Toxicity of Polyethylene & Polypropylene Combustion
Toxicity of Polyethylene & Polypropylene Combustion
J16i MITERA
Institute of Chemical Technology, 166 28 Praha, Czechoslovakia
STANISLAV
TARDON
Coal Research Institute, 716 07 Ostrava-Radvanice,Czechoslovakia
Abstract-Pyrolysis, thermo-oxidation and combustion of polyethylene and polypropylene were studied and
the products of these thermal degradation processes were identified by means of gas chromatographyand gas
chromatography-mass spectrometry. The individual products of thermal degradationwere evaluated for their
toxicity and a conclusion on presumed toxic effect of the combustion products of the polymers studied has
been drawn.
160
0Heyden & Son Ltd 1976
TOXICITY OF THERMAL DEGRADATION PRODUCTS OF POLYETHYLENE AND POLYPROPYLENE 161
Esters
RCH=O + 0~-+R--COOH+=RCOO' HO' +
RCOC+RCH=O+RCOOH+R~O
RCOOH + RCHzOH+ RCOOCHzR H20 +
With thermal degradation of polypropylene, initiation
due to random breakdown of the main chain proceeds
under formation of two main types of radicals : the very
reactive primary methylene radical (I) and the less I Air Nitrogen I
reactive secondary radical (11)
I -CH-CHz' I1 'CH-CHz-
I I
CH3 CH3
Experimental
The following polymers were used for the study of
thermal degradation and toxicity of its products:
polyethykne (obtained from the National Enterprise
Slovnaft, Bratislava), type Bralen Z 1907-601 ;
polypropylene-isotactic (obtained from the Research
Institute of Macromolecular Chemistry, Brno), mol. wt
510 OOO.
Conditions of thermal analysis were as follows :
weighed amount 400 mg +400 mg A1203 as standard ;
200 400 600 800 "C 200 400 600 800 " C
t " = lo00 "C; sensitivity-TG 500 mg-DTA 1/5- FIG.2. Thermal analysis of polypropylene in air and nitrogen.
162 J. MICHAL, J. MITERA AND S. TARDON
Shockb
exposure
critical
Thermo- Com- Toxicological* concentration
Peak Product Pyrolysis oxidation bustion comparison (mg m-3> Danger
TABLE1 (continued)
Shockb
exposure
critical
Thermo- Com- Toxicologicala concentration
Peak Product Pyrolysis oxidation bustion comparison (mg m-3) Danger
55 Tridecene-1 1. 9 0.2
56 n-Tridecane 1. 5 0.4
57 Undecanal 0.4 2 Slight irritation
58 C13H26 0.6
59 Silicone 0.1
60 Tetradecene-1 2.0 0.15
61 n-Tetradecane 1.2 0.2
62 Dodecanal 0.2
63 Pentadecene-1 1.8 0.15
64 n-Pentadecane 0.7 0.15
65 Tridecanal 0.1
66 Hexadecene-1 1.3 0.07
67 n-Hexadecane 0.9 0.07
68 Tetradecanal 0.1
69 Heptadecene-1 0.5 0.15
+
n-Heptadecane 0.4
70 Pentadecanal 0.1
71 Octadecenel 0.6 0.15
+
n-Octadecane 0.5
a Degree of actual danger according to Marhold. Comparison scale: 9-hydrogen cyanide, hydrogen sulphide; 8-carbon monoxide;
7-phosgene; 5-chlorine; 4-ethylene oxide, carbon disulphide; 3-sulphur dioxide ; 2-ammonia; 1-methane.
The concentration should be atmospheric concentration. It is not related to the concentration data in columns 1, 2 and 3 of Table 1.
(Merck) on Chromosorb WAV was used for the separa- The polyethylene and polypropylene samples were
tion. Carrier gas (helium) flow was 40mlmin-1, analysed using gas chromatography in direct connection
temperature was linearly programmed from 50-280 "C with mass spectrometry. The individual compounds in
at a rate of 5 "C min-l. Gas chromatograms (FID) were the products of pyrolysis, thermo-oxidation and com-
recorded on a Hewlett Packard 7634A Chromatograph bustion were identified by comparing their mass spectra
equipped with 3380A integrator. Mass spectra were with the published ones.12 The toxic effect was assessed
recorded on the LKB Gas Chromatograph-Mass for the individual compounds13,l4 and the total pre-
Spectrometer (energies of electrons 70 eV, temperature sumed toxicity of gaseous products of the pyrolysis and
of ion source 250 "C, pressure Pa). combustion of polymers was evaluated on the basis of
The analysis of the combustion products of polymers polyethylene and polypropylene. Compounds identified
proceeded so that the polymer (c. 50 mg) was ignited in in the products of pyrolysis, thermo-oxidation and
air with a gas flame and inserted, burning, into the space combustion of polyethylene are summarized in Table 1;
under a glass funnel. A small pre-column (i.d. 4 mm), those identified in the products of pyrolysis, thermo-
filled with 5 mm layer of Chromosorb 102, was attached oxidation and combustion of polypropylene are sum-
to the glass funnel and to a vacuum pump which marized in Table 2. The toxic effect of the products is
removed the combustion products from the funnel space shown in Tables 1 and 2.
through the pre-column which was cooled with dry ice. Gas chromatograms of the products of pyrolysis,
The samples obtained in this way were analysed by thermooxidation and combustion of polyethylene at low
means of gas chromatography as well as g.c.m.s. as in as well as high temperatures are illustrated in Fig. 3;
previous cases.10111 those of the products of pyrolysis, thermo-oxidation and
The smoke was studied by means of a device for combustion of polypropylene are illustrated in Fig. 4.
controlling the thermal' degradation of polymers, The polyethylene and polypropylene samples for the
enabling their combustion in a gas mixture stream with smoke study were combusted in a device for controlled
an oxygen concentration of 0-30% and nitrogen con- thermal degradation. The smoke products were retained
centration of 70-100% to take place. The smoke pro- on a fibreglass filter and the dependence of the amount
ducts retained in a tube of a fiberglass surface filter of smoke on oxygen concentration at various tempera-
Schleicher Schiill No. 8 were analysed for quantity, tures (Fig. 5), size distribution of the smoke particles at
percentage of particles and their dispersion rate. Mor- two various temperatures (440 and 800°C) (Table 3)
phology of the smoke particles was studied by means of and the dependence of the mean diameter of aerosol
electron microscope Tesla BS-232 (operating voltage particles on the oxygen percentage (Fig. 6) were
60 kV, maximum current 100 A, tungsten wire cathode). observed. The morphology of the smoke particles was
164 J. MICHAL, J. MITERA AND S. TARDON
studied using electron microscopy (Figs 7-9). Conclu- temperatures above 600 "C-are summarized in Tables 1
sions about the dangerous effect of the smoke evolved and 2. Various degradation conditions were chosen
during combustion of polyethylene and polypropylene purposely for the approximation of 'real life' combustion
have been drawn from the results. of polymers, at least up to a certain degree. As expected,
saturated as well as unsaturated hydrocarbons are
important products of thermal degradation. Analysis of
Results and Discussion
the resulting hydrocarbons is characteristicfor the given
The results of identification of polyethylene and poly- polymer.
propylene thermal degradation products12 under mark- The main products of polyethylene thermo-oxidation
edly different conditions-pyrolysis at 400 "C, thermo- under the above-mentioned conditions are C3-cl5
oxidation at 350°C and combustion in air at polymer aldehydes representing 48.2 % of the chromatogram area
Shock"
exposure
critical
Thermo- Com- Toxicologicala concentration
Peak Product Pyrolysis oxidation bustion comparison (mg m-3) Danger
TABLE2 (continued)
~~ ~
Shockh
exposure
critical
Thermo- Com- Toxicologicala concentration
Peak Product Pyrolysis oxidation bustion comparison (mg m-3) Danger
~
I I I I I
45 36 27 18 9 0
12
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275 230 185 140 95 5.
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45 36 27 I€
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I1 I I I I L 0 5 10 15 20
275 230 185 140 95 5( %02
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FIG. 5. Dependence of smoke amount on oxygen concentration.
1. Standard 440°C; 2. polyethylene 440°C; 3. polypropylene
440°C; 4. standard 800°C; 5. polyethylene 800°C; 6. poly-
propylene 800°C. Red oak was used as standard.
(C)
I
Y 3
-1
4
I
I
Y
43
I 0
t i 3
7
18 15 2
4
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5
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36
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0 4 10
% 0,
15 20
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'5 230 185 140 95 5? FIG.6. Dependence of the mean radius of aerosol particles &O on
OC
oxygen concentration. 1. Standard 440°C; 2. polyethylene
FIG. 4. Gas chromatography analysis of products of pyrolysis, 440°C; 3. polypropylene 440°C; 4. standard 800°C; 5. poly-
thermo-oxidation and combustion of polypropylene. ethylene 800°C; 6. polypropylene 800°C.
TOXICITY OF THERMAL DEGRADATION PRODUCTS OF POLYETHYLENE AND POLYPROPYLENE 161
Table 3. Size distribution of smoke particles at degradation temperatures440 "Cand 800 "Cand oxygen concentrations 0.0,10.9 and 21 .O %
Particle size, pm
characterizing smoke and studying its macrophysical ducts must be appreciated. The smoke arising during
properties. The results show that the smoke aerosol combustion of both polymers is rich in solids, its optical
resulting from the combustion of both polymers is density being relatively high. Acrylic acid is, apparently,
typically polydisperse in the range of sizes. Particle size the most toxic component of polyethylene combustion
distribution does not vary substantially either with rising products. No amount of carbon monoxide content
temperature or with oxygen amount. was taken in this paper, as the applied conditions of
Because many aerosol properties such as surface, the chromatographic separation did not permit its
diffusion coefficient and mass depend on the mean determination. At present, the possibility of specific
diameter of the particles, we have made relevant mea- chromatographic determination of carbon monoxide
surements and used the mean arithmetic radius FIO for is being considered and the results will be dealt with
evaluation of the average particle size. This is in the in a subsequent contribution. The products do not
range c. 1-2 pm and its variation with temperature and contain a markedly toxic component. Strongly irritating
oxygen content in air is negligible. Condensation pro- and corrosive crotonaldehyde, the toxicity of which
cesses, where smaller spherical particles condense and is comparable with that of phosgene according to the
react in the gaseous state, usually forming various Marhold's scale, is the most toxic component of the
amounts of aggregates, and also plastic spherical polypropylene combustion products. The products of
particles in a broader size range, arising in some ways polypropylene thermal degradation can therefore entail
like dispersed particles from the breakdown of the basic certain danger.
structure of the plastics, both have a marked effect on REFERENCES
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12. Eight Peak Index of Mass Spectra, Mass Spectrometry Date
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