот segment 1 up

'_-
Buzzer Emergency-stop
Engine speed adjustment
....

00 not exceed
РегmissiЫе speed

Version 1.0 27
 .
IV. Pump operation ,\ . ,

Radio remote control

.. '

AII Ьоот functions and the major pump functions сап Ье called up from the p<?r1aы~eradio remote control
Ьох. ", ::':'.;. ' .
. ,: ,1

Воот functions

Turn

I
~t

'+"
Radio control
..........
'оН I
( Г-I down dowt~
-' -4
Segment 2
J-e+--Jн-t--t--t-t-'HO-' I
uJJ_ .

~ :' I1
Buzzer Pump._ I

-+-t-t-ф$$ __
Speed Vibrator suck .
Emergency.stop adjustment

(-
-: . .._)

",

.)
~

28
Version 1.0
 Hydraulic systems I und 11:

AII of Ihe systems оп Ihe conrete pump аге ореп-юор hydraulic circuilS, еасп of which has а pressure reHef
yalve 10 ргогесг it against oyerload. The pressure relief yalyes аге works вет and аге only 10 Ье ге-ее: (if
necessary) Ьу the REICH service team.

System 1:

The pumping and shifting cylinders о! the concrete pump batlery аге supplied with oil from 2 уагiаЫе dis-
placement, ,oulput-governed pumps. А pressure relief valve (setting as given in "Technical сага") ргогесв
the main pump circuit against overload. The oulput of the сопгеге pump сап Ье set 10 апу 'еуеl Ьу allering
either the speed of the truck engine ог Ьу using the hydraulic adjusting yalye in the согиго! рапеl 10 stroke J
ое-впоке the main pumps from zero 10 maximum flow.
The oil cooler switches оп automatically at ап оil temperature of 65' С which is indicated Ьу the tell·tale iп
the contгol panel. If Ihe oil reaches а temperatuгe of 80' С, hydгaulic system 1goes automatically 10 idle flow
апd the согнете pump battery stops.

See circuit diagram [ог details.

~
. ..
'

System 11:

The water pump ог compressor, and lhe agitator гпоюг аге driyen Ьу а fixed-displacement pump. Each of
the three circuits is prolected Ьу ils own ргеэвшв relief valve (settings - see Technical Data).

See circu1t diagram for details.

Servicing:

1. Checking oillevell Changing оil

Check oillevel оп the oil tank gauge daily before commeneing орегайоп. Oil should reach up to between
the two markers. ' ,
First oil change after 500 operating hours.
Further oil changes еуегу 4000 operating hours, but а! least опее а уеаг.
,'Т Сhапgе оП опlу when at operating 1emperature.
See аво Lubricating ehart оп Page 18.

2. Changi/1g the fШег

Change the filter cartridge and clean the magnet rods as soon as the warning light MOilfilter" (systems I
and 11)согпев оп. Change cartridge and elean гоов а'во during еаспой сhапgе. See al50 Page 16.

Version 1.0 9
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IV. Pump operation 1-

. "
'.
- !.. ';.-- :~.'

Preparing for· pump operation

1. FiII the water tank with water (арргох. 600 litres). То fill, unscrew the filler сар and fill water lhrough the
filter. When filling the tank from the bot1om, connect the water hose 10 the quick-seal coupling, ореп the
water cock and fill water into the tank. When the tank is full, close the cock and disconnect the hose.

Use.o.o!y~ wa\er. То pro\ect the water system agains\ corrosion, and 10 lubricate it, it is гесоmmеп-
ded {о add а soluhIe lubricant ог а corrosion inhibllor \0 the water fгom time 10 tii"ne.

2. FiII the water Ьох.

3. Plug the remote contгol into the socket оп the control panel.

~ ':)~ 4. Remove the laillight from the Ьоот.

-'-~

Version 1.0
29
_:-~".
Concrete. J~}ump
IV. Pump operation

Engaging pump drive

When the сопсгеге pump is fitted with а папетёг shift (splitter) Ьох, а рпеuпiаtiс cylinder is used 10 engage
Ihe pump drive. Sufficient air pressure must Ье availahIe in the truck's receiver to allow the cylinder to Ье
actuated. With the truck ignition ON but with the engine stopped, shift the switch in the саЬ to "Pump
орегаtiоп". The tell-tale light then comes оп. Depress Ihe clutch pedal and start the truck engine. Engage the .
relevant gear range (for 1:1 direct drive) and allow the clutch 10 engage.

When the concrete pump is driven fгom the truck Р. Т. о., refer 10 Ihe instructions contained in the truck's
instruction manual. .

....

Version 1.0 за
 с, ..o,.·
.:~'.

...
.

IV. Pump operation : ':".

Pump operation

1. Allow the hydraufic systems {о run at а low speed until the oil has warmed up.

2. Set the agitator to "Forwards·'.

З. For tгоuЫе-fгее рumрiпg, it is аdvisаЫе to pouг а IUbricating mix of свгпеги, sand and water into the
hopper first of all. Тhe quantity required (usually aЬout ЗО litres) dерепds upon the size and length of
sliсkliпе connected.

4. Set the сопсгеtе pump {о "Pump" (i_e.'''forwards'') апd pump the lubricating mix into the slickline. As soon
as the swing tube has shifted, fill сопсгеtе into the hopper. Raise the Ьоот arms so that they have а
~) continual incline towards the end hose and pump until the lubricating mix and сопсгете emerge from the
\ '- end Ьозе. When starting {о pump, keep the stroke speed (i.e. output) low. А Ыосkаgе сап otherwise
оссог,

[гпропагп: The concrete must Ье well mixed, homogenous and рumраЫе.

5. 'П case 01 Ыосkаgе, draw the concrete back into the hopper and re-mix. Take саге when starting to pump
again.
., ..
,

Causes of Ыосkаgе:
- Lubricating mix was юо thin
- Not enough lubricating mix used
- Pipelines and I ог couplings leaking
- Concrete residues in swing tube and I ог slickline
- UпfаvоuгаЫе concrete mix

6. During lопg breaks in pumping, draw the concrete back into the hopper and stop the truck ~ngine (vibra-
tion сап otherwise сацве the concrete to segregate and cause Ь!осkаgеs later оп). AЬout"E~very 1 О minu-
tes during the break (especially in warm weather), pump the concrete forwards and thеп draw it back into
~\
the hopper to keep it moving and "wоrkаЫе".

7. During pump орегайоп, рау constant attention to:

- Hydraulic oil pressure (if pressure is higher Ihan 90 % of maximur.(l valve setting, reduce the stroking
speed 01 the pump and improve ccncrete pumpabllity if роssiЫе)
Hydraulic oi/ temperature
Truck (engine) temperatura
Level 01 water in water Ьох (drain water if dirty and refill)
Machine stabllity (outriggers not sagging)
Agitator function (rocks might jam the agitator Ь/аdеs, if 50, shift briefly to "reverse")

Version 1.0
31
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5 1 • Schlussels'chaner FahrerhauI Кеу Iwilch driver's саЬ.

Pressul8 Iwi1ch dislributor oelr Ьох
5 2 • Druckschar.er Ver1eileroclrieb.
S 3 • Thermoscha!ler Ol~.uhler 'ein' Thermo Iwitch Oil-coolllr 'ON'
S 4 • Thermoschal!er (O!lemp. ) 8~'C) Thermo switch Oillemp. ) 85'С
Emeroency !'ор Remolc / Radio remole conlr.
S 5 • NOT-STOP Sleuerpult / Fernst.
S ~ • Pumpen I $aи~en Pump/5uck
S 7 • Drehzahl·.· -Sch_l!schr_nk Аеу '.' Conlrol panel
Аеу '-0 Conlrol panel
5 8 • Drchzahl'-' -Sch_'llichrlnk
5 9 • Beleuchlunc:/S1eckdose ein Li':1hting / Sойеl
S10 • Drehahl·.· -Slel.lerpult/Fern5t. ЯеУ '+' Аето\е / Radio (сто" conlr.
S 11 • Drehzahl «;» -Sleuerpult/Ferr.sl. ЯсУ '-0 Асто'с / Radio гсто'. conlr.
З12 • Hup, SIeuerpun/Fernsl. Horn А.то'е / Radio гсто'е conlr.
S1Э .~т 2 S'euerpult I Fernst. Агт 2 Аето'е / Radio (ето'е соп\г •
S14 • А1т 1 Sleuerputt / Fernst. Нт 1 Аето'е / Radio (сто'е conlr.
S15 • A1m" Slel.lerpun / Fern!t. Агт <4А.то'. / Radio (ето'е соп'г.
S,б • Arm 3 Sleuerpun / rern!t. Ит Э Remole / A&dio гетпсте сопи,
517 • Drehen оес:еп Uhr:zeic:ersinn (Iinks) Rotalt counlerclockwise (Ieh)
518 • Drehen im L1hr:zeigersinn' (rech:!) Rotale cloc~.wi!e (rechI5)
61~ • No\-Slop Sl:h •.IISl:hrank Emergency SI~P con'rol panel
----------------------------~--~-----------------------------------------------
р • Temperalurl.ruci~e Ма51 Temperature indicalor Ьоот
р 2 • Temptrilurl.nIei~c 6elonpurr,p. Temperillure indica'or concre!e ритр
Reycounler
-----------------------------------------------------------------~-------------
р З .• Drchzahlmcsser

Мz~ig~leuchten Indica!or lighll

Н 1 FahrerhauI Drlver'l с аЬ
Н 2 t11~.uhl~r'ein' 011 cooler
Н
Н
3
4 ·
··
Temperalurar,zeioe
Temperalurar,zei~e
1.I••. sI
БеIОnР.
Тетр. indic. boom
Тетр. indic:. сспсгеге pump
Аеу coun!er
Н 5 Drehzahlmes s е'
). Н 7 • t'ltiner MLSI Oil fil\er, Ьоот
е ОН fil\er, conere!e ритр
'. Н 8 t'lfil\cr Bclonpumpo

Н б .··Lcuchle 1аг'Риlt Ритре L_mp _\ со,,'гоl pancl

-------------------------------------------------------------------------------
.;.'
м 1 • Мо\ог Garvcrs'ellung Electric molor гсУ Idjustment
М 2 • Мо!о, t11~.uhler Elcc:tric то!ог oil coolcr '
.- ------------------------------------------------------------------------------- ,.:,.

у • F~rbetrieb Driving modo

у 2 • Pumpbe'rieb Pumpmod.
V Э • Saugen·Pumpcn Ритр + suck
• Pumpen Ритр
у
у
"5 • Ритреп' • Pump
У б Schwenkcn 1т Uhn:c;gert. (Aech!s) Ro!ale clocJo:wi,. (riah!)
У 7 • Schwenkcn gegen UhneigcrI. (Lln~.I) Ао!а!. coun'crcloI:Y.wisc (Iett)
у 8 • А'т l' аЬ Агт 1 down
У 9 • А1т 1 Ivt. Ivт 1 ир
J.rm 2 down ..~~.
'.~,-
У10 • A1m 2 аЬ
У 11 • Arm 2 r.vt ит 2 ир
У12 • нт 3 аЬ
Агт 3 down
Arm З1 up
~,
У1З • А1т 3 avt
У14 • А1т" аЬ Arm<4down
У15 • Hm<4.vt Arm04 up.

а
пеu
And. Art der Дпderu"g ит-н« D.tum Р.Вт.В АЬт.В.

Тур
АЕ/СН -Maschinen GmbH & Со B.ugr.-Nr.
M.8s/ab Datum Нат. Z./chn.-Nr.
. Gez. Sсhа/fрlап вр И. VM
Gepr,
416 736881 55 1.
810ft 7 уоn 7
Roflmaa. O/H'Nr. wtI~./on Aoh/.il-Nr. E"atz 'и'
Ers.tzt durch

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Operating
Instructions

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'.......:.,...-

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----_ ..

Distributor Boom

Relch Maschlnen GmbH & Со. Handelsgesellschatt

1т Rledle 8 и. 9
89276 Nerslnger. 1Germany
Telephone : 07308/85 О
Telefax: 07308 I в5 50
Т elex : 712844
 >";:I/;;i:.;.,}{!:~.;
,." ·j(j~}·1.~::;:):;.'·;i·;:)ii['§;;~
. Contents .. -, .. ..~
~; . ..,,"_ .:

Front соуег
Согпегпв 1

1. General
General directions 2-3
Description 4
Layout 5
Technical data 6
Воет "working ЬuЬЫеs" ба - 6с

11. Function
\
and servicing of boom systems
. .
р"'\ Transfer shift Ьох I Р.Т.О. 7
Hydraulic system 111 8
... .:»
Slewing gear 9
Lubricating instructions 10
Lubricating chart 11 - 12
Lubricants 13
.,.'

111. Electrical systems 14

'У. Boom operatlon

Safety regulations 15 - 20
Remote control 21
Radio remote control 22
Manual control 23
Pump drive 24

_. " ,
Setting the outriggers
Folding out the Ьооm
Folding in the Ьоот I Retracting the
25
26
27
~C;~~!
ou1riggers I Preparing 10 drive off site
'\,

У. Changing wear parts

Changing pipes in the slickline 28

VI. Appendix
Тightening torques 29
Minimum wall thickness of concrete pipes 30
Hydraulic circuit diagrams
Electric circuit diagrams

Version 1.0 1
 ·f····

'; '.

\.......1 1.General

Genera\ directions
These Operating Instructions contain important directions for the operationand servicing 01 your REICH
concrete pump. Сопес! operation and servicing of the machine аге only роssiЫе when the Operating 'п-
structions аге followed exactly.

In order to avoid апу injury and/ar damage. it is the duty о! the pump awner. contractor and/or operator to
read thraugh the Operating Instructians repeatedly and thoroughly, and ta make himself fully acquainted with
the machine itsell.
А сору 01 the Operating Inslructions should Ье аvаilаЫе ta the machine operator а! а!\ times.

Long-term operational safety and reliabllity сап anly Ье ensured when the machine is used only for the
intended ршрове, and when it is operated and serviced correctly.

We саппот ассер! апу liabl\ity for injury ог damage occurring as а result 01 incorrect operation ог servicing.

Value5 5е! ог stipulated Ьу REICH, e.g. врееоэ, hydraulic ргеввшез, bolt torques etc .• must Ье observed
and must not Ье altered.

Use only GENUINE REICH SPARE PARTS. No liabllity ог warranty сап Ье accepted {ог parts по! оЫаiпеd

fгom RE\CH.

The relevant safety and accident prevention regulations аге to Ье observed during аll operating. servicing
and repair procedures.

Дпу enquiries concerning technical matters. ог orders for враге parts аге to Ье directed 'о:

REICH-Maschinen GmbH + Со.

Handelsgesellschaft
1т Riedle
0-7916 NersingenlGermany

-- Telephone:
Telelax:
073081850
07308/85.50
Те\ех: 712844 ",

ог 'о your nearest RE\CH agent.

In а.пу correspondence, please state the model 01 machine. it's 5eria\ No. and lhe data оп its data plate. The
truck and пв engine аге to Ье operated and serviced according 10 тпе manufacturer's instгu<?tions. •

These operaling inslruction~ аге intended only for the owner and operator of the REICH machine~ They аге
\_' not 10 Ье handed омег to others (either in whole or in рап), пог аге they to Ье copied ог misused in апу way.

Version 1.0
 ~~.:(:_:(;::.

D istri Ь utбr"::~6'оm
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1.General
~.,' ...

Data plates

- Data plate for concrete рцгпр'

Reich t1ASCHINEN и!1ВН & Со

7916 Nersingen/W.-Germany

Туре 1,
~===========~
Fabrik-Nr.!
I
BaUjQ!Jf/
I
тах.
Hydroul ikdruck
I I па«
mах.
FJJrderdruck
I I Ьог

The data plate is located оп the right~hand side of the concrete pump frame.

- Data plate for distгibutor Ьоот

~
Reich t1ASCHINEN иНВН&Со
\ .. ._/
7916 Nersingen/W.-Germany
'_':.'

~pe~1 ~ ,. FОЬГik-NГоI
~======~
8oujonг I
:::=======~
т а х.
Hydrau/ ikdruck
I::::========~.
I Ьог .

mах.
Fбгdеггоhг- ~
I I mm

так.
Endsch!ouchliinge
11т
'--- ....J.

The date. plate ist located ОПthe Ьоот turret •

.
Version 1.0 з
 ..
; .. · ...•.
~.". ;'.- ..
1. General

Description

The outriggers, turret and the individual arms of the distributor Ьоот аге constructed of Ьох sections of
highgrade, fine-grain 5teel.

The linkage geometry of the Ьоот arms make it роssiЫе to bring the Ьооm into the best possihIe po5ition
for distributing the concrete. .

The outriggers have Ьееп designed to ensure the 5tahility аnd steadiness needet during operation.

The Ьоот сап Ье equ ipped with either а 100 mт, 120 mт ог 125 тm slickline which is made up of
standard 90' bends and 5traight pipes for ease of replacement when woгn.
\

Snap couplings аге used to connect the individual pipes/bends and to act as rotary joints. The slickline and
с, -..,. the end hose аге designed for operating ргеввшев of up to 80 Ьаг.

AII Ьоогп functions аге powered hydraulically. The Ьооm cylinder5 have safety valves (fitted directly to the
cylinders) to hold the Ьооm in case of а hose bursting, and to protect the system against overload.

The outrigger cylinders аге locked using pilot-controlled check valves (integrated into the cylinders).

The actuation speeds of the Ьоот cylinders аге matched to опе апофег and peгm~ several arms to Ье
actuated simultaneously.

The hydraulic control Ыосk for the Ьоот functions сап Ье actuated manually, electricaHy, electro-
pneumatically ог electro-hydraulically.

АН Ьоот movements сап Ье called up using either the remote control ог !he (optional) radio remote control.

Version 1.0 4
 '.,' ~

IV. Pump operation

C/eaning the pump:

When pump operation is 1inished, all traces of concrete must Ье cleaned (гот the machine. Careful cleaning
is essential 10Гoptimum machine availabllity, tгоuЫе-fгее operation and easy servicing ..

Important: Always press the EMERGENCY OFF button ог stop the truck engine before opening the redu-
сег bend at the swing tube ouHet, ог befoгe raising the hopper grid. Рау attention to the relevant .
warning signs.

The 3 most соттоп methods of cleaning аге:

\

1. Drawing back:

- Pump the hopper as empty as роssiЫе.

- Set the agitator to "Reverse".
- Push а water-soaked sponge Ьа" into the end hose.
- Set concгete ритр to "Draw back" and draw conrete back into the hoppeг until the Ьаll reaches the reducer
bend in 1ront of the swing tube outlet.
- Release the coupling оп the reducer bend and swing the bend back. Take out the sponge ball.
- Ореп the hopper Ьottom hatch and let concrete escape (use а collecting тгау if necessary)."
- Switch оп the water ритр and wash аll traces 01 concrete out 01 hopper, swing lube and concrete суНп-
ders.
- Close hopper Ьottom hatch. Swing reducer bend back into place and fasten the coupling.
- Drain water 1гот water Ьох and flush out.

2. Water Ыоw-оut:

- Pump the hopper as empty ав роssiЫе.

- Ореп the hopper Ьottom hatch and let concrete escape (use а collecting tray if necessary).
/"'1 - Release the coupling оп the reducer bend and swing the bend back.
~._.'- - Use а scraper to гегпоув aЬout 50 - 60 cms of concrete 1гот the straight reducer.
- Push 2 water-soaked sponge balls into the reducer and fit the Ыоw-оut сар.
- Connect the water hose to the end сар. >,

- Switch оп the water pump and pump the balls and the remaining concrete out 01 the end of the slickline.
- Wash аll traces of concrete out of hopper. swing tube and concrete cylinders.
- Close hopper Ьottom hatch. Swing reducer bend back iпtо place and fasten the coupling.
- Drain water 1roт water Ьох and ffush out.

/mponant: When cleaning the hopper, take саге not 10 damage the bearing seals of the swing tube and the
agitator.

Note: дНе, c/eaning, check the swing tube wear par1s (wear p/ates. wear ring and tension rings) юг
signs of wear.

Version 1.0
32
"

,. ..

1.General ~.' ',.

Layout

{- .. : .'

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5
Version 1.0
---' _._ -=- __:___
\._/ 1. General
..',-,
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Technical data

Воот model Wor1<ing ЬuЬЫе Worl<ing ЬuЬЫе Wor1<ing bubhIe

VMZ328/24 VMA 433/29 VMR 437/ЗЗ VM
,-

Slickline diameter тт 125 125 125

End hose (ength m ,3- 3 3

Vertical reach m 27,S 32,S 36,S

Horizonta( reach m 23,7 28,9 32,7

~;

Number of arms m 3 4
"
4

Knuckle ang(es 15t joint - Grad 100· 109· 98·

2nd joint Grad 180· 180· 180·

3rd joint Grad 273· 180· 180·

4th joint Grad 256· 255·

Slew range Grad 355· 355· 355·

Мах. hyd. pressure Ьаг 320 310 340

, '

Version 1.0 6
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Version 1.0
 Splitter Ьох (Р.Т.О.

Filler / breather сар

Hyd. pumps -: '~.n.~~~

;:~~'W1i~~
Hyd. pumps .
System 11 (auxiliary unjtsy..;~_..., .. . ,_, ,.....-_--,
System I
Syslem 111 (Ьоот)
(concrete ритр)

+ +

t +
""'
.Ргор shaft from
truck gearЬoX
.

-. Oil
Oi/ сhесkiпg p/ug

drain p/ug

The primary drive for the сопсгета pump is provided Ьу а splitter (transfer) gearЬOx installed in the drive line
to the truck's геаг ах/е. .~
SWitching the gearЬox from "Iruck drive" 10 "ршпр" acluates the hydraulic pumps for systems 1, 11 and 111.
Engaging lhe gearЬoX - see Page 24. ,.

'mponant: The splitter (transfer) gearЬox is only 10 Ье engaged· when the ритр is stationary.

/f the concrete pump is driven from the truck's Р.ТО., а separate ргор shaft is installed which connects the
outpul of the truck's gearЬOx (Р.Т.О.) 10 Ihe pump gearЬox.

Servlc!ng:

1. Checking оН 'еуе/

Check oi//eve/ опее а week at the checking p/ug. Check gearЬoX for signs о, /eakage. ChangQ 0;/. ассого-
ing to iпstruсtiопз оп Page 12.

2. Greasing the ргор shafts

Grease the ргор shafts опсв а week (see Page 12).

\

Version 1.0
7
.Distribui~~~~~om.·
- ") .•. ~.... ,.:.".,,;,'.' ·';·~·i-:/ .. .<- _. ',( I

11.Function and servicing of Ьоот systems .'

.. ~.:.'i
- .. :'.
. ;~ ..• :::

Hydraulic system 111

The distributor Ьоот and its outriggers аге supplied with оН Ьу а fixed displacement pump. Pressure reHef
valves (set1ings - see Teehnieal Data) protect The individual components against overpressure.
The Ьоот and outrigger functions аге control1ed {гот the contгol Ыоck which сап Ье actuated either manual-
lу ог via remote control.

See circuit diagram for details.

Servicing: .

1. Checking oHlevel1 Changing оil

Checl< oillevel оп the оНtank gauge daHy before commencing орегапоп. ОН should reach up to between
the two гпагкегв. Тор up oil as given in Lubricants {аЫе оп Page 13.
First oil change after 500 operating hours.
Further oil changes every 4000 operating houгs, but at least опее а уеаг.
Change oil only when at operating temperature.
See аво Lubricating ehart оп Page 12.

2. Changing the filter

Change the filter eartгidge and с1еап the magnet rods as soon as the warning light "Воогп oil filter" comes
оп. Change cartridge and clean rods also during each оН change.

8
Veгsion 1.0
 Slewing gear

Q)--_ ..___ 1Lr Ъ

. ....-·-----4:r:-1---ir--_~

оа fiIJer/
checking p/ug

®--_._ _~:;::;,I
~ ОН drain plug
CD----..---~

I
';:- ....

The slewing gear is powered Ьу а hydrauJic motor (1) which drives into а 2-stage planetary gearЬox (2). .
whose pinion (3) engages inl0 the 5/ewing ring (4). А hydraulically released spring-actuated multi-disk brake
(5) i5 fitted between the motor and the gearЬox. This type of brake епвсгев [авг, gentle braking and accurate
po5itioning о( lhe Ьоот.

Servlcing:

1. Checking оН/еуеl in gearЬox

Check oillevel (оп checking p/ug) опее а week and check the'gearЬox for signs of /eakage. Rrst oil .
change after 500 operating Ьошв, Further 0;1changes еуегу 4000 operating hours but а! least опее а
уеаг. See авс Lubricaling спап оп Page 12.

\_ ) 2. Lubricating the s/ewing'ring

Gre~se the slewing ring опсе а week. See Lubricating chart оп Page 12.

Version 1.0 9
",', ;_', .,~ .' ',1: •• _,

с ;

Distributor.·Boom
, .... -

11.Function and servicing'of pump systems

Lubricating instructions:
The useof suitаЫе lubricants is especially important {ог tгоuы-fгееe operation. Only suitаЫе !ubricants keep

сотрапеп! wear 10 а minimum.

We therefore recommend that only reputabel brands of lubricants агв used - such brands аге listed in the
Lubricant (aыe оп page 13.

Gearboxes:
First oil charтge оп spur.whee! gearЬoxes after 100 operating hours. Thereafter, еуегу 2000 operating hours

ог at the \atest опее а уеаг.

\ ... The information оп the data plates оп Ihe gearЬoxes is blnding.

, Changing hydraulic оН:

The hydraulie oil [ог Ihe Ьоот system (160 litres) is 10 Ье changiю after the first 500 operating ho~rs.
Thereafter, change oil еуегу 4000 opera\ing hours, at the latest опее а уеаг. When ehanging oil, clean all
traces of oil sludge {гот the Ьопстп of Ihe tank. From time \0 time, check for condensation in Ihe oillanks.
Drain оН through the drain cock.

Cleaning the filter:

The return flow filters clean the hydraulic oil flowing back into the tank. Din is retained Ьу the filter insert,
metal рагпс'ев Ьу the magnet rods. .
If the pressuгe in the filter rises aЬove а certain 'еуеl (i.e. (il1ег clogged), the by-pass valve opens and allows
the оН 10 flow unfillered back inlo the tank. Д warning light оп the control рапе\ then comes оп and indicates
~,::,. thal the filter element needs to bechanged and the magnet rod eleaned ..

Fit а new нltег and clean the magnet rods each time oil is being changect::.

Filter element for Ьоот:

Part No. FI 91 3 569

10
\
\ Version 1.0
 .. " ..

Distributor,B'oom
11.Function and servicingof рцгпр systems

Lube points -.overview .~~

11)
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Version 1.0
 ,.; ''; ,
,
с ~.

Concrete Рцгпр '!,'

v. Changing wear parts

Changing spectacle pJate and wear ring:

l: ..--'
1. Loosen the eight Ьоив (1) in the delive:,y cylinder flange5. Loosen OOlt (2) in shift lever.
"

2. Release tension оп swing tube (4) Ьу loosening the..four OO~S(3) and inserting jacking Ьопв into the outlet
reducer.

Note: The bearing оп the outlet side of the swing tube must Ье absolutely clean and must Ье coated .
with grease before the swing tube is slackened. The bearing seals сап otherwise Ье damaged.

З. Remove the free half of the spectacle.

4. Shift the swing tube (4) into the opposite position and change wear ring (6).

5. Change the second half of the spectacle.

6. Shift the swing tube (4) back and change the first half о! the spectacle.

7. Tension the swing tube again Ьу tightening the Ьo~s (3) оп the outlet reducer. 1ighten Ьо" (2) оп swing

v lever and ьans (1) in delivery cylinder flanges.

Important: Bolts (1) and (3) {о Ье tightened to torque. See Ьolt torques оп Page 36.

Version 1.0 зз
 ~:.- /

11.Function' апd se'rvicing o(pump systems

Lubricating chart

lube point Lubricant

lu bricat ionlfilli ng - Number
lube сосв No.
ollube & location
point intervals
points
No.
lУ
21 Nipples оп
1 Weekly
pin5
IV
2 Weekly . 1 Nipple оп Ьоот
hook
IV
6 Nipple5 оп
3 Weekly 51ewing ring
IV
1 Gearing of
4 Weekly
slewing ring

Nipples оп ргор shaft IV

Weekly 2 .'/
5

Transfer'shift gearЬOX I
15t oil change after 100 1
6 (splitter Ьох)
ор. пгв. then еуегу 2000
ор. hrs. at least yearly
Oil qty. "" 5.5 litres
Slew gearЬoX I
1st оН change after 500 1
7 (splitter Ьох)
ор. hrs. then every 4000
ор. hrs. at lea5t yearly
Оil qty. = З.8litгеs
111
1 Oil tank - Ьоот
8 1st oil cha!1ge after 500
ор. тив. then еуегу 4000
ор. hrs. at least уеагlу ",
Oil qty. = 160 litres
4 ,. Slides 01 front and геаг IV
9 As required
outriggers

12
Veгsion 1.0
.- . -_. __ ...•• ----
f, /1
/

-11.Function and servicing of pump systems

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13
Version 1,0
.-..... HI. Electrical systems

12 ог 24 V ОС depending upon model of truck

Power supply:
The individual circuits have fuses depending uроп,феiг requirements
Fuses:
Oistributor boom
Control:
AlI Ьoomlarm mоvеmепts аге servo сопtгоl1edthrough the гemote control

1. Hydraulic control Ыосk

Control points:
2. Remote сопtrоl Ьох

З. Radio remote GOп.tго\(орtiопаl)

Electrical functions - see circuit diagram

14
Version 1.0
',--, IV. Вост operation

Safety regulations:

а) General:
The fo\1owing REICH safety regulations and the laws and regulations valid in the country of орегаtiоп must
Ье observed in all situations. lп Germany, \he legal requirements аге con\ained in \he рuЫiсаtiоп ZH 1/573.

According 'О
the regulations valid in Germany, tгuck-mounted conrete pumps with Ьоотз аге ·working
machines" and аге \herefore по! al10wed to \ransport апу goods ог ma\erials ошег than those essential {ог
pump operation.
Distribu\or Ьосгпв аге only \0 Ье used to place еопсгеге ог other рumраЫе subs\ances with densities 01up
\02.4 kgldmЗ'
The placing line diame\er and end hose length as stated оп the data рlа\е must по\ Ье exceeded.

\mpoгtant: The distribu\or Ьоот must по! Ье used as а сгапе 10 lift objec\s.
Individual pipes in the slickline must по! Ье allowed \0 wear below \he minimum wal\ thicknes5
о! 3 mm. The maximum pump (concret) pressure is 80 Ьаг.
. .1.'

Рау attention \0 all warning and instruction signs оп the pump and the Ьоопт,

Safety devices must по! Ье altered ог removed. They must Ье operated in а coгrec! гпаппег.

The орегаюг and апу assis\an\s ог supervisors аге fully liаЫе [ог апу injuries ог damage QCCuring as а
result 01the safety and accident prevention regulations being ignored, ог аз а result of negligent operation.

The operator о! the machine is ful1y геsропsiЫе for the safety of апу persons in \he danger агеа of the
machine while it is working. Не must \herefore ensure that the machine is always орегагес in а safe гnaппег.

Dis\ribulor Ьooms аге only 'О Ье operated in strict compliance \0 \he operating instгuctions.
The manulacturer саппо! accept апу liabllity {аг injury ог damage occurгing as а result of incorгect operatian
(e.g. ou\riggers not being extended in the сопес; таппег \0 support \he гпасгипе ful1y).

",
Ь) Safety а! work and during servicing
. тгоuы-shооtiпg,~ repairs and servicing work аге only to'be undertaken when the engine (ог пюгог) has Ьееп
stopped, and all hydraulic systems and the сопсгете pipeline have Ьееп freed of pressure. Аетоуе the
starter key when the engine (ог motor) has Ьееп stopped.

Retrofitting, modification, welding ог repair work оп the distributar Ьоот and its allied components such аз
the Ьоот 10undations, its sub-frame and outriggers, as well as апу parts ог components that аге subject ta
ргеьвше when in operation is only to Ье undertaken Ьу persons authorized Ьу the manufacturer. Such
procedures аге to Ье carried out according to the laws and regutations in the respective country. Completed
work is 'О Ье inspected юг correctness Ьу ап authorized specialist.
Servicing and repair work оп 1he Ьоот is опlу \0 Ье under1aken with the Ьоот folded and sercured ог, if
ex1ended, with the Ьоот оп suitaыe suppor1s. ln addi\ion. the engine/motor mus\ Ье s\opped аnd the
outriggers Ioc!<edin а safe position.
It is absotutely forЬidden to alter the settings of апу pressure relief ог safety valves, ог to alter the hydraulic
\'__./.., pipes and hoses in апу way.

15
Version '.0 ------------
,.....
f--···

lV. воот operation

с) E\ectrica\ systems
Belore commeneing аny electric-are welding, a[ways disconnect 1he еаЫе harness Irom 1he согпго! panel

and diseonnect the battery .

. ветоге commeneing аnу .lee1rie-arc w.lding, always disconn.C1 electrical and elec1ronic sys1erns (е'9' radio

remote control).

d) Safety duriпg pump operation

сапу ou1 а daily eheek 01 1he wall 1hiekne вве s 01concre1e pipes. Check Ьу 1apping wi1h а hammer ог. [ог
тоге accuracy, Ьу using а wa\\ thickness tester. See wall thickness diagram С?П Page 29.
,
Always secure pipe couplings with safety pins to prevent шегп working 1005e.

(- C.heck 1ha1 all pipeline5, couplings and hoses are seeure belore epmmeneing pump opera'ion.

Always wear 5ale1y and pro1ec1iye clo1hing- Thi5 applies especially when wol1<ing wi,h еетет о' ehemieally

Ьавео mortar additive5.

et1
The dis1ribu10 Ьоогп is only 10 Ье ex1ended when ,he ou1riggers haye Ьееn eorre y ex1ended аnd ioCked.
r
ObseNe the relevant safety regulations.
When wol1<ing оп sloping ground, place chocks цпоег 1he wheels, release ,he pal1<ing Ьгаке and le1 1he 1nJck
гоll onto the спсскв. Apply the parl<.ingbrake аgаiп and extend the outriggers.

Оп 1wo- 1nJcks, ,he 'е"' axle spring lock is 10 Ь. engaged belore Ihe ou1riggers аге extended.
ax1e
The machine is 10 Ье sel "р in such а way ,hat i1. slаЫ1i1Уis ensured rwer 1he whole wol1<ing area. Allow
ions
sulfleien1 sale1y elearance 10 embankmenls, dilch,s, 1renches аnd olher depress , Neyer sel "р 1he
maehine оп loose о, heaped ma1erial. The гпах. load оп ,he ou1ri9gers is giyen оп 1he pla1es оп 1М ou1rigger

legs.
Тпе ground mus1 Ь" sulficient1y solid 10 lake ,heload 01 1he maehine and ,herelore ensure slaЬili1y. If ,he
. ground is nо1 suffieie 11y solid, Ьoards о' pla1es аге 10 Ье plaeed under 1he ou1rigger lее1 10 inerease ,he
n
loaded агеа. ~,
. Outriggers and outrigger {ее! must Ье locked Ьo\h meehanica"y and hydraulically.
Alway в ве' цр ,h. maehin.' 'ha' it " horizont.l- rese1 indiyidual ou1ri9gers il песе ввary. After re,e11ing, •
O
always сюве ,he relevanl shutoff cock ао аnу oil евсаре сап сац ве Ih. гпасгйпе 10 sag оп оnе side.

Кеер аН unauthorized регsопs out of the danger агеа when the Ьоогп is working.

B"lor" slarting Ihe pump, make sure Iha1 Ihe впс пове i. hanging Ir""ly. No-one is 10 Ье pr"s"nl in Ihe
swinging range of the end hose.
тье твпюге oonlrol ьох is only 10Ье pul down when Ih" EMERGENC'{ OFF ьunonhas Ье"n pressed аnd is
engaged (impact button). . .
AIw.Ys {.51"n а e.leh"r caы~/ropee 10 Ihe end hose. N.v.r .1I0w Ihe"nd hose 10 g"1 kinked du,ing есега-
tion. Blockages in the hose сап ье dangerous.

16

Version 1.0
 -:
i

·Iiistrib~tgr,~oom..
'. ': ':' . ",'<,: .:" I .•

~- \v. воогп operation ,

I

,
"._'. /-";. ,,::_: •• ,(1-

г .
1. '

The rnanufacturer саппо! ассереь апу responsihilhy о' liаЫlilу when the conret. line i5 cleaned with согп- .
. pre5sed air. The operator i5.fU"y responsihI. 10<l~is. ..' . '. . : • '. '

е) Replacement wear and spare partS

Only genuin REICH pipes, Ь.ndо and pipeline acces50ries аге to Ье used in the concrete line.
e
Hig~.pressure pipelines and accessories аге necessary {о, concrete pres5ures 01between 80 and 130 bar.

(.

~.
-~.

.,"

.,
','

:.:',-- ", .
,~ .

" ,
'г' .

;; ,,' ,{~(;

Version 1.0 17
~;: ;-,
• j- .;., ••

.... _ -......••,,__ .
 lV. Воот operation

Safety regulations

Excerpt from German regulations ZH 1/573

5.1.1 Concrete pu mps and concrete distributor Ьooms аге only {о Ье орегатес according \0 the manufactu-
rer's operating instructions. А сору of the operating instructions must Ье аvаilаЫе ОnJiп the machine
at all times.

5.1.2 Concrete pumps and concrete distributor Ьooms аге only to Ье operated and serviced Ьу persons:

1. Оуег 18 years of age

2. Who аге physically and mentally сараЫе
З. 'Who have Ьееп trained in орегзtiпg and servicing the pump and Ьоогп, and have convinced
their employer of their abllity
\;_-.J 4. Who сап Ье expected to сапу out their duties in а геsропsiЫе таппег

5.2.1 Distributor Ьooms must Ье set up in а stаЫе таппег. АII ацрропа must Ье checked Ьу the operator
during operation and correction carried out if necessary.

If necessary, suitahIy sized load distributing devices аге {о Ье used. Adequate safety clearance is {о
Ье observed between the machine and the edges of pits. trenches etc.~'
1

5.2.2 Conveying lines, especially riser lines, that are not connected {о the Ьоот аге {о Ье 1astened secure-
'у to ensure that all reaction югсев сап Ье transfered into the ground, а building ог other structure.
Conveying lines аге {о Ье routed in such а way that kinks, sharp bends and апу damage is avoided
during operation.

5.2.3 Distributor Ьooms аге not \0 Ье lengthened in excess of the maximum length given in the operation
iпstruсtiопs. It is forЬidden \0 add extensions to end hoses.

5.2.4 Апу ех1епsiоп lines connected to the end 01 distributor Ьooms must not stress the boom in апу way.

,,-., 5.2.5. When cleaning out conveying lines with compressed air, the end hose is 10 Ье removed and а ball
~.:_.. сагслег ог similar, appropriate device attached.

5.2.6 Couplings and end pieces аге only to Ье connected ог swaged i~to end hoses Ьу persons with
suitаЫе ехрепепсе, using suitahIe tools.
5.2.7 Moblle distributor Ьooms which require suppor1S in their operating positions must по! Ье тоуес! with
the Ьоот extended. TransportJmovement is only 10 Ье under1aken according to the operating instruci-
tions. .

5.2.8 The operator must bring 1he distribu10r Ьоот into the rest position as stated in the operating ins1ruc-
tions а! the end of operation and in case of storm.

5.3 If 1he tip of the end hose саппо! Ье kept in the operator's range of vision when moving the Ьоот, а
banksman ог spotter is to Ье called in. .

5.4.1 Орегайоп is to Ье interrupted if апу fault ог situation occurs which· couldaffect the safety of the
machine and its users. Operation is only 10 Ье recommenced after the fault ог situation has Ьееп
remedied ог eliminated. .

Version 1.0
 .•.• 'о"~,- ~ .:; -, - .

"'. >.

IV. Воет operation .»

The pump and concrete conveying line аге to Ье {геес! о! pressure before апу pipeline couplings аге
5.4.2
opened (e.g. to {гее Ыосkаgеs).
Servicing. installation and inspection work that cannot Ье carried out {гот ground 'еуеl аге only to Ье
5.5.1 under1aken {гот safe working platforms ог other devices (e.g. aeria\ p\atforms. ladders etc.).

Alterations (repairs. setting, exchange) of safety devices аге only to Ье under1aken Ьу authorized
5.5.2
specialists.

5.5.3
Апу safety devices removed {ог servicing work аге 'О Ье installed again before operation is соттеп-
ced.
Oistributor Ьooms аге to Ье inspeeted Ьу ап authorized specialist prior to initia\ commissioning ог
6.1
conimissioning after major alteration от repair.

'"'
1.. 6.2
Oistributor Ьooms аге to Ье inspected Ьу ап authorized specialist as required and iп interva\s ade-
~: ".
quate for the relevant operating conditions. а! the latest, however. опее а уеаг.

The results of inspeetions according to 6.2 аге to Ье entered into the Ьoom's 109 book. The 109 Ьook
6.3
must Ье provided {ог inspeetion' upon demand.

Before commeneing орегайоп, the operator must check the conrete pump, the distгiЬutогЪооm and
6.4
the concrete conveying liпе [ог signs of fault сг damage and ta have such remedied immediately. If а
fault ог faults that could апест operational safety cannot Ье remedied immediately, operation is to Ье
interrupted until remedial work is роssiЫе.

According 10 Section 4.2.9, а clearly visiЫе and permanent sign with the following instructions must Ье
provided оп the control panel:

1. Follow the direetions in the operating instructions а! all times.

2. Set ир the machine in а stаЫе manner.

З. Кеер sufficient clearance 10 pits, Irenches etc.

4. Ensure that а" conveying lines аге attached securely.

5. It is generally forЬidden 10 fasten extensions 'о Ьooms and end hoses.

6. The Ьоот пшв! not Ье used (сг lifting puгposes.

7. 00 по! гпоуе the truck when the Ьоот is extended.

8. Call in а banksman I spotter if visibllity is impaired.

9. Operation is to Ье interrupted if апу fault occurs that could affect operalional safety.

10. Pump in reverse to release all pressure from the system before opening conveyinglines (a150 in case of
Ыосkаgе)

11. When cleaning whh compressed air, remove the end hose and attach а ball саюпег,

19
Version 1.0
lV. Boom operation

12. Safety devices must not Ье altered ог removed.

13. Observe following safe\y clearance \0 elec\ricallines:

Safety clearance (metres)

Rated voltage (Vol\)
1.0 m
up to 1000 V
3.0 m
{гот 1 kV to 11 О kV
4.0 m
fюm 11 О kV to 11 О kV
fюm 220 kV \0 380 kV
5.0 m
ог if voltage unknown

14. Fold the Ьоот into its rest position when орегайоп is finished ог in case of storm.

20
Version 1.0
_- _---------- -~--------.-- -_._--------------
-_о- __ ~------~--- - _-
 ,'"

IV. 80Qm operation .

Remote control
The роnаЫе remote control Ьох сап Ье used to-call up аll ьоот functions and the main functions of the
concrete pump.

~ Slew right
Slew left Pump/draw back

, Агт 1 down _
(.'c_:~

Arm 2 down

Arm 3 up
Агт 1 up

EMERGENCY OFF
Waming horn
Engine rev
г<. adjusment
(тах. permitted speed -.\'
must по! Ье ехсеесес)

:.....

21
Version 1.0
 _)

v. Changing wear parts

, ,-

~- ., - ., ; •j'

-: -. ~: "

Changing spectacle plate and wear rlng: 1,

I ,

~ ,

1. ' '.

! "
I

1. Loosen the eight Ьойв (1) in the deliverj cylinder f!ange5. Loo5en Ьой (2) in shift lever.
"

2. Release ten5ion оп swing tube (4) Ьу loosening the four Ьоив (3) and inserting jacking Ьоив into the outlet
reducer. ' '

Note: The bearing оп the outJet side of the swing tube must Ье absoluteJy cJean and must Ье соатео •
with grease before the swing tube is slackened. The bearing seals сап otherwise Ье damaged.

З. Аеmoуе the free half of the 5pectacle.

4. Shift the swing tube (4) into the opposite position and change wear ring (6).

S. Change the second half of the врестас'е.

.!:'
6. Shift the swing tube (4) back аnd change the first half of the spectacle. 1·

7. Tension the swing tube again Ьу tightening the Ьolt5 (3) оп the outlet reducer. TlQhten ~It (2)~risWing
lever and Ьolts (1) in delivery cylinder flanges. _ ' ',: -~;T:4,:~::'~-
•..../
\ , . ;"'''':~~~P~:,~:
..~,

Important: Bolts (1) and (З) 10 Ьв 1igh1ened 10 10rque. See Ьolt torques оп Page З6.

Version 1.0
._.  .' ',.~.'

lV. Boem operation

Radio remote control

, .
The ропаЫе radio remote control Ьох сап be1Jsed \0 call up а" Ьоот functions and \he main functions о'

\he concrete pump.

r.
Воет functions
• ,
Slew Arm 3 '
Агт 1
,,--

.-
Radio
left-EV
ОNЮFF
rm4

Engine
starVstop Ноrn Pump 1_1

ф$$-- . Vibrator
Englne . Draw back
EMERGENCY
revs Concrete pump
OFF

<.

22
Version 1.0
-------
 . - ~'"?:-~1~~~~;~1f,,.f'
,-' .,-.'
Distribu'tor~Boom'
~ ..

,'_

IV. Воогп operation

, - ";_ .

Воот сопtгоl.Ыосk (manual actuation)

Lever "Outriggers·

\,
",

, '

1 = дгт 1 up/down
2:: Апп 2 upldown
З=дгmЭ upldown
4""Arm4 upldown
5 "" Stew righVleft
6 = Outr.iggers inlout (tever has detent)

2з
Version 1.0 .- •• _, _._-_. __ ._~. __ ._......._---_.--_._- ••• о ._. _ •••••
 IV. 800m operation .. _ .•'", . ,. , ,

Pump drive

- Pump operation

When the.concrete pump is fitted with а transfer shift (splitter) Ьсх, а pneumatic cylinder is used {о engage
the pump drive. Sufficient air pressure must Ье ауаilаЫе in the truck's receiver то allow the cylinder to Ье
actuated. With the truck ignition ON but wi1h the engine stopped, shift the switch in the саЬ 10 "Ршпр орега-
tion". The tell-tale light then comes оп. Depress Ihe clulch pedal and start the truck engine. Engage the
relevant gear range (for 1:1 direct drive) and allow the clulch to engage.

When the concrete pump is dгivеп from.the truck Р.Т.О., refer to the instructions contained in the truck's
instruction manual.

- То drive the truck

r·
When the concrete pump is fitted with а transfer shift (split1er) Ьох, sufficient air pressure must Ье аvаilаЫе
in the truck's receiver to allow the shift cylinder 10 Ье actuated. With the truck ignition ON but with the engine
stopped, shift the switch in the саЬ 10 "Drive truck". Тhe lell-tale light then goe5 out.

If the сопсгете pump is Р.Т.О. driven, disengage the Р.Т.О. according to the instructions contained in Ihe
truck's instruction manual. "

r"' '
(
~,~ __ . _
/
.J

24
Version 1.0
 Distributor Воогп ..: .. '

_.-
lV. Boom operation

Setting the outriggers

Folding outriggers оп Ьоогп turret:

Release the mechanicallocks оп the outriggers. Shift the lеуег "Outriggers" (see Page 23) to the ·out"
. роsitiоп. Ореп the shutoff cocks for the геаг outriggers and 5wing outriggers out. Ореп the cocks for the
front oulriggers and swing outriggers out. Ореп the cocks 10 extend the outrigger arms and telescope the
arms fuHy 10 their end Qositjoos.

[гпропагп: .Oulriggers arms must always Ье extended fully. It is forbldden to 5et the telescope less thап
their full extension. .

Аеаг outriggers:

I _.: Release the mechanicallocks оп the oulriggers. Shift the 'еуег ·Outriggers" (see Page 23) 10 Ihe ·out"
роsitiоп. Ореп the relevant cocks to extend the outriggers aod telesope the arms 10 their end positions.

,. Imponant: When extendiog theoutriggers. take саге to eosure that the hydraulic hoses do по! get snag-
ged.

Setting the outrigger feel:

Actuate the lever "Outriggers" (see Page 23) 10 the "out" position and ореп Ihe геlеvапt cocks to lower the
outrigge( 1eet.

Imponant: If the truck has а тапсегп геаг ах'е, extend the outrigger fee! only so far that the геаг tyres still
have slight gгоuпd contact.
11 the truck has а single геаг ах'е, engage the геаг axle spring lock. Extent the outrigger {ее!
only so far that the геаг tyгes still have slight ground contact.

Imponant: The ground under the oulnggers musl Ье solid enough 10 lake up the oulrigger load (see dala
__ plates оп oulriggers ог entгy in log Ьook). 1I necessaгy. the load must Ье distributed Ьу using
suilаЫе pads underthe feet. Allow sufficient safety clearance to Irenches, pilS etc .

. After setting the outriggers, close the гelevant shutofl соска and shift the~·~Oulrigge(" lеуег back to ils neulral

position.

Note: Obseгve the sarety regulations оп Pages 15 - 20.

Version 1.0 25
 ,-.
IV. воогп operation

Folding out ~heЬоот

Maximum саге must Ье taken when folding ош the Ьоогп.

The method of folding out the boom depends upon its type of агт linkage, i.e. whether the Ьоот has

"Z" fold (models VMZ ...) ог "гой" fold (madels VMR ...)

1. Воет with "Z"fold

Actuate the relevant lеуег (control Ыосk ог remote control) to raise Агт 1 to арргох. 60·.

Actuate the relevant lever (contгal Ыоск ог remate control) to гпоув Апп 2 slightly in towards Апп 1
until the Ьоот hook releases.
.~.' •.'._. .
As soon as the Ьооm hook has released, acuate the relevant control lever 10 bring the Ьоот into the
\

required position.

РегmissiЫе working range - see diagramms 6 а-с.

-:

2. Воет with "гоН" fold

Actuate the relevant lауег (cantrol Ыосk ог remote control) ю raise Агт 1 to арргох. 60·.

Actuate the relevant lеуег (control Ыосk ог remote control) to гпоуе Агт 2 slightly in tawards Агт 1
until the Ьоот hoek releases.
As soon as the Ьоот hook has released, acuate the relevant controllever to bring the Ьооm into the
required position.

РегmissiЫе working range - see diagrams 6 а-с .

........._

\ <>: _.
",

26
Version 1.0
 ~._ ..
"

lV. Boom operation

Folding in the Ьоот

Fold in the Ьоогп in the геуегве sequence to that given оп Page 26.

Retracting the outriggers

Retract the outriggers in the reverse sequence to that given оп Page 25.

Preparing to drive off site

1. Secure t~e end hose and апу objecs сагпеё оп the pump 50 that they cannot fall 011.

2. Connect the taillight to the Ьоот and check that it i5 working correctly.

З. Shift to truck drive (see Page 24).

/-

\-

27
Version 1.0 .. '- ---_ .. _._._------
- _.,--- ."
г" •...
v. Changing wear parts

Changing pipes In slickline

Before star1ing pump орегаtiоп, check the pipes in the slickline for sufficient wall thickness. Check Ьу knok-
king the pipes with а hammer ог (if аvаilаЫе) with а wall thiсkпеss tester. .

The minimum wall thickness must not Ье below the value given in the diagram оп page ЗА (depending upon
pipe diameter and the concrete pressure during operation). .

Change pipes with the Ьоот arms folded in (to avoid tension in the slickline).

Ensure that couplings аге сопеспу fitted and аге locked.

.'/

"

I
\_/

Version 1.0 28
·'-,

VI. Appendix

Nuts and botts

Tightening torques

Fal1awing torques аге guiding values according {о the German УОI 2230 [ог coefficient of friction
of J..L" 0.125 and [ог Ьotts I nuts with threads and seating surfaces according {о German standards OIN 912,

931, 933 etc. . ",~

__ ',

,Tarque far Ьolt

, '
Torque [ог bolt
Nominal grade 10.9
grade 8.8 (8G)
thread 0 " Nm
Nm
mm
32
23
М 8 .,."
64
46
М 10
е 11О
М12 80
180
125
М14
275
М 16 195
390
М18 270
540
М20 385
720
М 22 510
930
М 24 660
1400
М 27 980
1850
М 30 1350 ..
~,

,.

Impor1ant: hlgh-tenslle bolts

High-tensils Ьolts I nuts must always Ье tightened with ап accurate. tested torque wrench.

Nuts I Ьolts must Ьв lightly oiled or greased.

29
Version 1.0
 -, , ,.' ,
VI. Appendix
/
.

Minimum wal~ thicknessof сопсгвге pipes

Wall thickness diagram (with example)

'с" 180
е..
C1S

со
о, 170
Q)

~: 160
IJ)
ф.
о... 150
о)
с
"о. 14 О
Е
~
с,
130

120

110

100

90

80
70
(
'<. 'с" 60
"'
.D
о
со 50
яс,
3 40
•..~
Q)

\1)
IJ)
Q)
'-
о,
3
о
...J

1 Z
з 456 7 В 9
Minimum wall thickness t (rn~) .'.

Using the diagram: Pumping pressure рВ • 85 Ьаг

Pipe nominal diame\er DN • 100 mт
_. minimum wall thickness t - 2.8 тт

за
Version 1.0
',- .. ~-~-----
---'._'-~-'--""
 'I}?~'~' .. ' ",'

/' .~lConcrete,pump
/(./ v. Changing.wear parts . -",;:""

Changing the conveying plstons:

1. Set pump d~ive (see Page 30) (о 3rd о! 4th gear and reduce engine speed.

2. Pull piston (1) all the way back in "Pump" mode.

3. Аетоуе couplings (2) and dumbell (3).

4. Set unit to "Draw back" and carefully advance piston rod (4) о! hydraulic cylinder up against piston (1).
Connect coupling. See note opposite. f .

5. Set unit 10 "Pump" and draw рistоп (1) out о! cylinder (5).

6. Change the pistons.

7. Carefully push new piston (1) into delivery cylinder with the pump battery running in "Oraw back" mode.
The piston is to Ье inserted only so far that the coupling сап Ье easily removed and fitted again.

8. Release the coupling оп the piston (1). Shift the pump to "Pump" тodе and dгaw piston гос (3) back. Fit
dumbell (3) and fasten couplings to piston (1) and piston rod (4).

Note: Use the hydraulic stroke adjustment to de-stroke the pumps 10 minimum flow in order 10 oЬtain
1he slow speed апd sensitivity necessary for removing and ins1alling 1he pistons.

\_/
Impoгta.nt: Always sw~ch off the pump battery and stop the truck engine when wor1<ingwith the hands in
1he water ЬОх (fitting couplings etc.).

\' ес: j')11 i. О

 Сопсгете Ршпр
v. Changing.wear parts .

Changing agitator seals and wear sleeves

1. Loosen the eight shaft Ьоив and take out agitator shaft (1).

2. Take сар (2) оН agitator gear (3). Аеmоуе Ьo~ (4) and jack оН gearbox (3) with ап , М 16 jacking Ьolt.

Э. Pull out input shaft (5). Heat up and draw off wear sleeve (6). Fit а new wear 51eeve with Loctite No. 0638.

4. Remove the 5ix OOlt5 and take off flange (7). Change the rubber seal (8) and fit the flange back into
position.

5. Push in input shaft (5) and fit agitator gearЬox.

6. Frt agitator shaft (1) and tighten the eight OOlt5.

Important: 80lt (4) must Ье tightened {о torque. See Ьolt югепев оп Page Э6.
<..

Vcr$ion 1.0 зs
 · ~...

::..•..

VI. Appendix
.~
.

Nuts and bolts

Tightening torques

Following torques аге guiding values according to the German VD\ 2230 {аг coefficient af frictian
of ос = 0.125 and for ba~s I nuts with threads and seating surfaces according ta German standards D\N 912,
931 , 933 etc.

Nominal Torque far Ьolt т arquefar oolt

grade 8.8 (8G) grade 10.9
thread 0
Nm
тт Nm

23 32
М 8
"."'
М 10 46 64

80 " 110
М 12
125 180
М14
195 275
М 16

М 18 270 390

М 20 385 540

М22 510 720

М24 660 930

М 27 980 1400

МЗО 1350 1850

"

,.

Impo"ant: high-tensile bolts

"-../ High-tensils Ьons I nuts must always Ье tightened with ап асслае. tested torque wrench.

Nuts I OOlts must Ье lightly ailed ог greased.

36
Versian 1.0
 •. >1.

~ .:. :f~"
','.
'.0

Concrete'Pump
VI. Appendix

Minimum wa!( thickness of concrete pipes and relevant pumplng pressure

Using the diagram for minimum wall thickness •

Given values: ВО == 120 bar, ON 150 mm

Finding the minimum thickness:

Ргосеоо horizontally from "120" оп the vertical axis (liпе NO = low
pressure
а) to meet the line "ON 150". Then downwards (liпе Ь) НО = high
pressure
10 meet the horizontal axis. Minimum wзll thickness at ВО = pumping pressure
point of inte[section to horizontal axis =
5.8. т.т =
DN nominal diameter

.,
;.~o- ~ 180
.•..•.
.D

ш
о- 170
~
~ 160
u)
ф'
о.. 150
о)
с
'6. 14 О
Е
::з
с, 130

120

110

100

90
\ ...
80

70 "

"с

.D
ro 60
о
се 50
З
а.
3 40
~
:::3
u)
<1)
,Ф_
о-
3:
о
...J

1 Z з 456 78 9
I
Minimum wall thickness t (тm)

Using the diagram: Pumping pressure рВ • 85 bar

Pipe nominal diameter DN - 100 mm
-. minimum wall thickness t - 2.8 mт

Version 1.0 37
j ..i
,---
'гС1?-_j
.,~
C)I...J ..
':

1 I
1 ,
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г-- --1+-- Е
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t>
с::

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lX..c::
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-------1
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е, - _j
 Concrete
- .,

IV. Pump operation

Engaging pump drive

When the concrete pump is fitted with а transrer shift (splitter) Ьох, а рпецгпайс cylinder is used to engage
the pump drive. Sufficient air pressure must Ье ауаilаЫе in the truck's receiver to allow the cylinder to Ье
actuated. With the truck ignition ON but with the engine stopped, shift the switch in the саЬ to "Pump
operation". The tell-tale light then comes оп. Depress the clutch pedal and start the truck engine. Engage the .
relevant gear range (for 1:1 direct drive) and allow the clutch to engage.

When the concrete pump is driven from the truck Р. Т. О., refer to the instructions contained in the truck's
instruction manual.

\': ..•..~.

Version 1.0 за
 ., --,~'-C~;-~':'.: ~ .~. ~,~'" - '. :~ ,<,:' :.'i1~r";;·Ri"':.':'::~·~:'~_:·,
_'"-::<"_; :.;'г .~:\:/, '''', :.t.~~
:{~~:{·Ч~:t,~.~·~:~;::.-
-',
11. Рцпсйоп апd5еrvIсiпgJ;ь{рТim'р~'s\istе-ms '.....•• ~ "

Distributor Ьоот:

орегавоп, functions and servicing - see верагате manual.

(.-.:." ),
\: .) 1

r-.. _,

\ :_?>

10
 ,
'--' .
1.General

Data plates

- Data plate far cancrete pump

Reich t1ASCHINEN спзн 8- Со

7916 Nегsiпgеп/W.-Gегmапу

Туре I Fabrik-Nr.!
:::::=======~
~============~
Baujahr I
;:::=======~
т а х.
Hydrou/ ikdruck
I
'- ----'.
I Ьаг

тo~
Forderdruck.
I I ЬйГ

The data plate is located оп the гight-hand side of the concrete pump frame.

- Data plate for distributor Ьоот

...-. ..

\. ,r-.
-.....=- »<: 1-

Reich I1ASCf//NEN
7916 Nегsiпgеп(W.-Gегmапу
вквн е [о

~pel~ ~ FЙЬГik-Nг.\
~======~
Baujohr I~======~
тах.
fiydrau/ikdruck
I~========:::::::I Ьаг

тах.
Forderrohr-~
I~====~ I тт

тах.
fndschJauchIange
\ 1т

The data plate is located оп the boom turret .

.i 1 4
 ; .."
1. General

Description
-
REICH concrete pumps аге hydraulically driven, fully hydraulically согшойес twin-cylinder pumps with ап S-
type swing tube. They сап pump concrete with тах. grain size of up to 60 тт. Because of the special
sealing of the swing tube, they сап also Ье used to pump other pumpable substances such as screed,
гпопаг, sludge, water etc.
REICH lruсk-mоuпtеd concrete pumps have all о! their systems (including the Ьоот) mounted оп а sub-
иагпе which is Ьolted to the truck chassis. Primary drive is provided Ьу the truck епgiпе.
REICH trailer concrete pumps аге driven either Ьу а diesel engine ог ап electric motor.

Function of the conrete pump battery

--_.:-+
~--
~__ :1.

Concrete is drawn out of the hopper (5) Ьу the intake pis10n (3) in10 1he de!ivery cylinder (1). А! the same
шпе, the other piston (4) pumps concrete out of the cylinder. (2) and through the S tube (6) into the slickline
а
(7). When piston (4) reaches пе end posi1ion (at the 1ront), signal is given 1hat shifts \he S tube (6). Piston
(4) then reverses and draws in concrete from hopper (5) while piston (3) commences its forward stroke and
pumps concrete through the S tube (6) in10 the line (7). The conveying pis10ns (3 & 4) and 1he S tube (6) аге
actuated Ьу hydraulic cylingers that control each other hydraulically. The ритр direction сап Ье reversed
from "ршпр" to ·draw back· to altow concrete 10 Ье drawn out of the slickline аnd pumped back into the hoр-
рег.

Version 1.0 5
- •. ,;-·f··•••···
1.General

Layout:

®.- !
:--
 1.General .г ,. ••. -.

Technical data:

'~

АСР
10ПО
АСР
13ПО
~C'P
13/90
VRCP
16/90
АСР
16/120

Тур BPF 1814 " 1814 ,,' 2014 .. 2020 .. 2320 ..

, Щ36057 069073 085059 094074 124056

Concrete pump:

Theor. ошрш, тах. mЭ/h 68 69 85 94 124

Theor. сопсгеtе pressure, тах. Ьаг 67 73 59 74 56

Delivery суliпdег diameter mт 180 180 200 200 230

Deli'/ery cylinder stroke тт 1400 1400 , 1400 2000 2000

Stroke speed min·1 32 32 32 25 25

Main hydraulics: A?>VJgo ~11}~t4 41V~/o~ с.

Pump flow, гпах. Vmin 250 330 330 400 400

Hydraulic pressure, тах. Ьаг 290 290 290 320 320

Норрег:
.',
Capacity (арргох.) Hr 500 500 500 500 500
, '

Filling height· (арргох.) тт 1400 1400 1400 1400 1400

Water tалk:

СарасНу I 600 600 БОа 600 600

Wa'ler pump flow Vmin 60 60 60 60 60

Water pressure, тах. Ьаг 20 20 20 20 20

• depending uрол model of truck

\ ...-:"

Version 1.0 7 -
--
Splitter Ьох I Р. Т. о.

Filler J breather сар

Hyd. pumps
Hyd. pumps Syslem 1
System 11(auxiliary units) (eonerete pump)
System 111(Ьоот)

Ргор shaft 10
геаг axle

Prop shaft from ~Oilchecking plug

truek gearЬox Oil drain plug

The primary drive [ог the eonerete pump is provided Ьу а splitter (transfer) gearbox installed in the drive liпе
to the truck's геаг axle. ;,
Switching the gearЬox fгom "Iruck dгive 10 "ршпр" асшагеэ the hydraulic pumps [ог systems 1, 11 and 111.
M

Engaging the gearЬosx- see Page 30.

[гпропапт: The splitter (transfer) gearЬox is only {о Ье engaged when the pump is st~tionary.

If the concrete pump i5 driven fгom the lruck's Р. Т. О., а separate ргор shaft isinstailed whieh connects the
output 01 the truck's gearЬox (Р. Т. О.) 10 lhe pump gearЬox.

Servic[ng:

1. Checking oil level

Cheek oillevel опее а week at lhe checking plug. Check geartox (ог signs 01 leakage. Change oil ассог-
ding 10 inslructions оп Page 18.

',--_::/ 2. Greasing the ргор shafts

Grease the ргор shafts опее а week (see Page 18).

8
\fersion 1.0