Operator’s Manual Fourth Edition

Third Printing

with Maintenance Information Part No. 1000056

from 9753 to 14677

Operator's Manual Fourth Edition • Third Printing

Important
Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual should
be considered a permanent part of your machine and
should remain with the machine at all times. If you
have any questions, call Genie Industries.

Contents
Page
Safety Rules .............................................................. 1
Controls ..................................................................... 8
Legend ...................................................................... 11
Pre-operation Inspection ........................................... 12
Maintenance ............................................................. 14
Function Tests .......................................................... 18
Workplace Inspection ................................................ 24
Operating Instructions ............................................... 25
Transport and Lifting Instructions .............................. 31
Decals ...................................................................... 34
Specifications ........................................................... 38

Copyright © 1994 by Genie Industries

Contact us:
First Edition: First Printing, February1994
Internet: http://www.genielift.com
Second Edition: Eighth Printing, February 2003
E-mail: techpub@genieind.com
Third Edition: Third Printing, July 2004

Fourth Edition: Third Printing, February 2011

"Genie" and "S" are registered trademarks of

Genie Industries in the U.S.A. and many other
countries.

These machines comply with

ANSI/SIA 92.5

Printed on recycled paper

Printed in U.S.A.

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Fourth Edition • Third Printing Operator's Manual

Safety Rules

Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
Know and understand the safety rules before
going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer's instructions and safety rules—
safety and operator's manuals and machine
decals.

You read, understand and obey employer's

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

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SAFETY RULES

Electrocution Hazards Do not use the machine as a ground for welding

unless the machine is equipped with the weld line
This machine is not electrically insulated and will to platform option and it is properly connected.
not provide protection from contact with or
proximity to electrical current. Tip-over Hazards
Occupants, equipment and materials shall not
exceed the maximum platform capacity.

Maximum platform capacity 500 lbs 227 kg

Maximum occupants 2

The weight of options and accessories, such as

pipe cradles, panel cradles and welders, will reduce
the rated platform capacity and must be factored
Maintain safe distances from electrical power lines
into the total platform load. See the decals on the
and apparatus in accordance with applicable
options.
governmental regulations and the following chart.

Voltage Minimum Safe

Phase to Phase Approach Distance
Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.05

50KV to 200KV 15 4.60

200KV to 350KV 20 6.10 Do not raise or extend the boom unless the
machine is on a firm, level surface.
350KV to 500KV 25 7.62
Do not depend on the tilt alarm as a level indicator.
500KV to 750KV 35 10.67 The tilt alarm sounds in the platform only when the
750KV to 1000KV 45 13.72 machine is on a severe slope.

If the tilt alarm sounds:

Do not extend, rotate or raise the boom above
Allow for platform movement, electrical line sway or
horizontal. Move the machine to a firm, level
sag and beware of strong or gusty winds.
surface before raising the platform. If the tilt alarm
Keep away from the machine if it contacts sounds when the platform is raised, use extreme
energized power lines. Personnel on the ground or caution to retract the boom and lower the platform.
in the platform must not touch or operate the
machine until energized power lines are shut off.

Do not operate the machine during storms or

lightning.

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SAFETY RULES

Do not rotate the boom while lowering. Move the Do not drive the machine on or near uneven terrain,
machine to a firm, level surface before raising the unstable surfaces or other hazardous conditions
platform. with the boom raised or extended.
Do not use the platform controls to free a platform Do not drive the machine on a slope that exceeds
that is caught, snagged or otherwise prevented the maximum uphill, downhill or side slope rating of
from normal motion by an adjacent structure. All the machine. Slope rating applies to machines in
personnel must be removed from the platform the stowed position
before attempting to free the platform using the
ground controls. Maximum slope rating, stowed position, 2WD

Do not raise the boom when wind speeds may Counterweight uphill 30% (17°)
exceed 28 mph / 12.5 m/s. If wind speeds exceed
Counterweight downhill 15% (9°)
28 mph / 12.5 m/s when the boom is raised, lower
the boom and do not continue to operate the Side slope 25% (14°)
machine.
Maximum slope rating, stowed position, 4WD
Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the Counterweight uphill 40% (22°)
platform or the load. Increasing the area exposed to Counterweight downhill 40% (22°)
the wind will decrease machine stability.
Side slope 25% (14°)

Note: Slope rating is subject to ground conditions

and adequate traction.
Do not push off or pull toward any object outside
of the platform.

Maximum allowable
side force - ANSI and CSA
150 lbs / 667 N
Use extreme care and slow speeds while driving Maximum allowable
the machine in stowed position across uneven manual force - CE and AUS
terrain, debris, unstable or slippery surfaces and 90 lbs / 400 N
near holes and drop-offs.

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SAFETY RULES

Do not alter or disable machine components that in Fall Hazards

any way affect safety and stability.
Occupants must wear a
Do not replace items critical to machine stability safety belt or harness in
with items of different weight or specification. accordance with
Do not modify or alter an aerial work platform governmental regulations.
without prior written permission from the Attach the lanyard to the
manufacturer. Mounting attachments for holding anchor provided in the
tools or other materials onto the platform, toeboards platform.
or guard rail system can increase the weight in the Do not sit, stand or climb on the platform guard
platform and the surface area of the platform or the rails. Maintain a firm footing on the platform floor at
load. all times.
Do not place or attach overhanging loads to any
part of this machine.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.
Do not transport tools and materials unless they are
evenly distributed and can be safely handled by Lower the platform entry mid-rail or close the entry
person(s) in the platform. gate before operating.
Do not place ladders or scaffolds in the platform or
against any part of this machine.

Do not use the machine on a moving or mobile

surface or vehicle.
Be sure all tires are in good condition, air-filled tires
are properly inflated and lug nuts are properly
tightened.

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SAFETY RULES

Collision Hazards Do not lower the boom unless the area below is
clear of personnel and obstructions.
Be aware of limited sight
distance and blind spots
when driving or operating.

Be aware of boom position and tailswing when

rotating turntable.

Operators must comply with employer, job site and

governmental rules regarding the use of personal
protective equipment.
Check the work area for overhead obstructions or
other possible hazards.
Limit travel speed according to the condition of the
ground surface, congestion, slope, location of
personnel and any other factors which may cause
collision.

Do not operate a boom in the path of any crane

unless the controls of the crane have been locked
out and/or precautions have been taken to prevent
any potential collision.

No stunt driving or horseplay while operating a

machine.

Be aware of crushing hazards when grasping the Component Damage Hazards

platform guard rail.
Do not use any battery or charger greater than 12V
Observe and use color-coded direction arrows on to jump-start the engine.
the platform controls and drive chassis for drive
and steer functions. Do not use the machine as a ground for welding
unless the machine is equipped with the weld line
to platform option and is properly connected.

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SAFETY RULES

Explosion and Fire Hazards Bodily Injury Hazard

Do not start the engine if you smell or detect liquid Do not operate the machine with a hydraulic oil or
petroleum gas (LPG), gasoline, diesel fuel or other air leak. An air leak or hydraulic leak can penetrate
explosive substances. and/or burn skin.

Do not refuel the machine with the engine running. Always operate the machine in a well-ventilated
area to avoid carbon monoxide poisoning.
Refuel the machine and charge the battery only in
an open, well-ventilated area away from sparks, Improper contact with components under any cover
flames and lighted tobacco. will cause serious injury. Only trained maintenance
personnel should access compartments. Access
Do not operate the machine in hazardous locations by the operator is only advised when performing a
or locations where potentially flammable or pre-operation inspection. All compartments must
explosive gases or particles may be present. remain closed and secured during operation.
Do not spray ether into engines equipped with glow
plugs. Weld Line to Platform Safety
(if equipped)
Damaged Machine Hazards
Read, understand and obey all warnings and
Do not use a damaged or malfunctioning machine. instructions provided with the welding power unit.
Conduct a thorough pre-operation inspection of the Do not connect weld leads or cables unless the
machine and test all functions before each work welding power unit is turned off at the platform
shift. Immediately tag and remove from service a controls.
damaged or malfunctioning machine.
Do not operate unless the weld cables are properly
Be sure all maintenance has been performed as connected.
specified in this manual and the appropriate service
manual. Connect the leads to the twist-lock connectors at
the turntable and platform.
Be sure all decals are in place and legible.

Be sure that the operator's, safety and

responsibilities manuals are complete, legible and
in the storage container located in the platform.

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SAFETY RULES

Battery Safety Decal Legend

Genie product decals use symbols, color coding
Burn Hazards and signal words to identify the following:
Batteries contain acid. Always wear protective
clothing and eyewear when working with batteries. Safety alert symbol—used to alert
Avoid spilling or contacting battery acid. Neutralize personnel to potential personal
battery acid spills with baking soda and water. injury hazards. Obey all safety
messages that follow this symbol
Explosion Hazard to avoid possible injury or death.

Keep sparks, flames and lighted tobacco away Red—used to indicate the
from batteries. Batteries emit explosive gas. presence of an imminently
hazardous situation which, if not
Electrocution Hazard avoided, will result in death or
serious injury.
Avoid contact with electrical terminals.
Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.
Green—used to indicate operation
or maintenance information.

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Controls

1 2 3 4 5

19 18 17

Platform Control Panel

7 Deutz Diesel models: Glow plug switch
1 Horn button (if equipped)
Perkins models: Glow plug indicator light
2 Platform level switch
8 Engine start switch
3 Platform rotate switch
9 Engine idle (rpm) select switch
4 S-45 models: Jib boom up/down switch
Turtle: foot switch activated low idle
5 Auxiliary power switch Rabbit: foot switch activated high idle
6 Drive speed select switch

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CONTROLS

6 7 8 9 10 11

16 15 14 13 12

10 Gasoline/LPG models: Gasoline/LPG select 14 Machine not level indicator light (if equipped)
switch
15 Drive enable indicator light
11 Red Emergency Stop button
16 Drive enable switch
12 Proportional control handle for drive function and
17 Boom extend/retract switch
thumb rocker for steer function OR dual axis
proportional control handle for drive and steer 18 Optional equipment
functions
19 Dual axis proportional control handle for boom
13 Platform overload indicator light (if equipped) up/down and turntable rotate left/right functions

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CONTROLS

Ground Control Panel

1 Turntable rotate switch 13 Hour meter

2 Boom up/down switch 14 Gasoline/LPG models: Gasoline/LPG select
3 Boom extend/retract switch switch
4 Platform overload indicator light (if equipped) 15 Deutz Diesel models: Glow plug switch
5 Not used (if equipped)
Perkins models: Glow plug indicator light
6 Auxiliary power switch
16 Function enable switch
7 Gasoline/LPG models: Water temperature
gauge 17 Engine start switch
Diesel models: Oil temperature gauge 18 15A breaker for engine electrical circuits
8 Key switch for platform/off/ground selection 19 20A breaker for oil cooler and options
9 Oil pressure gauge 20 15A breaker for control electrical circuits
10 Voltage gauge 21 S-45 models: Jib boom up/down switch
11 Red Emergency Stop button 22 Platform level switch
12 Gasoline/LPG models: Check engine light 23 Platform rotate switch

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Legend

1 Foot switch 8 Boom

2 Manual storage container 9 Platform controls
3 Sliding mid-rail 10 Platform
4 Lanyard anchorage point 11 Jib boom (S-45)
5 Non- steer tire
6 Steer tire
7 Ground controls

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Operator's Manual Fourth Edition • Third Printing

Pre-operation Inspection

Fundamentals
It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.

The pre-operation inspection is a visual inspection

performed by the operator prior to each work shift.
The inspection is designed to discover if anything
Do Not Operate Unless: is apparently wrong with a machine before the
operator performs the function tests.
You learn and practice the principles of safe
machine operation contained in this operator's The pre-operation inspection also serves to
manual. determine if routine maintenance procedures are
1 Avoid hazardous situations. required. Only routine maintenance items specified
in this manual may be performed by the operator.
2 Always perform a pre-operation
inspection. Refer to the list on the next page and check each
of the items.
Know and understand the pre-operation
inspection before going on to the next If damage or any unauthorized variation from
section. factory delivered condition is discovered, the
machine must be tagged and removed from
3 Always perform function tests prior to use. service.
4 Inspect the workplace.
Repairs to the machine may only be made by a
5 Only use the machine as it was intended. qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.

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PRE-OPERATION INSPECTION

Pre-operation Inspection
R Limit switches and horn
R Be sure that the operator’s, safety and
responsibilities manuals are complete, legible R Alarms and beacons (if equipped)
and in the storage container located in the
R Nuts, bolts and other fasteners
platform.
R Platform entry mid-rail or gate
R Be sure that all decals are legible and in place.
See Decals section. Check entire machine for:
R Check for engine oil leaks and proper oil level. R Crack in welds or structural components
Add oil if needed. See Maintenance section.
R Dents or damage to machine
R Check for hydraulic oil leaks and proper oil level.
Add oil if needed. See Maintenance section. R Excessive rust, corrosion or oxidation

R Check for engine coolant leaks and proper level R Be sure that all structural and other critical
of coolant. Add coolant if needed. See components are present and all associated
Maintenance section. fasteners and pins are in place and properly
tightened.
R Check for battery fluid leaks and proper fluid
level. Add distilled water if needed. See R After you complete your inspection, be sure that
Maintenance section. all compartment covers are in place and
latched.
R Check for proper tire pressure. Add air if needed.
See Maintenance section.
Check the following components or areas for
damage, improperly installed or missing parts and
unauthorized modifications:

R Electrical components, wiring and

electrical cables
R Hydraulic hoses, fittings, cylinders and
manifolds
R Fuel and hydraulic tanks
R Drive and turntable motors and drive hubs
R Boom wear pads
R Tires and wheels
R Engine and related components

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Maintenance

Check the Engine Oil Level

Maintaining the proper engine oil level is essential

to good engine performance and service life.
Operating the machine with an improper oil level
Observe and Obey: can damage engine components.

Only routine maintenance items specified in this Check the oil level with the
manual shall be performed by the operator. engine off.

Scheduled maintenance inspections shall be 1 Check the engine oil dipstick. Add oil as
completed by qualified service technicians, needed.
according to the manufacturer's specifications
Ford LRG-425 EFI Engine (EPA Compliant)
and the requirements specified in the
responsibilities manual. Oil type 10W-40

Oil type - cold conditions 5W-30

Ford LRG-423 EFI Engine (EPA Compliant)

Oil type 10W-40

Maintenance Symbols Legend
Oil type - cold conditions 5W-30
The following symbols have been
used in this manual to help Deutz F3L 2011F Engine (Tier II)
communicate the intent of the
Oil type 15W-40
instructions. When one or more of
the symbols appear at the Oil type - cold conditions 5W-30
beginning of a maintenance
procedure, it conveys the meaning Perkins 404C-22 Engine
below. Oil type 15W-40

Oil type - cold conditions 5W-20

Indicates that tools will be required to
perform this procedure.

Indicates that new parts will be required to

perform this procedure.

Indicates that a cold engine is required

before performing this procedure.

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MAINTENANCE

Check the Hydraulic Oil Level Check the Engine Coolant Level
- Liquid Cooled Models

Maintaining the hydraulic oil at the proper level is

essential to machine operation. Improper hydraulic Maintaining the engine coolant at the proper level is
oil levels can damage hydraulic components. Daily essential to engine service life. Improper coolant
checks allow the inspector to identify changes in oil level will affect the engine's cooling capability and
level that might indicate the presence of hydraulic damage engine components. Daily checks will
system problems. allow the inspector to identify changes in coolant
1 Be sure the boom is in the stowed position. level that might indicate cooling system problems.

2 Visually inspect the sight gauge located on the Burn hazard. Beware of hot engine
side of the hydraulic oil tank. Add oil as needed. parts and coolant. Contact with hot
engine parts and/or coolant may
Result: The hydraulic oil level should be within cause severe burns.
the top 2 inches / 5 cm of the sight gauge.
1 Check the fluid level in the coolant recovery
Hydraulic oil specifications tank. Add fluid as needed.
Hydraulic oil type Chevron Rykon Result: The fluid level should be at the
Premium MV equivalent FULL mark.

Do not remove the radiator cap.

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MAINTENANCE

Check the Batteries Check the Tire Pressure

Proper battery condition is essential to good engine This procedure does not need
performance and operational safety. Improper fluid to be performed on machines
levels or damaged cables and connections can equipped with the foam-filled
result in engine component damage and hazardous tire option.
conditions.
Bodily injury hazard. An over-
Electrocution hazard. Contact with inflated tire can explode and could
hot or live circuits may result in cause death or serious injury.
death or serious injury. Remove all Tip-over hazard. Do not use
rings, watches and other jewelry. temporary flat tire repair products.
Bodily injury hazard. Batteries To safeguard maximum stability, achieve
contain acid. Avoid spilling or optimum machine handling and minimize tire
contacting battery acid. Neutralize wear, it is essential to maintain proper pressure
battery acid spills with baking soda in all air-filled tires.
and water.
1 Check each tire with an air pressure gauge. Add
1 Put on protective clothing and eye wear.
air as needed.
2 Be sure that the battery cable connections are
tight and free of corrosion. Tire pressure 45 psi
3.1 bar
3 Be sure that the battery hold-down bracket is
secure. High flotation tire pressure 38 psi
2.6 bar
4 Remove the battery vent caps.
5 Check the battery acid level. If needed,
replenish with distilled water to the bottom of the
battery fill tube. Do not overfill.
6 Install the vent caps.
Adding terminal protectors and a
corrosion preventative sealant will
help eliminate corrosion on the
battery terminals and cables.

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MAINTENANCE

Scheduled Maintenance
Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on this
machine according to the procedures found in the
service manual for this machine.

Machines that have been out of service for more

than three months must receive the quarterly
inspection before they are put back into service.

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Function Tests

Fundamentals
The function tests are designed to discover any
malfunctions before the machine is put into
service. The operator must follow the step-by-step
instructions to test all machine functions.

A malfunctioning machine must never be used. If

Do Not Operate Unless: malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
You learn and practice the principles of safe
machine may only be made by a qualified service
machine operation contained in this operator's
technician, according to the manufacturer's
manual.
specifications.
1 Avoid hazardous situations.
After repairs are completed, the operator must
2 Always perform a pre-operation perform a pre-operation inspection and function
inspection. tests again before putting the machine into service.
3 Always perform function tests prior to
use.
Know and understand the function tests
before going on to the next section.
4 Inspect the workplace.
5 Only use the machine as it was intended.

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FUNCTION TESTS

1 Select a test area that is firm, level and free of Test the Tilt Sensor
obstruction.
9 Pull out the platform red
At the Ground Controls Emergency Stop button to
the on position. Turn the key
2 Turn the key switch to ground control. switch to platform control.
3 Pull out the red Emergency Stop button to 10 Open the tank side turntable
the on position. cover and locate the tilt
sensor next to the control
Result: The beacon (if equipped) should flash.
box.
4 Start the engine. See Operating Instructions
11 Press down one side of the tilt sensor.
section.
Result: The alarm, located in the platform,
Test Emergency Stop
should sound.
5 Push in the red Emergency Stop button to the Test Auxiliary Controls
off position.
12 Turn the key switch to ground control and shut
Result: The engine should turn off and all
the engine off.
functions should not operate.
13 Pull out the red Emergency Stop button to the
6 Pull out the red Emergency Stop button to
on position.
the on position and restart the engine.
14 Simultaneously hold the
Test the Machine Functions
auxiliary power switch on and
7 Do not hold the function enable activate each boom function
switch to either side. Attempt to toggle switch.
activate each boom and platform Note: To conserve battery power, test each
function toggle switch. function through a partial cycle.
Result: All boom and platform functions should Result: All boom functions should operate.
not operate.
8 Hold the function enable switch to either side
and activate each boom and platform function
toggle switch.
Result: All boom and platform functions should
operate through a full cycle. The descent alarm
(if equipped) should sound while the boom is
lowering.

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FUNCTION TESTS

At the Platform Controls Test the Foot Switch

Test Emergency Stop 22 Push in the platform Emergency Stop button to

the off position.
15 Turn the key switch to platform control and
23 Pull out the red Emergency Stop button to
restart the engine.
the on position but do not start the engine.
16 Push in the platform red Emergency Stop button
24 Press down the foot switch and attempt to start
to the off position.
the engine by moving the start toggle switch to
Result: The engine should turn off and all either side.
functions should not operate.
Result: The engine should not start.
17 Pull out the red Emergency Stop button and
25 Do not press down the foot switch and restart
restart the engine.
the engine.
Test the Hydraulic Oil Return Filter
26 Do not press down the foot switch. Test each
18 Move the engine idle select switch to high idle machine function.
(rabbit symbol). Result: The machine functions should not
19 Locate and check the hydraulic filter condition operate.
indicator. Test Machine Functions
Result: The filter should be operating with the
27 Press down the foot switch.
plunger or the needle in the green area.
28 Activate each machine function control handle
20 Move the engine idle select switch to foot switch
or toggle switch.
activated high idle (rabbit and foot switch
symbol). Result: All boom/platform functions should
operate through a full cycle.
Test the Horn
21 Push the horn button.
Result: The horn should sound.

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FUNCTION TESTS

Test the Steering Test the Oscillate Axle

(oscillating axle-equipped models)
29 Press down the foot switch.
35 Start the engine from the platform controls.
30 Press the thumb rocker switch on top of the
drive control handle in the direction indicated by 36 Drive the right steer tire up onto a 6 inch / 15 cm
the blue triangle on the control panel OR slowly block or curb.
move the drive/steer control handle in the
Result: The three remaining tires should stay in
direction indicated by the blue triangle.
firm contact with the ground.
Result: The steer wheels should turn in the
37 Drive the left steer tire up onto a 6 inch / 15 cm
direction that the blue triangles point on the
block or curb.
drive chassis.
Result: The three remaining tires should stay in
31 Press the thumb rocker switch in the direction
firm contact with the ground.
indicated by the yellow triangle on the control
panel OR slowly move the drive/steer handle in 38 Drive both steer tires up onto a 6 inch / 15 cm
the direction indicated by the yellow triangle. block or curb.
Result: The steer wheels should turn in the Result: The non-steer tires should stay in firm
direction that the yellow triangles point on the contact with the ground.
drive chassis.
Test Drive and Braking
32 Press down the foot switch.
33 Slowly move the drive control handle in the
direction indicated by the blue arrow on the
control panel until the machine begins to move,
then return the handle to the center position.
Result: The machine should move in the
direction that the blue arrow points on the drive
chassis, then come to an abrupt stop.
34 Slowly move the drive control handle in the
direction indicated by the yellow arrow on the
control panel until the machine begins to move,
then return the handle to the center position.
Result: The machine should move in the
direction that the yellow arrow points on the
drive chassis, then come to an abrupt stop.
Note: The brakes must be able to hold the machine
on any slope it is able to climb.

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FUNCTION TESTS

Test the Drive Enable System Test Limited Drive Speed

39 Press down the foot switch and lower the boom 43 Press down the foot switch.
to the stowed position.
44 Raise the boom to just above horizontal.
40 Rotate the turntable until the boom moves past
one of the non-steer wheels.
Result: The drive
enable indicator light
should come on and
remain on while the 45 Slowly move the drive control handle to the full
boom is anywhere in drive position.
the range shown.
Result: The maximum achievable drive speed
41 Move the drive control handle off center. with the boom raised should not exceed 1 foot /
30 cm per second.
Result: The drive function should not operate.
46 Lower the boom to the stowed position.
42 Move and hold the drive enable toggle switch to
either side and slowly move the drive control 47 Extend the boom 1 foot / 30 cm.
handle off center.
48 Slowly move the drive control handle to the full
Result: The drive function should operate. drive position.
Note: When the drive enable system is in use, the Result: The maximum achievable drive speed
machine may drive in the opposite direction that the with the boom extended should not exceed 1
drive and steer control handle is moved. foot / 30 cm per second.

Use the color-coded If the drive speed with the boom raised or extended
direction arrows on the Blue exceeds 1 foot / 30 cm per second, immediately
platform controls and the tag and remove the machine from service.
drive chassis to identify
the direction of travel.
Yellow

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FUNCTION TESTS

Test Auxiliary Controls

49 Shut off the engine.
50 Pull out the red Emergency Stop button to
the on position.
51 Press down the foot switch.
52 Simultaneously hold the auxiliary power switch
on and activate each function control handle or
toggle switch.
Note: To conserve battery power, test each
function through a partial cycle.

Result: All boom and steer functions should

operate. Drive functions should not operate with
auxiliary power.
Test the Lift/Drive Select Function
(if equipped)
53 Press down the foot switch.
54 Move the drive control handle off center and
activate a boom function toggle switch.
Result: No boom functions should operate. The
machine will move in the direction indicated on
the control panel.
55 Repair any malfunctions before operating the
machine.

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Operator's Manual Fourth Edition • Third Printing

Workplace Inspection

Workplace Inspection
Be aware of and avoid the following hazardous
situations:
drop-offs or holes
bumps, floor obstructions or debris
Do Not Operate Unless: sloped surfaces
You learn and practice the principles of safe unstable or slippery surfaces
machine operation contained in this operator's
manual. overhead obstructions and high voltage
conductors
1 Avoid hazardous situations.
hazardous locations
2 Always perform a pre-operation
inspection. inadequate surface support to withstand all load
forces imposed by the machine
3 Always perform function tests prior to use.
wind and weather conditions
4 Inspect the workplace.
the presence of unauthorized personnel
Know and understand the workplace
inspection before going on to the next other possible unsafe conditions
section.
5 Only use the machine as it was intended.

Fundamentals
The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.
It is the operator's responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up and
operating the machine.

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Operating Instructions

Fundamentals
The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's,
safety and responsibilities manuals.
Do Not Operate Unless: Using the machine for anything other than lifting
personnel, along with their tools and materials, to
You learn and practice the principles of safe
an aerial work site is unsafe and dangerous.
machine operation contained in this operator's
manual. Only trained and authorized personnel should be
1 Avoid hazardous situations. permitted to operate a machine. If more than one
operator is expected to use a machine at different
2 Always perform a pre-operation times in the same work shift, they must all be
inspection. qualified operators and are all expected to follow all
3 Always perform function tests prior to use. safety rules and instructions in the operator's,
safety and responsibilities manuals. That means
4 Inspect the workplace. every new operator should perform a pre-operation
inspection, function tests, and a workplace
5 Only use the machine as it was intended.
inspection before using the machine.

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Operator's Manual Fourth Edition • Third Printing

OPERATING INSTRUCTIONS

Starting the Engine In extreme cold conditions, 0°F / -18°C and below,
machines should be equipped with optional cold
1 At the ground controls, turn the key switch to start kits. Attempting to start the engine when
the desired position. temperatures are below 0°F / -18°C may require the
use of a booster battery.
2 Be sure both ground and platform control red
Emergency Stop buttons are pulled out to the Gasoline/LPG models: In cold conditions, 20°F /
on position. -6°C and below, the machine should be started on
gasoline and warmed for 2 minutes, then switched
Gasoline/LPG models
to LPG. Warm engines can be started on LPG.
3 Choose fuel by moving the fuel select switch to
the desired position. Emergency Stop
4 Move the engine start toggle Push in the red Emergency Stop button to the off
switch to either side. If the position at the ground or platform controls to stop
engine fails to start or dies, the all machine functions and turn the engine off.
restart delay will disable the
start switch for 3 seconds. Repair any function that operates when the red
Emergency Stop button is pushed in.
Diesel models
Selecting and operating the ground controls will
3 Move the glow plug switch (if equipped) to either
override the platform red Emergency Stop button.
side and hold for 3 to 5 seconds.
4 Move the engine start toggle switch to either Auxiliary Controls
side. If the engine fails to start or dies, the
restart delay will disable the start switch for 3 Use auxiliary power if the primary power source
seconds. (engine) fails.

All models 1 Turn the key switch to ground or platform

control.
If engine fails to start after 15 seconds of cranking,
determine the cause and repair any malfunction. 2 Pull out the red Emergency Stop button to the
Wait 60 seconds before trying to start again. on position.
3 Press down the foot switch when operating the
In cold conditions, 20°F / -6°C and below, warm the
auxiliary controls from the platform.
engine for 5 minutes before operating to prevent
hydraulic system damage. 4 Simultaneously hold the auxiliary
power switch on and activate the
desired function.
The drive function will not operate with auxiliary
power.

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OPERATING INSTRUCTIONS

Operation from Ground To Position Platform

1 Turn the key switch to ground control. 1 Press down the foot switch.

2 Pull out the red Emergency Stop button to 2 Slowly move the appropriate function control
the on position. handle or toggle switch according to the
markings on the control panel.
3 Gasoline/LPG models: Choose fuel by moving
the fuel select switch to the desired position. To Steer

4 Start the engine. 1 Press down the foot switch.

To Position Platform 2 Slowly move the drive/steer control handle in the

direction indicated by the blue or yellow
1 Hold the function enable switch to triangles OR press the thumb rocker switch
either side. located on top of the drive control handle.
2 Move the appropriate toggle switch according to Use the color-coded direction arrows on the
the markings on the control panel. platform controls and the drive chassis to identify
the direction the wheels will turn.
Drive and steer functions are not available from the
ground controls. To Drive

Operation from Platform 1 Press down the foot switch.

1 Turn the key switch to platform control. 2 Increase speed: Slowly move the drive control
handle off center.
2 Pull out both ground and platform red
Emergency Stop buttons to the on position. Decrease speed: Slowly move the drive control
handle toward center.
3 Gasoline/LPG models: Choose fuel by moving
the fuel select switch to the desired position. Stop: Return the drive control handle to center or
release the foot switch.
4 Start the engine. Do not press down the foot
switch when starting the engine. Use the color-coded direction arrows on the
platform controls and the drive chassis to identify
the direction the machine will travel.
Machine travel speed is restricted when the boom
is raised or extended.

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Operator's Manual Fourth Edition • Third Printing

OPERATING INSTRUCTIONS

Driving on a slope Lay the piece of wood on the slope.

Determine the uphill, downhill and side slope At the downhill end, lay the level on the top edge of
ratings for the machine and determine the slope the piece of wood and lift the end until the piece of
grade. wood is level.

Maximum slope rating, While holding the piece of wood level, measure the
counterweight uphill distance from the bottom of the piece of wood to
(gradeability): the ground.
2WD: 30% (17°)
4WD: 40% (22°) Divide the tape measure distance (rise) by the
length of the piece of wood (run) and multiply by
Maximum slope rating, 100.
counterweight downhill:
2WD: 15% (9°) Example:
4WD: 40% (22°) run
Maximum side slope rating:
25% (14°)
rise
Note: Slope rating is subject to ground conditions
and adequate traction. The term gradeability
applies to the counterweight uphill configuration Piece of wood = 144 inches (3.6 m)
only.
Run = 144 inches (3.6 m)
Be sure the boom is below horizontal and the
Rise = 12 inches (0.3 m)
platform is between the non-steer wheels.
12 in ÷ 144 in = 0.083 x 100 = 8.3% grade
To determine the slope grade:
0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3 % grade
Measure the slope with a digital inclinometer OR
use the following procedure. If the slope exceeds the maximum uphill, downhill
or side slope rating, then the machine must be
You will need:
winched or transported up or down the slope. See
carpenter’s level Transport and Lifting section.
straight piece of wood, at least 3 feet / 1 m long
tape measure

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OPERATING INSTRUCTIONS

Drive Enable Engine Idle Select (rpm)

Light on indicates that the Select engine idle (rpm) using the symbols on the
boom has moved just past control panel.
either non-steer wheel and the
drive function has been When the foot switch is not pressed, the engine will
interrupted. idle at its lowest rpm.

To drive, hold the drive enable switch to either side

and slowly move the drive control handle off center.

Be aware that the machine may move in the

opposite direction that the drive and steer controls
are moved.
Always use the color-coded direction arrows on the Turtle symbol: foot switch activated low idle
platform controls and the drive chassis to identify Rabbit symbol: foot switch activated high idle
the direction the machine will travel.

Drive Speed Select

Generator (if equipped)
To start the generator, move the generator toggle
switch to the on position.
Plug a power tool into the power to platform GFCI
outlet.
Machine on incline symbol: Low range operation
To turn off the generator, move the generator toggle
for inclines
switch to the off position.
Machine on level surface symbol: High range
operation for maximum drive speed Note: Machine functions will not operate while the
generator is running and the foot switch is not
pressed down. When the foot switch is pressed
down, the generator will turn off and the machine
functions will operate.

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Operator's Manual Fourth Edition • Third Printing

OPERATING INSTRUCTIONS

Check Engine Light Fall Protection

(if equipped) Personal fall protection equipment (PFPE) is
Light on and engine stopped: Tag required when operating this machine.
the machine and remove from All PFPE must comply with applicable
service. governmental regulations, and must be inspected
Light on and engine still running: and used in accordance with the PFPE
Contact service personnel within 24 manufacturer’s instructions.
hours.
After Each Use
Machine Not Level Indicator 1 Select a safe parking location—firm level
Light (if equipped) surface, clear of obstruction and traffic.

Light on indicates the machine is not 2 Retract and lower the boom to the stowed
level. The tilt alarm will be sounding position.
when this light is on. Move the 3 Rotate the turntable so that the boom is between
machine to a firm level surface. the non-steer wheels.
Platform Overload Indicator 4 Turn the key switch to the off position and
remove the key to secure from unauthorized
Light (if equipped) use.
Light flashing indicates the 5 Chock the wheels.
platform is overloaded and no
functions will operate.
Remove weight from the platform
until the light goes off.

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Transport and Lifting Instructions

Be sure the turntable is secured with the

turntable rotation lock before transporting. Be
sure to unlock the turntable for operation.

Do not drive the machine on a slope that

exceeds the slope or side slope rating. See
Driving on a Slope in the Operating Instructions
section.
Observe and Obey:
If the slope of the transport vehicle bed exceeds
Genie Industries provides this securement the uphill or downhill maximum slope rating, the
information as a recommendation. Drivers are machine must be loaded and unloaded using a
solely responsible for making sure machines winch as described. See the Specifications
are properly secured and the correct trailer is section for the slope ratings.
selected pursuant to US Department of
Transportation regulations, other localized
regulations, and their company policy.

Genie customers needing to containerize any lift Free-wheel Configuration for

or Genie product should source a qualified Winching
freight forwarder with expertise in preparing,
loading and securing construction and lifting Chock the wheels to prevent the machine from
equipment for international shipment. rolling.
Only qualified aerial lift operators should move 2WD models: Release the non-steer wheel brakes
the machine on or off the truck. by turning over the drive hub disconnect caps.
The transport vehicle must be parked on a level 4WD models: Release
surface. the wheel brakes by
Disengage
turning over all four
The transport vehicle must be secured to drive hub disconnect
prevent rolling while the machine is being caps.
loaded.
Be sure the winch line
Be sure the vehicle capacity, loading surfaces Engage
is properly secured to
and chains or straps are sufficient to withstand the drive chassis tie
the machine weight. Genie lifts are very heavy points and the path is clear of all obstructions.
relative to their size. See the serial plate for the
machine weight. See the Decals section for the Reverse the procedures described to re-engage the
serial plate location. brakes.

Note: The pump free-wheel valve should always

remain closed.

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Operator's Manual Fourth Edition • Third Printing

TRANSPORT AND LIFTING INSTRUCTIONS

Securing to Truck or Trailer for Securing the Platform - S-40

Transit Place a wooden block under the platform rotator.
Do not allow the block to contact the platform
Always use the turntable rotation lock pin each time cylinder.
the machine is transported.
Secure the platform with a nylon strap placed
Turn the key switch to the off position and remove through the lower platform support. Do not use
the key before transporting. excessive downward force when securing the boom
Inspect the entire machine for loose or unsecured section.
items.

Securing the Chassis

Use chains of ample load capacity.

Use a minimum of 5 chains.

Adjust the rigging to prevent damage to the chains.

Truck bed

Securing the Platform - S-45

Place a wooden block under the platform rotator.
Do not allow the block to contact the platform
cylinder.

Secure the platform with a nylon strap placed

through the lower platform support. Do not use
excessive downward force when securing the boom
section.

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TRANSPORT AND LIFTING INSTRUCTIONS

Lifting Instructions
Fully lower and retract the boom. Move the jib
boom parallel with the ground. Remove all loose
items on the machine.

Use the turntable rotation lock to secure the

turntable.
Observe and Obey:
Determine the center of gravity of your machine
Only qualified riggers should rig and lift the using the table and the picture on this page.
machine.
Attach the rigging only to the designated lifting
Be sure the crane capacity, loading surfaces points on the machine. There are two lifting points
and straps or lines are sufficient to withstand on the chassis and one on the turntable.
the machine weight. See the serial plate for the
machine weight. Adjust the rigging to prevent damage to the
machine and to keep the machine level.
Center of Gravity Location

X Axis Y Axis

S-40 4.41 ft 3.23 ft

1.34 m 98 cm

S-45 3.86 ft 3.12 ft

1.18 m 95 cm

Turntable
Lifting
Point (1)

Chassis
Y Axis Lifting
Points (2)

X Axis

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Operator's Manual Fourth Edition • Third Printing

Decals

Inspection for Decals with Words

Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and in
place.

Part No. Decal Description Quantity Part No. Decal Description Quantity
25994 Caution - Component Damage Hazard 2 44986 Notice - Max Side Force, Australia 1
27204 Arrow - Blue 1 52966 Cosmetic - 4 x 2 1
27205 Arrow - Yellow 1 52967 Cosmetic - 4 x 4 1
27206 Triangle - Blue 2 62072 Cosmetic - Genie S-40 1
27207 Triangle - Yellow 2 62073 Cosmetic - S-40 1
27564 Danger - Electrocution Hazard 3 62074 Cosmetic - Genie S-45 1
28158 Label - Unleaded 1 62075 Cosmetic - S-45 1
28159 Label - Diesel 1 62959 Cosmetic - S-40 1
28160 Label - Liquid Petroleum Gas (option) 2 62960 Cosmetic - S-45 1
28161 Warning - Crushing Hazard 3 72847 Notice - Tire Specifications,
High Flotation 4
28164 Notice - Hazardous Materials 1
82366 Label - Chevron Rykon 1
28165 Notice - Foot Switch 1
28171 Label - No Smoking 1 82581 Ground Control Panel 1

28174 Label - Power to Platform, 230V 2 82644 Notice - Perkins Engine Specs 1

28175 Caution - Compartment Access 1 82767 Platform Control Panel 1

28176 Notice - Missing Manuals 1 97548 Notice - Deutz Engine Specs 1

28177 Warning - Platform Rotate 2 97571 Notice - Ford Engine Specs, 425 EFI 1

28181 Warning - No Step or Ride 1 97602 Warning - Explosion Hazard 1

28235 Label - Power to Platform, 115V 2 97815 Label - Label - Lower Mid-rail 1
28236 Warning - Failure To Read . . . 1 97875 Label - Weld Line to Platform (option) 2
30080 Notice - Max Capacity, 500 lbs / 227 kg 1 97887 Notice - Max Side Force,
150 lbs / 667 N, ANSI and CSA 1
31060 Danger - Tip-over Hazard, Interlock 2
97890 Danger - General Safety 2
32719 Notice - Tire Specifications 4
114099 Label - Transport Diagram 2
32728 Label - Generator (option) 1
114169 Notice - Ford Engine Specs, 423 EFI 1
33952 Danger - Tilt-Alarm 1
226500 Label - Wheel Load, S-40 4
35599 Notice - Air Inlet 1
226501 Label - Wheel Load, S-45 4
40434 Label - Lanyard Anchorage 3
1000057 Notice - Operating Instructions 2
44981 Label - Air Line to Platform (option) 2

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DECALS

Ground 82581 27564 28160 28174 31060

1000057 Serial 28161 or 28235
Controls Label 226500
or 226501
Side
32719
97890 or 72847
28171
28158 40434
or 28159
82366
25994 28177
28161
32719
or 72847
226500 97875
or 226501 33952
114099 82767
Platform 32728
62073
Chassis 1000057
or 62075 97890
27204 97815
28174
27206 or 28235
27207 44981
28176
30080
28165
27207 28236
27206 97887
or 44986
27205 62959
Shading indicates decal is
or 62960
52966 27564
or 52967 hidden from view, i.e. under
covers 31060
28181 82644
or 97548
40434 or 97571
or 114169
35599
97602
28175
28177
28164
32719 32719 28161
Engine or 72847 27564 114099 or 72847
62072 97875 226500 226500
Side or 62074 44981 or 226501 or 226501

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Operator's Manual Fourth Edition • Third Printing

DECALS

Inspection for Decals with

Symbols
Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and in
place.

Part No. Decal Description Quantity Part No. Decal Description Quantity
27204 Arrow - Blue 1 82602 Danger - Max. Manual Force,
667N, ANSI 1
27205 Arrow - Yellow 1
82604 Danger - Max. Manual Force,
27206 Triangle - Blue 2
400N, CE 1
27207 Triangle - Yellow 2
82472 Warning - Crushing Hazard 3
28158 Label - Unleaded 1
82473 Caution - Compartment Access 1
28159 Label - Diesel 1
82487 Label - Read the Manual 2
28160 Label - Liquid Petroleum Gas (option) 1
82544 Danger - Electrocution Hazard 3
28171 Label - No Smoking 1
82545 Danger - Max. Capacity, 227 kg 1
28174 Label - Power to Platform, 230V 2
82548 Warning - Platform Rotate 2
28235 Label - Power to Platform, 115V 2
82581 Ground Control Panel 1
32728 Label - Generator (option) 1
82586 Label - Tire Pressure 4
40434 Label - Lanyard Anchorage 3
82587 Label - Tire Pressure, High Flotation 4
44981 Label - Air Line to Platform (option) 2
82646 Label - Drive Enable Patch 1
52966 Cosmetic - 4 x 2 1
82671 Label - Weld Line to Platform (option) 2
52967 Cosmetic - 4 x 4 1
82767 Platform Control Panel 1
62072 Cosmetic - Genie S-40 1
82924 Caution - Shutoff Valves 1
62073 Cosmetic - S-40 1
97815 Label - Lower Mid-rail 1
62074 Cosmetic - Genie S-45 1
114099 Label - Transport Diagram 2
62075 Cosmetic - S-45 1
62959 Cosmetic - S-40 1 226500 Label - Wheel Load, S-40 4

62960 Cosmetic - S-45 1 226501 Label - Wheel Load, S-45 4

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DECALS

Ground 82581 28160 Serial 28174

82487 Label or 28235
Controls 82472 226500
82544 or 226501
Side 82586
or 82587
28171
28158 40434
or 28159

82924 82548

82472
82586
or 82587
82671
226500
or 226501 82646
82767
114099 Platform 32728
62073 Chassis 97815
or 62075 82487
27204 28174
or 28235
27206
44981
27207
82545

27207 82602
or 82604
27206

27205
52966 Shading indicates decal is
62959
or 52967 hidden from view, i.e. under
or 62960
covers 82544

40434

82473
82548
82472
82586 82586
or 82587 82544 114099 or 82587
Engine 62072 82671 226500 226500
Side or 62074 44981 or 226501 or 226501

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Operator's Manual Fourth Edition • Third Printing

Specifications

S-40 Weight See Serial Label

(Machine weights vary with option configurations)
Height, working maximum 46 ft 14.2 m
Airborne noise emissions 107 dB
Height, platform maximum 40 ft 12.2 m Maximum sound level at normal operating workstations
(A-weighted)
Height, stowed maximum 8 ft 2 in 2.49 m
Maximum slope rating, stowed position, 2WD
Horizontal reach maximum 31 ft 8 in 9.7 m
Counterweight uphill 30% 17°
Width 7 ft 6 in 2.3 m
Counterweight downhill 15% 9°
Length, stowed 24 ft 3 in 7.39 m

Maximum load capacity 500 lb 227 kg Side slope 25% 14°

Maximum wind speed 28 mph 12.5 m/s Maximum slope rating, stowed position, 4WD

Wheelbase 7 ft 3 in 2.2 m Counterweight uphill 40% 22°

Turning radius (outside) 15 ft 8 in 4.78 m Counterweight downhill 40% 22°

Turning radius (inside) 6 ft 8 in 2.03 m Side slope 25% 14°

Turntable rotation (degrees) continuous Note: Slope rating is subject to ground conditions and
adequate traction.
Turntable tailswing 34 in 86.4 cm
Drive speeds
Controls 12V DC proportional
Drive speed, stowed 4.8 mph 7.7 km/h
Platform dimensions, 6 foot 72 in x 30 in 40 ft/5.7 sec 12.2 m/5.7 sec
(length x width) 1.8 m x 76 cm
Drive speed, 0.7 mph 1.1 km/h
Platform dimensions, 8 foot 96 in x 36 in raised or extended 40 ft/40 sec 12.2 m/40 sec
(length x width) 2.4 m x 91 cm - all models
Platform leveling self-leveling Floor loading information
Platform rotation 160°
Tire load, maximum 6700 lbs 3040 kg
AC outlet in platform standard
Tire contact pressure (per tire) 45 psi 3.2 kg/cm2
Ground clearance 121/2 in 32 cm 310 kPa

Tire size, 2WD Industrial Occupied floor pressure 179 psf 875 kg/m2
front tires only 12.5L-16SL 8.58 kPa
rear tires only 12-16.5 NHS
Note: Floor loading information is approximate and
Tire size, RT 12-16.5 NHS does not incorporate different option configurations. It
should be used only with adequate safety factors.
Tire size, hi-floatation 33/16LL500

Fuel tank capacity 20 gallons 76 liters

Hydraulic pressure, maximum 2600 psi 179 bar

(boom functions)

System voltage 12V Continuous improvement of our products is a Genie

policy. Product specifications are subject to change
without notice or obligation.

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SPECIFICATIONS

Model - S-45 System voltage 12V

Height, working maximum 51 ft 15.7 m Weight See Serial Label

(Machine weights vary with option configurations)
Height, platform maximum 45 ft 13.7 m
Airborne noise emissions 107 dB
Height, stowed maximum 8 ft 2 in 2.49 m Maximum sound level at normal operating workstations
(A-weighted)
Horizontal reach maximum 36 ft 8 in 11.2 m
Maximum slope rating, stowed position, 2WD
Width 7 ft 6 in 2.3 m
Counterweight uphill 30% 17°
Length, stowed 27 ft 10 in 8.5 m
Counterweight downhill 15% 9°
Maximum load capacity 500 lb 227 kg

Maximum wind speed 28 mph 12.5 m/s Side slope 25% 14°

Wheelbase 7 ft 3 in 2.2 m Maximum slope rating, stowed position, 4WD

Turning radius (outside) 15 ft 8 in 4.78 m Counterweight uphill 40% 22°

Turning radius (inside) 6 ft 8 in 2.03 m Counterweight downhill 40% 22°

Turntable rotation (degrees) continuous Side slope 25% 14°

Turntable tailswing 34 in 86.4 cm Note: Slope rating is subject to ground conditions and
adequate traction.
Controls 12V DC proportional
Drive speeds
Platform dimensions, 6 foot 72 in x 30 in
(length x width) 1.8 m x 76 cm Drive speed, stowed 4.8 mph 7.7 km/h
40 ft/5.7 sec 12.2 m/5.7 sec
Platform dimensions, 8 foot 96 in x 36 in
(length x width) 2.4 m x 91 cm Drive speed, 0.7 mph 1.1 km/h
raised or extended 40 ft/40 sec 12.2 m/40 sec
Platform leveling self-leveling - all models
Platform rotation 160° Floor loading information
AC outlet in platform standard
Tire load, maximum 8500 lbs 3855 kg
Ground clearance 121/2 in 32 cm
Tire contact pressure (per tire) 45 psi 3.2 kg/cm2
Tire size, 2WD Industrial 310 kPa
front tires only 12.5L-16SL
Occupied floor pressure 227 psf 1107 kg/m2
rear tires only 12-16.5 NHS
10.50 kPa
Tire size, RT 12-16.5 NHS
Note: Floor loading information is approximate and
Tire size, hi-floatation 33/16LL500 does not incorporate different option configurations. It
should be used only with adequate safety factors.
Hydraulic pressure, maximum 2600 psi 179 bar
(boom functions)

Fuel tank capacity 20 gallons 76 liters

Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.

Part No. 1000056 S-40 • S-45 39

Operator's Manual Fourth Edition • Third Printing

SPECIFICATIONS

S-40 Range of Motion Chart S-45 Range of Motion Chart

40 S-40 • S-45 Part No. 1000056

 California Proposition 65

WARNING
The exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.

Genie North America

Phone 425.881.1800
Toll Free USA and Canada
Distributed By:
800.536.1800
Fax 425.883.3475

Genie Australia Pty Ltd.

Phone +61 7 3375 1660
Fax +61 7 3375 1002
Genie Scandinavia
Phone +46 31 575100 Genie China
Fax +46 31 579020 Phone +86 21 53852570
Fax +86 21 53852569
Genie France
Phone +33 (0)2 37 26 09 99 Genie Malaysia
Fax +33 (0)2 37 26 09 98 Phone +65 98 480 775
Fax +65 67 533 544
Genie Iberica
Phone +34 93 579 5042 Genie Japan
Fax +34 93 579 5059 Phone +81 3 3453 6082
Fax +81 3 3453 6083
Genie Germany
Phone 0800 180 9017 Genie Korea
Phone +49 422 149 1818 Phone +82 25 587 267
Fax +49 422 149 1820 Fax +82 25 583 910

Genie U.K. Genie Brasil

Phone +44 (0)1476 584333 Phone +55 11 41 665 755
Fax +44 (0)1476 584334 Fax +55 11 41 665 754

Genie Mexico City Genie Holland

Phone +52 55 5666 5242 Phone +31 183 581 102
Fax +52 55 5666 3241 Fax +31 183 581 566